CN112366252B - Polycrystalline silicon wafer texturing clamping strip assembling, detecting and packaging process - Google Patents

Polycrystalline silicon wafer texturing clamping strip assembling, detecting and packaging process Download PDF

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Publication number
CN112366252B
CN112366252B CN202011344513.6A CN202011344513A CN112366252B CN 112366252 B CN112366252 B CN 112366252B CN 202011344513 A CN202011344513 A CN 202011344513A CN 112366252 B CN112366252 B CN 112366252B
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product
bottom shell
terminal
detection
pressing
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CN112366252A (en
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包炼
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Shenzhen Zhongke Chuangxiang Technology Co ltd
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Shenzhen Zhongke Chuangxiang Technology Co ltd
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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L31/00Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
    • H01L31/18Processes or apparatus specially adapted for the manufacture or treatment of these devices or of parts thereof
    • H01L31/1876Particular processes or apparatus for batch treatment of the devices
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L21/00Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
    • H01L21/67Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere
    • H01L21/67005Apparatus not specifically provided for elsewhere
    • H01L21/67011Apparatus for manufacture or treatment
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L21/00Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
    • H01L21/67Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere
    • H01L21/67005Apparatus not specifically provided for elsewhere
    • H01L21/67011Apparatus for manufacture or treatment
    • H01L21/67121Apparatus for making assemblies not otherwise provided for, e.g. package constructions
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P70/00Climate change mitigation technologies in the production process for final industrial or consumer products
    • Y02P70/50Manufacturing or production processes characterised by the final manufactured product

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  • Engineering & Computer Science (AREA)
  • Physics & Mathematics (AREA)
  • Condensed Matter Physics & Semiconductors (AREA)
  • General Physics & Mathematics (AREA)
  • Manufacturing & Machinery (AREA)
  • Computer Hardware Design (AREA)
  • Microelectronics & Electronic Packaging (AREA)
  • Power Engineering (AREA)
  • Electromagnetism (AREA)
  • Specific Conveyance Elements (AREA)

Abstract

The invention discloses a polycrystalline silicon wafer texturing card strip assembling, detecting and packaging process, which comprises the following steps: step S1, a feeding and transporting process of a bottom shell of a product; s2, compacting and transporting the bottom shell of the product by the feeding and pressing device; step S3, absorbing and transferring the bottom shell of the product by the turntable discharging, overturning and flanging detection mechanism; s4, a feeding process of the terminal cutting and arranging mechanism is carried out by the feeding belt; step S5, the terminal cutting mechanism cuts and sorts the terminals; step S6, pressing, detecting and assembling the terminal and the bottom shell of the product; step S7, a terminal cap feeding process; step S8, combining the terminal caps, the terminals and the bottom shell of the product to form a process of making wool and clamping strips; step S9, carrying out adhesive tape pasting and packaging processes on the card strip; step S10, carrying out film tearing and finished product collecting process on the card strip after the adhesive is pasted; the invention has high automation degree, good product yield and good market application value.

Description

Polycrystalline silicon wafer texturing clamping strip assembling, detecting and packaging process
Technical Field
The invention relates to the field of assembly, in particular to a polycrystalline silicon wafer texturing clamping strip assembling, detecting and packaging process.
Background
The card strip of the texturing terminal is a commonly used card strip device, a mechanism for controlling the liquid discharge of a texturing machine by using a specified stroke and a specified force is widely used in the manufacturing field of solar cells; at present, with the rapid development of the polycrystalline silicon wafer industry, the precision degree of a polycrystalline texturing machine is higher and higher, and under the condition that the light storage conversion rate of the polycrystalline silicon wafer is higher and higher, the demand of texturing terminal clamping strips is increased day by day; the making herbs into wool terminal card strip mainly comprises product drain pan, the terminal, the end cap, need cover the plastic film and guarantee it not receive the pollution after the equipment is accomplished simultaneously, present stage, the workshop mainly relies on the manual work to assemble each accessory of making herbs into wool terminal card strip together according to certain order, but dynamics when the manual work is assembled is difficult for mastering unanimously, then can lead to each accessory equipment not in place, directly can influence equipment quality and efficiency, and manual equipment pollutes terminal card strip easily, the conversion rate of the silicon chip when using that causes is lower, therefore, the prior art has the defect, need improve.
Disclosure of Invention
The invention provides a polycrystalline silicon wafer texturing card strip assembling, detecting and packaging process, which solves the problems.
In order to solve the above problems, the technical scheme provided by the invention is as follows:
the polycrystalline silicon wafer texturing card strip assembling, detecting and packaging process is characterized by comprising the following specific assembling steps:
step S1, a feeding and transporting process of a bottom shell of a product;
s2, compacting and transporting the bottom shell of the product by the feeding and pressing device;
step S3, absorbing and transferring the bottom shell of the product by the turntable discharging, overturning and flanging detection mechanism;
s4, a feeding process of the terminal cutting and arranging mechanism is carried out by the feeding belt;
step S5, the terminal cutting mechanism cuts and sorts the terminals;
step S6, pressing, detecting and assembling the terminal and the bottom shell of the product;
step S7, a terminal cap feeding process;
step S8, combining the terminal caps, the terminals and the bottom shell of the product to form a process of making wool and clamping strips;
step S9, carrying out adhesive tape pasting and packaging processes on the card strip;
and step S10, tearing the film of the card strip after the adhesive is applied to the card strip to obtain the finished product.
Preferably, before the step S1, a step S0 is further included, in which a verification step is performed to verify whether the operator has the right to activate the control panel; the verification step comprises authentication operation, and the subsequent steps are executed when the authentication is judged to be passed; when the authentication is judged not to pass, executing voice and sound-light alarm signals and sending alarm information to any one or more than any two combination modes in the background terminal; the authentication operation is any one or combination of more than two of a user name and a password, face recognition and pupil recognition.
Preferably, in step S1, the feeding driving device drives the feeding jacking device to move back and forth to move the product on the feeding supporting plate, and the feeding pressing device presses the product on the feeding supporting plate through the pressing positioning plate.
