CN112299714A - Preparation method of Tang Jun porcelain - Google Patents
Preparation method of Tang Jun porcelain Download PDFInfo
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- CN112299714A CN112299714A CN202011334847.5A CN202011334847A CN112299714A CN 112299714 A CN112299714 A CN 112299714A CN 202011334847 A CN202011334847 A CN 202011334847A CN 112299714 A CN112299714 A CN 112299714A
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- C—CHEMISTRY; METALLURGY
- C03—GLASS; MINERAL OR SLAG WOOL
- C03C—CHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
- C03C8/00—Enamels; Glazes; Fusion seal compositions being frit compositions having non-frit additions
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- C—CHEMISTRY; METALLURGY
- C03—GLASS; MINERAL OR SLAG WOOL
- C03C—CHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
- C03C4/00—Compositions for glass with special properties
- C03C4/02—Compositions for glass with special properties for coloured glass
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- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B41/00—After-treatment of mortars, concrete, artificial stone or ceramics; Treatment of natural stone
- C04B41/45—Coating or impregnating, e.g. injection in masonry, partial coating of green or fired ceramics, organic coating compositions for adhering together two concrete elements
- C04B41/50—Coating or impregnating, e.g. injection in masonry, partial coating of green or fired ceramics, organic coating compositions for adhering together two concrete elements with inorganic materials
- C04B41/5022—Coating or impregnating, e.g. injection in masonry, partial coating of green or fired ceramics, organic coating compositions for adhering together two concrete elements with inorganic materials with vitreous materials
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- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B41/00—After-treatment of mortars, concrete, artificial stone or ceramics; Treatment of natural stone
- C04B41/80—After-treatment of mortars, concrete, artificial stone or ceramics; Treatment of natural stone of only ceramics
- C04B41/81—Coating or impregnation
- C04B41/85—Coating or impregnation with inorganic materials
- C04B41/86—Glazes; Cold glazes
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- Chemical & Material Sciences (AREA)
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- Materials Engineering (AREA)
- Organic Chemistry (AREA)
- Ceramic Engineering (AREA)
- Life Sciences & Earth Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- General Chemical & Material Sciences (AREA)
- Geochemistry & Mineralogy (AREA)
- Inorganic Chemistry (AREA)
- Structural Engineering (AREA)
- Compositions Of Oxide Ceramics (AREA)
Abstract
The invention belongs to the technical field of porcelain glaze preparation, and particularly relates to a preparation method of Tang Jun porcelain, which is characterized by comprising the following steps: weighing various raw materials according to a certain proportion, fully crushing the raw materials, uniformly mixing the raw materials, adding mixed glaze into a ball mill, adding water for ball milling to obtain glaze slurry, uniformly applying the glaze slurry on a biscuit firing blank, drying, and firing in a kiln to obtain the Tanghua glaze and the Jinhua porcelain; according to the tang jun porcelain prepared by the raw material proportion and the preparation method disclosed by the invention, under the action of secondary firing and reducing fire, the tang jun glaze color is romantic in active waves, naturally rich in kiln change, and shows the artistic effects of black-in-blue and alternate blue and white, and further five-color blending and glaze color disputed, the tang jun fired in the reducing atmosphere has flowing sense, and in the flowing lines of blue and white blending, precious lines such as golden yellow, brownish red and the like also appear, and the tang jun porcelain has rich effects of filiform flowing lines, explosion spots, splashing spots and the like.
Description
Technical Field
The invention belongs to the technical field of porcelain glaze preparation, and particularly relates to a preparation method of Tang Jun porcelain.
Background
Tang dynasty jun porcelain is short for Tang dynasty jun porcelain, the glaze color of the Tang dynasty jun porcelain is very similar to kiln-changing spot color of red-purple alternative of Song dynasty jun, the fundamental technical method is similar to that of Song dynasty jun, the basis is found for 'jun porcelain starting from Tang', in the academic world, experts generally consider that in the jun porcelain system, according to the inherent characteristics that the natural kiln change and the fluidity of the jun porcelain are obviously different from other porcelain varieties and the characteristic performance that the jun porcelain is not in the same era, the jun porcelain can be divided into different small systems such as Tang dynasty jun, Song dynasty jun, Yuan jun and the like, and all small bodies act together to support the whole jun porcelain system. In the whole system, the source of the Jun porcelain is Tang Jun which has a source-flow relationship with the Jun porcelain in later-age stages, the Tang Jun opens the precedent of natural ceramic kiln transformation, opalescence glaze color and secondary sintering, and the history of the Tang Jun porcelain establishes the unique status of Jun porcelain art.
