CN112296672B - Flexible automatic stamping assembly production line for embedded disinfection cabinet - Google Patents
Flexible automatic stamping assembly production line for embedded disinfection cabinet Download PDFInfo
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- CN112296672B CN112296672B CN202011631512.XA CN202011631512A CN112296672B CN 112296672 B CN112296672 B CN 112296672B CN 202011631512 A CN202011631512 A CN 202011631512A CN 112296672 B CN112296672 B CN 112296672B
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 44
- 238000004659 sterilization and disinfection Methods 0.000 title claims abstract description 39
- 230000000670 limiting effect Effects 0.000 claims description 153
- 230000007246 mechanism Effects 0.000 claims description 142
- 238000004026 adhesive bonding Methods 0.000 claims description 82
- 238000003825 pressing Methods 0.000 claims description 74
- 239000011521 glass Substances 0.000 claims description 43
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 claims description 27
- 229910052782 aluminium Inorganic materials 0.000 claims description 27
- 239000003292 glue Substances 0.000 claims description 25
- 239000000463 material Substances 0.000 claims description 20
- 238000007664 blowing Methods 0.000 claims description 9
- 238000010073 coating (rubber) Methods 0.000 claims description 9
- 238000003860 storage Methods 0.000 claims description 9
- 230000001954 sterilising effect Effects 0.000 claims description 8
- 238000012546 transfer Methods 0.000 claims description 7
- 238000005452 bending Methods 0.000 claims description 6
- 238000010009 beating Methods 0.000 claims description 5
- 238000004080 punching Methods 0.000 claims 1
- 230000005540 biological transmission Effects 0.000 abstract description 8
- 238000013461 design Methods 0.000 abstract description 4
- 230000002829 reductive effect Effects 0.000 abstract description 3
- 230000007306 turnover Effects 0.000 description 16
- 238000000034 method Methods 0.000 description 14
- 238000012545 processing Methods 0.000 description 12
- 238000001514 detection method Methods 0.000 description 11
- 238000001816 cooling Methods 0.000 description 10
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- 238000004140 cleaning Methods 0.000 description 5
- 230000033001 locomotion Effects 0.000 description 5
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- 238000000576 coating method Methods 0.000 description 2
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Images
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P21/00—Machines for assembling a multiplicity of different parts to compose units, with or without preceding or subsequent working of such parts, e.g. with programme control
- B23P21/004—Machines for assembling a multiplicity of different parts to compose units, with or without preceding or subsequent working of such parts, e.g. with programme control the units passing two or more work-stations whilst being composed
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P19/00—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
- B23P19/001—Article feeders for assembling machines
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P19/00—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
- B23P19/001—Article feeders for assembling machines
- B23P19/007—Picking-up and placing mechanisms
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16B—DEVICES FOR FASTENING OR SECURING CONSTRUCTIONAL ELEMENTS OR MACHINE PARTS TOGETHER, e.g. NAILS, BOLTS, CIRCLIPS, CLAMPS, CLIPS OR WEDGES; JOINTS OR JOINTING
- F16B11/00—Connecting constructional elements or machine parts by sticking or pressing them together, e.g. cold pressure welding
- F16B11/006—Connecting constructional elements or machine parts by sticking or pressing them together, e.g. cold pressure welding by gluing
Abstract
The invention relates to the technical field of disinfection cabinet production lines, in particular to an embedded disinfection cabinet flexible automatic stamping assembly production line which comprises a tool conveying line, and a liner assembly workshop section, a box body support assembly workshop section, a locker guide rail assembly workshop section, a cross beam loading workshop section, a cross beam screwing machine, a box body and face frame assembly workshop section, a control panel assembly workshop section, a disinfection device and shield assembly workshop section, a rear panel assembly workshop section, an upper door body assembly workshop section, a lower door body assembly workshop section, a shell assembly workshop section and a shell screwing workshop section which are sequentially arranged along the transmission direction of the tool conveying line. The embedded disinfection cabinet is provided with a plurality of working sections in sequence along the transmission direction of the tool conveying line, so that the working sections are reasonably combined and tightly connected, and the production efficiency of the embedded disinfection cabinet is improved; meanwhile, manual operation is greatly reduced, the efficiency is improved, and the product quality can be ensured; reasonable arrangement among all the working sections and seamless connection with the tool conveying line ensure that the whole production line has reasonable design and small occupied area.
Description
Technical Field
The invention relates to the technical field of disinfection cabinet production lines, in particular to an embedded disinfection cabinet flexible automatic stamping assembly production line.
Background
In the existing embedded disinfection cabinet production line, many working procedures are required to depend on manpower, the automation degree is low, and the production efficiency is low; the whole production line has more steps for carrying workpieces and products, which not only wastes manpower and material resources, but also influences the production efficiency.
Disclosure of Invention
The invention aims to provide a flexible automatic stamping assembly production line of an embedded disinfection cabinet, and aims to solve the technical problems of low degree of automation and low production efficiency of the disinfection cabinet production line in the prior art.
In order to achieve the purpose, the invention provides an embedded disinfection cabinet flexible automatic stamping assembly production line, which comprises a tool conveying line, and a liner assembly working section, a box body support assembly working section, a storage cabinet guide rail assembly working section, a cross beam loading working section, a cross beam screwing machine, a box body and face frame assembly working section, a control panel assembly working section, a disinfection device and shield assembly working section, a rear plate assembly working section, an upper door body assembly working section, a lower door body assembly working section, a shell assembly working section and a shell screwing working section which are sequentially arranged along the transmission direction of the tool conveying line;
a product tooling plate is arranged on the tooling conveying line;
the inner container assembling section is used for assembling an upper inner container and a lower inner container and loading the upper inner container and the lower inner container onto the product tooling plate;
the box body support assembling working section is used for assembling a box body and a support and loading the box body onto the product tooling plate;
the storage cabinet guide rail assembling section is used for assembling the storage cabinet guide rail, the inner container and the box body;
the beam feeding section is used for feeding the beam onto the box body;
the beam screwing machine is used for connecting and fixing the beam and the box body;
the box body and face frame assembly working section is used for fixing the face frame on the box body;
the control board assembling section is used for arranging the electric wires of the electronic elements and connecting the electric wires of the electronic elements with the control board;
the sterilizing device and shield assembling section is used for assembling the sterilizing device and the shield on the box body;
the rear plate assembly working section is used for bending the sheet material into a rear plate workpiece and fixing the rear plate workpiece on the box body;
the upper door body assembly workshop section and the lower door body assembly workshop section are used for assembling an upper door body and a lower door body and assembling the upper door body and the lower door body on the box body;
the shell assembly working section is used for bending the sheet material into a shell workpiece and sleeving the shell workpiece on the box body;
and the shell screwing working section is used for fixing the shell workpiece on the box body.
Preferably, the beam loading workshop section comprises a beam loading vehicle, a beam loading manipulator, a beam conveying line, a beam transplanting manipulator, a beam secondary positioning table and a beam grabbing manipulator;
the beam tooling vehicle is positioned at the front end of the beam conveying line and is used for loading a beam;
the beam feeding manipulator is positioned between the beam tooling vehicle and the beam conveying line and is used for feeding a beam on the beam tooling vehicle onto the beam conveying line;
the beam conveying line and the beam secondary positioning table are both positioned on one side of the tool conveying line;
the beam transplanting manipulator is used for placing and positioning the beam on the beam conveying line on the beam secondary positioning table;
and the beam grabbing manipulator is used for feeding the beam positioned on the beam secondary positioning table onto the product tooling plate.
Preferably, the beam screwing machine comprises a beam frame, an upper positioning and pressing mechanism, a left pressing and screwing mechanism and a right pressing and screwing mechanism; the left side pressing and screwing mechanism and the right side pressing and screwing mechanism are respectively arranged on two sides of the cross beam frame; go up location hold-down mechanism and locate the top of crossbeam frame is located the left side compresses tightly and beats the screw mechanism the right side compresses tightly and beats between the screw mechanism.
Preferably, the box body and face frame assembling work section comprises a face frame tooling vehicle, a face frame feeding robot, a face frame secondary positioning table and a face frame screw-driving robot;
the face frame feeding robot is positioned between the face frame tooling trolley and the face frame secondary positioning table, is used for feeding a face frame on the face frame tooling trolley onto the face frame secondary positioning table and positioning the face frame, and is also used for feeding the positioned face frame onto the product tooling plate;
the face frame screwing robot is located on one side of the tooling conveying line and used for fixing the face frame on the box body.
Preferably, the upper and lower door body assembly working section comprises a door plate gluing assembly line, an upper door body door plate aluminum frame rivet pulling assembly line and a lower door body aluminum frame rivet pulling assembly line which are arranged on one side of the tooling conveying line; the door plate gluing assembly line is used for bonding the supporting foot cups and the glass front panel together, and the upper door body door plate aluminum frame pulling rivet assembly line and the lower door body aluminum frame pulling rivet assembly line are respectively used for assembling an upper door body and a lower door body.
Preferably, the door plate gluing assembly line comprises a gluing conveying line, and a feeding mechanism, a dispenser and a door plate gluing pressing mechanism which are sequentially arranged along the conveying direction of the gluing conveying line;
a gluing tooling plate for placing a workpiece is arranged on the gluing conveying line;
the feeding mechanism is used for conveying the supporting foot cup to the gluing tooling plate;
the glue dispenser is used for dispensing glue on the glass front panel;
the door plate gluing and pressing mechanism is used for pressing the supporting foot cups on the gluing tool plate and the glass front panel after glue dispensing.
Preferably, feed mechanism includes first vibration dish and door plant rubber coating material loading manipulator, door plant rubber coating material loading manipulator sets up the output of first vibration dish, be used for will follow the support foot cup that first vibration dish discharged snatchs and places on the rubber coating frock board.