Preferably, in step S3, the turntable discharging, overturning and flanging detection mechanism includes a detection device, a flanging device, an edge material pressing device, and an edge material overturning device to perform a processing displacement process on the bottom shell of the product; the method comprises the steps of S31, sucking and conveying a bottom shell of a product, sucking the bottom shell of the product to a detection installation position, wherein a defective product receiving device is installed at the detection installation position;
s32, detecting a product bottom shell on the installation position through a CCD detection device at the bottom of the detection installation position to detect the product bottom shell on the installation position, sucking the qualified product bottom shell by a rim charge overturning device and conveying the qualified product bottom shell to a rim charge device, and conveying the unqualified product bottom shell detected by the CCD detection device into a material receiving box of a defective product receiving device by the rim charge overturning device;
step S33, a product bottom shell receiving and clamping step, wherein the second telescopic cylinder drives the rim charge supporting plate to move forwards, so that the rim charge overturning device can place the product bottom shell on the rim charge extending plate conveniently, and the product bottom shell is fixed through the rim charge extending plate;
step S34, cutting the bottom of the bottom shell of the product, wherein a pressing cylinder on the rim charge pressing device drives a pressing cutting nail to move downwards, the bottom shell is punched and cut through the pressing cutting nail, and a terminal can be embedded into a through hole in the bottom of the bottom shell of the product;
step S35, collecting waste of the bottom shell of the product, namely, after the bottom shell of the product is cut by the pressing cutting nails, the waste of the bottom shell of the product enters a second receiving box through a rim charge slideway;
and S36, moving the product bottom, wherein a first telescopic cylinder on the rim charge turnover device drives a clamping cylinder to move, the clamping cylinder clamps the finished product bottom shell, a first rotating motor drives the clamping cylinder to rotate for 90 degrees to be flush with a positioning tool on the middle area rotating mechanism, and the clamping cylinder places the finished product bottom shell in the positioning tool.
Preferably, in step S4, the feeding process of the feeding belt feeding the terminal to the terminal cutting and arranging mechanism includes: the feeding belt is driven by a third driving motor and conveyed into the terminal cutting and arranging mechanism through the terminal slide way to be cut and arranged.
Preferably, in step S5, the terminal cutting mechanism cuts the terminals on the feed belt while arranging the cut terminals.
Preferably, in step S6, the terminal and product bottom case pressing process includes: tear the membrane and press and move back the subassembly and compress tightly the terminal in the product drain pan, detect the plastic subassembly simultaneously and compress tightly terminal and product drain pan.
Preferably, in step S7, the combination process of the card strip: the terminal cap is delivered to the upper part of the positioning tool by the terminal lifting and transferring device, and the terminal cap is pressed on the terminal, so that the terminal cap, the terminal and the product bottom shell are combined into the finished wool making card strip.
Preferably, after the step S8 and before the step S9, the method further includes a step S95 of detecting the appearance of the finished CCD, wherein the step of detecting the appearance of the CCD is to arrange a CCD appearance detecting device at the appearance detecting position when the card strip is transferred to the appearance detecting position, that is, to perform appearance detection on the installation condition of each component inside the card strip by the CCD appearance detecting device, that is, to perform photographing first and then upload to a background computer, and to give an OK/NG result by the background computer.
Preferably, after the step S9, the method further includes a step S95 of primarily removing the defective product, where a primary defective product removing device is installed at the primary removing position when the card strip is conveyed to the primary removing position, that is, in the step S95, the primary defective product removing device does not operate if the appearance detection result is OK, and operates to directly remove the defective product if the appearance detection result is NG.
Compared with the prior art, the automatic assembly device has the advantages that by adopting the scheme, each part of a product is automatically assembled by arranging the adhesive sticking clamping and feeding mechanism, the rotary disc discharging and overturning flanging detection mechanism, the terminal disc discharging device, the terminal cutting and arranging mechanism, the linkage vibration disc feeding mechanism, the middle area rotating mechanism, the terminal film sticking mechanism and the film tearing tool device, so that the qualification rate of the product is greatly improved, the conditions of low light storage conversion rate and easy breakage of polycrystalline silicon wafers caused by unqualified flocking clamping strips of an enterprise are improved, the production efficiency of the product is greatly improved, and the market demand is met, so that the automatic assembly device has good market application value.
Drawings
For a clearer explanation of the embodiments or technical solutions in the prior art, the drawings needed to be used in the description of the embodiments or the prior art will be briefly described below, and it is obvious that the drawings in the following description are only some embodiments of the invention, and it is obvious for a person skilled in the art that other drawings can be obtained from the drawings without creative efforts.
