CN220129340U - Full-automatic high-precision medical component metal insert embedding equipment - Google Patents

Abstract

The utility model discloses full-automatic high-precision medical component metal insert embedding equipment which comprises an injection molding machine body, a robot main body and an embedded gripper mounting plate, wherein a mounting flange is arranged at the output end of the robot main body, a product taking gripper mounting plate is arranged on one side of a vertical plate, an embedded gripper mounting plate is arranged on the other side of the vertical plate, and an insert clamping jaw is arranged at the output end of a clamping cylinder. According to the utility model, the injection molding machine, the robot and the visual detection system are integrated on the full-automatic production equipment, so that the whole-process contactless production is realized, the quality and the production efficiency are improved, the full-automatic intelligent production process is realized, the period is stable, the influence of human factors on the product quality is avoided, the production efficiency is greatly improved, a large number of invalid working hours are saved compared with manual taking and placing by personnel, the problem that the mechanical arm is limited by the action and the running direction is effectively solved by optimizing the feeding and discharging aspects, and the mold production quality is ensured by accurately embedding the insert into the mold position.

Description

Full-automatic high-precision medical component metal insert embedding equipment

Technical Field

The utility model relates to the technical field of medical component processing, in particular to full-automatic high-precision medical component metal insert embedding equipment.

Background

The metal insert injection molding is a method for fixing metal in a proper position in an insert mold in advance, then injecting plastic for molding, and tightly burying cooled and solidified plastic of the insert in a product after mold opening to obtain a product required by a customer, wherein the conventional production process is generally carried out in a production mode by burying a manipulator, and the manipulator is introduced into an injection molding enterprise to bring a larger market opportunity for the enterprise, so that the high-speed production of the manipulator greatly reduces the cost, and the product unit price of the enterprise has great advantages in the industry.

The prior art has the defects that:

the patent document CN210126232U discloses automatic placement and embedding manipulator equipment for mold inserts of an injection molding machine, which comprises a section bar frame body, a first servo motor, an X-axis servo module, a Y-axis servo module, a sliding table, an automatic swaying disc mechanism and a manipulator jig structure, wherein the X-axis servo module and the Y-axis servo module are fixed on a bottom plate of the equipment, a Z-axis servo module is arranged below the bottom plate of the equipment, and a vertical fixing plate and a horizontal fixing plate are arranged on the manipulator jig structure. According to the automatic placing and embedding manipulator equipment for the mold inserts of the injection molding machine, workers only need to place the trays into the equipment, the equipment automatically places products according to the mold injection structure, then the manipulator jig is embedded into the mold, and meanwhile, the injection molded products of the previous mold are taken out and placed into a formulated area. The manipulator jig adopts three clamping jaw cylinders to clamp products, and simultaneously uses springs to ensure that the products can be pushed to the root of the die, so that the manipulator jig is stable and reliable. The manipulator disclosed in the patent document is limited by the action and the running direction, and the manipulator cannot be accurately embedded in the position of the mould, so that the mould is damaged.

Disclosure of Invention

The utility model aims to provide full-automatic high-precision medical component metal insert embedding equipment, which can solve the technical problem that a manipulator in the prior art is limited by actions and running directions and cannot be accurately embedded into a mold position to cause mold damage.

In order to achieve the above purpose, the present utility model provides the following technical solutions: full-automatic high-precision medical component metal insert embedding equipment comprises an injection molding machine body, a robot main body and an embedded gripper mounting plate, wherein a protection net is arranged on the outer side of the injection molding machine body, the robot main body is arranged on the inner side of the protection net, a mounting flange is arranged at the output end of the robot main body, a vertical plate is arranged at the top of the mounting flange, a product gripper mounting plate is arranged on one side of the vertical plate, an embedded gripper mounting plate is arranged on the other side of the vertical plate, a clamping cylinder is arranged on the outer side of the embedded gripper mounting plate, an insert clamping jaw is arranged at the output end of the clamping cylinder, and a pair of guide posts are arranged on the outer side of the embedded gripper mounting plate.