Most of the materials for the blanks of the early Tang dynasty jun are single pottery clay, the blanks are not firm and have a yellowish-grained color, the blank glaze combination is obviously formed by one-time firing by low-temperature oxidizing fire, the blanks are still in a pottery state actually, fuel is firewood, and the blank glaze is inexperienced in kiln temperature and atmosphere control; the invention is based on seriously summarizing Tang dynasty jun porcelain, carrying out repeated trial firing and summarizing experience to form a whole set of technical summary of the Tang dynasty jun works fired by a method of twice firing by using high-temperature reduction fire, biscuit firing and glaze firing, and realizes the clustering and blending of blue, red, cyan and the like on the basis of the classical black, white, yellow and the like, and the artistic effects of black-hidden and blue-white alternation in blue, five-color blending and glaze color disputed.
Disclosure of Invention
The invention aims to overcome the defects of the prior art and provide a Tang Jun porcelain and a preparation method thereof.
The purpose of the invention is realized as follows: the preparation method of Tang Jun porcelain is characterized by comprising the following steps:
(1) weighing various raw materials of the Tang Jun porcelain glaze according to a certain proportion;
(2) fully crushing the raw materials and uniformly mixing to obtain a mixed glaze material;
(3) adding the mixed glaze into a ball mill, adding water, and ball-milling to obtain glaze slurry with the fineness of 200-300 meshes;
(4) the glaze slip is uniformly coated on a biscuit firing blank, the glaze firing blank is dried and then placed in a kiln for firing, and the firing process comprises the following five stages: low temperature stage, oxidizing flame stage, reducing stage, neutral flame stage and heat preservation stage.
Preferably, the tang jun porcelain glaze in the step (1) is prepared from the following raw materials in parts by weight: 35-60 parts of local red soil, 18-25 parts of lime, 15-23 parts of feldspar, 10-15 parts of bone meal, 3-8 parts of porcelain clay and 3-8 parts of iron oxide.
Preferably, the tang jun porcelain glaze in the step (1) is prepared from the following raw materials in parts by weight: 40 parts of local red soil, 20 parts of lime, 18 parts of feldspar, 12 parts of bone meal, 5 parts of china clay and 5 parts of ferric oxide.
Preferably, the tang jun porcelain glaze in the step (1) is prepared from the following raw materials in parts by weight: 70-100 parts of black powder, 6-15 parts of white feldspar, 1-8 parts of talc, 1-8 parts of iron oxide red and 1-2 parts of manganese oxide.
Preferably, the tang jun porcelain glaze in the step (1) is prepared from the following raw materials in parts by weight: 80 parts of black powder, 10 parts of white feldspar, 4 parts of talcum, 4 parts of iron oxide red and 2 parts of manganese oxide.
Preferably, the low-temperature stage in the step (4) is from ignition to 500 ℃, the temperature range is 0-500 ℃, the stage is mainly used for removing water in products and a kiln, and the firing time is 2-4 hours.
Preferably, the temperature of the oxidizing flame stage in the step (4) is 500-950 ℃, water in the kiln is basically discharged in the stage, the top of the kiln can be gradually closed, the temperature is gradually increased in the oxidizing atmosphere, and the stage is about 6-7 hours.
Preferably, the temperature of the reduction stage in the step (4) is 950-1100 ℃, the CO atmosphere is controlled to be 6-10 in the whole glaze firing process, the formation of the reduction atmosphere in the kiln is mainly realized by the combustion degree controlled by people, namely, the entering amount of fresh air in the kiln is manually adjusted, so that the fuel cannot be fully combusted to generate a certain amount of carbon monoxide, and the stage approximately needs 2-4 hours.
Preferably, the temperature of the neutral flame stage in the step (4) is 1100-1280 ℃, which is preferably weak reducing flame, and the period is about 4-6 hours.