FIG. 1 is a schematic view of the overall structure of the present invention;
FIG. 2 is a schematic structural view of a rubberizing card-positioning feeding mechanism according to the present invention;
FIG. 3 is a schematic structural view of a turntable discharging, turning and flanging detection mechanism of the present invention;
FIG. 4 is a schematic structural diagram of a terminal trimming and arranging mechanism according to the present invention;
FIG. 5 is a schematic structural view of a terminal tray emptying device according to the present invention;
FIG. 6 is a schematic view of a middle rotating mechanism according to the present invention;
FIG. 7 is a schematic structural view of a feeding mechanism of a linkage vibrating plate according to the present invention;
FIG. 8 is a schematic structural view of a terminal film attaching mechanism according to the present invention;
FIG. 9 is a schematic structural view of a film tearing tool device according to the present invention;
FIG. 10 is a schematic structural view of an edge trim detecting apparatus according to the present invention;
FIG. 11 is a schematic view of the edge folding apparatus of the present invention;
FIG. 12 is a schematic structural view of the rim charge pressing device of the present invention;
as shown in the above legend: a work plate 1; a rubberizing clamping feeding mechanism 2; a turntable discharging, overturning and edge folding detection mechanism 3; a terminal tray emptying device 4; a terminal cutting and arranging mechanism 5; a linkage vibrating disc feeding mechanism 6; a middle region rotating mechanism 7; a terminal film sticking mechanism 8; a film tearing tool device 9; a feeding support plate 11; a feeding fixing frame 12; a feeding drive device 13; a feeding jacking device 14; a feeding press device 15; press-fitting the support plate 151; a press-fitting cylinder 152; a press-fitting receiving plate 153; press-fitting the positioning plate 154; an edge material pressing device 31; a hemmer device 32; an edge-trim detecting device 33; an edge-trim turnover device 34; the second drive motor 341; a first suction assembly 342; a flip pick assembly 343; a first rotating electrical machine 344; a gripping cylinder 345; a first telescoping fixed plate 346; a cutting support frame 51; an XY-axis linkage assembly 52; a scrap collecting box 53; a terminal pushing device 54; a terminal suction device 55; a terminal cutting device 56; a third drive motor 41; a terminal turn plate 42; a terminal slide 43; a terminal support 44; a third drive support plate 45; a large plate turntable 71; a first clip spreading assembly 72; a second clip hold-down assembly 73; a tear film retraction assembly 74; detecting the plastic component 75; a film laminating adhesive assembly 76; a positioning pin pressing plastic component 77; a surrounding press terminal assembly 78; press open the support posts 721; a press-open cylinder 722; pressing open the positioning plate 723; a U-shaped press-open plate 724; a lifting transfer device 61; a vibrating disk device 62; a link traverse device 63; a linkage support bracket 631; a fifth drive motor 632; a fifth ball screw 633; a fifth lead screw nut mount 634; a fifth traverse plate 635; a product receiving plate 636; a transplant support frame 611; a sixth drive motor 612; a transplanting suction group 613; a film-attached terminal lifting device 81; a film fixing plate 82; a seventh driving motor 83; a roller set 84; a severing assembly 85; a driving roller 86; a film-attaching extension plate 87; a film support 811; an eighth drive motor 812; a fifth down cylinder 813; a fifth press-down sliding plate 814; a film suction transfer plate suction 815; a push cylinder 91; a ninth drive motor 92; a ninth drive fixing plate 93; a thumb cylinder 94; a finished product collection box 95; pushing positioning plate 96; a detection support 331; the second rotating electrical machine 332; a CCD detection probe 333; a detection fixing plate 334; a second rotating fixed plate 335; the first receiving cassette 336; a detection receiving plate 337; a second telescopic cylinder 321; a second telescopic fixing plate 322; a second receiving box 323; an edge-trim support plate 324; a scrap chute 325; a pressing support frame 311; a hold-down cylinder 312; a compression fixing plate 313; compressing the sliding plate 314; compressing the cutting pins 315.
Detailed Description
In order to facilitate an understanding of the invention, the invention is described in more detail below with reference to the accompanying drawings and specific examples. Preferred embodiments of the present invention are shown in the drawings. This invention may, however, be embodied in many different forms and should not be construed as limited to the embodiments set forth herein. Rather, these embodiments are provided so that this disclosure will be thorough and complete.
It will be understood that when an element is referred to as being "secured to" another element, it can be directly on the other element or intervening elements may also be present. When an element is referred to as being "connected" to another element, it can be directly connected to the other element or intervening elements may also be present. The use of the terms "fixed," "integrally formed," "left," "right," and the like in this specification is for illustrative purposes only, and elements having similar structures are designated by the same reference numerals in the figures.
Unless defined otherwise, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this invention belongs. The terminology used in the description of the invention herein is for the purpose of describing particular embodiments only and is not intended to be limiting of the invention.
As shown in fig. 1 to 12, the overall structure of the present invention is as follows:
a polycrystalline silicon chip texturing card strip assembling, detecting and packaging process comprises a working plate 1, a rubberizing card position and feeding mechanism 2, a turntable discharging, overturning and edge folding detection mechanism 3, a terminal disc discharging device 4, a terminal cutting and arranging mechanism 5, a linkage vibrating disc feeding mechanism 6, a middle area rotating mechanism 7, a terminal film sticking mechanism 8 and a film tearing tool device 9; rubberizing screens feed mechanism 2 is fixed in the left end of 1 upper surface of working plate, carousel ejection of compact upset hem detection mechanism 3 is fixed in rubberizing screens feed mechanism 2's right side, well district rotary mechanism 7 is fixed in carousel ejection of compact upset hem detection mechanism 3's right side, the terminal cuts the rear side that collating mechanism 5 is fixed in well district rotary mechanism 7, terminal dish blowing device 4 is fixed in the terminal and cuts the rear side of collating mechanism 5, the linkage shakes a feed mechanism 6 and is fixed in the front side of well district rotary mechanism 7, terminal pad pasting mechanism 8 is fixed in the right side of well district rotary mechanism 7, dyestripping tool equipment 9 is fixed in the rear side of terminal pad pasting mechanism 8, just dyestripping tool 9 is located well district rotary mechanism 7's top.
Preferably, the rubberizing clamping and feeding mechanism 2 comprises a feeding support plate 11, a feeding fixing frame 12, a feeding driving device 13, a feeding jacking device 14 and a plurality of feeding pressing and taking devices 15; the feeding supporting plate 11 is fixed on the working plate 1 through a rubber column at the bottom, the feeding driving device 13 is fixed in the middle of the feeding supporting plate 11, the feeding jacking device 14 is fixed at the top end of the feeding driving device 13, the feeding fixing frame 12 is fixed on the feeding supporting plate 11, the feeding fixing frame 12 is positioned above the feeding jacking device 14, and the feeding pressing devices 15 are respectively and vertically fixed at the front end and the rear end of the feeding fixing frame 12; the feeding driving device 13 comprises a first driving motor, a first driving fixing plate, a first driving follower plate, a driving belt, a slide rail supporting plate and a driving slide rail; the feeding device comprises a feeding support plate 11, a sliding rail support plate, a driving sliding rail, a first driving fixing plate, a first driving follow-up plate, a first driving motor, a second driving fixing plate, a second driving follow-up plate, a feeding wheel, a follow-up wheel, a driving belt and a first driving motor, wherein the sliding rail support plate is fixed in the middle of the feeding support plate 11, the driving sliding rail is fixed at the top end of the sliding rail support plate, the first driving fixing plate and the first driving follow-up plate are respectively fixed at the front end and the rear end of the sliding rail support plate, the fixed.
