CN214603020U - A nail kludge for condenser is glued to be covered - Google Patents
A nail kludge for condenser is glued to be covered Download PDFInfo
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- CN214603020U CN214603020U CN202120578163.3U CN202120578163U CN214603020U CN 214603020 U CN214603020 U CN 214603020U CN 202120578163 U CN202120578163 U CN 202120578163U CN 214603020 U CN214603020 U CN 214603020U
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Abstract
The utility model relates to a nail assembling machine for capacitor glue covers, which comprises a frame, a control electronic box, a main driving mechanism, a turntable, a glue cover jig, a glue cover conveying mechanism, a glue cover position adjusting mechanism, a glue cover position checking mechanism, a nail conveying mechanism, a nail pressing mechanism, an appearance detecting mechanism, a defective product collecting mechanism and a good product collecting mechanism, wherein the glue cover conveying mechanism drives the capacitor glue covers to be conveyed into the glue cover jig, the glue cover position adjusting mechanism drives the glue covers to be adjusted, the glue cover position checking mechanism detects whether the glue covers are correct or not, the nail conveying mechanism drives nails to be preliminarily assembled on the glue covers, the nail pressing mechanism drives nails to be pressed into the glue covers, the appearance detecting mechanism detects whether the glue covers with the nails pressed into the glue covers have appearance defects or not, the defective product collecting mechanism collects the glue covers with the unqualified appearance detection, the good product collecting mechanism collects the glue covers with the qualified appearance detection, degree of automation is high, need not artifical equipment nail, and production speed is fast, satisfies the production demand.
Description
Technical Field
The utility model relates to a condenser production facility field, concretely relates to a nail kludge for condenser is glued to be covered.
Background
In the prior art, the capacitor structure is as shown in fig. 1, the cover 02 is glued to the suit above the condenser 01, it is equipped with the through-hole that the positive and negative electrodes of power supply capacitance stretched out to glue the cover 02, can not adorn when guaranteeing the condenser 01 installation use positive and negative electrodes simultaneously and the installation is firm, install nail 03 in the gluey cover 02, the method of gluing the cover 02 is pressed into to the artifical nail 03 of taking of to current nail 03 equipment, this mode degree of automation is low, the equipment production speed is slow, it is with high costs, can not satisfy the actual production demand already.
SUMMERY OF THE UTILITY MODEL
There is above-mentioned defect to prior art, the utility model provides a nail kludge for condenser is glued to be covered, concrete technical scheme as follows:
a nail assembling machine for a capacitor rubber cover comprises a rack, a control electric box, a total driving mechanism, a rotary table, a rubber cover jig, a rubber cover conveying mechanism, a rubber cover position adjusting mechanism, a rubber cover position checking mechanism, a nail conveying mechanism, a nail pressing mechanism, an appearance detection mechanism, a defective product collection mechanism and a good product collection mechanism, wherein the control electric box is installed on the side of the rack, the total driving mechanism is installed inside the rack, the rotary table, the rubber cover conveying mechanism, the rubber cover position adjusting mechanism, the rubber cover position checking mechanism, the nail conveying mechanism, the nail pressing mechanism, the appearance detection mechanism, the defective product collection mechanism and the good product collection mechanism are installed above the rack, a plurality of rubber cover jigs which are arranged circumferentially are installed on the rotary table, and the rotary table drives the rubber cover jig to sequentially pass through the rubber cover conveying mechanism, the rubber cover position adjusting mechanism, the rubber cover position checking mechanism and the nail conveying mechanism when the rotary table rotates, Nail hold-down mechanism, outward appearance detection mechanism, defective products collection mechanism, the mechanism is collected to the yields, it glues to cover conveying mechanism drive condenser and glues to cover the tool during to carry to glue, it adjusts the good position to glue to cover position adjustment mechanism drive rubber cover, it is correct whether to glue to cover position inspection mechanism detection rubber cover position, nail conveying mechanism drive nail is tentatively assembled to glue and is covered, during nail hold-down mechanism drive nail is impressed and is glued the lid, whether outward appearance detection mechanism detects the rubber cover of the nail of impressing has appearance defect, defective products collection mechanism collects the unqualified rubber cover of outward appearance detection, the qualified rubber cover of outward appearance detection is collected to the yields collection mechanism.
As a preferred scheme, total actuating mechanism includes total motor, the reduction gear, first synchronizing wheel, the second synchronizing wheel, the main pivot, rubber cover position adjustment drive assembly, rubber cover position inspection drive assembly, the drive assembly is carried to the nail, carousel drive assembly, total motor drive reduction gear starts, the first synchronizing wheel of reduction gear drive rotates, first synchronizing wheel passes through synchronous belt drive and connects the second synchronizing wheel, second synchronizing wheel fixed mounting is in main pivot one end, the main pivot provides power for rubber cover position adjustment mechanism through rubber cover position adjustment drive assembly, the main pivot provides power for rubber cover position inspection mechanism through rubber cover position inspection drive assembly, the main pivot carries drive assembly through the nail and provides power for nail conveying mechanism, the main pivot provides power for the carousel through carousel drive assembly.