Preferably, the temperature of the heat preservation stage in the step (4) is 1280-280 ℃, the fire is immediately stopped when the temperature reaches 1280 ℃, the temperature in the kiln is reduced within 8 hours after the fire is stopped, and the kiln is naturally cooled.
The secret color porcelain glaze and the preparation method thereof have the beneficial effects that:
1. the raw materials of the Tang Jun porcelain glaze comprise feldspar, iron oxide and the like, wherein the feldspar is the main component of the glaze, so that the sintering temperature of the Jun porcelain blank glaze can be reduced, the sintering of a product is promoted, the blank body is compact in texture, and the mechanical strength, the electrical performance and the translucency of the product are improved;
the iron oxide is used as a main coloring agent and is used for coloring the glaze;
2. in the preparation method of the secret color porcelain, the firing is carried out in a step-type heating mode, so that the phenomenon that the glaze surface cracks due to the fact that the heating rate is too high is prevented, and the rate of finished products can be effectively improved;
3. the secret color porcelain prepared by the raw material proportion and the preparation method disclosed by the invention has the advantages of good coloring effect, uniform glaze color, high glossiness, high hardness, no crack and high yield, and the preparation method is simple and easy to control, and is beneficial to large-scale production.
Detailed Description
The present invention is described in more detail below by way of specific embodiments.
Example 1
The preparation method of Tang Jun porcelain is characterized by comprising the following steps:
(1) weighing various raw materials of the Tang Jun porcelain glaze according to a certain proportion;
(2) fully crushing the raw materials and uniformly mixing to obtain a mixed glaze material;
(3) adding the mixed glaze into a ball mill, adding water, and ball-milling to obtain glaze slurry with the fineness of 200-300 meshes;
(4) the glaze slip is uniformly coated on a biscuit firing blank, the glaze firing blank is dried and then placed in a kiln for firing, and the firing process comprises the following five stages: a low-temperature stage, an oxidation flame stage, a reduction stage, a neutral flame stage and a heat preservation stage; wherein:
in the low-temperature stage (0-500 ℃), the ignition is carried out to 500 ℃, the water in the product and the kiln furnace is mainly removed, and the product and the kiln furnace are fired for about three hours;
and in the oxidizing flame stage (500-950 ℃), water in the kiln is basically discharged, the top of the kiln can be gradually closed, the temperature is gradually increased in the oxidizing atmosphere, the weight of a blank is sharply reduced at the stage, the hardness and the strength are increased, the volume is slightly increased, the glaze surface initially begins to expand due to heating, and the surface is in an unsintered porous state. This stage takes about 6 to 7 hours;
in the reduction stage (950-1100 ℃), the reduction flame refers to carbon monoxide generated by incomplete combustion of the fuel in the kiln, the carbon monoxide is beneficial to reduction and coloring of coloring oxides (copper oxide, iron oxide, tin oxide and the like) in the glaze, the CO atmosphere is controlled to be 6-10 in the whole glaze firing process, in such a concentration range, the formation of a transmutation effect is facilitated, and the product with the CO atmosphere more than 10 can appear black and black, on the contrary, if the CO atmosphere is below 6, the copper ions in the glaze will escape from the object, resulting in an otherwise colored, reducing atmosphere in the kiln being established primarily by the degree of combustion which is controlled by the person, namely, the entering amount of fresh air in the kiln is manually adjusted, so that the fuel can not be fully combusted to generate a certain amount of carbon monoxide, in actual operation, in order to ensure the uniform atmosphere in the kiln and the sufficient reduction of the glaze layer, multiple fire changes are often needed; at this stage, the hardness and strength of the product are increased, the porosity and the air permeability are reduced, the volume is reduced, the color is changed, when the temperature in the kiln is increased to 1150 ℃, the glaze surface is leveled and completely closed, at this time, the flashboard is improved, the ventilation is increased, the reducing atmosphere in the kiln is weakened, and the stage is shifted to a neutral flame stage which takes about 3 hours;
at the stage of neutral flame (1100-1280 ℃), the glaze surface forms a complete glass body, because the flow of the glaze layer at high temperature eliminates glaze bubbles and pinholes, the glaze surface is brighter, at this moment, the oxidation must be strictly prevented, otherwise, the glaze can be obtained by failure, and therefore, the weak reducing flame is suitable. This phase takes approximately 5 hours;
in the heat preservation stage (1280-280 ℃), when the temperature reaches 1280 ℃, immediately firing, reducing the temperature in the kiln within 8 hours after firing, and naturally cooling.