Further, the feeding press-taking device 15 comprises a press-fitting support plate 151, a press-fitting cylinder 152, a press-fitting receiving plate 153 and a press-fitting positioning plate 154; the press-fitting support plate 151 is fixed on the working plate 1, the press-fitting cylinder 152 is vertically fixed on the press-fitting support plate 151, the press-fitting receiving plate 153 is fixed at the output end of the press-fitting cylinder 152, and the press-fitting positioning plate 154 is fixed at the top end of the press-fitting receiving plate 153.
Preferably, the feeding jacking device 14 comprises a jacking sliding plate, a first jacking cylinder, a second jacking cylinder and a jacking supporting plate; jacking sliding plate passes through the slide and the drive slide rail sliding connection of bottom, first jacking cylinder and second jacking cylinder are fixed in the left and right sides both ends of jacking backup pad upper surface respectively, material loading backup pad 11 is fixed in the top of first jacking cylinder and second jacking cylinder output shaft, four angles between jacking backup pad and the jacking sliding plate all are through the sliding shaft connection, the last fixed surface of jacking sliding plate connects the locking plate, the locking plate is used for locking the driving band.
Preferably, the turntable discharging, overturning and flanging detection mechanism 3 comprises an edge material pressing device 31, a flanging material device 32, an edge material detection device 33 and an edge material overturning device 34; the rim charge overturning device 34 is fixed on the working plate 1, the rim charge detecting device 33 is fixed at the front end of the rim charge overturning device 34, the rim charge pressing device 31 is fixed at the left side of the rim charge detecting device 33, and the rim charge pressing device 32 is fixed at the left side of the rim charge pressing device 32; the rim charge turning device 34 comprises a second driving motor 341, a turning support frame, a turning sliding plate, a first suction assembly 342, a second suction assembly and a turning clamping assembly 343; the turnover support frame is fixed on the working plate 1, the second driving motor 341 is fixed at the right end of the turnover support frame, turnover guide rails are fixedly arranged at the upper end and the lower end of the front wall of the turnover support frame, a first ball screw is fixedly arranged between the turnover guide rails, a first screw nut seat is sleeved on the first ball screw, the turnover sliding plate is fixed on the upper surface of the first screw nut seat, a sliding seat at the bottom end of the turnover sliding plate is slidably connected with the turnover guide rails, the output end of the second driving motor 341 is fixedly connected with the first ball screw, and the first suction assembly 342, the first suction assembly 342 and the turnover clamping assembly 343 are sequentially fixed on the turnover sliding plate from right to left; the first suction assembly 342 comprises a first lower air cylinder, a first lower fixed plate, a first lower sliding plate and a first suction positioning plate; the first downward air cylinder is vertically fixed on the turnover sliding plate, the first downward sliding plate is connected with the turnover sliding plate in a sliding mode, the output end of the first downward air cylinder is fixedly connected with the first downward sliding plate, the first suction positioning plate is fixed at the bottom end of the first downward sliding plate, a plurality of suction pipes are fixedly arranged on the first suction positioning plate, suction nozzles are fixedly connected to the bottoms of the suction pipes, and the second suction assembly is identical to the first suction assembly 342 in structure.
Further, the turning and clamping assembly 343 comprises a first telescopic cylinder, a first telescopic fixing plate 346, a first rotating motor 344, a first rotating fixing plate and a clamping cylinder 345; the first telescopic fixing plate 346 is fixed on the turnover sliding plate, the first telescopic cylinder is vertically fixed on the first telescopic fixing plate 346, the upper surface of the first telescopic fixing plate 346 is slidably connected with the clamping moving plate, the first rotating fixing plate is fixed on the clamping moving plate, the first rotating motor 344 is fixed on the first rotating fixing plate, and the tail end of the clamping cylinder 345 is fixed on the output shaft of the first rotating motor 344.
Further, the rim charge detection device 33 includes a detection support frame 331, a second rotating motor 332, a CCD detection probe 333, a detection fixing plate 334, a second rotating fixing plate 335, a first receiving box 336 and a detection receiving plate 337; the detection supporting frame 331 is fixed on the working plate 1, the second rotary fixing plate 335 is fixed on the top end of the detection supporting frame 331, the second rotary motor 332 is fixed on the rear end of the second rotary fixing plate 335, the second rotary fixing plate 335 is rotatably connected with a ninth ball screw, the output end of the second rotary motor 332 is fixedly connected with the ninth ball screw, the ninth ball screw is sleeved with a ninth screw nut seat, the detection receiving plate 337 is fixed on the ninth screw nut seat, the detection fixing plate 334 is fixed on the left side of the detection supporting frame 331, the CCD detection probe 333 is fixed on the detection fixing plate 334, and the first receiving box 336 is fixed on the right end of the second rotary fixing plate 335.
Further, the edge folding device 32 includes a second telescopic cylinder 321, a second telescopic fixing plate 322, a second receiving box 323, an edge supporting plate 324, and an edge slideway 325; the flexible fixed plate 322 of second is fixed in on the working plate 1, the flexible cylinder 321 of second is fixed in on the flexible fixed plate 322 of second, sliding connection rim charge extends the board on the flexible fixed plate 322 of second, rim charge backup pad 324 is fixed in the top of rim charge extension board, rim charge slide 325 is fixed in the right wall of rim charge backup pad 324, the second connects the magazine to be located the below of rim charge slide 325.