As a preferred scheme, gluey lid conveying mechanism is including gluing lid vibration dish, gluey lid delivery track, gluey lid vertical vibration ware, stopper and pushing down the pole, glues to be equipped with a plurality of condenser rubber covers in the lid vibration dish, glues lid vibration dish drive rubber cover and arranges in order and get into gluey lid delivery track, and gluey lid vertical vibration ware drive rubber cover is removed to gluey lid delivery track front end by gluing lid delivery track rear end, and rubber cover delivery track front end installation stopper, pushing down the pole drive and get into the rubber cover of stopper and push down in the rubber cover tool.
As an optimized scheme of the utility model, rubber cover position adjustment mechanism includes position adjustment fixing base, guide bar, dwang, first lifter plate, third synchronizing wheel, fourth synchronizing wheel, adjusting lever and adjusting block, suit guide bar, dwang in the adjustment fixing base, the first lifter plate of guide bar top installation, the third synchronizing wheel is installed after the dwang upwards passes first lifter plate, the third synchronizing wheel passes through synchronous belt drive and connects the fourth synchronizing wheel, the fourth synchronizing wheel drives the adjusting lever and rotates, adjusting block is installed to adjusting lever below, adjusting block bottom is equipped with the reference column that is used for cartridge rubber cover, rubber cover position adjustment drive assembly includes first cam, first gyro wheel bearing mounting panel, first bulb connecting rod, second lifter plate, second cam, second gyro wheel bearing mounting panel bearing, second connecting rod, The main rotating shaft drives the first cam and the second cam to rotate, the first cam is in contact with the first roller bearing, the first roller bearing is installed on the side face of the first roller bearing installation plate, one end of the first roller bearing installation plate is hinged with the rack, the other end of the first roller bearing installation plate is connected with the first ball head connecting rod, the upper end of the first ball head connecting rod is connected with the second lifting plate, the second lifting plate is installed below the guide rod, the lower end of the rotating rod penetrates through the second lifting plate and then is connected with the rotating plate, the bottom of the rotating plate is connected with the second ball head connecting rod, the front end of the second ball head connecting rod is connected with the second roller bearing installation plate, the side of the bottom of the second roller bearing installation plate is provided with the second roller bearing, and the second roller bearing is in contact with the second cam.
As a preferred scheme of the utility model, the rubber cover position checking mechanism comprises a checking fixing seat, a first lifting rod, a third lifting plate, a photoelectric sensor, a sensing sheet, a checking rod and a checking fixture, wherein the checking fixing seat is sleeved with the first lifting rod, the upper end of the first lifting rod is connected with the third lifting plate, the photoelectric sensor is arranged on the third lifting plate, the checking rod is arranged in front of the third lifting plate, the sensing sheet is arranged behind the checking rod, the checking fixture arranged at the bottom of the checking rod is provided with a checking column for inserting the rubber cover, the rubber cover position checking transmission assembly comprises a third cam, a third roller bearing mounting plate, a third ball head connecting rod and a fourth lifting plate, the third cam is contacted with the third roller bearing, the third roller bearing is arranged on the side surface of the third roller bearing mounting plate, one end of the third roller bearing mounting plate is hinged with a frame, and the other end of the third roller bearing mounting plate is connected with the third ball head connecting rod, the fourth lifter plate is connected to third bulb connecting rod upper end, and the fourth lifter plate is installed to first lifter below, when gluing the lid position when correct, and the inspection post of inspection tool inserts in gluing the lid, and when gluing the lid position and mistaking, the inspection pole is broken away from photoelectric sensor by the jack-up response piece.
As a preferred scheme of the utility model, the nail conveying mechanism comprises a nail vibration disk, a nail conveying track, a nail straight vibrator, a nail air pipe, a nail conveying head, a fifth lifting plate and a second lifting rod, wherein a plurality of nails are arranged in the nail vibration disk, the nail vibration disk drives the nails to be orderly arranged into the nail conveying track, the nail straight vibrator drives the nails to move from the rear end of the nail conveying track to the front end of the nail conveying track, the nails at the front end of the nail conveying track are sucked by the nail air pipe and sent to the nail conveying head, the nail conveying head is arranged on the fifth lifting plate, the fifth lifting plate is arranged at the upper end of the second lifting rod, the nail conveying transmission component comprises a sixth lifting plate, a fourth ball head connecting rod, a fourth roller bearing mounting plate, a fourth roller bearing and a fourth cam, the sixth lifting plate is arranged at the lower end of the second lifting rod and is connected with the fourth ball head connecting rod, the lower end of the fourth ball head connecting rod is connected with a fourth roller bearing mounting plate, a fourth roller bearing is mounted on the side of the bottom of the fourth roller bearing mounting plate and contacts with a fourth cam, and the main rotating shaft drives the fourth cam to rotate.
As a preferred scheme of the utility model, the carousel transmission subassembly includes fifth synchronizing wheel, sixth synchronizing wheel, decollator, and main pivot drive fifth synchronizing wheel rotates, and the sixth synchronizing wheel is connected through synchronous belt drive to the fifth synchronizing wheel, and sixth synchronizing wheel drive decollator starts, and the decollator carries the axial upward carousel center of connecting.