Preferably, door plant rubber coating hold-down mechanism is including compressing tightly support frame, lift cylinder and clamp plate, compress tightly the support frame and erect on the rubber coating conveyer line, the lift cylinder is installed compress tightly the support frame on, the clamp plate is installed on the output of lift cylinder.
Preferably, the upper door body door panel aluminum frame blind rivet assembly line comprises an upper door body conveying line, and a blind rivet assembly mechanism, a blanking manipulator and a blanking conveying belt which are sequentially arranged along the conveying direction of the upper door body conveying line;
an upper door body tooling plate for placing workpieces is arranged on the upper door body conveying line;
the pulling rivet assembling mechanism is used for pulling the rivet on the upper door body tooling plate so as to rivet and fix the workpiece on the upper door body tooling plate;
the blanking manipulator is used for blanking the riveted workpiece onto the blanking conveying belt;
the unloading transmission band is located go up the door body transfer chain with between the frock transfer chain.
Preferably, the blind rivet assembling mechanism comprises a riveting rack, a riveting manipulator, a blind rivet gun, a base and a rotating disc; the riveting machine comprises a riveting machine frame, a rotary disc, a riveting manipulator and a rivet gun, wherein the riveting machine frame is provided with a base, the rotary disc is arranged on the base, the riveting manipulator can be arranged on the rotary disc in a rotating mode around the central axis of the rotary disc, and the rivet gun is arranged on the riveting manipulator.
Preferably, the blanking manipulator comprises a blanking support frame, a rodless cylinder, a suction plate and vacuum chucks, the rodless cylinder is installed on the blanking support frame, the suction plate can be installed on the rodless cylinder in a sliding mode along a Y axis, and the vacuum chucks are installed on the lower surface of the suction plate.
Preferably, the housing screwing station comprises:
the workpiece limiting device is arranged on the tool conveying line and used for limiting the workpiece on the product tool plate;
the automatic screw driving robot is arranged on one side of the tooling conveying line and is used for driving screws to workpieces;
and the screw conveying mechanism is arranged on one side of the automatic screw beating robot and is used for conveying screws to the automatic screw beating robot.
Preferably, the workpiece limiting device comprises a limiting rack and an X-axis limiting mechanism, and the limiting rack is mounted on the tool conveying line; the X-axis limiting mechanism comprises an X-axis limiting plate and an X-axis limiting cylinder, the X-axis limiting cylinder is installed on the limiting rack, and the X-axis limiting plate is installed at the output end of the X-axis limiting cylinder;
the X-axis limiting plate is provided with a first clamping block and a second clamping block on one side close to the workpiece, and a gap for accommodating the workpiece is reserved between the first clamping block and the second clamping block.
Preferably, the workpiece limiting device further comprises a Y-axis limiting mechanism arranged at the upper end of the limiting rack;
the Y-axis limiting mechanism comprises a first Y-axis limiting cylinder, a first limiting block, a second Y-axis limiting cylinder and a second limiting block; the first limiting block and the second limiting block are respectively arranged at the output ends of the first Y-axis limiting cylinder and the second Y-axis limiting cylinder; the first Y-axis limiting cylinder and the second Y-axis limiting cylinder are arranged at intervals, so that a workpiece can be accommodated between the first limiting block and the second limiting block;
the first limiting block and the second limiting block respectively comprise a horizontal part used for being abutted to the top surface of the workpiece and a vertical part used for being abutted to the side surface of the workpiece.
Preferably, the automatic screw driving robot comprises a six-axis manipulator capable of six-axis linkage and an automatic screw driving machine installed on the six-axis manipulator;
the automatic screw machine of beating includes connecting seat, sliding guide, slider, drives actuating cylinder, driving motor and screw rifle, the connecting seat is installed on the six-shaft mechanical hand, sliding guide installs on the connecting seat, slider slidable install on the sliding guide, and with the output that drives actuating cylinder is connected, driving motor installs on the slider, the screw rifle is installed driving motor's output.
Preferably, screw conveying mechanism includes second vibration dish, gas blowing device and pipeline, the output of second vibration dish is passed through pipeline with automatic beat screw robot intercommunication, gas blowing device be used for with the screw of second vibration dish output blows in pipeline and blows extremely on the automatic beat screw robot.
The flexible automatic stamping assembly production line of the embedded disinfection cabinet at least has the following beneficial effects: a plurality of working sections are sequentially arranged along the transmission direction of the tool conveying line, so that the working sections are reasonably combined and tightly connected, and the production efficiency of the embedded disinfection cabinet is improved; meanwhile, manual operation is greatly reduced, the efficiency is improved, and the product quality can be ensured; reasonable arrangement among all the working sections and seamless connection with the tool conveying line ensure that the whole production line has reasonable design and small occupied area.
Drawings
FIG. 1 is a schematic view of the structure of a production line according to the present invention;
FIG. 2 is a schematic structural view of a beam loading section of the present invention;
FIG. 3 is a schematic structural view of a cross beam screw driving machine according to the present invention;
FIG. 4 is a schematic structural view of an assembly station of the case and the face frame according to the present invention;
FIG. 5 is a schematic structural view of a door panel glue-coating assembly line according to the present invention;
FIG. 6 is a schematic structural view of the glue conveying line of the present invention;
FIG. 7 is a schematic structural view of a feeding mechanism of the present invention;
FIG. 8 is a schematic structural view of a door panel gluing pressing mechanism according to the present invention;
FIG. 9 is a schematic structural view of a dispensing cooling turnover plate according to the present invention;
FIG. 10 is a schematic structural view of an aluminum frame blind rivet assembly line for an upper door panel according to the present invention;
FIG. 11 is a schematic structural view of the blind rivet assembly mechanism of the present invention with the side and top plates removed;
FIG. 12 is a schematic structural view of a blind rivet component of the blind rivet assembling mechanism of the present invention;
FIG. 13 is a schematic structural view of a feeding manipulator of the present invention;
FIG. 14 is a schematic structural view of a screw driving section of the housing of the present invention;
FIG. 15 is a schematic structural view of a workpiece retainer according to the present invention;
FIG. 16 is an enlarged partial view of portion A of FIG. 15;
FIG. 17 is an enlarged partial view of portion B of FIG. 15;
fig. 18 is a partially enlarged view of a portion C of fig. 15;
FIG. 19 is a schematic structural diagram of a first stopper according to the present invention;
FIG. 20 is a schematic structural diagram of an automatic screw driving robot according to the present invention;
FIG. 21 is a schematic structural view of an automatic screw driving machine according to the present invention;
fig. 22 is a front view schematically illustrating the structure of the automatic screw driving machine according to the present invention.
In the drawings: 10-tool conveying line, 101-product tool plate, 20-inner container assembly section, 30-box support assembly section, 40-locker guide rail assembly section, 50-beam feeding section, 501-beam tool car, 502-beam feeding manipulator, 503-beam conveying line, 504-beam transplanting manipulator, 505-beam secondary positioning table, 506-beam grabbing manipulator, 60-beam screwing machine, 601-beam frame, 602-upper positioning pressing mechanism, 603-left pressing and screwing mechanism, 604-right pressing and screwing mechanism, 70-box and face frame assembly section, 701-face frame tool car, 702-face frame feeding robot, 603-face frame secondary positioning table, 703-face frame screwing robot, 80-control panel assembly section, 90-disinfection device and shield assembly section, 100-rear panel assembly section, 110-upper and lower door body assembly section, 1101-door panel gluing assembly line, 11011-gluing conveying line, 110111-gluing assembly plate, 11012-feeding mechanism, 110121-first vibrating disc, 110122-door panel gluing feeding mechanical arm, 11013-glue dispenser, 11014-door panel gluing pressing mechanism, 110141-pressing support frame, 110142-lifting cylinder, 110143-pressing plate, 11015-revolving rack, 110151-gluing cooling revolving plate, 1101511-clamping groove, 1102-upper door body door panel aluminum frame pulling rivet assembly line, 11021-upper door body conveying line, 110211-upper door body assembly plate, 11022-pulling rivet assembly mechanism, 110221-riveting rack, 110222-riveting mechanical arm, 110223-rivet gun, 110224-base, 110225-rotating disc, 11023-blanking manipulator, 110231-blanking support frame, 110232-rodless cylinder, 110233-suction plate, 110234-vacuum chuck, 110235-connecting plate, 110236-Z axis cylinder, 11024-blanking conveyor belt, 1103-lower door body aluminum frame rivet pulling assembly line, 120-shell assembly section, 130-shell screwing section, 1301-workpiece limiting device, 13011-limiting frame, 13012-X axis limiting mechanism, 130121-X axis limiting plate, 1301211-first clamping block, 1301212-second clamping block, 130122-X axis limiting cylinder, 13013-Y axis limiting mechanism, 130131-first Y axis limiting cylinder, 130132-first limiting block, 1301321-horizontal part, 1301322-vertical part, 130133-second Y axis limiting cylinder, 130122-Y axis limiting cylinder, 130134-a second limiting block, 1302-an automatic screw driving robot, 13021-a six-shaft manipulator, 13022-an automatic screw driving machine, 130221-a connecting seat, 130222-a sliding guide rail, 130223-a sliding block, 130224-a driving cylinder, 130225-a driving motor, 130226-a screw gun, 130227-a camera, 130228-a light source, 1303-a screw conveying mechanism, 13031-a second vibrating disk, 13032-a blowing device, 13033-a conveying pipeline, 140-a rotating robot, 150-a turnover machine, 160-a jacking rotating mechanism, 170-an electronic component energization detection section, 180-a defective product maintenance section, 190-a performance energization detection section, 200-a robot door-opening bar code scanning section, 210-a robot wire-changing and carrying section, 220-a manual energization detection section, 230-cleaning and full-inspection working section, 240-changing line and transplanting mechanical arm and 250-automatic packaging working section.