Further, the rim charge pressing device 31 comprises a pressing support frame 311, a pressing cylinder 312, a pressing fixing plate 313, a pressing sliding plate 314 and a pressing cutting nail 315; the pressing support frame 311 is fixed on the working plate 1, the pressing fixing plate 313 is fixed at the top end of the pressing support frame 311, the pressing cylinder 312 is vertically fixed on the pressing fixing plate 313, the front wall of the pressing fixing plate 313 is connected with the nail cutting positioning plate in a sliding mode, the output shaft of the pressing cylinder 312 is fixedly connected with the nail cutting positioning plate, and the pressing nail 315 is fixed on the nail cutting positioning plate.
Preferably, the terminal tray emptying device 4 comprises a third driving motor 41, a terminal rotating tray 42, a terminal slideway 43 and a terminal supporting frame 44; the terminal support frame 44 is fixed on the rear side of the working plate 1, the terminal slide 43 is fixed in the middle of the terminal support frame 44, a third driving support plate 45 is fixedly arranged at the top end of the terminal support frame 44, the third driving motor 41 is fixed on the third driving support plate 45, an output shaft of the third driving motor 41 penetrates through the third driving support plate 45, and the terminal rotating disc 42 is fixedly sleeved on an output shaft of the third driving motor 41.
Preferably, the terminal cutting and arranging mechanism 5 comprises a cutting support frame 51, an XY axis linkage component 52, a waste collecting box 53, a terminal pushing device 54, a terminal suction device 55 and a terminal cutting device 56; the cutting support frame 51 is fixed on the working plate 1, the XY-axis linkage assembly 52 is fixed at the top end of the cutting support frame 51, the terminal suction device 55 is fixed on the XY-axis linkage assembly 52, the terminal pushing device is fixed on the working plate 1 and located below the terminal suction device 55, the terminal cutting device 56 is fixed below the terminal pushing device, and the waste collecting box 53 is fixed below the terminal cutting device 56; the terminal pushing device 54 comprises a pushing support frame, a fourth driving motor, a terminal conveying channel, a terminal pushing wheel and a slide way support plate; the propelling movement support frame is fixed in on the working plate 1, the slide backup pad is fixed in the top of propelling movement support frame, the terminal conveyer way is fixed in the top of slide backup pad, fourth drive motor level is fixed in the rear side of terminal conveyer way, the output shaft fixed connection of terminal propelling movement wheel and fourth drive motor.
Further, the terminal cutting device 56 includes a third jacking cylinder, a cutting plate, a terminal positioning block, a terminal pressing plate and a waste material slideway; the terminal locating piece is fixed in the left end of terminal conveyer way, the middle part of terminal locating piece is equipped with the through-hole, the cutting board is fixed in the output of third jacking cylinder and the middle part that the cutting board runs through the terminal locating piece, the waste material slide is fixed in the bottom of terminal locating piece through-hole, just the one end of waste material slide is located the top that the box 53 was collected to the waste material, the terminal pressure strip is fixed in on the propelling movement support frame.
Further, the terminal suction device 55 includes an L-shaped fixing plate, a pneumatic control valve, a terminal extension plate, and a suction and discharge pipe; the L-shaped fixing plate is fixed at the upper end of the XY-axis linkage assembly 52, the pneumatic control valve is fixed at the top end of the L-shaped fixing plate, the terminal extension plate is fixed on the front wall of the L-shaped fixing plate, and the suction and discharge pipe is fixed on the terminal extension plate.
Preferably, the middle section rotating mechanism 7 comprises a large plate rotating table 71, a first cartridge clip pressing-open assembly 72 and a second cartridge clip pressing-open assembly 73; the large plate rotating table 71 is fixed on the working plate 1, a plurality of positioning tools are arranged on the large plate rotating table 71, a film tearing pressing and retreating assembly 74, a detection plastic assembly 75, a film pasting and glue pressing assembly 76, a positioning needle pressing plastic assembly 77 and a surrounding pressing terminal assembly 78 are sequentially arranged on the positioning tools, the first elastic clamp pressing and retreating assembly 72 is fixed below the film tearing pressing and retreating assembly 74, and the second elastic clamp pressing and retreating assembly 73 is fixed on the right side of the detection plastic assembly 75; the first clip pressing-opening assembly 72 comprises a pressing-opening supporting column 721, a pressing-opening air cylinder 722, a pressing-opening positioning plate 723, a pressing-opening extending plate and a U-shaped pressing-opening plate 724; the press-opening supporting column 721 is fixed on the working plate 1, the press-opening positioning plate 723 is fixed at the top end of the press-opening supporting column 721, the press-opening extending plate is fixed at the rear end of the press-opening positioning plate 723, the upper surface of the press-opening positioning plate 723 is connected with the press-opening sliding plate in a sliding manner, the press-opening air cylinder 722 is fixed on the press-opening sliding plate, the output end of the press-opening air cylinder 722 is fixedly connected with the press-opening extending plate, the U-shaped press-opening plate 724 is fixed at the rear end of the press-opening air cylinder 722, and the second spring clamp press-opening assembly 73 is identical in structure to the first spring clamp press.
Preferably, the linkage vibration disc feeding mechanism 6 comprises a lifting transfer device 61, a vibration disc device 62 and a linkage transverse moving device 63; the vibration disc device 62 is fixed on the working plate 1, the linkage cross-sliding device 63 is fixed on the front side of the vibration disc device 62, and the lifting transfer device 61 is fixed on the rear side of the linkage cross-sliding device 63; the linkage traversing device 63 comprises a linkage supporting frame 631, a fifth driving motor 632, a fifth ball screw 633, a fifth screw nut seat 634, a fifth traversing plate 635 and a product receiving plate 636; the linkage support frame 631 is fixed on the working plate 1, the fifth traverse plate 635 is fixed at the top end of the linkage support frame 631, the fifth ball screw 633 is rotatably connected to the upper surface of the fifth traverse plate 635, the fifth driving motor 632 is fixed at the right end of the fifth traverse plate 635, the output end of the fifth driving motor 632 is fixedly connected to the fifth ball screw 633, the fifth screw nut seat 634 is sleeved on the fifth ball screw 633, and the product receiving plate 636 is fixed at the top end of the fifth screw nut seat 634.