As the utility model discloses an optimal scheme, nail hold-down mechanism compresses tightly the cylinder and compresses tightly the post including compressing tightly, compresses tightly the cylinder drive and compresses tightly the post and move down the pressfitting nail.
As the utility model discloses a preferred scheme, outward appearance detection mechanism includes perpendicular CCD camera and horizontal CCD camera, and perpendicular CCD camera shoots nail, gum cover from the vertical direction, and horizontal CCD camera shoots nail, gum cover from the horizontal direction, defective products collection mechanism includes that the defective products air cock absorbs subassembly and defective products receiver, and the defective products air cock absorbs the subassembly and absorbs the defective products and put into the defective products receiver, and the defective products collection mechanism includes that the defective products air cock absorbs subassembly and yields the receiver, and the defective products air cock absorbs the subassembly and absorbs the defective products and put into the defective products receiver.
The utility model has the advantages that: the rotating disc drives the rubber cover jig to sequentially pass through the rubber cover conveying mechanism, the rubber cover position adjusting mechanism, the rubber cover position checking mechanism, the nail conveying mechanism, the nail pressing mechanism, the appearance detecting mechanism, the defective product collecting mechanism and the good product collecting mechanism, the rubber cover conveying mechanism drives the capacitor rubber cover to be conveyed into the rubber cover jig, the rubber cover position adjusting mechanism drives the rubber cover to adjust the position, the rubber cover position checking mechanism detects whether the rubber cover position is correct or not, the nail conveying mechanism drives the nails to be initially assembled on the rubber cover, the nail pressing mechanism drives the nails to be pressed into the rubber cover, the appearance detection mechanism detects whether the rubber cover of the pressed nail has appearance defects or not, the defective product collection mechanism collects the unqualified rubber cover detected by the appearance, the non-defective product collection mechanism collects the qualified rubber cover detected by the appearance, the automation degree is high, the nail is not required to be manually assembled, the production speed is high, and the production requirement is met.
Drawings
FIG. 1 is a schematic view of a capacitor, a plastic cover, and a nail in the prior art
FIG. 2 is an overall perspective view of the present invention;
FIG. 3 is a perspective view of the present invention after hiding the frame, the control box and the main driving mechanism;
FIG. 4 is a perspective view of the utility model showing the matching of the turntable, the rubber cover conveying mechanism, the rubber cover position adjusting mechanism, the rubber cover position checking mechanism, the nail conveying mechanism, the nail pressing mechanism and the appearance detecting mechanism;
fig. 5 is a perspective view of the overall drive mechanism of the present invention;
FIG. 6 is a perspective view of the main shaft of the main driving mechanism of the present invention cooperating with each transmission assembly;
fig. 7 is a perspective view of the rubber cover conveying mechanism of the present invention;
FIG. 8 is a perspective view of the position adjusting mechanism of the rubber cover of the present invention matching with the rotary plate;
fig. 9 is a perspective view of the position adjusting mechanism of the rubber cover of the present invention;
fig. 10 is a perspective view of an adjusting block of the position adjusting mechanism for the rubber cover according to the present invention;
fig. 11 is a perspective view of the glue cover position inspecting mechanism of the present invention;
FIG. 12 is a perspective view of the upper portion of the glue cover position inspection mechanism of the present invention;
FIG. 13 is a perspective view of the nail feeding mechanism of the present invention;
figure 14 is a perspective view of the turntable drive assembly of the present invention;
fig. 15 is a perspective view of the nail pressing mechanism of the present invention;
fig. 16 is a perspective view of the appearance inspection mechanism, the defective product collection mechanism, and the non-defective product collection mechanism of the present invention.
Detailed Description
The following description of the embodiments of the present invention will be made with reference to the accompanying drawings:
in the description of the present invention, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, and are only for convenience of description and simplification of description, but do not indicate or imply that the indicated position or element must have a specific orientation, be constructed and operated in a specific orientation, and thus, should not be construed as limiting the present invention.
In the description of the present invention, it is to be noted that, unless otherwise explicitly specified or limited, the terms "mounted," "connected," and "connected" are to be construed broadly, and may be, for example, fixedly connected, detachably connected, or integrally connected; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meaning of the above terms in the present invention can be understood as appropriate by those of ordinary skill in the art.