The implementation, functional features and advantages of the objects of the present invention will be further explained with reference to the accompanying drawings.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
It should be noted that, if directional indications (such as up, down, left, right, front, and back … …) are involved in the embodiment of the present invention, the directional indications are only used to explain the relative positional relationship between the components, the movement situation, and the like in a specific posture (as shown in the drawing), and if the specific posture is changed, the directional indications are changed accordingly.
In addition, if there is a description of "first", "second", etc. in an embodiment of the present invention, the description of "first", "second", etc. is for descriptive purposes only and is not to be construed as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include at least one such feature. In addition, technical solutions between various embodiments may be combined with each other, but must be realized by a person skilled in the art, and when the technical solutions are contradictory or cannot be realized, such a combination should not be considered to exist, and is not within the protection scope of the present invention.
As shown in fig. 1 to 22, the flexible automatic stamping assembly line for the embedded disinfection cabinet comprises a tooling conveying line 10, and a liner assembly working section 20, a box support assembly working section 30, a storage cabinet guide rail assembly working section 40, a beam loading working section 50, a beam screwing machine 60, a box and face frame assembly working section 70, a control panel assembly working section 80, a disinfection device and shield assembly working section 90, a rear panel assembly working section 100, an upper and lower door body assembly working section 110, a housing assembly working section 120 and a housing screwing working section 130 which are sequentially arranged along the conveying direction of the tooling conveying line 10;
a product tooling plate 101 is arranged on the tooling conveying line 10;
the inner container assembling section 20 is used for assembling an upper inner container and a lower inner container, and feeding the upper inner container and the lower inner container onto the product tooling plate 101;
the box support assembling section 30 is used for assembling a box and a support, and loading the box onto the product tooling plate 101;
the locker guide rail assembling section 40 is used for assembling the locker guide rail, the liner and the box body;
the beam feeding section 50 is used for feeding the beam onto the box body;
the beam screwing machine 60 is used for connecting and fixing the beam and the box body;
the box and face frame assembly section 70 is used for fixing the face frame on the box;
the control board assembling section 80 is configured to arrange the electric wires of the electronic components and connect the electric wires of the electronic components with the control board;
the sterilizing device and shield assembling section 90 is for assembling the sterilizing device and shield on the box body;
the rear plate assembly section 100 is used for bending the sheet material into a rear plate workpiece and fixing the rear plate workpiece on the box body;
the upper and lower door body assembling section 110 is used for assembling an upper door body and a lower door body and assembling the upper door body and the lower door body on the box body;
the shell assembling section 120 is used for bending the sheet material into a shell workpiece and sleeving the shell workpiece on the box body;
the housing screwing station 130 is used to fix the housing workpiece to the box.
The tool conveying line 10 is a bearing device for moving workpieces on a production line, and can adopt a roller conveying mode; the tool conveying line 10 is provided with a product tooling plate 101, and the product tooling plate 101 is used for bearing a workpiece and driving the workpiece to be conveyed on the tool conveying line 10. The direction indicated by the arrow in fig. 1 is the product transport direction; the equipment comprises a liner assembly working section 20, a box body support assembly working section 30, a storage cabinet guide rail assembly working section 40, a beam loading working section 50, a beam screwing machine 60, a box body and face frame assembly working section 70, a control panel assembly working section 80, a disinfection device and shield assembly working section 90, a rear panel assembly working section 100, an upper door body assembly working section 110, a lower door body assembly working section 110, a shell assembly working section 120 and a shell screwing working section 130 which are sequentially arranged along the transmission direction of a tooling conveyor line 10; the working sections are arranged on one side of the tool conveying line 10, and some working sections are arranged on the tool conveying line 10; the tooling conveyor line 10 may be an integrated conveyor line or may be formed by splicing a plurality of independent conveyor lines end to end. In addition, a rotary robot 140 is arranged between the box body and face frame assembling section 70 and the control panel assembling section 80; a step of cleaning the inner container is also arranged after the control panel assembling section 80 and before the sterilizing device and the shield assembling section 90; a turnover machine 150 and a jacking rotating mechanism 160 are also arranged between the rear plate assembling section 100 and the upper and lower door body assembling sections 110; an electronic element electrifying detection section 170 and a defective product maintenance section 180 are also arranged between the upper and lower door body assembly section 110 and the shell assembly section 120; a performance electrifying detection working section 190, a robot door-opening bar code scanning working section 200, a robot line-changing carrying working section 210, a manual electrifying detection working section 220, a cleaning full-detection working section 230, a line-changing transplanting manipulator 240, an automatic packing working section 250 and the like are sequentially arranged behind the shell screwing working section 130.
The main work flow of the whole production line is as follows: the inner container assembly working section 20 is located on one side of the tool conveying line 10, the upper inner container and the lower inner container are respectively assembled on the inner container assembly working section 20 and then are respectively placed on the upper inner container rack and the lower inner container rack, and the robot sequentially takes out the upper inner container and the lower inner container from the upper inner container rack and the lower inner container rack and places the upper inner container and the lower inner container on the product tool plate 101; the box body and support assembly section 30 assembles the box body and the support, and then places the box body on the product tooling plate 101 provided with the upper inner container and the lower inner container through manpower or a robot; a worker takes out the storage cabinet guide rail from the storage cabinet guide rail tool car and well assembles the upper liner, the lower liner, the box body and the storage cabinet guide rail; the beam feeding section 50 feeds the beam onto the box body on the product tooling plate 101; the beam screwing machine 60 fixes the beam on the box body in a screw screwing mode; in the case and face frame assembly section 70, the face frame is fixed to the case; a rotary robot 140 is arranged behind the box and face frame assembling section 70, the rotary robot 140 is used for grabbing the products on the product tooling plate 101 and rotating the products by 90 degrees, and the tooling conveying line 10 can be disconnected at the position, so that the rotary robot 140 can also change the lines of the products to ensure the normal flow of the products on the production line; in the control panel assembling section 80, the electric wires of the electronic components are manually arranged and connected with the control panel; then, manually cleaning the inner container, and then installing a disinfection device and a protective cover, wherein the disinfection device can adopt an ultraviolet light pipe and the like; the rear plate assembly section 100 bends the sheet material into a rear plate workpiece with a specific shape, and fixes the rear plate workpiece on the box body; the turnover machine 150 turns the product on the product tooling plate 101 for 180 degrees, and then the jacking rotating mechanism 160 rotates the product for 180 degrees; the upper and lower door body assembling section 110 assembles an upper door body and a lower door body, and then the upper door body and the lower door body are installed on the box body manually; then the product is electrified and detected in an electronic element electrifying detection section 170, and if defective products exist, the product is taken out to be maintained in a defective product maintenance section 180; the shell assembly section 120 bends the sheet material into a shell workpiece with a specific shape, specifically, a small edge is bent firstly, then a U-shaped long edge is bent, and the folded shell workpiece is sleeved on the box body; manually installing a handle and positioning a shell workpiece; the shell screwing machine fixes the shell workpiece on the box body in a screwing mode; placing guide rail oil, left and right handles and a binding belt in a box body; carrying out performance electrification detection on the product, and placing the automatic plug in the product; then, bar codes are scanned, the product tooling plate 101 and products are bound, bar codes and labels are pasted, and the like; the robot line-changing conveying section 210 conveys and changes the product, specifically, conveys the product to another conveying line, by a robot; manually carrying out online detection, cleaning and comprehensive detection on the product; the line-changing transplanting manipulator 240 picks up the product and transfers the product to an automatic packing line, and an automatic packing section 250 packs the product; and the packed products continue to move, and the palletizing robot stacks and stores the products after the products move to a specific position. In the production line, some manual steps can be mechanized to improve the automation degree of the production line.
In the existing embedded disinfection cabinet production line, many working procedures are required to depend on manpower, the automation degree is low, and the production efficiency is low; the whole production line has more steps for carrying workpieces and products, which not only wastes manpower and material resources, but also influences the production efficiency. According to the technical scheme, a plurality of working sections are sequentially arranged along the transmission direction of the tool conveying line 10, so that the working sections are reasonably combined and tightly connected, and the production efficiency of the embedded disinfection cabinet is improved; meanwhile, manual operation is greatly reduced, the efficiency is improved, and the product quality can be ensured; the reasonable arrangement among all the working sections and the seamless connection with the tool conveying line 10 ensure that the whole production line has reasonable design and small occupied area.
Further, the beam loading working section 50 comprises a beam loading truck 501, a beam loading manipulator 502, a beam conveying line 503, a beam transplanting manipulator 504, a beam secondary positioning table 505 and a beam grabbing manipulator 506;
the beam tooling vehicle 501 is positioned at the front end of the beam conveying line 503 and is used for loading a beam;
the beam loading manipulator 502 is located between the beam truck 501 and the beam conveying line 503, and is used for loading the beam on the beam truck 501 onto the beam conveying line 503;
the beam conveying line 503 and the beam secondary positioning table 505 are both located on one side of the tool conveying line 10;
the beam transplanting manipulator 504 is used for placing and positioning the beam on the beam conveying line 503 on the beam secondary positioning table 505;
the beam grabbing manipulator 506 is configured to load the beam positioned on the beam secondary positioning table 505 onto the product tooling plate 101.
The crossbeam frock car 501 and the crossbeam feeding manipulator 502 are both positioned at the front end of the crossbeam conveying line 503, and the crossbeam is stored on the crossbeam frock car 501; a beam feeding manipulator 502 feeds a beam on the beam tool car 501 to a beam conveying line 503; the beam transplanting manipulator 504 and the beam secondary positioning table 505 are both positioned at the rear end of the beam conveying line 503; the crossbeam is transported from the front end to the rear end of the crossbeam conveying line 503, and the crossbeam transplanting manipulator 504 grabs the crossbeam on the crossbeam conveying line 503 and places the crossbeam on the crossbeam secondary positioning table 505 for positioning; after the beam is positioned, the beam grabbing manipulator 506 grabs and loads the beam onto the product tooling plate 101. The beam feeding section 50 can realize full-automatic beam feeding without manual intervention and labor cost; but also can position the cross beam, thereby leading the cross beam to be assembled on the box body more accurately.