Preferably, the terminal film sticking mechanism 8 comprises a film sticking terminal lifting device 81, a film sticking fixing plate 82, a seventh driving motor 83, a roller set 84 and a cutting assembly 85; the film sticking terminal lifting device 81 is fixed on the right side of the film sticking fixing plate 82, the film sticking fixing plate 82 is fixed on the workbench, the top end of the film sticking fixing plate 82 is rotatably connected with a film sticking turntable, the rear wall of the film sticking fixing plate 82 is rotatably provided with a plurality of transmission rollers 86, the roller group 84 is fixed below the transmission rollers 86, the seventh driving motor 83 is fixed on the right side of the roller group 84, the output end of the seventh driving motor 83 is fixedly connected with a driving wheel, the upper end of the film sticking fixing plate 82 is fixedly provided with a film sticking extension plate 87, the cutting assembly 85 is fixed below the film sticking extension plate 87, and the cutting assembly 85 comprises a cutting plate, a fourth jacking cylinder and a fourth jacking fixing plate; the fourth jacking cylinder is fixed on the fourth jacking fixing plate, and the output end of the fourth jacking cylinder is fixedly connected with the cutting-off plate.
Preferably, the film tearing tool device 9 comprises a pushing cylinder 91, a ninth driving motor 92, a ninth driving fixing plate 93, a thumb cylinder 94, a finished product collecting box 95 and a pushing positioning plate 96; promote on locating plate 96 is fixed in working plate 1, promote cylinder 91 and be fixed in the rear end that promotes locating plate 96, ninth drive fixed plate 93 sliding connection is on promoting locating plate 96, promote cylinder 91's output and ninth drive locating plate fixed connection, the ninth drives the top that drive cylinder is fixed in ninth drive fixed plate 93, just ninth drive fixed plate 93 is run through to ninth driving motor 92's output, the tail end of thumb cylinder 94 is fixed in on ninth drive motor's the output shaft, finished product collection box 95 is located the below of thumb cylinder 94.
Further, the film tearing pressing and withdrawing assembly 74 comprises a second pressing cylinder, a second pressing fixing seat, a second pressing positioning block, a positioning needle group, a needle group positioning shaft and a pressing and withdrawing fixing plate; the second pushes down the fixing base and is fixed in on big board revolving stage 71, the second pushes down the locating piece and is fixed in the front surface of second pushing down the fixing base, the second pushes down fixed block fixed connection optical axis, the second pushes down the antetheca of cylinder vertical fixation in second pushing down the locating piece, the pressure moves back the bottom that the fixed plate is fixed in the optical axis, the output fixed connection pressure of second pushing down the cylinder moves back the fixed plate, needle group location axle is fixed in and pushes back the front end of fixed plate, location needle group vertical fixation is on the needle group location axle.
Further, the film sticking and glue pressing assembly 76 comprises a third pressing cylinder, a third pressing fixed seat, a third pressing sliding plate and a glue pressing nail group; the third downward pressing fixed seat is fixed on the large plate rotating table 71, the third downward pressing air cylinder is vertically fixed at the top end of the third downward pressing fixed seat, the third downward pressing sliding plate is in sliding connection with a sliding rail on the front wall of the third downward pressing fixed seat, the output end of the third downward pressing air cylinder is fixedly connected with the third downward pressing sliding plate, and the glue pressing nail group penetrates through the third downward pressing sliding plate; the surrounding press terminal assembly 78 is identical in structure to the film and glue assembly 76.
Further, the lifting transfer device 61 includes a transfer support frame 611, a sixth driving motor 612, a sixth ball screw, a sixth screw nut seat, a transfer positioning plate, a fourth pressing cylinder, a fourth pressing fixing plate, a fourth pressing sliding plate, and a transfer suction group 613; the transplanting support frame 611 is fixed on the working plate 1, the transplanting positioning plate is fixed at the top end of the transplanting support frame 611, the sixth ball screw is rotatably connected to the front surface of the transplanting positioning plate, the sixth driving motor 612 is fixed at the right end of the transplanting positioning plate, the output end of the sixth driving motor 612 is fixedly connected with the sixth ball screw, the sixth ball screw is sleeved with a sixth screw nut seat, the fourth pressing fixing plate is fixed on the sixth screw nut seat, the fourth pressing cylinder is vertically fixed at the top end of the fourth pressing fixing plate, the fourth pressing sliding plate is slidably connected with the fourth pressing fixing plate, the output end of the fourth pressing cylinder is fixedly connected with the fourth pressing sliding plate, the front surface of the fourth pressing sliding plate is fixedly connected with the transplanting column, and the transplanting suction group 613 penetrates through the transplanting column.
Further, the film sticking terminal lifting device 81 comprises a film sticking supporting frame 811, an eighth driving motor 812, an eighth driving positioning plate, an eighth ball screw, an eighth screw nut seat and a film sticking moving assembly; the pad pasting support frame 811 is fixed on the working plate 1, the eighth driving positioning plate is fixed on the upper end of the pad pasting support frame 811, the eighth ball screw rotates to be connected with the antetheca of the eighth driving positioning plate, the eighth driving motor 812 is fixed on the eighth driving positioning plate, just the output end of the eighth driving motor 812 is fixedly connected with the eighth ball screw, the eighth screw nut seat is sleeved on the eighth ball screw, and the pad pasting moving assembly is fixed on the eighth screw nut seat.
Further, the film moving assembly includes a fifth down cylinder 813, a film suction moving plate suction 815, a fifth down fixing plate and a fifth down sliding plate 814; the fifth downward pressing fixed plate is fixed on the eighth lead screw nut seat, the fifth downward pressing cylinder 813 is vertically fixed on the fifth downward pressing fixed plate, the fifth downward pressing sliding plate 814 is slidably connected with the fifth downward pressing fixed plate, the film sticking sucking and transferring plate sucking block sucking 815 is fixed on the fifth downward pressing sliding plate 814, and the output end of the fifth downward pressing cylinder 813 is fixedly connected with the fifth downward pressing sliding plate 814.
