CN112476953A - Automatic insert injection molding equipment and automatic insert arranging and injection molding method thereof - Google Patents

Automatic insert injection molding equipment and automatic insert arranging and injection molding method thereof Download PDF

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Publication number
CN112476953A
CN112476953A CN202011536155.9A CN202011536155A CN112476953A CN 112476953 A CN112476953 A CN 112476953A CN 202011536155 A CN202011536155 A CN 202011536155A CN 112476953 A CN112476953 A CN 112476953A
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CN
China
Prior art keywords
insert
injection molding
axis robot
receiving station
vibration disc
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Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN202011536155.9A
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Chinese (zh)
Inventor
甘晓飞
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Nantong Hetian Tools Co ltd
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Nantong Hetian Tools Co ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Nantong Hetian Tools Co ltd filed Critical Nantong Hetian Tools Co ltd
Priority to CN202011536155.9A priority Critical patent/CN112476953A/en
Publication of CN112476953A publication Critical patent/CN112476953A/en
Pending legal-status Critical Current

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C45/00Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
    • B29C45/14Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor incorporating preformed parts or layers, e.g. injection moulding around inserts or for coating articles
    • B29C45/14008Inserting articles into the mould
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B07SEPARATING SOLIDS FROM SOLIDS; SORTING
    • B07CPOSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
    • B07C5/00Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
    • B07C5/02Measures preceding sorting, e.g. arranging articles in a stream orientating
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B07SEPARATING SOLIDS FROM SOLIDS; SORTING
    • B07CPOSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
    • B07C5/00Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
    • B07C5/34Sorting according to other particular properties
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B07SEPARATING SOLIDS FROM SOLIDS; SORTING
    • B07CPOSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
    • B07C5/00Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
    • B07C5/36Sorting apparatus characterised by the means used for distribution
    • B07C5/361Processing or control devices therefor, e.g. escort memory
    • B07C5/362Separating or distributor mechanisms
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C45/00Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
    • B29C45/14Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor incorporating preformed parts or layers, e.g. injection moulding around inserts or for coating articles
    • B29C45/14065Positioning or centering articles in the mould
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C45/00Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
    • B29C45/17Component parts, details or accessories; Auxiliary operations
    • B29C45/40Removing or ejecting moulded articles
    • B29C45/43Removing or ejecting moulded articles using fluid under pressure
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C45/00Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
    • B29C45/14Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor incorporating preformed parts or layers, e.g. injection moulding around inserts or for coating articles
    • B29C2045/1486Details, accessories and auxiliary operations

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  • Engineering & Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Mechanical Engineering (AREA)
  • Injection Moulding Of Plastics Or The Like (AREA)

Abstract

The invention discloses automatic insert injection molding equipment which comprises an industrial identification camera, a feeding vibration disc, an insert receiving station, a four-axis robot, an insert distributing platform, a six-axis robot and a vertical injection molding machine, wherein the industrial identification camera is aligned with the feeding vibration disc, the insert receiving station is arranged at the discharging position of the feeding vibration disc, an insert clamping and carrying jig is arranged on one side of the insert receiving station, the insert clamping and carrying jig is arranged on the four-axis robot, the insert distributing platform is arranged on the rear side of the insert receiving station, the six-axis robot is arranged on one side of the insert distributing platform, an insert fixing and finished product taking mechanism is arranged on the six-axis robot, and the vertical injection molding machine is arranged on the rear side of the six-axis robot. The invention also discloses an automatic insert arranging and injection molding method of the automatic insert injection molding equipment, wherein the to-be-conveyed insert is placed on the vibration disc, the insert is clamped on the insert material distribution platform by the four-axis robot, the insert is adsorbed by the six-axis robot and is sent into an injection mold in the vertical injection molding machine for injection molding, and a final product is clamped into a packaging box by the six-axis robot, so that the whole process has high automation degree and high efficiency.