Preferably, the rack is installed in the outside of moulding plastics organism, and the control box is installed at the top of rack.

Preferably, the inboard of protection network is provided with inserts feed frame, and correction mechanism is installed at inserts feed frame's top, and detection camera is installed at inserts feed frame's top, and tray transport mechanism is installed at inserts feed frame's top, and the material triaxial of getting is installed at tray transport mechanism's top, and the robot is installed at inserts feed frame's top and is got the material platform, and servo elevating system is installed to inserts feed frame's bottom, and servo elevating system's output is installed the feed bin, and the inboard movable mounting of feed bin places the tray.

Preferably, a three-jaw air cylinder is arranged on the outer side of the product taking gripper mounting plate, a three-jaw chuck is arranged at the output end of the three-jaw air cylinder, and material taking guide posts are symmetrically arranged on the outer side of the product taking gripper mounting plate.

Preferably, the outside of burying the tongs mounting panel runs through and installs buries the cylinder, buries the output of cylinder and installs the jacking guide pillar.

Preferably, the inner side of the protection net is provided with a conveying mechanism, the conveying mechanism comprises a conveying seat, a conveying roller is arranged on the inner side of the conveying seat, a conveying motor is arranged on the outer side of the conveying seat, the output end of the conveying motor is connected with the input end of the conveying roller, and the outer side of the conveying roller is connected with a conveying belt through a belt pulley.

Preferably, the outside of conveying mechanism is provided with cuts the mechanism, it includes the mount to cut the mechanism, places the board to install at the top of mount, places the top of board and installs the support column, and the fixed box is installed on the top of support column, and the top of fixed box is installed and is cut the cylinder, cuts the output of cylinder and installs and cut the board.

Compared with the prior art, the utility model has the following beneficial effects:

1. according to the utility model, the injection molding machine, the robot and the visual detection system are integrated on the full-automatic production equipment, so that the whole-process non-contact production is realized, the quality and the production efficiency are improved, the full-automatic intelligent production process is realized, the manual operation is not needed, the period is stable, the influence of human factors on the product quality is avoided, the production efficiency is greatly improved, a large number of invalid working hours are saved compared with manual picking and placing by personnel, the problem that the mechanical arm is limited by the action and the running direction is effectively solved by optimizing the feeding and discharging aspects, and the mold production quality is ensured by accurately embedding the insert into the mold position.

2. According to the utility model, the cutting mechanism is arranged on the outer side of the conveying mechanism, the robot main body is used for placing a product with a water gap into the cutting mechanism, the cutting cylinder is operated to drive the cutting plate to move downwards to cut the die closing position of the insert product, the fine and precise die cutting is performed, the robot is used for taking out the cut product and placing the cut product on the conveying mechanism after the die cutting is finished, the conveying mechanism works to convey the insert product processed on the conveying belt, and the production quality and the production efficiency of medical components are improved.

Drawings

FIG. 1 is a schematic perspective view of the present utility model;

FIG. 2 is a schematic top view of the internal structure of the present utility model;

FIG. 3 is a schematic view of a three-dimensional structure of an insert feed rack of the present utility model;

FIG. 4 is a schematic perspective view of a product picking gripper mounting plate of the present utility model;

fig. 5 is a schematic perspective view of a cutting mechanism according to the present utility model.

In the figure: 1. an injection molding machine body; 101. a protective net; 102. a placing rack; 103. a control box; 2. an insert feed rack; 201. a correction mechanism; 202. detecting a camera; 203. a tray carrying mechanism; 204. taking three shafts; 205. a robot material taking table; 206. a servo lifting mechanism; 207. a storage bin; 208. placing a tray; 3. a robot main body; 301. a mounting flange; 302. a vertical plate; 303. taking a product gripper mounting plate; 304. a three-jaw cylinder; 305. a three-jaw chuck; 306. a material taking guide post; 4. embedding a gripper mounting plate; 401. clamping an air cylinder; 402. insert clamping jaw; 403. matching guide posts; 404. embedding an air cylinder; 405. jacking the guide post; 5. a conveying mechanism; 501. a conveying seat; 502. a conveying roller; 503. a conveying motor; 504. a conveyor belt; 6. a cutting mechanism; 601. a fixing frame; 602. placing a plate; 603. a support column; 604. a fixed box; 605. cutting an air cylinder; 606. and cutting the plate.