The assembly process of the texturing card strip comprises the following steps:
step S1, a feeding and transporting process of a bottom shell of a product;
before the step S1, a step S0 is further included, in which a verification step is performed to verify whether the operator has authority to start the control panel; the verification step comprises authentication operation, and the subsequent steps are executed when the authentication is judged to be passed; when the authentication is judged not to pass, executing voice and sound-light alarm signals and sending alarm information to any one or more than any two combination modes in the background terminal; the authentication operation is any one or combination of more than two of a user name and a password, face recognition and pupil recognition;
in step S1, the loading driving device drives the loading jacking device to move back and forth to move the product on the loading supporting plate, and the loading pressing device presses the product on the loading supporting plate through the pressing positioning plate;
s2, compacting and transporting the bottom shell of the product by the feeding and pressing device;
step S3, absorbing and transferring the bottom shell of the product by the turntable discharging, overturning and flanging detection mechanism;
in the step S3, the turntable discharging, overturning and flanging detection mechanism comprises a detection device, a flanging device, an edge material pressing device and an edge material overturning device, wherein the edge material pressing device and the edge material overturning device are used for processing displacement processes of a bottom shell of a product; the method comprises the steps of S31, sucking and conveying a bottom shell of a product, sucking the bottom shell of the product to a detection installation position, wherein a defective product receiving device is installed at the detection installation position;
s32, detecting a product bottom shell on the installation position through a CCD detection device at the bottom of the detection installation position to detect the product bottom shell on the installation position, sucking the qualified product bottom shell by a rim charge overturning device and conveying the qualified product bottom shell to a rim charge device, and conveying the unqualified product bottom shell detected by the CCD detection device into a material receiving box of a defective product receiving device by the rim charge overturning device;
step S33, a product bottom shell receiving and clamping step, wherein the second telescopic cylinder drives the rim charge supporting plate to move forwards, so that the rim charge overturning device can place the product bottom shell on the rim charge extending plate conveniently, and the product bottom shell is fixed through the rim charge extending plate;
step S34, cutting the bottom of the bottom shell of the product, wherein a pressing cylinder on the rim charge pressing device drives a pressing cutting nail to move downwards, the bottom shell is punched and cut through the pressing cutting nail, and a terminal can be embedded into a through hole in the bottom of the bottom shell of the product;
step S35, collecting waste of the bottom shell of the product, namely, after the bottom shell of the product is cut by the pressing cutting nails, the waste of the bottom shell of the product enters a second receiving box through a rim charge slideway;
step S36, a product bottom moving step, wherein a first telescopic cylinder on the rim charge turnover device drives a clamping cylinder to move, the clamping cylinder clamps a finished product bottom shell, a first rotating motor drives the clamping cylinder to rotate for 90 degrees to be flush with a positioning tool on a middle area rotating mechanism, and the clamping cylinder places the finished product bottom shell in the positioning tool;
s4, a feeding process of the terminal cutting and arranging mechanism is carried out by the feeding belt;
in step S4, the feeding process of the feeding belt feeding the terminal to the terminal cutting and arranging mechanism: the feeding belt is driven by a third driving motor and is conveyed into the terminal cutting and arranging mechanism through the terminal slide way to be cut and arranged;
step S5, the terminal cutting mechanism cuts and sorts the terminals;
in step S5, the terminal cutting mechanism cuts the terminals on the feeding belt and arranges the cut terminals at the same time;
step S6, pressing, detecting and assembling the terminal and the bottom shell of the product;
in step S6, the process of pressing the terminals against the bottom case of the product: the film tearing pressing and retreating assembly presses the terminals in the product bottom shell, and meanwhile, the plastic rubber assembly is detected to press the terminals and the product bottom shell;
step S7, a terminal cap feeding process;
in step S7, the process of combining the card strips: the terminal caps are conveyed to the upper part of the positioning tool by the terminal lifting and conveying device and are pressed on the terminals, so that the terminal caps, the terminals and the product bottom shell are combined into finished wool making card strips;
step S8, combining the terminal caps, the terminals and the bottom shell of the product to form a process of making wool and clamping strips;
step S9, carrying out adhesive tape pasting and packaging processes on the card strip;
and step S95, finished product CCD appearance detection, wherein the CCD appearance detection step is that when the wool making card strip is transmitted to an appearance detection position, a CCD appearance detection device is arranged at the appearance detection position, namely, the installation condition of each accessory inside the wool making card strip is subjected to appearance detection through the CCD appearance detection device, namely, the installation condition is photographed firstly and then uploaded to a background computer, and the background computer gives an OK/NG result.
After the step S9, the method further includes a step S95 of primarily removing the inferior-quality product, wherein the primarily removing step of the inferior-quality product includes that when the card strip for making the wool is conveyed to a primary removing position, a primary inferior-quality product removing device is installed at the primary removing position, that is, in the step S95, the primary inferior-quality product removing device does not operate if the appearance detection result is OK, and the primary inferior-quality product removing device directly removes the inferior-quality product if the appearance detection result is NG;
and step S10, tearing the film of the card strip after the adhesive is applied to the card strip to obtain the finished product.
The technical features mentioned above are combined with each other to form various embodiments which are not listed above, and all of them are regarded as the scope of the present invention described in the specification; also, modifications and variations may be suggested to those skilled in the art in light of the above teachings, and it is intended to cover all such modifications and variations as fall within the true spirit and scope of the invention as defined by the appended claims.

