CN112293518A - Breakage-proof tea processing method - Google Patents
Breakage-proof tea processing method Download PDFInfo
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- CN112293518A CN112293518A CN202011350011.4A CN202011350011A CN112293518A CN 112293518 A CN112293518 A CN 112293518A CN 202011350011 A CN202011350011 A CN 202011350011A CN 112293518 A CN112293518 A CN 112293518A
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- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23F—COFFEE; TEA; THEIR SUBSTITUTES; MANUFACTURE, PREPARATION, OR INFUSION THEREOF
- A23F3/00—Tea; Tea substitutes; Preparations thereof
- A23F3/06—Treating tea before extraction; Preparations produced thereby
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Abstract
The invention discloses a breakage-proof tea processing method, which comprises the following steps: tea leaf pretreatment: will add the tealeaves through picking to contactless preprocessing device, clear up fresh tealeaves outside, get rid of the adnexed dust in tealeaves surface, de-enzyming: tea that will preliminary treatment was accomplished adds in the high quality portable mechanism that completes in the processing apparatus, the processing of completing tealeaves, blow through the air current to lasting of tealeaves, make the dust on the tealeaves drop, and discharge from dust removal tank inside along with the air current, it reciprocates to drive tealeaves through the lift perforated plate, thereby the area of contact of tealeaves with the air current has been increased, the treatment effect of tealeaves has been improved, the clearance mode of air current simultaneously, can be when getting rid of adnexed dust on the tealeaves, the primary quality of the biggest assurance tealeaves, the influence of washing to the tealeaves taste has been avoided, thereby the cleaning performance of tealeaves has been improved, the taste of tealeaves has been promoted, the quality of tealeaves has been improved.
Description
Technical Field
The invention relates to the technical field of tea processing, in particular to a breakage-proof tea processing method.
Background
Tea leaves, commonly called tea, generally comprise leaves and buds of tea trees, famous tea, cashew, tea and , wherein the tea leaves comprise catechin, cholestenone, caffeine, inositol, folic acid and pantothenic acid, and are beneficial to health;
however, in the process of drying tea leaves by using stir-frying equipment, due to the fact that a proper stir-frying mode cannot be selected according to the tenderness degree of the tea leaves, the tea leaves are continuously dried in the drying process, part of the tea leaves with low moisture content are scorched and hard, and the tea leaves are broken in subsequent processing, so that the yield of the tea leaves is reduced, and the overall quality of the tea leaves is influenced;
meanwhile, because the freshly picked tea leaves cannot be washed by water, dust attached to the tea leaves in the picking and transporting processes is not cleaned and is processed, so that the cleanliness of the tea leaves is reduced, and the taste of the tea leaves is reduced.
Disclosure of Invention
In order to achieve the purpose, the invention provides the following technical scheme: a processing method of breakage-proof tea leaves comprises the following steps:
s1, tea leaf pretreatment: adding the picked tea leaves into a non-contact pretreatment device, cleaning the outside of the fresh tea leaves, and removing dust attached to the surfaces of the tea leaves;
s2, fixation: adding the pretreated tea leaves into a high-quality portable fixation mechanism in a processing device, and performing fixation treatment on the tea leaves;
s3, twisting: adding the tea leaves subjected to fixation into a dynamic rolling and deblocking mechanism while the tea leaves are hot, and rolling the tea leaves;
s4, drying and screening: adding the tea leaves after being kneaded into a drying and screening mechanism, drying the tea leaves after the tea leaves are spread manually, and simultaneously separating and collecting impurities in the tea leaves;
s5, collecting and storing: the tea leaves after being dried are collected and stored at the corresponding positions in the transportation process, so that the tea leaves can be subpackaged conveniently in the follow-up process, and the processing of the tea leaves is completed.