Detailed Description

The following description of the embodiments of the present utility model will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present utility model, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the utility model without making any inventive effort, are intended to be within the scope of the utility model.

In the description of the present utility model, it should be noted that the directions or positional relationships indicated by the terms "upper", "lower", "inner", "outer", "front", "rear", "both ends", "one end", "the other end", etc. are based on the directions or positional relationships shown in the drawings, are merely for convenience of describing the present utility model and simplifying the description, and do not indicate or imply that the devices or elements referred to must have a specific direction, be configured and operated in the specific direction, and thus should not be construed as limiting the present utility model. Furthermore, the terms "first," "second," and the like, are used for descriptive purposes only and are not to be construed as indicating or implying relative importance.

In the description of the present utility model, it should be noted that, unless explicitly specified and limited otherwise, the terms "mounted," "provided," "connected," and the like are to be construed broadly, and may be fixedly connected or movably connected, or may be detachably connected or integrally connected, for example; can be mechanically or electrically connected; can be directly connected or indirectly connected through an intermediate medium, and can be communication between two elements. The specific meaning of the above terms in the present utility model will be understood in specific cases by those of ordinary skill in the art.

Referring to fig. 1, 2 and 3, an embodiment of the present utility model provides: full-automatic high-precision medical component metal insert embedding equipment;

comprises an injection molding machine body 1, a protection net 101 and an insert feed frame 2, wherein the protection net 101 is arranged on the outer side of the injection molding machine body 1, a placing frame 102 is arranged on the outer side of the injection molding machine body 1, a control box 103 is arranged at the top of the placing frame 102, the protection net 101 protects an insert embedding processing process, the placing frame 102 provides an installation position for the control box 103, the control box 103 controls the working state of embedded equipment, the insert feed frame 2 is arranged on the inner side of the protection net 101, a correction mechanism 201 is arranged at the top of the insert feed frame 2, a detection camera 202 is arranged at the top of the insert feed frame 2, a tray carrying mechanism 203 is arranged at the top of the insert feed frame 2, a material taking triaxial 204 is arranged at the top of the tray carrying mechanism 203, a robot material taking table 205 is arranged at the top of the insert feed frame 2, a servo lifting mechanism 206 is arranged at the bottom of the insert feed frame 2, a bin 207 is arranged at the output end of the servo lifting mechanism 206, a placing tray 208 is movably arranged at the inner side of the bin 207, the placing tray 208 filled with the inserts is placed in the bin 207, the servo lifting mechanism 206 acts, the lowest placing tray 208 is moved to the position above the tray carrying mechanism 203, the tray carrying mechanism 203 conveys the placing tray 208 to the position of a material taking triaxial 204, the material taking triaxial 204 is used for taking the inserts, after detection by the detection camera 202, products are placed on the correction mechanism 201 to adjust the product angle, when the inserts on the placing tray 208 are completely grabbed, the tray carrying mechanism 203 conveys the empty placing tray 208 into the bin 207, the servo lifting mechanism 206 acts and conveys the next placing tray 208 to the position above the tray carrying mechanism 203, the tray carrying mechanism 203 conveys the full placing tray 208 to the position of a material taking triaxial, after all the inserts in the bin 208 are completed, the servo lifting mechanism 206 lifts the bin 207 to an initial position, takes off the empty placing tray 208 by a person, and places the placing tray 208 full of inserts into the bin 207.