Claims (10)

1. The polycrystalline silicon wafer texturing card strip assembling, detecting and packaging process is characterized by comprising the following specific assembling steps:
step S1, a feeding and transporting process of a bottom shell of a product;
s2, compacting and transporting the bottom shell of the product by the feeding and pressing device;
step S3, absorbing and transferring the bottom shell of the product by the turntable discharging, overturning and flanging detection mechanism;
s4, a feeding process of the terminal cutting and arranging mechanism is carried out by the feeding belt;
step S5, the terminal cutting mechanism cuts and sorts the terminals;
step S6, pressing, detecting and assembling the terminal and the bottom shell of the product;
step S7, a terminal cap feeding process;
step S8, combining the terminal caps, the terminals and the bottom shell of the product to form a process of making wool and clamping strips;
step S9, carrying out adhesive tape pasting and packaging processes on the card strip;
and step S10, tearing the film of the card strip after the adhesive is applied to the card strip to obtain the finished product.
2. The assembly, detection and packaging process for the polycrystalline silicon wafer texturing card strip according to claim 1, wherein before the step S1, the assembly, detection and packaging process further comprises a step S0 of verifying whether an operator has the right to start the control panel; the verification step comprises authentication operation, and the subsequent steps are executed when the authentication is judged to be passed; when the authentication is judged not to pass, executing voice and sound-light alarm signals and sending alarm information to any one or more than any two combination modes in the background terminal; the authentication operation is any one or combination of more than two of a user name and a password, face recognition and pupil recognition.
3. The assembly, detection and packaging process for the polycrystalline silicon wafer texturing card strips as claimed in claim 1, wherein in step S1, the loading driving device drives the loading jacking device to move back and forth to press the products on the moving loading supporting plate, and the loading pressing device presses the products on the loading supporting plate through the pressing positioning plate.
4. The assembly, detection and packaging process of the polycrystalline silicon wafer texturing card strip according to claim 1, wherein in step S3, the turntable discharging, overturning and flanging detection mechanism comprises a detection device, a flanging device, an edge pressing device and an edge overturning device for processing displacement process of a bottom shell of a product; the method comprises the steps of S31, sucking and conveying a bottom shell of a product, sucking the bottom shell of the product to a detection installation position, wherein a defective product receiving device is installed at the detection installation position;
s32, detecting a product bottom shell on the installation position through a CCD detection device at the bottom of the detection installation position to detect the product bottom shell on the installation position, sucking the qualified product bottom shell by a rim charge overturning device and conveying the qualified product bottom shell to a rim charge device, and conveying the unqualified product bottom shell detected by the CCD detection device into a material receiving box of a defective product receiving device by the rim charge overturning device;
step S33, a product bottom shell receiving and clamping step, wherein the second telescopic cylinder drives the rim charge supporting plate to move forwards, so that the rim charge overturning device can place the product bottom shell on the rim charge extending plate conveniently, and the product bottom shell is fixed through the rim charge extending plate;
step S34, cutting the bottom of the bottom shell of the product, wherein a pressing cylinder on the rim charge pressing device drives a pressing cutting nail to move downwards, the bottom shell is punched and cut through the pressing cutting nail, and a terminal can be embedded into a through hole in the bottom of the bottom shell of the product;
step S35, collecting waste of the bottom shell of the product, namely, after the bottom shell of the product is cut by the pressing cutting nails, the waste of the bottom shell of the product enters a second receiving box through a rim charge slideway;
and S36, moving the product bottom, wherein a first telescopic cylinder on the rim charge turnover device drives a clamping cylinder to move, the clamping cylinder clamps the finished product bottom shell, a first rotating motor drives the clamping cylinder to rotate for 90 degrees to be flush with a positioning tool on the middle area rotating mechanism, and the clamping cylinder places the finished product bottom shell in the positioning tool.
5. The assembly, detection and packaging process of the polycrystalline silicon wafer texturing card strip according to claim 1, wherein in the step S4, the feeding process of the feeding belt to feed the terminals to the terminal cutting and arranging mechanism comprises the following steps: the feeding belt is driven by a third driving motor and conveyed into the terminal cutting and arranging mechanism through the terminal slide way to be cut and arranged.
6. The assembly, detection and packaging process for the polysilicon chip texturing card strip according to claim 1, wherein the terminal cutting mechanism cuts the terminals on the feeding belt and arranges the cut terminals at the same time in step S5.
7. The assembly, detection and packaging process for the polycrystalline silicon wafer texturing card strip as claimed in claim 1, wherein in step S6, the pressing process of the terminals and the bottom shell of the product comprises the following steps: tear the membrane and press and move back the subassembly and compress tightly the terminal in the product drain pan, detect the plastic subassembly simultaneously and compress tightly terminal and product drain pan.
8. The assembly, detection and packaging process for the polycrystalline silicon wafer texturing card strip as claimed in claim 1, wherein in step S7, the combination process of the texturing card strip comprises the following steps: the terminal cap is delivered to the upper part of the positioning tool by the terminal lifting and transferring device, and the terminal cap is pressed on the terminal, so that the terminal cap, the terminal and the product bottom shell are combined into the finished wool making card strip.
9. The assembly, detection and packaging process for a polycrystalline silicon wafer etching card strip as claimed in claim 1, wherein after the step S8 and before the step S9, the process further comprises a step S95 of finished CCD appearance detection, wherein the CCD appearance detection step is that when the etching card strip is transferred to an appearance detection position, a CCD appearance detection device is arranged at the appearance detection position, that is, the CCD appearance detection device is used to perform appearance detection on the installation condition of each component inside the etching card strip, that is, the etching card strip is photographed first and then uploaded to a background computer, and the background computer gives an OK/NG result.
10. The assembly, inspection and packaging process for the polycrystalline silicon wafer texturing card strips according to claim 9, wherein after the step S9, a step S95 of primary removing of the inferior product is further included, wherein the primary removing step of the inferior product is that when the texturing card strips are conveyed to a primary removing position, a primary removing device of the inferior product is installed at the primary removing position, that is, in the step S95, the primary removing device of the inferior product is not operated if the result of the appearance inspection is OK, and the primary removing device of the inferior product is operated to directly remove the inferior product if the result of the appearance inspection is NG.
CN202011344513.6A 2020-11-25 2020-11-25 Polycrystalline silicon wafer texturing clamping strip assembling, detecting and packaging process Active CN112366252B (en)

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