As shown in figures 2-4, a nail assembling machine for capacitor glue covers comprises a rack 1, a control electric box 2, a total driving mechanism 3, a rotary table 4, a glue cover jig 5, a glue cover conveying mechanism 6, a glue cover position adjusting mechanism 7, a glue cover position checking mechanism 8, a nail conveying mechanism 9, a nail pressing mechanism 10, an appearance detection mechanism 11, a defective product collecting mechanism 12 and a good product collecting mechanism 13, wherein the control electric box 2 is installed on the side of the rack 1, a control panel is installed above the rack 1 and controls the whole machine to run, the total driving mechanism 3 is installed inside the rack 1, the total driving mechanism 3 provides power for the rotary table 4, the glue cover position adjusting mechanism 7 and the glue cover position checking mechanism 8, the nail conveying mechanism 9 and the nail pressing mechanism 10, the rotary table 4, the glue cover conveying mechanism 6, the glue cover position adjusting mechanism 7, the glue cover position checking mechanism 8, the nail conveying mechanism 9 and the nail pressing mechanism 10 are installed above the rack 1, An appearance detection mechanism 11, a defective product collection mechanism 12 and a good product collection mechanism 13, wherein a plurality of rubber cover jigs 5 arranged circumferentially are arranged on a rotary table 4, the rotary table 4 drives the rubber cover jigs 5 to sequentially pass through a rubber cover conveying mechanism 6, a rubber cover position adjusting mechanism 7, a rubber cover position checking mechanism 8, a nail conveying mechanism 9, a nail pressing mechanism 10, an appearance detection mechanism 11, a defective product collection mechanism 12 and a good product collection mechanism 13 when rotating, the rubber cover conveying mechanism 6 drives capacitor rubber covers to be conveyed into the rubber cover jigs 5, the rubber cover position adjusting mechanism 7 drives the rubber covers to adjust the positions, the rubber cover position checking mechanism 8 detects whether the positions of the rubber covers are correct, the nail conveying mechanism 9 drives nails to be preliminarily assembled on the rubber covers, the nail pressing mechanism 10 drives the nails to be pressed into the rubber covers, the appearance detection mechanism 11 detects whether the rubber covers with the pressed nails have appearance defects or not, the defective product collection mechanism 12 collects the rubber covers with unqualified appearance detection, the good products are collected mechanism 13 and are collected the qualified jiao gai of outward appearance detection.
Specifically, as shown in fig. 5 and 6, the main driving mechanism 3 includes a main motor 31, a speed reducer 32, a first synchronizing wheel 33, a second synchronizing wheel 34, a main rotating shaft 35, a rubber cover position adjusting transmission assembly 36, a rubber cover position checking transmission assembly 37, a nail conveying transmission assembly 38, and a turntable transmission assembly 39, the main motor 31 drives the speed reducer 32 to start via a belt, the speed reducer 32 drives the first synchronizing wheel 33 to rotate, the first synchronizing wheel 33 is connected to the second synchronizing wheel 34 via a synchronous belt transmission, the second synchronizing wheel 34 is fixedly mounted at one end of the main rotating shaft 35, the main rotating shaft 35 provides power to the rubber cover position adjusting mechanism 7 via the rubber cover position adjusting transmission assembly 36, the main rotating shaft 35 provides power to the rubber cover position checking mechanism 8 via the rubber cover position checking transmission assembly 37, the main rotating shaft 35 provides power to the nail conveying mechanism 9 via the nail conveying transmission assembly 38, the main rotating shaft 35 provides power to the turntable 4 via the turntable transmission assembly 39, the glue cover position adjusting transmission assembly 36, the glue cover position checking transmission assembly 37, the nail conveying transmission assembly 38 and the turntable transmission assembly 39 are sequentially installed from left to right.
As shown in fig. 7, the rubber cover conveying mechanism 6 includes a rubber cover vibration disc 61, a rubber cover conveying track 62, a rubber cover vertical vibration device 63, a limiting block 64 and a down-pressing rod 65, a plurality of capacitor rubber covers are installed in the rubber cover vibration disc 61, the rubber cover vibration disc 61 drives the rubber covers to be orderly arranged and enter the rubber cover conveying track 62, the rubber cover vertical vibration device 63 drives the rubber covers to be moved to the front end of the rubber cover conveying track 62 from the rear end of the rubber cover conveying track 62, the limiting block 64 is installed at the front end of the rubber cover conveying track 62, and the down-pressing rod 65 down-presses the rubber covers entering the limiting block 64 and press down the rubber cover fixture 5.
As shown in fig. 8 to 10, the rubber cover position adjusting mechanism 7 includes a position adjusting fixing seat 71, a guide rod 72, a rotating rod 73, a first lifting plate 74, a third synchronizing wheel 75, a fourth synchronizing wheel 76, an adjusting rod 77 and an adjusting block 78, the adjusting fixing seat 71 is fixedly installed on a worktable of the machine frame, the guide rod 72 and the rotating rod 73 are installed in the adjusting fixing seat 71, the first lifting plate 74 is installed above the guide rod 72, the third synchronizing wheel 75 is installed after the rotating rod 73 upwards passes through the first lifting plate 74, the third synchronizing wheel 75 is connected with the fourth synchronizing wheel 76 through synchronous belt transmission, the adjusting rod 77 is driven by the fourth synchronizing wheel 76 to rotate, the adjusting block 78 is installed below the adjusting rod 77, positioning posts for inserting rubber covers are arranged at the bottoms of the adjusting blocks 78, 3 positioning posts correspond to holes on the rubber covers, and the rubber cover position adjusting transmission assembly 36 includes a first cam 361, a first roller bearing 362, a second roller bearing 78, A first roller bearing mounting plate 363, a first ball-head connecting rod 364, a second lifting plate 365, a second cam 366, a second roller bearing 367, a second roller bearing mounting plate 368, a second ball-head connecting rod 369 and a rotating plate 370, wherein the main rotating shaft 35 drives the first cam 361 and the second cam 366 to rotate, the first cam 361 is in contact with the first roller bearing 362, the first roller bearing 362 is mounted on the side surface of the first roller bearing mounting plate 363, one end of the first roller bearing mounting plate 363 is hinged with the frame, the other end of the first roller bearing mounting plate 363 is connected with the first ball-head connecting rod 364, the upper end of the first ball-head connecting rod 364 is connected with the second lifting plate 365, the second lifting plate 365 is mounted below the guide rod 72, the lower end of the rotating rod 73 passes through the second lifting plate 365 and then is connected with the rotating plate 370, the bottom of the rotating plate 369 is connected with the second ball-head connecting rod roller connecting rod 369, the front end of the second ball-head connecting rod is connected with the second bearing mounting plate 368, the second roller bearing mounting plate 367 is mounted on the side of the bottom of the second roller bearing mounting plate 368, the second roller bearing 367 contacts the second cam 366.