Further, the beam screwing machine 60 includes a beam frame 601, an upper positioning pressing mechanism 602, a left pressing and screwing mechanism 603, and a right pressing and screwing mechanism 604; the left pressing and screwing mechanism 603 and the right pressing and screwing mechanism 604 are respectively arranged on two sides of the beam frame 601; the upper positioning and pressing mechanism 602 is arranged at the top of the beam frame 601, and is located between the left side pressing and screwing mechanism 603 and the right side pressing and screwing mechanism 604.
The beam frame 601 is mainly used for bearing an upper positioning pressing mechanism 602, a left side pressing and screwing mechanism 603 and a right side pressing and screwing mechanism 604; the upper positioning and pressing mechanism 602 is used for positioning and pressing the workpiece from above; the left pressing and screwing mechanism 603 and the right pressing and screwing mechanism are used for pressing and positioning the workpiece from the left side and the right side respectively, and screwing the beam on the side plate of the box body respectively. Positioning and pressing the box body and the inner container are realized by arranging the upper positioning pressing mechanism 602, the left pressing and screwing mechanism 603 and the right pressing and screwing mechanism 604, and then screws are screwed on the cross beam on the side plate of the box body by the left pressing and screwing mechanism 603 and the right pressing and screwing mechanism 604; the left pressing and screwing mechanism 603 and the right pressing and screwing mechanism 604 can screw a plurality of screws and install a plurality of beams at one time, so that the screw driving efficiency is high, the screw installation is accurate, and the beam installation efficiency is high.
Further, the box and face frame assembling section 70 includes a face frame tooling vehicle 701, a face frame feeding robot 702, a face frame secondary positioning table 703 and a face frame screwing robot 704;
the face frame feeding robot 702 is located between the face frame loading vehicle 701 and the face frame secondary positioning table 703, and is configured to feed a face frame on the face frame loading vehicle 701 onto the face frame secondary positioning table 703 and position the face frame, and the face frame feeding robot 702 is further configured to feed the positioned face frame onto the product tooling plate 101;
the face frame screwing robot 704 is located on one side of the tooling conveying line 10 and used for fixing the face frame on the box body.
The face frame is stored on the face frame tooling vehicle 701, the face frame feeding robot 702 picks up the face frame and places the face frame on the face frame secondary positioning table 703, after the face frame is positioned on the face frame secondary positioning table 703, the face frame feeding robot 702 picks up the face frame and feeds the face frame to the box body, and the face frame screwing robot 704 fixes the face frame on the box body in a screwing mode. The box body and face frame assembly section 70 not only realizes full-automatic feeding of the face frame, but also realizes mechanical fixing of the face frame on the box body; through setting up face frame material loading robot 702 and face frame secondary positioning platform 703, make the automatic material loading of face frame, and realize automatic location at the material loading in-process, guarantee that the face frame accurately feeds onto the box, and then make face frame beat screw robot 704 can directly fix the face frame on the box with the screw, and need not manual operation.
Further, the upper and lower door body assembling section 110 includes a door panel glue coating assembly line 1101, an upper door body door panel aluminum frame rivet pulling assembly line 1102 and a lower door body aluminum frame rivet pulling assembly line 1103 which are arranged on one side of the tooling conveying line 10; the door panel gluing assembly line 1101 is used for adhering the support foot cups and the glass front panel together, and the upper door body door panel aluminum frame pulling rivet assembly line 1102 and the lower door body aluminum frame pulling rivet assembly line 1103 are respectively used for assembling an upper door body and a lower door body.
The door panel gluing assembly line 1101 is used for fixedly bonding the supporting foot cup and the glass front panel; an upper door body is assembled by an upper door body aluminum frame blind rivet assembly line 1102, such as an upper door plate, an aluminum frame, a glass panel and the like; similarly, the lower door body is assembled by the lower door body door plate aluminum frame rivet assembling line.
Further, the door panel gluing assembly line 1101 comprises a gluing conveying line 11011, and a feeding mechanism 11012, a dispenser 11013 and a door panel gluing pressing mechanism 11014 which are sequentially arranged along the conveying direction of the gluing conveying line 11011;
a gluing tool plate 110111 for placing a workpiece is arranged on the gluing conveying line 11011;
the feeding mechanism 11012 is used for conveying the supporting foot cups to the gluing tool plate 110111;
the dispenser 11013 is used for dispensing the glass front panel;
the door panel gluing pressing mechanism 11014 is used for pressing the supporting foot cups on the gluing tool plate 110111 and the glued glass front panel.
The gluing conveying line 11011 is bearing equipment for moving workpieces on a production line, and can adopt a roller conveying mode, the conveying direction of the gluing conveying line 11011 is the flowing direction of the workpieces, the workpieces move on the gluing conveying line 11011 to sequentially pass through different processing stations of the production line, and complete products are finally formed after processing. A feeding mechanism 11012, a dispenser 11013 and a door plate gluing pressing mechanism 11014 are sequentially arranged along the conveying direction of the gluing conveying line 11011, each device corresponds to one station, and the devices are arranged above the gluing conveying line 11011 and are arranged on one side of the gluing conveying line 11011. A glue application tooling plate 110111 is provided on the glue application conveyor line 11011, and the glue application tooling plate 110111 is transported on the glue application conveyor line 11011 to pass through the respective stations. The general processing process of the dispensing working section comprises the following steps: the gluing tool plate 110111 is positioned on the gluing conveying line 11011 and on a station corresponding to the feeding mechanism 11012, and the feeding mechanism 11012 conveys the supporting leg cups to the gluing tool plate 110111; the gluing conveyor line 11011 operates to move the gluing tooling plate 110111 loaded with the supporting foot cups to a station corresponding to the glue dispenser 11013; the dispenser 11013 is located at one side of the glue dispensing conveyor line 11011, and a worker or a manipulator places the glass front panel on the dispenser 11013; the dispenser 11013 dispenses the glass front panel; the worker or the manipulator reversely buckles the glued glass front panel on the gluing tooling plate 110111 to ensure that the glue gluing position corresponds to the supporting foot cup; the gluing conveying line 11011 moves the gluing tooling plate 110111 loaded with the supporting foot cups and the glass front panel to a station corresponding to the door panel gluing pressing mechanism 11014; the door plate gluing pressing mechanism 11014 is arranged on the gluing conveying line 11011, and the door plate gluing pressing mechanism 11014 presses the glass front panel and keeps a certain time (such as 15-30 s) to enable the glass front panel and the supporting foot cups to be bonded together to form a product workpiece; the gluing conveyor line 11011 conveys the gluing tooling plate 110111 loaded with the product workpieces to a blanking station, and workers or manipulators blank the product workpieces. Through the control of the general controller, the gluing tool plate 110111 can accurately and sequentially move to the station corresponding to the feeding mechanism 11012, the station corresponding to the glue dispenser 11013 and the station corresponding to the door plate gluing pressing mechanism 11014 on the gluing conveying line 11011, and the feeding mechanism 11012, the glue dispenser 11013 and the door plate gluing pressing mechanism 11014 can also intelligently perform feeding, glue dispensing and pressing.
The gluing mechanism 11011 penetrates through the feeding mechanism 11012, the glue dispenser 11013 and the door plate gluing pressing mechanism 11014, the feeding mechanism 11012 feeds the supporting leg cups to the gluing tool plate 110111 on the gluing conveying line 11011 in an automatic mode, the glue dispenser 11013 automatically dispenses the glass front panel, and the door plate gluing pressing mechanism 11014 presses the workpiece to enable the supporting leg cups and the glass front panel to be bonded and fixed; therefore, the automation degree of the whole working section is higher, the production efficiency is greatly increased, the dispensing efficiency is higher, the dispensing position is more accurate, the door plate gluing pressing mechanism 11014 can fix the supporting foot cup on the glass front panel, and the height consistency and accuracy of the produced product can be ensured. The supporting foot cup and the glass front panel are only two workpieces in the production of the product, and are not the technical characteristics of the technical scheme; when the dispensing working section is applied to producing different products, the supporting foot cup and the glass front panel can be replaced by different workpieces.
Further, the feeding mechanism 11012 includes a first vibration disk 110121 and a door panel glue feeding manipulator 110122, and the door panel glue feeding manipulator 110122 is disposed at an output end of the first vibration disk 110121, and is configured to grasp and place the supporting goblets discharged from the first vibration disk 110121 on the glue application tooling plate 110111.
The first vibratory pan 110121 is an auxiliary feeding device of an automatic assembling or automatic processing machine. The automatic assembling machine can arrange various products in order, and is matched with automatic assembling equipment to assemble various parts of the products into a complete product, or is matched with automatic processing machinery to finish processing workpieces. The worker may place a large number of support gobs in the first vibratory pan 110121 and then open the first vibratory pan 110121 such that the support gobs are sequentially output from the first vibratory pan 110121. The door panel glue feeding robot 110122 may grab the support foot cups output from the first vibration plate 110121 and place the support foot cups on the tooling plate. The design of first vibration dish 110121 and door plant rubber coating material loading manipulator 110122 makes the material loading of support foot cup highly automatic, and can carry out the material loading continuously, not only improves production efficiency greatly, and the material loading of door plant rubber coating material loading manipulator 110122 is more accurate moreover.