Description

Automatic insert injection molding equipment and automatic insert arranging and injection molding method thereof
Technical Field
The invention relates to insert injection molding equipment, in particular to automatic insert injection molding equipment.
The invention also relates to an automatic insert arranging and injection molding method of the automatic insert injection molding equipment.
Background
Insert injection molding is a process of fixing an insert at a proper position in an injection mold in advance, then injecting plastic for molding, and after mold opening, tightly wrapping and burying the insert in the plastic by the cooled and solidified plastic to obtain a product with inserts such as threads, electrodes and the like.
Traditional production methods are all by the injection molding machine die sinking earlier, then accomplish getting of metal insert by the manual work again and put, because the artifical position of putting of inserts raw materials is different, and the volume is less, is difficult for the staff to get at every turn and puts, leads to production efficiency lower, need consume a large amount of time and accomplish every batch of production.
Disclosure of Invention
In order to solve the technical problem, the invention provides automatic insert injection molding equipment with high production efficiency.
The invention also provides an automatic insert arranging and injection molding method of the automatic insert injection molding equipment.
The invention provides the following technical scheme:
the utility model provides an automatic change inserts injection moulding equipment, connects material station, four-axis robot, inserts cloth platform, six robots and vertical injection molding machine including industrial identification camera, feed vibration dish, inserts, the feed vibration dish is aimed at to the industrial identification camera, feed vibration dish ejection of compact department is provided with the inserts and connects the material station, the inserts connects material station one side to set up the inserts clamp and gets the transport smelting tool, the inserts clamp is got the transport smelting tool and is installed on four-axis robot, the inserts connects material station rear side to be provided with inserts cloth platform, inserts cloth platform one side is provided with six robots, it is fixed and finished product gets a mechanism to install the inserts on the six robots, six robot rear sides are provided with vertical injection molding machine.
Furthermore, an insert in-place detection optical fiber is arranged at the insert receiving station and used for detecting whether an insert is input or not.
Further, the feeding vibration plate comprises a vibration plate circular vibration plate and a vibration plate straight vibration plate.
Furthermore, the insert fixing and finished product taking mechanism comprises an insert fixing structure and a finished product taking structure.
Furthermore, the insert fixing structure comprises a jacking cylinder, a ball plunger and an insert positioning block, the jacking cylinder is communicated with the ball plunger through a vacuum loop, the insert positioning block is installed on the ball plunger and used for positioning a target insert, the finished product taking structure comprises a vacuum chuck and a water gap clamp, the vacuum chuck is used for sucking a target product, the water gap clamp is used for clamping a stub bar, and a buffer hardware fitting is installed on the back of the vacuum chuck.
Furthermore, feed vibration dish, four-axis robot, inserts cloth platform all set up on integrated automatically controlled platform.
Furthermore, a safety fence is arranged outside the integrated electric control platform, the six-axis robot and the vertical injection molding machine.
An automatic insert arranging and injection molding method of automatic insert injection molding equipment comprises the following steps:
s1, placing the embedded sheet in a vibration disc, and conveying the embedded sheet to the vibration disc through circular vibration of the vibration disc for screening;
s2, aligning the industrial recognition camera with the feeding vibration disc, recognizing the direction of the embedded sheets in the feeding vibration disc, arranging the embedded sheets on the front side to an embedded sheet receiving station, waiting for the four-axis robot to clamp, and continuously returning the embedded sheets on the back side to the vibration disc for screening;