The working principle of the rubber cover position adjusting mechanism 7 is as follows: the main rotating shaft 35 drives the first cam 361 and the second cam 366 to rotate, the first cam 361 drives the first roller bearing mounting plate 363 to swing through the first roller bearing 362, the first roller bearing mounting plate 363 drives the second lifting plate 365 to lift through the first ball head connecting rod 364, the second lifting plate 365 lifts through the guide rod 72 to drive the first lifting plate 74 to lift, the first lifting plate 74 drives the adjusting block 78 to lift to approach the rubber cover, meanwhile, the second cam 366 drives the second roller bearing mounting plate 368 to swing through the second roller bearing 367, the second roller bearing mounting plate 368 drives the rotating plate 370 to rotate through the second ball-head connecting rod 369, the rotating plate 370 drives the rotating rod 73 to rotate, the rotating rod 73 drives the fourth synchronizing wheel 76 to rotate through the third synchronizing wheel 75, the fourth synchronizing wheel 76 drives the adjusting rod 77 to rotate, the adjusting rod 77 drives the adjusting block 78 to rotate, and the adjusting block 78 drives the rubber cover to rotate to a proper position.
As shown in fig. 11 and 12, the glue-cap position inspecting mechanism 8 includes an inspecting fixing seat 81, a first lifting rod 82, a third lifting plate 83, a photoelectric sensor 84, a sensing sheet 85, an inspecting rod 86, and an inspecting jig 87, the inspecting fixing seat 81 is fixedly mounted on the worktable of the frame, the inspecting fixing seat 81 is sleeved with the first lifting rod 82, the upper end of the first lifting rod 82 is connected with the third lifting plate 83, the photoelectric sensor 84 is mounted on the third lifting plate 83, the inspecting rod 86 is mounted in front of the third lifting plate 83, the sensing sheet 85 is mounted behind the inspecting rod 86, the inspecting jig 87 is mounted at the bottom of the inspecting rod 86, the inspecting jig 87 is provided with an inspecting post for inserting the glue cap, the glue-cap position inspecting transmission assembly 37 includes a third cam 371, a third roller bearing 372, a third roller bearing 373, a third roller bearing mounting plate 373, a third ball connecting rod 374, a fourth lifting plate 375, the third cam 371 is in contact with the third roller bearing 372, a third roller bearing 372 is arranged on the side surface of a third roller bearing mounting plate 373, one end of the third roller bearing mounting plate 373 is hinged with the frame, the other end of the third roller bearing mounting plate 373 is connected with a third ball head connecting rod 374, the upper end of the third ball head connecting rod 374 is connected with a fourth lifting plate 375, a main rotating shaft 35 drives a third cam 371 to rotate, the third cam 371 drives the third roller bearing mounting plate 373 to swing through the third roller bearing 372, the third roller bearing mounting plate 373 drives the fourth lifting plate 375 to lift through the third ball head connecting rod 374, the fourth lifting plate 375 drives the third lifting plate 83 to lift through the first lifting rod 82, the third lifting plate 83 drives the photoelectric sensor 84 and the inspection jig 87 to lift, when the position of the rubber cover is correct, the inspection column of the inspection jig 87 is inserted into the rubber cover, when the position of the rubber cover is correct, the inspection rod is jacked up to enable the induction sheet to be separated from the photoelectric sensor, i.e. triggers an alarm signal.