Drawings
The accompanying drawings, which are included to provide a further understanding of the invention and are incorporated in and constitute a part of this specification, illustrate embodiments of the invention and together with the description serve to explain the principles of the invention and not to limit the invention. In the drawings:
FIG. 1 is a flow chart of the steps of the process of the present invention;
FIG. 2 is a schematic view of the structure of the non-contact pretreatment apparatus of the present invention;
FIG. 3 is a schematic view of the interior of the dust removing tank of the present invention;
FIG. 4 is a schematic view of the construction of the microporous filter screen of the present invention;
FIG. 5 is a schematic view of the structure of the processing apparatus of the present invention;
FIG. 6 is a schematic perspective view of the present invention;
FIG. 7 is a schematic view of the interior of the heating cabinet of the present invention;
FIG. 8 is a schematic view of the inside structure of the fixation tank of the present invention;
FIG. 9 is a schematic structural view of a high quality portable de-enzyming mechanism of the present invention;
FIG. 10 is a schematic structural view of a main body of the kneading machine of the present invention;
FIG. 11 is a schematic structural diagram of the dynamic rolling deblocking mechanism according to the present invention;
FIG. 12 is a schematic view of the construction of the deblocking rod mounting of the present invention;
FIG. 13 is a schematic structural view of the drying and sifting mechanism of the present invention;
FIG. 14 is a schematic view of the construction of the vibration reed mounting of the present invention;
FIG. 15 is a schematic structural view of the portable loading and unloading mechanism of the present invention;
FIG. 16 is a schematic view of the construction of the driving buckle assembly of the present invention;
FIG. 17 is a schematic view of the installation of the material guiding ramp of the present invention;
fig. 18 is a schematic structural view of the non-contact quick cleaning mechanism of the present invention.
Detailed Description
The preferred embodiments of the present invention will be described in conjunction with the accompanying drawings, and it will be understood that they are described herein for the purpose of illustration and explanation and not limitation.
Example (b): as shown in fig. 1, a shatter-proof type tea processing method includes the following steps:
s1, tea leaf pretreatment: adding the picked tea leaves into the non-contact pretreatment device 100, cleaning the outside of the fresh tea leaves, and removing dust attached to the surfaces of the tea leaves;
s2, fixation: adding the pretreated tea leaves into a high-quality portable fixation mechanism 5 in the processing device 200 to perform fixation treatment on the tea leaves;
s3, twisting: adding the tea leaves subjected to fixation into a dynamic rolling and deblocking mechanism 8 while the tea leaves are hot, and rolling the tea leaves;
s4, drying and screening: adding the tea leaves after being kneaded into the drying and screening mechanism 10, drying the tea leaves after the tea leaves are spread manually, and simultaneously separating and collecting impurities in the tea leaves;
s5, collecting and storing: collecting the dried tea leaves, and storing the tea leaves at corresponding positions for subsequent subpackaging of the tea leaves to complete the processing of the tea leaves;
as shown in fig. 2 to 18, the non-contact pretreatment device 100 comprises a dust removing tank 101, wherein a feeding port 102 is formed in one side of the top of the dust removing tank 101, the top end of the feeding port 102 is connected with a sealing round cover 103 through a thread, a discharging port 104 is formed in the other side of the top end of the dust removing tank 101, a connecting gas box 105 is fixedly connected to the edge portion of the bottom end of the dust removing tank 101, gas blowing pipes 106 are uniformly and fixedly connected to the top end of the connecting gas box 105, and the gas blowing pipes 106;
the top of the inner side of the dust removing tank 101 is uniformly and fixedly connected with an electric telescopic thin rod 107, the input end of the electric telescopic thin rod 107 is electrically connected with the output end of an external power supply, the top end of the electric telescopic thin rod 107 is fixedly connected with a lifting porous plate 108, the side surface of the lifting porous plate 108 is tightly attached to the inner wall of the dust removing tank 101, the middle part of the bottom end of the connecting gas box 105 is fixedly connected with a dust removing fan 109, and the input end of the dust removing fan 109 is electrically connected with the output end;
the top end of the discharge port 104 is fixedly connected with a material guiding inclined tube 110, the middle part of the inclined plane of the material guiding inclined tube 110 is provided with an air outlet 111, an intercepting net 112 is embedded in the air outlet 111, the outer side of the material guiding inclined tube 110 is fixedly connected with a collecting hopper 113 corresponding to the edge part of the air outlet 111, the middle part of the top end of the collecting hopper 113 is fixedly connected with an air suction guide tube 114, one end of the air suction guide tube 114 is fixedly connected with a dust collecting box 115 corresponding to one side of the dust removing tank 101, the bottom of the inner side of the dust collecting box 115 is uniformly and fixedly connected with a microporous filter screen 116, the middle part of the bottom end of the dust collecting box;