Referring to fig. 1, 2 and 4, a fully automatic high-precision medical component metal insert embedding apparatus;

comprises a robot main body 3, a product taking gripper mounting plate 303 and an embedded gripper mounting plate 4, wherein the inner side of a protective screen 101 is provided with the robot main body 3, the output end of the robot main body 3 is provided with a mounting flange 301, the top of the mounting flange 301 is provided with a vertical plate 302, one side of the vertical plate 302 is provided with the product taking gripper mounting plate 303, the outer side of the product taking gripper mounting plate 303 is provided with a three-jaw cylinder 304, the output end of the three-jaw cylinder 304 is provided with a three-jaw chuck 305, the outer side of the product taking gripper mounting plate 303 is symmetrically provided with a material taking guide pillar 306, a gripper is connected with the output end of the robot main body 3 through the mounting flange 301, the vertical plate 302 provides mounting positions for the product taking gripper mounting plate 303 and the embedded gripper mounting plate 4, the three-jaw chuck 305 firmly clamps the material taking guide pillar 306, the three-jaw cylinder 304 works to adjust the working state of the material taking guide pillar 306, the inserts are clamped, the material taking guide columns 306 clamp two inserts from the insert feeding frame 2, the embedded gripper mounting plates 4 are arranged on the other side of the vertical plates 302, clamping cylinders 401 are arranged on the outer sides of the embedded gripper mounting plates 4, insert clamping jaws 402 are arranged at the output ends of the clamping cylinders 401, counter guide columns 403 are arranged on the outer sides of the embedded gripper mounting plates 4, embedded cylinders 404 are arranged on the outer sides of the embedded gripper mounting plates 4 in a penetrating mode, jacking guide columns 405 are arranged at the output ends of the embedded cylinders 404, the embedded gripper mounting plates 4 provide mounting positions for the clamping cylinders 401, the clamping jaws 402 are horizontally distributed, after the clamping jaws 402 are matched with a die in a counter mode, the embedded cylinders 404 work to drive the jacking guide columns 405 to push the inserts to be embedded in the die, positioning holes are formed in the two sides of the die, and the embedded jaws 402 are positioned when the embedded members are embedded.

Referring to fig. 2 and 5, a fully automatic high-precision medical component metal insert embedding apparatus;

including conveying mechanism 5, cutting mechanism 6 and mount 601, the inboard of protection network 101 is provided with conveying mechanism 5, conveying mechanism 5 includes transport seat 501, transport roller 502 is installed to the inboard of transport seat 501, transport motor 503 is installed in the outside of transport seat 501, and transport motor 503's output is connected with the input of transport roller 502, there is conveyer belt 504 in the outside of transport roller 502 through belt pulley connection, conveying mechanism 5 work, transport motor 503 operation drives transport roller 502 rotation, the conveyer belt 504 is kept rotating through the transmission effect of belt pulley and is carried the inserts product after processing on the conveyer belt 504, the outside of conveying mechanism 5 is provided with cutting mechanism 6, cutting mechanism 6 includes mount 601, place board 602 is installed at the top of mount 601, support column 603 is installed at the top of place board 602, the overhead of support column 603 installs fixed box 604, cut cylinder 605 is installed at the top of fixed box 604, cut cylinder 605's output is installed cut board 606, robot main part 3 puts into cutting mechanism 6 with the product at the mouth of a river, fixed box 604 provides the transmission effect through the belt pulley, cut cylinder 605 and guarantees to install position and cut out the fine die-cut cylinder 605 and move the fine die cutter position when cutting mechanism 5 is cut out, cut die cutter mechanism 5 is cut down, die cutter 5 is moved down, die cutter mechanism is cut and die cutter 5 is moved down to the precision.