s3, the four-axis robot clamps and places the embedded pieces on the embedded piece distributing platform through the embedded piece clamping and carrying jig, and the embedded pieces are regularly and orderly arranged;
s4, adsorbing an insert through an insert fixing structure by the six-axis robot, providing pressure and accurate positioning by a ball plunger on the insert fixing structure, fixing the insert on an insert positioning block, and then sending the insert into an injection mold in a vertical injection molding machine for injection molding by the six-axis robot;
and S5, after injection molding, clamping the final product into a packaging box through a finished product taking structure of the six-axis robot.
Compared with the prior art, the invention has the beneficial effects that: the embedded sheet is orderly output in the vibration disc, the industrial identification camera is used for identifying the direction of the embedded sheet, the embedded sheet which is arranged on the front side is selected, the four-axis robot clamps and carries the smelting tool through the embedded sheet clamp and places the embedded sheet on the embedded sheet material platform, the taking and placing of the embedded sheet from the material receiving station to the material platform are realized, the material arranging speed and the stability of the taking and placing of the embedded sheet are improved, the embedded sheet is adsorbed by the six-axis robot through the embedded sheet fixing structure, the ball plunger can provide pressure and accurately position the embedded sheet, the embedded sheet is sent into an injection mold in a vertical injection molding machine through the six-axis robot for injection molding, a final product is clamped into a packaging box through a finished product taking structure of the six-axis robot, the whole process is high in continuity, the taking and placing are accurate, the automation degree is high.
Drawings
FIG. 1 is a schematic structural diagram of the present invention.
Fig. 2 is a schematic structural view of the safety fence according to the present invention.
Fig. 3 is a schematic structural view of the insert fixing and finished product taking mechanism of the present invention.
In the figure: 1. a vertical injection molding machine; 2. an insert material distribution platform; 3. a camera fixing bracket; 4. a six-axis robot; 5. a six-axis robot base; 6. a security fence; 7. an industrial identification camera; 8. taking an insert jig, 801, a vacuum sucker, 802, a nozzle clamp, 803, a target product, 804, a buffer fitting, 805, a jacking cylinder, 806, an insert positioning block, 807, a positioning target insert, 808, a vacuum loop, 809 and a ball plunger; 9. feeding vibration disk 91, circularly vibrating vibration disk 92, and directly vibrating vibration disk; 10. an insert receiving station; 11. a four-axis robot; 12. a four-axis robot base; 13. an integrated electric control platform; 14. the inserts are clamped and carried.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Referring to fig. 1 and 2, the automatic insert injection molding device of the present invention includes an industrial identification camera 7, a feeding vibration disk 9, an insert receiving station 10, a four-axis robot 11, an insert material distribution platform 2, a six-axis robot 4, and a vertical injection molding machine 1.
The industrial recognition camera 7 aims at a feeding vibration disc 9, the industrial recognition camera 7 is fixed on a camera fixing support 3, the feeding vibration disc 9 comprises a vibration disc circle vibration 91 and a vibration disc straight vibration 92, an insert material receiving station 10 is arranged at the discharging position of the feeding vibration disc 9, an insert in-place detection optical fiber 15 is arranged at the insert material receiving station 10, whether an insert is input or not is detected by the insert in-place detection optical fiber 15, an insert clamping and carrying jig 14 is arranged on one side of the insert material receiving station 10, the insert clamping and carrying jig 14 is installed on a four-axis robot 11, the four-axis robot 11 is fixed on a four-axis robot base 12, an insert material distribution platform 2 is arranged on the rear side of the insert material receiving station 10, a six-axis robot 4 is arranged on one side of the insert material distribution platform 2, an insert fixing and finished product taking mechanism 8 is installed on the six-axis robot 4, the six-axis robot 4 is fixed on the six.