A turnover frame 11015 is further arranged behind the door panel gluing pressing mechanism 11014, and a dispensing cooling turnover plate 110151 used for placing the pressed workpiece is arranged on the turnover frame 11015. The dispensing cooling turnover plate 110151 is provided with a plurality of slots 1101511. The epicyclic gantry 11015 may be arranged on one side or behind the conveyor line; the turnover frame 11015 is provided with a dispensing cooling turnover plate 110151, the door plate gluing pressing mechanism 11014 presses the support leg cup and the glass front panel tightly, and then a worker places the glass front panel adhered with the support leg cup on the dispensing cooling turnover plate 110151 for a period of time (for example, 24 hours), so that the glue between the support leg cup and the glass front panel is solidified, and the support leg cup and the glass front panel are firmly adhered together. The turnover frame 11015 and the dispensing cooling turnover plate 110151 are arranged to facilitate placement of the bonded workpiece products, so that the dispensing section can process and produce the workpiece products continuously. The width of the clamping groove 1101511 is matched with the thickness of the glass front panel, and the distance between two adjacent clamping grooves 1101511 is larger than or equal to the thickness of the supporting leg cup and the glass front panel; after the supporting foot cup and the glass front panel are tightly pressed, a worker clamps the glass front panel in the clamping groove 1101511, so that the glass front panel is vertically placed on the dispensing cooling turnover plate 110151. The arrangement of the clamping grooves 1101511 enables the glass front panel to occupy a small number of positions to be placed on the dispensing cooling turnover plate 110151, and the arrangement of the clamping grooves 1101511 enables one dispensing cooling turnover plate 110151 to place a plurality of glass front panels, so that resources are reasonably utilized.
Further, the door panel gluing pressing mechanism 11014 comprises a pressing support frame 110141, a lifting cylinder 110142 and a pressing plate 110143, the pressing support frame 110141 is erected on the gluing conveying line 11011, the lifting cylinder 110142 is installed on the pressing support frame 110141, and the pressing plate 110143 is installed at the output end of the lifting cylinder 110142.
The pressing support 110141 is arranged on the gluing conveyor line 11011 in a gantry type; the lifting cylinder 110142 is mounted on the pressing support frame 110141, specifically on the cross bar of the pressing support frame 110141, and the output end of the lifting cylinder 110142 faces the gluing conveyor line 11011 and is perpendicular to the plane of the gluing conveyor line 11011; the pressure plate 110143 is arranged at the output end of the lifting cylinder 110142; when the tooling plate moves to a position right below the pressing support 110141, the lifting cylinder 110142 extends to drive the pressing plate 110143 to move downwards, the pressing plate 110143 presses on the glass front panel, and the cylinder keeps extending for a period of time. The total height of the support leg cup and the glass front panel after being bonded can be ensured to be uniform by adjusting the extension amount of the output end of the lifting cylinder 110142, so that the precision of a product can be ensured; the pressure plate 110143 is arranged to make the pressure on the glass front panel more uniform, and the glass front panel is bonded with the supporting foot cup more firmly.
Further, the upper door body aluminum frame rivet assembly line 1102 comprises an upper door body conveying line 11021, and a rivet assembly mechanism 11022, a blanking manipulator 11023 and a blanking conveying belt 11024 which are sequentially arranged along the conveying direction of the upper door body conveying line 11021;
an upper door body tool plate 110211 for placing a workpiece is arranged on the upper door body conveying line 11021;
the rivet pulling assembly mechanism 11022 is used for pulling rivets on the upper door body tooling plate 110211 so as to rivet and fix workpieces on the upper door body tooling plate 110211;
the blanking manipulator 11023 is used for blanking the riveted workpiece onto the blanking conveyor 11024;
the blanking conveying belt is located between the upper door body conveying line 11021 and the tooling conveying line 10.
The upper door body conveying line 11021 is bearing equipment for moving workpieces on a production line, and specifically can adopt a roller conveying mode, the conveying direction of the upper door body conveying line 11021 is the flowing direction of the workpieces, the workpieces move on the upper door body conveying line 11021 to sequentially pass through different processing stations of the production line, and complete products are finally formed after processing. The rivet pulling assembly mechanism 11022 and the blanking mechanism are sequentially arranged along the conveying direction of the upper door body conveying line 11021, each device corresponds to one station, and the rivet pulling assembly mechanism 11022 and the blanking mechanism are located on one side of the upper door body conveying line 11021 and can process workpieces on the upper door body conveying line 11021. An upper door body tooling plate 110211 is provided on the upper door body conveyance line 11021, and the upper door body tooling plate 110211 moves on the upper door body conveyance line 11021 to pass through the respective stations. The processing procedure of the rivet pulling section is approximately as follows: the upper door body assembly plate 110211 is positioned on the upper door body conveying line 11021 and in front of the rivet assembling mechanism 11022; a worker or a mechanical arm firstly places the back plate of the glass panel on the upper door body tooling plate 110211 and then places the aluminum strips, wherein one glass panel back plate corresponds to two aluminum strips; a rivet is arranged at the joint between the glass panel back plate and the aluminum strip; after the workpiece is placed on the upper door body tooling plate 110211, the upper door body conveying line 11021 is controlled to be started by a manual work or a control system so as to move the upper door body tooling plate 110211 loaded with the workpiece to a position corresponding to the blind rivet assembling mechanism 11022; the blind rivet assembling mechanism 11022 performs blind rivet pulling on the rivet so as to rivet the glass panel back plate and the aluminum strip together; then, the upper door body conveying line 11021 is continuously controlled to work, so that the upper door body tooling plate 110211 loaded with the riveted workpieces moves to a position corresponding to the blanking manipulator 11023; finally, the blanking robot 11023 removes the workpiece from the upper door body tooling plate 110211 to place it in a specific position or flow to the next process.
The upper door body conveying line 11021 penetrates through the rivet assembling mechanism 11022 and the blanking manipulator 11023, a worker or the manipulator only needs to place an aluminum strip and a glass panel back plate on the upper door body tooling plate 110211 on the upper door body conveying line 11021, the rivet assembling mechanism 11022 automatically rivets the aluminum strip and the glass panel back plate, the blanking manipulator 11023 intelligently blanks a workpiece to a specific position or the next procedure after riveting is completed, and the upper door body conveying line 11021 is responsible for bearing and transporting the upper door body tooling plate 110211 in the whole process; therefore, the automation degree of the processing of the workpiece is extremely high, the workpiece is smoothly circulated, the production efficiency is greatly improved, and the quality of the processed product is stable.
Further, the blind rivet assembling mechanism 11022 includes a riveting rack 110221, a riveting robot 110222, a blind rivet gun 110223, a base 110224, and a rotating disk 110225; the base 110224 is attached to the riveting machine base 110221, the rotary plate 110225 is attached to the base 110224, the riveting robot 110222 is attached to the rotary plate 110225 so as to be rotatable around the central axis of the rotary plate 110225, and the riveter 110223 is attached to the riveting robot 110222.
The riveting rack 110221 is used for bearing the base 110224, the base 110224 is specifically arranged to be a hollow structure, the rotating disc 110225 is installed on the base 110224, the riveting manipulator 110222 is installed on the rotating disc 110225, and the riveting manipulator 110222 can rotate around the central axis of the rotating disc 110225; the riveting robot 110222 is rotated by a motor (not shown) which is hidden within the base 110224. The riveting robot 110222 can rotate to move the riveter 110223 to a required position according to the requirement. The riveting manipulator 110222 is used for grabbing and moving a hand riveter 110223, and the hand riveter 110223 is used for fastening and riveting a workpiece; the hand riveter 110223 can adopt a pneumatic hand riveter 110223 or an electric hand riveter 110223, preferably the pneumatic hand riveter 110223, because the pneumatic hand riveter 110223 is difficult to generate heat, can be used for a long time without stop, has lower maintenance cost and higher working efficiency. The riveting robot 110222 automatically drives the hand riveter 110223 to move to a specific position, and then the hand riveter 110223 performs fastening riveting on the workpiece. The operation of the riveting manipulator 110222 and the operation of the hand riveter 110223 do not need manual intervention, thus realizing intelligent and automatic riveting.
Further, the discharging robot 11023 includes a discharging support frame 110231, a rodless cylinder 110232, a suction plate 110233, and vacuum cups 110234, the rodless cylinder 110232 is installed on the discharging support frame 110231, the suction plate 110233 is installed on the rodless cylinder 110232 in a slidable manner along the Y axis, and the vacuum cups 110234 are installed on the lower surface of the suction plate 110233.
The rodless cylinder 110232 drives the suction plate 110233 to move in the Y-axis direction, which is defined as the direction away from or toward the upper door body transfer line 11021. A vacuum suction cup 110234 is provided on the lower surface of the suction plate 110233, and when the suction plate 110233 moves right above the workpiece, a vacuum pump (not shown in the figure) is started, and the vacuum suction cup 110234 sucks up the workpiece; the suction plate 110233 moves along the Y-axis direction to drive the workpiece to move right above the blanking conveyor belt 11024; the vacuum pump is turned off, the workpiece is no longer tightly sucked by the suction cup, and the workpiece falls onto the blanking conveyor 11024. The suction plate 110233 has a plurality of vacuum cups 110234 uniformly arranged on its lower surface to stabilize the workpiece during movement. The rodless cylinder 110232 can be connected with an external actuating mechanism by a piston in a direct or indirect mode and can realize reciprocating motion along with the piston; the rodless cylinder 110232 can save the installation space, so that the structure of the blanking manipulator 11023 is more compact.