The Tang Jun porcelain glaze in the step (1) is prepared from the following raw materials in parts by weight: 40 parts of local red soil, 20 parts of lime, 18 parts of feldspar, 12 parts of bone meal, 5 parts of china clay and 5 parts of ferric oxide.
The obtained porcelain for firing Tanghua glaze and Jinjio has uniform glaze color, high glossiness and no crack, and the yield reaches 75.6 percent.
Example 2
The preparation method of Tang Jun porcelain is characterized by comprising the following steps:
(1) weighing various raw materials of the Tang Jun porcelain glaze according to a certain proportion;
(2) fully crushing the raw materials and uniformly mixing to obtain a mixed glaze material;
(3) adding the mixed glaze into a ball mill, adding water, and ball-milling to obtain glaze slurry with the fineness of 200-300 meshes;
(4) the glaze slip is uniformly coated on a biscuit firing blank, the glaze firing blank is dried and then placed in a kiln for firing, and the firing process comprises the following five stages: a low-temperature stage, an oxidation flame stage, a reduction stage, a neutral flame stage and a heat preservation stage; wherein:
in the low-temperature stage (0-500 ℃), the ignition is carried out to 500 ℃, the water in the product and the kiln furnace is mainly removed, and the product and the kiln furnace are fired for about three hours;
and in the oxidizing flame stage (500-950 ℃), water in the kiln is basically discharged, the top of the kiln can be gradually closed, the temperature is gradually increased in the oxidizing atmosphere, the weight of a blank is sharply reduced at the stage, the hardness and the strength are increased, the volume is slightly increased, the glaze surface initially begins to expand due to heating, and the surface is in an unsintered porous state. This stage takes about 6 to 7 hours;
in the reduction stage (950-1100 ℃), the reduction flame refers to carbon monoxide generated by incomplete combustion of the fuel in the kiln, the carbon monoxide is beneficial to reduction and coloring of coloring oxides (copper oxide, iron oxide, tin oxide and the like) in the glaze, the CO atmosphere is controlled to be 6-10 in the whole glaze firing process, in such a concentration range, the formation of a transmutation effect is facilitated, and the product with the CO atmosphere more than 10 can appear black and black, on the contrary, if the CO atmosphere is below 6, the copper ions in the glaze will escape from the object, resulting in an otherwise colored, reducing atmosphere in the kiln being established primarily by the degree of combustion which is controlled by the person, namely, the entering amount of fresh air in the kiln is manually adjusted, so that the fuel can not be fully combusted to generate a certain amount of carbon monoxide, in actual operation, in order to ensure the uniform atmosphere in the kiln and the sufficient reduction of the glaze layer, multiple fire changes are often needed; at this stage, the hardness and strength of the product are increased, the porosity and the air permeability are reduced, the volume is reduced, the color is changed, when the temperature in the kiln is increased to 1150 ℃, the glaze surface is leveled and completely closed, at this time, the flashboard is improved, the ventilation is increased, the reducing atmosphere in the kiln is weakened, and the stage is shifted to a neutral flame stage which takes about 3 hours;
at the stage of neutral flame (1100-1280 ℃), the glaze surface forms a complete glass body, because the flow of the glaze layer at high temperature eliminates glaze bubbles and pinholes, the glaze surface is brighter, at this moment, the oxidation must be strictly prevented, otherwise, the glaze can be obtained by failure, and therefore, the weak reducing flame is suitable. This phase takes approximately 5 hours;
in the heat preservation stage (1280-280 ℃), when the temperature reaches 1280 ℃, immediately firing, reducing the temperature in the kiln within 8 hours after firing, and naturally cooling.
The Tang Jun porcelain glaze in the step (1) is prepared from the following raw materials in parts by weight: 80 parts of black medicine, 10 parts of white feldspar, 4 parts of talcum, 4 parts of iron oxide red and 2 parts of manganese oxide, and the black Tang Jun porcelain is prepared.
The obtained porcelain for firing Tanghua glaze and Jinjio has uniform glaze color, high glossiness and no crack, and the yield reaches 75.6 percent.