As shown in fig. 13, the nail feeding mechanism 9 includes a nail vibrating tray 91, a nail feeding rail 92, a nail straight vibrator 93, a nail air tube, a nail feeding head 95, a fifth lifting plate 96 and a second lifting rod 97, a plurality of nails are loaded in the nail vibrating tray 91, the nail vibrating tray 91 drives the nails to be orderly arranged into the nail feeding rail 92, the nail straight vibrator 93 drives the nails to move from the rear end of the nail feeding rail to the front end of the nail feeding rail, the nails at the front end of the nail feeding rail 92 are sucked by the nail air tube (not shown) to be fed to the nail feeding head 95, the nail air tube structure is similar to the detailed structure of the screw feeding tube on the market, the nail feeding head 95 is mounted on the fifth lifting plate 96, the fifth lifting plate 96 is mounted on the upper end of the second lifting rod 97, the second lifting rod 97 is sleeved on the fixing base 98, the nail feeding driving assembly 38 includes a sixth lifting plate 381, a nail feeding head 95, The fourth ball-head connecting rod 382, a fourth roller bearing mounting plate 383, a fourth roller bearing 384 and a fourth cam 385, a sixth lifting plate 381 is mounted at the lower end of the second lifting rod 97, the sixth lifting plate 381 is connected with the fourth ball-head connecting rod 382, the fourth roller bearing mounting plate 383 is connected at the lower end of the fourth ball-head connecting rod 382, the fourth roller bearing 384 is mounted on the side of the bottom of the fourth roller bearing mounting plate 383, the fourth roller bearing 384 contacts the fourth cam 385, the main rotating shaft drives the fourth cam 385 to rotate, and the lifting principle of the fifth lifting plate 96 driven by the nail conveying transmission assembly 38 is the same as that of the rubber cover position adjusting transmission assembly 36 and the rubber cover position checking transmission assembly 37, which will not be repeated.
As shown in fig. 14, the turntable transmission assembly 39 includes a fifth synchronizing wheel 391, a sixth synchronizing wheel 392 and a splitter 393, the main rotation shaft 35 drives the fifth synchronizing wheel 391 to rotate, the fifth synchronizing wheel 391 is connected to the sixth synchronizing wheel 392 through a synchronous belt transmission, the sixth synchronizing wheel 392 drives the splitter to start, the splitter transmission shaft is connected to the center of the turntable 4, and when the splitter driving turntable 4 rotates, the splitter drives the glue cover jig 5 to sequentially pass through the glue cover transmission mechanism 6, the glue cover position adjustment mechanism 7, the glue cover position inspection mechanism 8, the nail transmission mechanism 9, the nail pressing mechanism 10, the appearance detection mechanism 11, the defective product collection mechanism 12 and the good product collection mechanism 13.
As shown in fig. 15, the nail pressing mechanism 10 includes a pressing cylinder 101 and a pressing column 102, and the pressing cylinder 101 drives the pressing column 102 to move down to press the nails, so that the nails are pressed against the glue cover.
As shown in fig. 16, the appearance inspection mechanism 11 includes a vertical CCD camera 111 and a horizontal CCD camera 112, the vertical CCD camera 111 photographs nails and glue covers from the vertical direction, the horizontal CCD camera 112 photographs nails and glue covers from the horizontal direction, the camera sends the photographed pictures to a control system, the control system is pre-loaded with standard pictures of qualified products, compares and analyzes the photographed pictures and the standard pictures to determine whether there is nail deviation, the damage of rubber cover, appearance defects such as nail warp, defective products collection mechanism 12 includes defective products air cock absorption subassembly 121 and defective products receiver 122, defective products air cock absorption subassembly 121 absorbs the defective products and puts into the defective products receiver, defective products collection mechanism 13 includes that the defective products air cock absorbs subassembly 131 and non-defective products receiver 132, the non-defective products air cock absorbs subassembly 131 and absorbs the non-defective products and put into non-defective products receiver 132, defective products air cock absorption subassembly 121, non-defective products air cock absorbs subassembly 131 and specifically does not tired out again for common suction nozzle handling structure.
The nail assembling method using the nail assembling machine comprises the following steps,
firstly, a rubber cover jig is positioned at a rubber cover conveying station, and a rubber cover conveying mechanism drives a capacitor rubber cover to be conveyed into the rubber cover jig;
driving the rubber cover jig to transfer to a rubber cover position adjusting station when the turntable rotates, and driving the rubber cover to adjust the position by the rubber cover position adjusting mechanism;
driving the rubber cover jig to transfer to a rubber cover position checking station when the rotary table rotates, and detecting whether the position of the rubber cover is correct by the rubber cover position checking mechanism;
fourthly, the rotating disc drives the rubber cover jig to transfer to a nail conveying station when rotating, and the nail conveying mechanism drives nails to be preliminarily assembled on the rubber cover;
driving the rubber cover jig to transfer to a nail pressing station when the turntable rotates, and driving a nail to be pressed into the rubber cover by the nail pressing mechanism;
driving the glue cover jig to transfer to an appearance detection station when the rotary table rotates, and detecting whether the glue cover pressed with the nail has appearance defects such as nail deviation, damage of the glue cover, nail deformation and the like by an appearance detection mechanism;
seventhly, the turntable drives the rubber cover jig to transfer to a defective product collecting station when rotating, the defective product collecting mechanism does not act if the detection result is qualified, and the defective product collecting mechanism collects the rubber cover with unqualified appearance detection if the detection result is unqualified;
driving the rubber cover jig to transfer to a good product collecting station when the turntable rotates, and collecting the rubber cover qualified in appearance detection by the good product collecting mechanism if the detection result is qualified;
and ninthly, driving the glue cover jig to return to the glue cover conveying station to repeat the steps when the rotary disc rotates.