The blanking manipulator 11023 further comprises a connecting plate 110235 and a Z-axis cylinder 110236, wherein the connecting plate 110235 is mounted on the rodless cylinder 110232 in a sliding mode along the Y-axis direction, the Z-axis cylinder 110236 is mounted on the connecting plate 110235, and the suction plate 110233 is mounted at the output end of the Z-axis cylinder 110236. The rodless cylinder 110232 drives the connecting plate 110235 to slide in the Y-axis direction, and then drives the Z-axis cylinder 110236 and the suction plate 110233 to move in the Y-axis direction; the output end of the Z-axis cylinder 110236 extends or contracts to drive the suction plate 110233 to move in the Z-axis direction, i.e., the suction plate 110233 moves in the vertical direction. The arrangement of the connecting plate 110235 and the Z-axis cylinder 110236 can increase the movement of the suction plate 110233 in the Z-axis direction, and the suction plate 110233 is as close to the workpiece as possible, so that the suction force of the vacuum chuck 110234 does not need to be too large to suck the workpiece, and of course, the suction force of the vacuum chuck 110234 should be larger than the gravity of the workpiece; the blanking manipulator 11023 can move along two axes, which makes the blanking of the work piece more convenient.
Further, the housing screwing station 130 includes:
the workpiece limiting device 1301 is arranged on the tool conveying line 10 and used for limiting the workpiece on the product tool plate 101;
the automatic screwing robot 1302 is arranged on one side of the tooling conveying line 10 and is used for screwing a workpiece;
and a screw conveying mechanism 1303, which is disposed on one side of the automatic screwing robot 1302 and is used for conveying screws onto the automatic screwing robot 1302.
The workpiece limiting device 1301 is arranged on the tool conveying line 10 and located at the side position of the tool conveying line 10; the automatic screwing robot 1302 is arranged on one side of the tooling conveying line 10, and is respectively positioned on two sides of the tooling conveying line 10 together with the workpiece limiting device 1301; the workpiece limiting device 1301 and the automatic screwing robot 1302 are arranged oppositely, when a tooling plate bearing a workpiece moves to a position between the workpiece limiting device 1301 and the automatic screwing robot 1302, the workpiece is limited and fixed by the workpiece limiting device 1301, and screws are screwed into positions of the workpiece needing to be connected through the screws; a screw conveying mechanism 1303 is disposed on one side of the automatic screwing robot 1302, and the screw conveying mechanism 1303 is used for continuously conveying screws to the automatic screwing robot 1302, so that the automatic screwing robot 1302 can screw the screws into threaded holes of workpieces.
The number of the automatic screwing robots 1302 may be multiple, and each automatic screwing robot 1302 may be correspondingly provided with one screw conveying mechanism 1303, so that the number of the screw conveying mechanisms 1303 may also be multiple and is the same as the number of the automatic screwing robots 1302. Generally, a plurality of surfaces of a housing workpiece need to be fixed by screws, and each surface needs to be screwed with a plurality of screws, so that one workpiece needs to be screwed with a plurality of screws; and a plurality of automatic screwing robots 1302 are arranged, so that screws can be screwed on different surfaces and different positions of a workpiece synchronously, and the production efficiency is improved sequentially. For example, when the screwing working section is applied to a production line of a disinfection cabinet and is used for fixing the U-shaped shell on the shell, the U-shaped shell can be covered on the shell through a manual or mechanical arm in the previous working procedure, wherein three corresponding surfaces of the U-shaped shell and the shell are provided with corresponding threaded holes; then the U-shaped shell and the shell move to the position corresponding to the workpiece limiting mechanism under the action of the conveying line, and the automatic screw driving robot 1302 screws the threaded holes in the three surfaces of the U-shaped shell; when a plurality of automatic screwing robots 1302 are provided, the plurality of automatic screwing robots 1302 may screw the screw holes on the three faces of the U-shaped housing, respectively, at the same time. Of course, in order to reduce the cost and avoid the automatic screwing robots 1302 to avoid each other, it is preferable that the number of the automatic screwing robots 1302 is two, which can improve the production efficiency and avoid the high cost.
The automatic screw driving robot 1302 can automatically drive screws on workpieces, and the screws are supplied by the screw conveying mechanism 1303, so that the whole screw driving process does not need manual participation, the labor cost is saved, the production efficiency is greatly improved, and the quality of the produced products is stable and reliable; the workpiece limiting device 1301 arranged on the tool conveying line 10 can position and limit workpieces, so that the workpieces can be stably supported on the product tool plate 101 when the screws are screwed, shaking is avoided, screwing efficiency and accuracy are guaranteed, and product quality is more stable.
Further, the workpiece limiting device 1301 comprises a limiting rack 13011 and an X-axis limiting mechanism 13012, wherein the limiting rack 13011 is mounted on the tooling conveying line 10; the X-axis limiting mechanism 13012 comprises an X-axis limiting plate 130121 and an X-axis limiting cylinder 130122, the X-axis limiting cylinder 130122 is mounted on the limiting rack 13011, and the X-axis limiting plate 130121 is mounted at the output end of the X-axis limiting cylinder 130122;
the X-axis limiting plate 130121 is provided with a first clamp block 1301211 and a second clamp block 1301212 on a side close to the workpiece, and a gap for accommodating the workpiece is left between the first clamp block 1301211 and the second clamp block 1301212.
The limiting rack 13011 is mounted on the tooling conveying line 10 and protrudes above the tooling conveying line 10; the X limiting mechanism is arranged on the limiting rack 13011 and is positioned above the tooling conveying line 10; the spacing cylinder 130122 of X axle is installed on spacing frame 13011, and the output of the spacing cylinder 130122 of X axle is towards frock transfer chain 10 place one side, and X axle limiting plate 130121 is installed on the output of the spacing cylinder 130122 of X axle, can make X axle limiting plate 130121 be close to the work piece on frock transfer chain 10 when consequently the output of the spacing cylinder 130122 of X axle extends. The direction perpendicular to the conveying direction of the tool conveyor line 10 on the positioning horizontal plane is the X-axis direction, and therefore the X-axis limiting mechanism 13012 can limit the workpiece in the X-axis direction. When the automatic screwing robot 1302 screws the side of the workpiece far from the workpiece limiting device 1301, the workpiece can receive the thrust of the automatic screwing robot 1302 driving the workpiece to be close to the workpiece limiting device 1301, and the X-axis limiting cylinder 130122 extends to offset the thrust, so that the workpiece is prevented from shaking or even being separated from a tooling plate. The X-axis limiting mechanism 13012 is arranged to limit the workpiece in the X-axis direction when the automatic screwing robot 1302 works, so that the workpiece is prevented from shaking, the normal operation of the work is ensured, and the quality of the product is confirmed.
The X-axis position limiting plate 130121 is an elongated plate having a length greater than the width of the workpiece in the Y-axis direction; the X-axis limiting plate 130121 is provided with a first clamp block 1301211 and a second clamp block 1301212 at one side close to the workpiece, and the first clamp block 1301211 and the second clamp block 1301212 are close to two ends of the X-axis limiting plate 130121; the gap between the first clamping block 1301211 and the second clamping block 1301212 is larger than the width of the workpiece in the Y-axis direction, and when the X-axis limiting plate 130121 abuts against the back of the workpiece, the opposite planes of the first clamping block 1301211 and the second clamping block 1301212 abut against the left side surface and the right side surface of the workpiece respectively, that is, the X-axis limiting plate 130121, the first clamping block 1301211 and the second clamping block 1301212 clamp the workpiece in an approximate shape of "Jiong". The X-axis limiting plate 130121 can limit the workpiece in the X-axis direction and can limit the workpiece in the Y-axis direction, and the stability of the workpiece is improved.
More preferably, the number of the X-axis limiting mechanisms 13012 may be plural and arranged along the vertical direction of the limiting frame 13011. If X axle stop gear 13012 is provided with two, and correspond the setting from top to bottom on the vertical direction of spacing frame 13011, when the height of work piece is higher, set up two or more X axle stop gear 13012 and further guarantee that the work piece is difficult for rocking, dropping in the course of working.
Further, the workpiece limiting device 1301 further comprises a Y-axis limiting mechanism 13013 mounted at the upper end of the limiting rack 13011;
the Y-axis limiting mechanism 13013 comprises a first Y-axis limiting cylinder 130131, a first limiting block 130132, a second Y-axis limiting cylinder 130133 and a second limiting block 130134; the first limit block 130132 and the second limit block 130134 are respectively installed at the output ends of the first Y-axis limit cylinder 130131 and the second Y-axis limit cylinder 130133; the first Y-axis limiting cylinder 130131 and the second Y-axis limiting cylinder 130133 are arranged at intervals, so that a workpiece can be accommodated between the first limiting block 130132 and the second limiting block 130134;
the first stop block 130132 and the second stop block 130134 each include a horizontal portion 1301321 for abutting a top surface of a work piece and a vertical portion 1301322 for abutting a side surface of a work piece.
The first Y-axis limiting cylinder 130131 and the second Y-axis limiting cylinder 130133 are both arranged on the limiting frame 13011, and in an initial state, the horizontal heights of the first Y-axis limiting cylinder and the second Y-axis limiting cylinder are greater than the horizontal height of the workpiece; the extending direction of the output ends of the first Y-axis limiting cylinder 130131 and the second Y-axis limiting cylinder 130133 is vertical, that is, when the output ends of the first Y-axis limiting cylinder 130131 and the second Y-axis limiting cylinder 130133 extend, the first limiting block 130132 and the second limiting block 130134 move from top to bottom and gradually approach the workpiece. The first Y-axis limit cylinder 130131 and the second Y-axis limit cylinder 130133 are spaced apart, so a gap is left between the first limit block 130132 and the second limit block 130134, and a workpiece can be located in the gap. When the workpiece moves to the position corresponding to the workpiece limiting device 1301, the output end of the first Y-axis limiting cylinder 130131 and the output end of the second Y-axis limiting cylinder 130133 extend, so that the first limiting block 130132 and the second limiting block 130134 descend for a certain distance to limit the workpiece. The conveying direction of the tooling conveying line 10 is defined as the Y-axis direction, and the first Y-axis limiting cylinder 130131 and the second Y-axis limiting cylinder 130133 are arranged along the Y-axis direction. When the automatic screwing robot 1302 screws the workpiece on the side surface in the Y-axis direction, there is a pushing force on the workpiece, and the Y-axis limiting mechanism 13013 can counteract the pushing force. Set up Y axle stop gear 13013 and can carry out spacingly to the work piece on Y axle direction when automatic screw machine people 1302 during operation, avoid the work piece to rock, guarantee the normal clear of work, confirm the quality of product.