As shown in fig. 3, the insert fixing and finished product taking mechanism 8 includes an insert fixing structure and a finished product taking structure.
The insert fixing structure comprises a jacking cylinder 805, a ball plunger 809 and an insert positioning block 806, wherein the jacking cylinder 805 is communicated with the ball plunger 809 through a vacuum loop 808, the insert positioning block 806 is installed on the ball plunger 809, and the insert positioning block 806 is used for positioning a target insert 807.
The finished product taking structure comprises a vacuum sucker 801 and a water gap clamp 802, wherein the vacuum sucker 801 is used for sucking a target product 803, the water gap clamp 802 is used for clamping a stub bar, and a buffer hardware fitting 804 is installed on the back of the vacuum sucker 801.
The ball plunger is also called a spring plunger, a spring and beads are arranged in the plunger, and the spring enables the beads in the plunger to set pre-pressure and move up and down.
The feeding vibration disc 9, the four-axis robot 11 and the insert material distribution platform 2 are all arranged on the integrated electric control platform 13.
And a safety fence 6 is arranged outside the integrated electric control platform 13, the six-axis robot 4 and the vertical injection molding machine 1.
An automatic insert arranging and injection molding method of automatic insert injection molding equipment comprises the following steps:
s1, placing the embedded sheet in the vibration disk 1, and conveying the embedded sheet to the vibration disk through the vibration disk circular vibration 91 to vibrate directly 92 for screening;
s2, the industrial recognition camera 7 is aligned with the feeding vibration disc 9 to recognize the direction of the embedded sheets in the feeding vibration disc, the embedded sheets on the front side are arranged to the embedded material receiving station 10, the four-axis robot 11 is waited to clamp, and the embedded sheets on the back side continue to return to the vibration disc 1 for screening;
s3, the four-axis robot 11 clamps and places the insert on the insert distributing platform 2 through the insert clamping and carrying jig 14, and the insert is regularly and orderly arranged;
s4, adsorbing an insert by the six-axis robot 4 through the insert fixing structure, providing pressure and accurate positioning by the ball plunger 809 on the insert fixing structure, fixing the insert on the insert positioning block 806, and sending the insert into an injection mold in the vertical injection molding machine 1 for injection molding by the six-axis robot 4;
and S5, after injection molding, clamping the final product into a packaging box through a finished product taking structure of the six-axis robot 4.
The automatic material arranging and injection molding method for the embedded sheets has the advantages of strong continuity in the whole process, accurate embedded sheet taking and placing, high automation degree, good injection molding effect and good quality of final products.
According to the insert injection molding equipment, the inserts are conveyed and screened through the vibrating disc 1, the inserts are conveyed to the vibrating disc through the vibrating disc circular vibrator 91 and are directly vibrated 92, the industrial identification camera 7 is used for identifying the direction of the inserts, the four-axis robot 11 clamps the inserts through the insert clamping and carrying jig 14 and places the inserts on the insert material distribution platform 2, the six-axis robot 4 adsorbs the inserts through the insert fixing structure and sends the inserts into an injection mold in the vertical injection molding machine 1, the inserts are molded through the vertical injection molding machine, and a final product is clamped into a packaging box through the finished product taking structure of the six-axis robot 4.
Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.