a transfer hopper 118 is arranged at the outlet position of the bottom end of the material guide inclined tube 110, a feeding inclined tube 119 is fixedly connected to the bottom end of the transfer hopper 118, a rotating motor 120 is fixedly connected to the middle part of the bottom end of the feeding inclined tube 119, the input end of the rotating motor 120 is electrically connected with the output end of an external power supply, a spiral feeding plate 121 is fixedly connected to the position, corresponding to the inner part of the material guide inclined tube 110, of one end of the output shaft of the rotating motor 120, a gap is reserved between the edge part of the spiral feeding plate 121 and the inner wall of the feeding inclined tube 119, a discharge hole 122 is arranged at one side of the top part of the material guide inclined tube 110, a material guide inclined plate 123 is fixedly connected to the position, corresponding to the edge part of the discharge hole 122, of the top part of the material guide inclined tube 110, the tea leaves are continuously blown by airflow, dust on the tea leaves fall off and are discharged from the interior of, meanwhile, the cleaning mode of the airflow can remove dust attached to the tea leaves, simultaneously maximally ensure the original quality of the tea leaves, avoid the influence of washing on the taste of the tea leaves, and simultaneously carry out auxiliary transportation on the cleaned tea leaves, so that the tea leaves are more convenient to add into the processing device 200, thereby effectively improving the cleanliness of the tea leaves, improving the taste of the tea leaves and improving the final quality of the tea leaves;
the processing device 200 comprises a mounting bracket 1, wherein a connecting bracket 2 is welded on one side of the top end of the mounting bracket 1, a fixation tank 3 is welded on the top end of the connecting bracket 2, and a feeding hole 4 is welded on the top of one side of the fixation tank 3;
the inner side of the water-removing tank 3 is provided with a high-quality portable water-removing mechanism 5 for realizing high-quality water-removing of tea raw materials, so that tea with different tenderness is kept moist after water-removing is finished, and the tea is prevented from being broken due to excessive water-removing;
the high-quality portable enzyme deactivating mechanism 5 comprises a discharge pipe 501, an enzyme deactivating sieve drum 502, an air suction hole 503, a protective net 504, a heat insulation sleeve 505, an electric heating annular pipe 506, an air suction pipe 507, a heating box 508, an air inlet notch 509, an electric heating straight pipe 510, an installation circular plate 511, a lifting sliding column 512, a limiting circular plate 513, a driving guide ring 514, an installation narrow plate 515, a winding motor 516, a take-up roller 517, a traction cable 518, a lifting circular plate 519, a lifting spring 520 and a guide narrow plate 521;
the middle part of the bottom end of the water-removing tank 3 is fixedly connected with a discharge pipe 501, the top end of the discharge pipe 501 is clamped with a water-removing screen cylinder 502 corresponding to the position inside the water-removing tank 3, air suction holes 503 are uniformly formed in the circumferential direction of the bottom end of the water-removing tank 3, a protective net 504 is embedded and installed at the position, corresponding to the side face of the air suction hole 503, of the bottom of the inner wall of the water-removing tank 3, a heat insulation sleeve 505 is fixedly connected to the position, corresponding to the bottom of the feed inlet 4, of the outer side of the water-removing tank 3, an electric heating annular pipe 506 is uniformly and fixedly connected to the inner wall of the heat insulation sleeve 505, an air suction pipe 507 is fixedly connected to the bottom of one side of the heat insulation sleeve 505, the bottom end of the air suction pipe 507 is fixedly connected to a heating tank 508 corresponding to the position of the bottom of one side of the connecting;
the middle part of the top end of the water-removing tank 3 is welded with an installation circular plate 511, the middle part of the installation circular plate 511 is slidably connected with a lifting sliding column 512 corresponding to the inner position of the water-removing tank 3, the top end of the lifting sliding column 512 is connected with a limit circular plate 513 through a bolt, the top ends of the limit circular plates 513 are symmetrically welded with driving guide rings 514, the position of the top end of the water-removing tank 3 corresponding to one side of the lifting sliding column 512 is connected with an installation narrow plate 515 through a screw, the position of the top end of the water-removing tank 3 corresponding to the other side of the lifting sliding column 512 is connected with a guide narrow plate 521 through a screw, the position of the top end of the water-removing tank 3 corresponding to one side of the guide narrow plate 521 is fixedly provided with a winding motor 516, the input end of the winding motor 516;