The first limiting block 130132 is composed of a horizontal part 1301321 and a vertical part 1301322 which are perpendicular to each other, that is, the first limiting block 130132 is shaped like an L; when the first limiting block 130132 limits the workpiece, the horizontal portion 1301321 abuts against the top surface of the workpiece, and the vertical portion 1301322 abuts against the side surface of the workpiece; the shape of the second stopper 130134 is the same as the shape of the first stopper 130132. When the first limiting block 130132 and the second limiting block 130134 limit the workpiece, specifically, the horizontal portions 1301321 of the first limiting block 130132 and the second limiting block 130134 abut against the top surface of the workpiece, and the vertical portions 1301322 of the first limiting block 130132 and the second limiting block 130134 abut against two opposite side surfaces of the workpiece respectively. The first stopper 130132 and the second stopper 130134 are shaped so that the Y-axis stopper 13013 can restrict the workpiece not only in the Y-axis direction but also in the Z-axis direction. The combined action of the X-axis limiting mechanism 13012 and the Y-axis limiting mechanism 13013 enables the workpiece to be stably supported on the tooling plate in the screwing process, and the workpiece cannot easily shake in all directions.
Further, the automatic screwing robot 1302 comprises a six-axis manipulator 13021 capable of six-axis linkage and an automatic screwing machine 13022 mounted on the six-axis manipulator 13021;
the automatic screw driving machine 13022 comprises a connecting seat 130221, a sliding guide rail 130222, a sliding block 130223, a driving air cylinder 130224, a driving motor 130225 and a screw gun 130226, wherein the connecting seat 130221 is installed on the six-axis manipulator 13021, the sliding guide rail 130222 is installed on the connecting seat 130221, the sliding block 130223 is installed on the sliding guide rail 130222 in a sliding manner and is connected with the output end of the driving air cylinder 130224, the driving motor 130225 is installed on the sliding block 130223, and the screw gun 130226 is installed at the output end of the driving motor 130225.
The six-axis manipulator 13021 can be linked by six axes to simulate the action of each joint of a human hand; the first shaft is connected with the base and mainly bears the weight of the upper shaft and the left-right rotation of the base, and one left-right rotation action is a result of transmission by using a driving motor and a speed reducer; the second shaft controls the functions of the front-back swing of the main arm of the manipulator and the up-down motion of the whole main arm; the third shaft is also used for controlling the front-back swinging function of the manipulator and is only smaller than the swinging range of the second shaft; the fourth shaft is a part for controlling the part of the circular tube on the manipulator to rotate freely, the moving range is equivalent to the small arm of a person, but the rotation is not 360 degrees, and the range of the electric wire inside the manipulator is the same as that of the small arm of the person; the fifth axis controls the fine-tuned up-down turning action, which is usually the action of turning over the product after the product is grabbed; the sixth shaft is the rotating function of the end flange part and can rotate by 360 degrees. The automatic screwing machine 13022 is mounted on a six-axis robot 13021, in particular on a flange at the end of the sixth axis. The six-axis robot 13021 allows the automatic screwing machine 13022 to perform the screwing operation on each surface of the workpiece at will.
The connecting seat 130221 is installed on a six-axis machine, the sliding guide rail 130222 is installed on the connecting seat 130221, and the length direction of the sliding guide rail 130222 lamp is the direction close to or far away from the workpiece processing surface when the screw gun 130226 is perpendicular to the workpiece processing surface; the sliding block 130223 is slidably mounted on the sliding rail, the driving cylinder 130224 is mounted on the connecting seat 130221, and the sliding block 130223 is further connected to the output end of the driving cylinder 130224, so that the sliding block 130223 can be driven to slide on the sliding guide 130222 when the output end of the driving cylinder 130224 extends or contracts. The driving motor 130225 is installed on the slider 130223, the screw gun 130226 is installed at the output end of the driving motor 130225, and the driving motor 130225 can drive the screw gun 130226 to rotate to tighten the screw. The screw feeding mechanism 1303 specifically feeds screws to the screw gun 130226. When the six-axis manipulator 13021 works to enable the screw gun 130226 to face the threaded hole, the output end of the driving cylinder 130224 extends to drive the sliding block 130223 to move, and then the screw gun 130226 is enabled to be close to the threaded hole; the drive motor 130225 is synchronously activated to rotate the lead screw about its central axis, thereby threading the screw provided by the screw feed mechanism 1303 into the threaded hole. The automatic screwing machine 13022 is arranged to fully automate screwing, and is rapid and stable.
The automatic screw driving machine 13022 further comprises a camera 130227 and a light source 130228, wherein the camera 130227 is installed on the connecting seat 130221, the shooting direction faces towards a workpiece, and the light source 130228 is installed on the connecting seat 130221 and is positioned in front of the camera 130227. The camera 130227 is used to take a photograph and the light source 130228 is used to illuminate the area to be photographed by the camera 130227. The camera 130227 is mounted on the connecting base 130221, which can take a picture of the threaded connection; the shot picture can be transmitted to a control system so as to judge whether the screw gun 130226 is in place or not; after the screw gun 130226 finishes screwing, the camera 130227 can also take a picture of the screwed screw, so as to reflect whether the screw is screwed in place. The camera 130227 can be arranged to detect the position accuracy, and the light source 130228 is arranged in front of the camera 130227 to ensure that the pictures taken by the camera 130227 are displayed clearly.
Further, the screw conveying mechanism 1303 includes a second vibrating disk 13031, an air blowing device 13032, and a conveying pipe 13033, an output end of the second vibrating disk 13031 is communicated with the automatic screwing robot 1302 through the conveying pipe 13033, and the air blowing device 13032 is configured to blow screws at the output end of the second vibrating disk 13031 into the conveying pipe 13033 and onto the automatic screwing robot 1302.
A large number of screws are placed on the second vibrating disk 13031, and the screws are sequentially output by the action of the second vibrating disk 13031; the conveying pipe 13033 is communicated with the output end of the second vibrating disk 13031 and the automatic screwing robot 1302, particularly a screw gun 130226, and the blowing-up device can blow the screws output from the second vibrating disk 13031 into the conveying pipe 13033 and into the screw gun 130226. The delivery conduit 13033 is a plastic conduit. The second vibrating disk 13031 can output the screws orderly and directionally, and the blowing device and the conveying pipeline are arranged to convey the screws to the automatic screw-driving robot as required; the whole screwing process is high in automation degree and low in labor cost.
The above description is only a preferred embodiment of the present invention, and is not intended to limit the scope of the present invention, and all modifications and equivalents of the present invention, which are made by the contents of the present specification and the accompanying drawings, or directly/indirectly applied to other related technical fields, are included in the scope of the present invention.
Claims (16)
1. The flexible automatic stamping assembly production line of the embedded disinfection cabinet is characterized in that: the equipment comprises a tooling conveying line (10), and a liner assembling working section (20), a box body support assembling working section (30), a storage cabinet guide rail assembling working section (40), a cross beam feeding working section (50), a cross beam screwing machine (60), a box body and face frame assembling working section (70), a control panel assembling working section (80), a sterilizing device and shield assembling working section (90), a rear panel assembling working section (100), an upper door body assembling working section and a lower door body assembling working section (110), a shell assembling working section (120) and a shell screwing working section (130) which are sequentially arranged along the conveying direction of the tooling conveying line (10);
a product tooling plate (101) is arranged on the tooling conveying line (10);
the inner container assembling section (20) is used for assembling an upper inner container and a lower inner container and feeding the upper inner container and the lower inner container onto the product tooling plate (101);
the box body support assembling working section (30) is used for assembling a box body and a support, and feeding the box body onto the product tooling plate (101);
the locker guide rail assembling working section (40) is used for assembling the locker guide rail, the liner and the box body;
the beam feeding working section (50) is used for feeding the beam onto the box body;
the beam screwing machine (60) is used for connecting and fixing the beam and the box body;
the box body and face frame assembly working section (70) is used for fixing the face frame on the box body;
the control board assembling section (80) is used for arranging the electric wires of the electronic elements and connecting the electric wires of the electronic elements with the control board;
the sterilizing device and shield assembling section (90) is used for assembling the sterilizing device and the shield on the box body;
the rear plate assembling working section (100) is used for bending the sheet material into a rear plate workpiece and fixing the rear plate workpiece on the box body;
the upper door body assembly working section (110) is used for assembling the upper door body and the lower door body and assembling the upper door body and the lower door body on the box body;
the shell assembling working section (120) is used for bending the sheet material into a shell workpiece and sleeving the shell workpiece on the box body;
the shell screwing working section (130) is used for fixing the shell workpiece on the box body.
2. The automated stamping assembly line for the flexibility of an embedded disinfection cabinet as claimed in claim 1, wherein: the beam feeding working section (50) comprises a beam loading trolley (501), a beam feeding manipulator (502), a beam conveying line (503), a beam transplanting manipulator (504), a beam secondary positioning table (505) and a beam grabbing manipulator (506);
the beam tooling trolley (501) is positioned at the front end of the beam conveying line (503) and is used for loading a beam;
the beam feeding manipulator (502) is positioned between the beam tooling trolley (501) and the beam conveying line (503) and is used for feeding a beam on the beam tooling trolley (501) onto the beam conveying line (503);
the beam conveying line (503) and the beam secondary positioning table (505) are both positioned on one side of the tooling conveying line (10);
the beam transplanting manipulator (504) is used for placing and positioning a beam on the beam conveying line (503) on the beam secondary positioning table (505);
the beam grabbing manipulator (506) is used for feeding the beam positioned on the beam secondary positioning table (505) onto the product tooling plate (101).