The above description is provided for the purpose of describing the present invention in more detail with reference to the preferred embodiments, and it should not be construed that the present invention is limited to these descriptions, and it will be apparent to those skilled in the art that the present invention can be implemented in many ways without departing from the spirit and scope of the present invention.
Claims (9)
1. The utility model provides a nail kludge for condenser is glued to lid which characterized in that: the automatic nail feeding machine comprises a rack, a control electric box, a total driving mechanism, a rotary table, a glue cover jig, a glue cover conveying mechanism, a glue cover position adjusting mechanism, a glue cover position checking mechanism, a nail conveying mechanism, a nail pressing mechanism, an appearance detecting mechanism, a defective product collecting mechanism and a non-defective product collecting mechanism, wherein the control electric box is installed on the side of the rack, the total driving mechanism is installed inside the rack, the rotary table is installed above the rack, the glue cover conveying mechanism, the glue cover position adjusting mechanism, the glue cover position checking mechanism, the nail conveying mechanism, the nail pressing mechanism, the appearance detecting mechanism, the defective product collecting mechanism and the non-defective product collecting mechanism, a plurality of glue cover jigs which are arranged circumferentially are installed on the rotary table, and the rotary table drives the glue cover jig to sequentially pass through the glue cover conveying mechanism, the glue cover position adjusting mechanism, the glue cover position checking mechanism, the nail conveying mechanism, the nail pressing mechanism, the appearance detecting mechanism, Mechanism is collected to defective products, the mechanism is collected to the yields, it carries in the jiao gai tool to glue lid conveying mechanism drive condenser gum lid, it adjusts the position to glue lid position adjustment mechanism drive gum lid, it is correct whether gum lid position is detected to glue lid position inspection mechanism, nail conveying mechanism drive nail is tentatively assembled to the gum lid, during nail hold-down mechanism drive nail impressed the gum lid, whether outward appearance detection mechanism detects the gum lid of the nail of impressing has appearance defect, mechanism is collected to defective products is collected the unqualified gum lid of outward appearance detection, mechanism is collected to the yields and is collected the qualified gum lid of outward appearance detection.
2. The nail assembling machine for capacitor glue covers according to claim 1, characterized in that: the total actuating mechanism includes total motor, the reduction gear, first synchronizing wheel, the second synchronizing wheel, the main rotating shaft, rubber cover position adjustment drive assembly, rubber cover position inspection drive assembly, the transmission assembly is carried to the nail, carousel drive assembly, total motor drive reduction gear starts, the first synchronizing wheel of reduction gear drive rotates, first synchronizing wheel passes through synchronous belt drive and connects the second synchronizing wheel, second synchronizing wheel fixed mounting is in main rotating shaft one end, the main rotating shaft provides power for rubber cover position adjustment mechanism through rubber cover position adjustment drive assembly, the main rotating shaft provides power for rubber cover position inspection mechanism through rubber cover position inspection drive assembly, the main rotating shaft carries drive assembly through the nail and provides power for nail conveying mechanism, the main rotating shaft provides power for the carousel through carousel drive assembly.
3. The nail assembling machine for capacitor glue covers according to claim 1, characterized in that: the rubber cover conveying mechanism comprises a rubber cover vibration disc, a rubber cover conveying track, a rubber cover straight vibration device, a limiting block and a pressing rod, a plurality of capacitor rubber covers are arranged in the rubber cover vibration disc, the rubber cover vibration disc drives the rubber covers to be orderly arranged to enter the rubber cover conveying track, the rubber cover straight vibration device drives the rubber covers to be moved to the front end of the rubber cover conveying track from the rear end of the rubber cover conveying track, the limiting block is installed at the front end of the rubber cover conveying track, and the pressing rod drives the rubber covers entering the limiting block to be pressed down into the rubber cover jig.
4. The nail assembling machine for capacitor glue covers according to claim 2, characterized in that: the rubber cover position adjusting mechanism comprises a position adjusting fixing seat, a guide rod, a rotating rod, a first lifting plate, a third synchronizing wheel, a fourth synchronizing wheel, an adjusting rod and an adjusting block, wherein the guide rod and the rotating rod are sleeved in the adjusting fixing seat, the first lifting plate is installed above the guide rod, the third synchronizing wheel is installed after the rotating rod upwards passes through the first lifting plate, the third synchronizing wheel is connected with the fourth synchronizing wheel through synchronous belt transmission, the fourth synchronizing wheel drives the adjusting rod to rotate, the adjusting block is installed below the adjusting rod, a positioning column for inserting the rubber cover is arranged at the bottom of the adjusting block, the rubber cover position adjusting transmission assembly comprises a first cam, a first roller bearing installing plate, a first ball head connecting rod, a second lifting plate, a second cam, a second roller bearing installing plate, a second ball head connecting rod and a rotating plate, a main rotating shaft drives the first cam, The second cam rotates, the first cam is in contact with the first roller bearing, the first roller bearing is installed on the side face of the first roller bearing installation plate, one end of the first roller bearing installation plate is hinged with the rack, the other end of the first roller bearing installation plate is connected with the first ball head connecting rod, the upper end of the first ball head connecting rod is connected with the second lifting plate, the second lifting plate is installed below the guide rod, the lower end of the rotating rod penetrates through the second lifting plate and then is connected with the rotating plate, the bottom of the rotating plate is connected with the second ball head connecting rod, the front end of the second ball head connecting rod is connected with the second roller bearing installation plate, the second roller bearing is installed on the side of the bottom of the second roller bearing installation plate, and the second roller bearing is in contact with the second cam.