The above is only a basic description of the present invention, and any equivalent changes made according to the technical solution of the present invention should fall within the protection scope of the present invention.
Claims (10)
1. The preparation method of Tang Jun porcelain is characterized by comprising the following steps:
(1) weighing various raw materials of the Tang Jun porcelain glaze according to a certain proportion;
(2) fully crushing the raw materials and uniformly mixing to obtain a mixed glaze material;
(3) adding the mixed glaze into a ball mill, adding water, and ball-milling to obtain glaze slurry with the fineness of 200-300 meshes;
(4) the glaze slip is uniformly coated on a biscuit firing blank, the glaze firing blank is dried and then placed in a kiln for firing, and the firing process comprises the following five stages: low temperature stage, oxidizing flame stage, reducing stage, neutral flame stage and heat preservation stage.
2. A method of preparing porcelain according to claim 1 wherein: the Tang Jun porcelain glaze in the step (1) is prepared from the following raw materials in parts by weight: 35-60 parts of local red soil, 18-25 parts of lime, 15-23 parts of feldspar, 10-15 parts of bone meal, 3-8 parts of porcelain clay and 3-8 parts of iron oxide.
3. A method of preparing porcelain according to claim 2 wherein: the Tang Jun porcelain glaze in the step (1) is prepared from the following raw materials in parts by weight: 40 parts of local red soil, 20 parts of lime, 18 parts of feldspar, 12 parts of bone meal, 5 parts of china clay and 5 parts of ferric oxide.
4. A method of preparing porcelain according to claim 1 wherein: the Tang Jun porcelain glaze in the step (1) is prepared from the following raw materials in parts by weight: 70-100 parts of black powder, 6-15 parts of white feldspar, 1-8 parts of talc, 1-8 parts of iron oxide red and 1-2 parts of manganese oxide.
5. A method of preparing porcelain according to claim 4 wherein: the Tang Jun porcelain glaze in the step (1) is prepared from the following raw materials in parts by weight: 80 parts of black powder, 10 parts of white feldspar, 4 parts of talcum, 4 parts of iron oxide red and 2 parts of manganese oxide.
6. A method of preparing porcelain according to claim 1 wherein: the low-temperature stage in the step (4) is from ignition to 500 ℃, the temperature range is 0-500 ℃, the stage is mainly used for removing water in products and a kiln, and the firing time is 2-4 hours.
7. A method of preparing porcelain according to claim 1 wherein: the temperature of the oxidizing flame stage in the step (4) is 500-950 ℃, water in the kiln is basically discharged at the stage, the top hole of the kiln can be gradually closed, the temperature is gradually increased in the oxidizing atmosphere, and the stage is about 6-7 hours.
8. A method of preparing porcelain according to claim 1 wherein: the temperature of the reduction stage in the step (4) is 950-1100 ℃, the CO atmosphere is controlled to be 6-10 in the whole glaze firing process, the reduction atmosphere in the kiln is mainly formed by the combustion degree controlled by people, namely, the entering amount of fresh air in the kiln is adjusted by people, so that the fuel can not be fully combusted to generate a certain amount of carbon monoxide, and the stage needs about 2-4 hours.
9. A method of preparing porcelain according to claim 1 wherein: the temperature of the neutral flame stage in the step (4) is 1100-1280 ℃, the stage is preferably weak reducing flame, and the stage takes about 4-6 hours.
10. A method of preparing porcelain according to claim 1 wherein: and (4) the temperature of the heat preservation stage in the step (4) is 1280-280 ℃, the fire is immediately stopped when the temperature reaches 1280 ℃, the temperature in the kiln is reduced within 8 hours after the fire is stopped, and the kiln is naturally cooled.
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111635136A (en) * | 2020-07-13 | 2020-09-08 | 平江县阜山窑陶瓷文化艺术发展有限公司 | Green glaze capable of being sliced and preparation method thereof |
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| CN111635136A (en) * | 2020-07-13 | 2020-09-08 | 平江县阜山窑陶瓷文化艺术发展有限公司 | Green glaze capable of being sliced and preparation method thereof |
| CN111635136B (en) * | 2020-07-13 | 2022-09-16 | 平江县阜山窑陶瓷文化艺术发展有限公司 | Green glaze capable of being sliced and preparation method thereof |
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Application publication date: 20210202 |