3. The automated stamping assembly line for the flexibility of an embedded disinfection cabinet as claimed in claim 2, wherein: the beam screwing machine (60) comprises a beam frame (601), an upper positioning pressing mechanism (602), a left side pressing and screwing mechanism (603) and a right side pressing and screwing mechanism (604); the left pressing and screwing mechanism (603) and the right pressing and screwing mechanism (604) are respectively arranged on two sides of the beam frame (601); go up location hold-down mechanism (602) and locate the top of crossbeam frame (601) to be located the left side compresses tightly and beats screw mechanism (603), the right side compresses tightly and beats between the screw mechanism (604).
4. The automated stamping assembly line for the flexibility of an embedded disinfection cabinet as claimed in claim 1, wherein: the box body and face frame assembling working section (70) comprises a face frame tooling vehicle (701), a face frame feeding robot (702), a face frame secondary positioning table (703) and a face frame screwing robot (704);
the face frame feeding robot (702) is positioned between the face frame tooling trolley (701) and the face frame secondary positioning table (703), is used for feeding a face frame on the face frame tooling trolley (701) onto the face frame secondary positioning table (703) and positioning the face frame, and is also used for feeding the positioned face frame onto the product tooling plate (101);
the face frame screwing robot (704) is located on one side of the tooling conveying line (10) and used for fixing the face frame on the box body.
5. The automated stamping assembly line for the flexibility of an embedded disinfection cabinet as claimed in claim 1, wherein: the upper door body and lower door body assembling section (110) comprises a door plate gluing assembling line (1101) arranged on one side of the tooling conveying line (10), an upper door body door plate aluminum frame rivet pulling assembling line (1102) and a lower door body aluminum frame rivet pulling assembling line (1103); the door panel gluing assembly line (1101) is used for bonding the support foot cups and the glass front panel together, and the upper door body door panel aluminum frame blind rivet assembly line (1102) and the lower door body aluminum frame blind rivet assembly line (1103) are respectively used for assembling an upper door body and a lower door body.
6. The automated stamping assembly line for the flexibility of an embedded disinfection cabinet as claimed in claim 5, wherein: the door panel gluing assembly line (1101) comprises a gluing conveying line (11011), and a feeding mechanism (11012), a dispenser (11013) and a door panel gluing pressing mechanism (11014) which are sequentially arranged along the conveying direction of the gluing conveying line (11011);
a gluing tool plate (110111) for placing a workpiece is arranged on the gluing conveying line (11011);
the feeding mechanism (11012) is used for conveying the supporting foot cups to the gluing tooling plate (110111);
the glue dispenser (11013) is used for dispensing glue on the glass front panel;
the door panel gluing pressing mechanism (11014) is used for pressing the supporting foot cups on the gluing tool plate (110111) and the glued glass front panel.
7. The automated stamping assembly line for the flexibility of an embedded disinfection cabinet as claimed in claim 6, wherein: the feeding mechanism (11012) comprises a first vibrating disc (110121) and a door plate gluing and feeding manipulator (110122), wherein the door plate gluing and feeding manipulator (110122) is arranged at the output end of the first vibrating disc (110121) and used for grabbing supporting goblets discharged from the first vibrating disc (110121) and placing the supporting goblets on the gluing tooling plate (110111).
8. The automated stamping assembly line for the flexibility of an embedded disinfection cabinet as claimed in claim 6, wherein: door plant rubber coating hold-down mechanism (11014) is including compressing tightly support frame (110141), lift cylinder (110142) and clamp plate (110143), compress tightly support frame (110141) erect on rubber coating transfer chain (11011), lift cylinder (110142) are installed compress tightly support frame (110141) on, clamp plate (110143) are installed on the output of lift cylinder (110142).
9. The automated stamping assembly line for the flexibility of an embedded disinfection cabinet as claimed in claim 5, wherein: the upper door body door plate aluminum frame rivet assembly line (1102) comprises an upper door body conveying line (11021), and a rivet assembly mechanism (11022), a blanking manipulator (11023) and a blanking conveying belt (11024) which are sequentially arranged along the conveying direction of the upper door body conveying line (11021);
an upper door body tooling plate (110211) for placing workpieces is arranged on the upper door body conveying line (11021);
the rivet pulling assembly mechanism (11022) is used for pulling rivets on an upper door body tooling plate (110211) so as to rivet and fix workpieces on the upper door body tooling plate (110211);
the blanking manipulator (11023) is used for blanking the riveted workpiece onto the blanking conveyor belt (11024);
the blanking conveyor belt (11024) is located between the upper door body conveyor line (11021) and the tooling conveyor line (10).
10. The automated stamping assembly line for the flexibility of an embedded disinfection cabinet as claimed in claim 9, wherein: the rivet assembling mechanism (11022) comprises a riveting rack (110221), a riveting manipulator (110222), a rivet gun (110223), a base (110224) and a rotating disc (110225); the base (110224) is mounted on the riveting rack (110221), the rotating disc (110225) is mounted on the base (110224), the riveting manipulator (110222) is rotatably mounted on the rotating disc (110225) around the central axis of the rotating disc (110225), and the rivet gun (110223) is mounted on the riveting manipulator (110222).
11. The automated stamping assembly line for the flexibility of an embedded disinfection cabinet as claimed in claim 9, wherein: the blanking manipulator (11023) comprises a blanking support frame (110231), a rodless cylinder (110232), a suction plate (110233) and vacuum chucks (110234), wherein the rodless cylinder (110232) is installed on the blanking support frame (110231), the suction plate (110233) is installed on the rodless cylinder (110232) in a sliding mode along a Y axis, and the vacuum chucks (110234) are installed on the lower surface of the suction plate (110233).
12. The automated stamping assembly line for the flexibility of a built-in sterilizer of claim 1, wherein the housing screwing station (130) comprises:
the workpiece limiting device (1301) is arranged on the tool conveying line (10) and used for limiting the workpiece on the product tool plate (101);
the automatic screwing robot (1302) is arranged on one side of the tooling conveying line (10) and is used for screwing a workpiece;
and the screw conveying mechanism (1303) is arranged on one side of the automatic screwing robot (1302) and is used for conveying screws onto the automatic screwing robot (1302).
13. The flexible automatic stamping assembly line of embedded disinfection cabinets of claim 12, wherein the workpiece limiting device (1301) comprises a limiting frame (13011) and an X-axis limiting mechanism (13012), the limiting frame (13011) is mounted on the tooling conveyor line (10); the X-axis limiting mechanism (13012) comprises an X-axis limiting plate (130121) and an X-axis limiting cylinder (130122), the X-axis limiting cylinder (130122) is installed on the limiting rack (13011), and the X-axis limiting plate (130121) is installed at the output end of the X-axis limiting cylinder (130122);
the X-axis limiting plate (130121) is provided with a first clamping block (1301211) and a second clamping block (1301212) on one side close to the workpiece, and a gap for accommodating the workpiece is reserved between the first clamping block (1301211) and the second clamping block (1301212).
14. The flexible automatic stamping assembly line of embedded disinfection cabinets of claim 13, wherein the workpiece limiting device (1301) further comprises a Y-axis limiting mechanism (13013) mounted at the upper end of the limiting frame (13011);
the Y-axis limiting mechanism (13013) comprises a first Y-axis limiting cylinder (130131), a first limiting block (130132), a second Y-axis limiting cylinder (130133) and a second limiting block (130134); the first limiting block (130132) and the second limiting block (130134) are respectively installed at the output ends of the first Y-axis limiting cylinder (130131) and the second Y-axis limiting cylinder (130133); the first Y-axis limiting cylinder (130131) and the second Y-axis limiting cylinder (130133) are arranged at intervals, so that a workpiece can be accommodated between the first limiting block (130132) and the second limiting block (130134);
the first stop block (130132) and the second stop block (130134) each include a horizontal portion (1301321) for abutting a top surface of a workpiece and a vertical portion (1301322) for abutting a side surface of a workpiece.
15. The automated stamping assembly line for the flexible embedded sterilizer of claim 12, wherein the automatic screwing robot (1302) comprises a six-axis robot (13021) capable of six-axis linkage and an automatic screwing machine (13022) mounted on the six-axis robot (13021);
the automatic screw driving machine (13022) comprises a connecting seat (130221), a sliding guide rail (130222), a sliding block (130223), a driving cylinder (130224), a driving motor (130225) and a screw gun (130226), wherein the connecting seat (130221) is installed on the six-shaft manipulator (13021), the sliding guide rail (130222) is installed on the connecting seat (130221), the sliding block (130223) is installed on the sliding guide rail (130222) in a sliding mode and is connected with the output end of the driving cylinder (130224), the driving motor (130225) is installed on the sliding block (130223), and the screw gun (130226) is installed at the output end of the driving motor (130225).
16. The flexible automatic punching assembly line for the embedded disinfection cabinet as claimed in claim 12, wherein the screw conveying mechanism (1303) comprises a second vibrating disk (13031), an air blowing device (13032) and a conveying pipeline (13033), the output end of the second vibrating disk (13031) is communicated with the automatic screw beating robot (1302) through the conveying pipeline (13033), and the air blowing device (13032) is used for blowing the screws at the output end of the second vibrating disk (13031) into the conveying pipeline (13033) and onto the automatic screw beating robot (1302).
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| CN114932408B (en) * | 2022-06-24 | 2024-02-09 | 圣奥科技股份有限公司 | Automatic assembling method and production line for plate type self-contained cabinet |
| CN116214121B (en) * | 2022-12-30 | 2023-09-01 | 中材(天津)重型机械有限公司 | Stud roller sleeve bonding robot |
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