Working principle: when the device is used, firstly, an insert is manually placed in the placement tray 208, then the placement tray 208 is placed in the storage bin 207, the tray carrying mechanism 203 carries one placement tray 208 from the storage bin 207, the material taking triaxial 204 grabs the insert from the placement tray 208, the material taking triaxial 204 drives the insert to move to the detection camera 202 for detection, the insert is placed on the correction mechanism 201 for correction after detection is completed, the robot main body 3 grabs the corrected product into a die, the robot main body 3 firstly takes out the injection molded product, the insert clamping jaw 402 rotates 180 degrees and then places the insert in the die, the robot main body 3 places the taken product in the cutting mechanism 6, and the robot main body 3 places the product on the conveying mechanism 5 after cutting is completed.

It will be evident to those skilled in the art that the utility model is not limited to the details of the foregoing illustrative embodiments, and that the present utility model may be embodied in other specific forms without departing from the spirit or essential characteristics thereof. The present embodiments are, therefore, to be considered in all respects as illustrative and not restrictive, the scope of the utility model being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein. Any reference sign in a claim should not be construed as limiting the claim concerned.

Claims (7)

1. Full-automatic high-precision medical component metal insert buries equipment, including organism (1) of moulding plastics, robot main part (3) and buries tongs mounting panel (4), its characterized in that: the utility model discloses a robot, including injection molding machine body (1), including installing protection network (101), mounting flange (301), riser (302), embedded gripper mounting panel (4) are installed in the opposite side of riser (302), insert clamping cylinder (401) are installed in the outside of embedded gripper mounting panel (4), insert clamping jaw (402) are installed in the output of insert clamping cylinder (401), embedded gripper mounting panel (4) are installed in the outside of installing flange (301).

2. The fully automated high-precision medical component metal insert embedding apparatus of claim 1, wherein: the outside of injection molding machine body (1) is installed rack (102), and control box (103) is installed at the top of rack (102).

3. The fully automated high-precision medical component metal insert embedding apparatus of claim 1, wherein: the utility model discloses a feeding device for the material, including protection network (101), correction mechanism (201) are installed at the inboard of protection network (101), detection camera (202) are installed at the top of inserts feed frame (2), tray transport mechanism (203) are installed at the top of inserts feed frame (2), get material triaxial (204) are installed at the top of tray transport mechanism (203), robot gets material platform (205) are installed at the top of inserts feed frame (2), servo elevating system (206) are installed at the bottom of inserts feed frame (2), feed bin (207) are installed at the output of servo elevating system (206), place tray (208) are installed to the inboard movable mounting of feed bin (207).

4. The fully automated high-precision medical component metal insert embedding apparatus of claim 1, wherein: three-jaw air cylinders (304) are arranged on the outer sides of the product taking handle mounting plates (303), three-jaw chucks (305) are arranged at the output ends of the three-jaw air cylinders (304), and material taking guide posts (306) are symmetrically arranged on the outer sides of the product taking handle mounting plates (303).

5. The fully automated high-precision medical component metal insert embedding apparatus of claim 1, wherein: an embedded cylinder (404) is arranged on the outer side of the embedded gripper mounting plate (4) in a penetrating mode, and a jacking guide column (405) is arranged at the output end of the embedded cylinder (404).

6. The fully automated high-precision medical component metal insert embedding apparatus of claim 1, wherein: the inside of protection network (101) is provided with conveying mechanism (5), conveying mechanism (5) are including carrying seat (501), and conveying roller (502) are installed to the inboard of carrying seat (501), and conveying motor (503) are installed in the outside of carrying seat (501), and the output of conveying motor (503) is connected with the input of conveying roller (502), and the outside of conveying roller (502) is connected with conveyer belt (504) through the belt pulley.

7. The fully automated high-precision medical component metal insert embedding apparatus of claim 6, wherein: the outside of conveying mechanism (5) is provided with cuts mechanism (6), cut mechanism (6) including mount (601), place board (602) are installed at the top of mount (601), place the top of board (602) and install support column (603), fixed box (604) are installed on the top of support column (603), and cut cylinder (605) are installed at the top of fixed box (604), and cut board (606) are installed to the output of cutting cylinder (605).