Claims (8)

1. The utility model provides an automatic change inserts injection moulding device which characterized in that: comprises an industrial identification camera (7), a feeding vibration disc (9), an insert receiving station (10), a four-axis robot (11), an insert distributing platform (2), a six-axis robot (4) and a vertical injection molding machine (1), the industrial identification camera (7) is aligned with the feeding vibration disk (9), an insert receiving station (10) is arranged at the discharging position of the feeding vibration disk (9), one side of the insert receiving station (10) is provided with an insert clamping and carrying jig (14), the insert clamping and carrying jig (14) is arranged on a four-axis robot (11), an insert material distributing platform (2) is arranged at the rear side of the insert material receiving station (10), a six-axis robot (4) is arranged on one side of the insert material distribution platform (2), an insert fixing and finished product taking mechanism (8) is arranged on the six-axis robot (4), the rear side of the six-axis robot (4) is provided with a vertical injection molding machine (1).
2. The automated insert injection molding apparatus of claim 1, wherein: the insert in-place detection optical fiber (15) is arranged at the insert receiving station (10), and the insert in-place detection optical fiber (15) is used for detecting whether an insert is input or not.
3. The automated insert injection molding apparatus of claim 1, wherein: the feeding vibration disk (9) comprises a vibration disk circular vibration (91) and a vibration disk straight vibration (92).
4. The automated insert injection molding apparatus of claim 1, wherein: the insert fixing and finished product taking mechanism (8) comprises an insert fixing structure and a finished product taking structure.
5. An automated insert injection molding apparatus according to claim 4, wherein: the insert fixing structure comprises a jacking cylinder (805), a ball plunger (809) and an insert positioning block (806), the jacking cylinder (805) is communicated with the ball plunger (809) through a vacuum loop (808), the insert positioning block (806) is installed on the ball plunger (809), the insert positioning block (806) is used for positioning a target insert (807), the finished product taking structure comprises a vacuum chuck (801) and a water gap clamp (802), the vacuum chuck (801) is used for sucking a target product (803), the water gap clamp (802) is used for clamping a stub bar, and a buffer fitting (804) is installed on the back of the vacuum chuck (801).
6. The automated insert injection molding apparatus of claim 1, wherein: the feeding vibration disc (9), the four-axis robot (11) and the insert material distribution platform (2) are all arranged on the integrated electric control platform (13).
7. The automated insert injection molding apparatus of claim 1, wherein: and safety fences (6) are arranged outside the integrated electric control platform (13), the six-axis robot (4) and the vertical injection molding machine (1).
8. The automatic insert arranging and injection molding method of the automatic insert injection molding equipment according to claim 1, characterized by comprising the following steps:
s1, placing the embedded sheet in a vibration disc (1), and conveying the embedded sheet to the vibration disc to vibrate vertically (92) for screening through circular vibration (91) of the vibration disc;
s2, aligning an industrial recognition camera (7) to a feeding vibration disc (9), recognizing the directions of the embedded sheets in the feeding vibration disc, arranging the embedded sheets on the front side to an embedded material receiving station (10), waiting for a four-axis robot (11) to clamp, and continuously returning the embedded sheets on the back side to the vibration disc (1) for screening;
s3, the four-axis robot (11) clamps and places the insert on the insert distributing platform (2) through an insert clamping and carrying jig (14) and arranges the insert in order;
s4, adsorbing an insert through an insert fixing structure by the six-axis robot (4), providing pressure and accurately positioning by a ball plunger (809) on the insert fixing structure, fixing the insert on an insert positioning block (806), and sending the insert into an injection mold in the vertical injection molding machine (1) for injection molding by the six-axis robot (4);
and S5, after injection molding, clamping the final product into a packaging box through a finished product taking structure of the six-axis robot (4).
CN202011536155.9A 2020-12-23 2020-12-23 Automatic insert injection molding equipment and automatic insert arranging and injection molding method thereof Pending CN112476953A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202011536155.9A CN112476953A (en) 2020-12-23 2020-12-23 Automatic insert injection molding equipment and automatic insert arranging and injection molding method thereof

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202011536155.9A CN112476953A (en) 2020-12-23 2020-12-23 Automatic insert injection molding equipment and automatic insert arranging and injection molding method thereof

Publications (1)

Publication Number Publication Date
CN112476953A true CN112476953A (en) 2021-03-12

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Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101544036A (en) * 2009-04-28 2009-09-30 无锡新宏泰电器科技股份有限公司 Insert-positioning mechanism of compaction forming die
CN206154605U (en) * 2016-11-11 2017-05-10 深圳市拓野机器人自动化有限公司 High -accuracy mold insert of six axis robot device of moulding plastics
CN208375775U (en) * 2018-04-28 2019-01-15 惠州市银宝山新实业有限公司 A kind of copper nut insertion mold
CN110653737A (en) * 2019-11-14 2020-01-07 大连理工大学 Fixture positioning device for automatic micro-assembly application
CN214562466U (en) * 2020-12-23 2021-11-02 南通禾田工具有限公司 Automatic insert injection molding equipment

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101544036A (en) * 2009-04-28 2009-09-30 无锡新宏泰电器科技股份有限公司 Insert-positioning mechanism of compaction forming die
CN206154605U (en) * 2016-11-11 2017-05-10 深圳市拓野机器人自动化有限公司 High -accuracy mold insert of six axis robot device of moulding plastics
CN208375775U (en) * 2018-04-28 2019-01-15 惠州市银宝山新实业有限公司 A kind of copper nut insertion mold
CN110653737A (en) * 2019-11-14 2020-01-07 大连理工大学 Fixture positioning device for automatic micro-assembly application
CN214562466U (en) * 2020-12-23 2021-11-02 南通禾田工具有限公司 Automatic insert injection molding equipment

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