5. The nail assembling machine for capacitor glue covers according to claim 2, characterized in that: the rubber cover position checking mechanism comprises a checking fixing seat, a first lifting rod, a third lifting plate, a photoelectric sensor, a sensing sheet, a checking rod and a checking jig, wherein the checking fixing seat is sleeved with the first lifting rod, the upper end of the first lifting rod is connected with the third lifting plate, the photoelectric sensor is installed on the third lifting plate, the checking rod is installed in front of the third lifting plate, the sensing sheet is installed behind the checking rod, the checking jig is installed at the bottom of the checking rod and is provided with a checking column for inserting the rubber cover, the rubber cover position checking transmission assembly comprises a third cam, a third roller bearing installing plate, a third ball head connecting rod and a fourth lifting plate, the third cam is contacted with the third roller bearing, the third roller bearing is installed on the side surface of the third roller bearing installing plate, one end of the third roller bearing installing plate is hinged with the frame, the other end of the third roller bearing installing plate is connected with the third ball head connecting rod, the upper end of the third ball head connecting rod is connected with the fourth lifting plate, the fourth lifter plate is installed to first lifter below, when gluing the lid position when correct, and the inspection post of inspection tool inserts in gluing the lid, and when gluing the lid position and mistiming, the inspection pole is broken away from photoelectric sensor by jack-up response piece.
6. The nail assembling machine for capacitor glue covers according to claim 2, characterized in that: the nail conveying mechanism comprises a nail vibrating disk, a nail conveying track, a nail straight vibrator, a nail air pipe, a nail conveying head, a fifth lifting plate and a second lifting rod, a plurality of nails are arranged in the nail vibrating disk, the nail vibrating disk drives the nails to be orderly arranged into the nail conveying track, the nail straight vibrator drives the nails to move from the rear end of the nail conveying track to the front end of the nail conveying track, the nails at the front end of the nail conveying track are sucked by the nail air pipe and sent to the nail conveying head, the nail conveying head is installed on the fifth lifting plate, the fifth lifting plate is installed at the upper end of the second lifting rod, the nail conveying transmission assembly comprises a sixth lifting plate, a fourth ball head connecting rod, a fourth roller bearing installation plate, a fourth roller bearing and a fourth cam, the sixth lifting plate is installed at the lower end of the second lifting rod and is connected with the fourth ball head connecting rod, and the lower end of the fourth ball head connecting rod is connected with the fourth roller bearing installation plate, and a fourth roller bearing is arranged on the side of the bottom of the fourth roller bearing mounting plate, contacts with the fourth cam, and drives the fourth cam to rotate by the main rotating shaft.
7. The nail assembling machine for capacitor glue covers according to claim 2, characterized in that: the turntable transmission assembly comprises a fifth synchronizing wheel, a sixth synchronizing wheel and a divider, the main rotating shaft drives the fifth synchronizing wheel to rotate, the fifth synchronizing wheel is connected with the sixth synchronizing wheel through synchronous belt transmission, the sixth synchronizing wheel drives the divider to start, and the divider is connected with the center of the turntable in the conveying axial direction.
8. The nail assembling machine for capacitor glue covers according to claim 1, characterized in that: the nail pressing mechanism comprises a pressing cylinder and a pressing column, and the pressing cylinder drives the pressing column to move downwards to press nails.
9. The nail assembling machine for capacitor glue covers according to claim 1, characterized in that: outward appearance detection mechanism includes perpendicular CCD camera and horizontal CCD camera, and perpendicular CCD camera shoots nail, jiao gai from the vertical direction, and horizontal CCD camera shoots nail, jiao gai from the horizontal direction, defective products collection mechanism includes defective products air cock absorption subassembly and defective products receiver, and the defective products air cock absorption subassembly absorbs the defective products and puts into the defective products receiver, and the defective products collection mechanism includes that the defective products air cock absorbs subassembly and non-defective products receiver, and the non-defective products air cock absorbs the subassembly and absorbs the non-defective products and put into the non-defective products receiver.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202120578163.3U CN214603020U (en) | 2021-03-22 | 2021-03-22 | A nail kludge for condenser is glued to be covered |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202120578163.3U CN214603020U (en) | 2021-03-22 | 2021-03-22 | A nail kludge for condenser is glued to be covered |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN214603020U true CN214603020U (en) | 2021-11-05 |
Family
ID=78396012
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202120578163.3U Active CN214603020U (en) | 2021-03-22 | 2021-03-22 | A nail kludge for condenser is glued to be covered |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN214603020U (en) |
-
2021
- 2021-03-22 CN CN202120578163.3U patent/CN214603020U/en active Active
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