a lifting circular plate 519 is fixedly connected to the bottom end of the lifting sliding column 512 corresponding to the inner side of the water-removing tank 3 through screws, a return lifting spring 520 is sleeved at a position, corresponding to the position between the top surface of the water-removing tank 3 and the bottom surface of the limiting circular plate 513, inside of the air inlet notch 509, a microporous dust screen is embedded and installed, the bottom end of the water-removing screen cylinder 502 is of a conical structure, and a 1mm gap is reserved between the edge of the lifting circular plate 519 and the inner wall of the water-removing screen cylinder 502;
one end of a traction rope 518 is fixedly connected with the outer side of a take-up roller 517, the traction rope 518 sequentially penetrates through a guide narrow plate 521 and two drive guide rings 514 from the take-up roller 517, the other end of the traction rope 518 is fixedly connected with an installation narrow plate 515, through the up-and-down movement of a lifting circular plate 519, the 'shaking and stuffiness combination' during manual enzyme deactivation is simulated, through the pressing down of the lifting circular plate 519, tea leaves in the enzyme deactivation screen cylinder 502 are more compact, the gap between the tea leaves is reduced, the water loss speed of the tea leaves in the enzyme deactivation process is effectively reduced, the phenomenon that the tea leaves with less water content are scorched and hardened is avoided, the tea leaves after enzyme deactivation still have sufficient water, through the quick rising of the lifting circular plate 519, the tea leaf stir-frying is realized, the tea leaves at the inner ring and the outer ring of the enzyme deactivation screen cylinder 502 can be uniformly heated, and simultaneously, the redundant water vapor accumulated in the enzyme deactivation tank 3 can, the tea fixation process is optimized, high-quality fixation of the tea is ensured, and the fixation quality of the tea is improved;
meanwhile, the heat insulation sleeve 505 is used for realizing the uniform heating of the interior of the water-removing tank 3, and the air is preheated through the heat insulation sleeve 505, the air exhaust pipe 507 and the heating box 508, so that the sudden cooling and sudden heating of the air in the water-removing tank 3 in the process of air exchange of the interior of the water-removing tank 3 are effectively avoided, and the water-removing process of the tea leaves is further optimized;
a kneading machine main body 6 is fixedly arranged on the other side of the top end of the mounting bracket 1, and a kneading barrel 7 is arranged at the top end of the kneading machine main body 6;
a dynamic rolling deblocking mechanism 8 is arranged in the rolling barrel 7 and used for adjusting the pressure of the tea leaves in the rolling process at different stages and deblocking the tea leaves in the rolling process so as to optimize the rolling effect and improve the rolling quality;
the dynamic twisting and deblocking mechanism 8 comprises a mounting middle plate 801, a hydraulic telescopic rod 802, a connecting transverse plate 803, an outer mounting snap ring 804, an annular connecting plate 805, an inner mounting snap ring 806, a connecting round block 807, a spline shaft 808, a guide round pipe 809, an upper planet frame 810, an electric telescopic rod 811, a pressing plate 812, a connecting disc 813, a guide square rod 814, a starting thin rod 815, a friction driving wheel 816, a lower planet frame 817 and a deblocking rod 818;
the edge of the top end of the rolling machine main body 6 is welded with an installation middle plate 801, four corners of the top end of the installation middle plate 801 are fixedly connected with hydraulic telescopic rods 802, the top ends of the hydraulic telescopic rods 802 are fixedly connected with a connecting horizontal plate 803, one end of the connecting horizontal plate 803 corresponding to the middle position of the top end of the rolling machine main body 6 is fixedly connected with an outer installation clamping ring 804, the top end of the outer installation clamping ring 804 is fixedly connected with an annular connecting plate 805 through bolts, and the bottom end of the annular connecting plate 805 corresponding to the inner side position of the outer installation clamping;
a connecting round block 807 is movably connected at the top position between the outer mounting clamping ring 804 and the inner mounting clamping ring 806, a spline shaft 808 is fixedly connected at the middle part of the bottom end of the connecting round block 807, a guide round pipe 809 is welded at the bottom end of the spline shaft 808, an upper planet frame 810 is sleeved at the top part of the outer side of the guide round pipe 809, an electric telescopic rod 811 is uniformly and fixedly connected at the edge part of the bottom end of the upper planet frame 810, and a pressing plate 812 is fixedly connected at the position, corresponding to the inner side of the twisting;
a connecting disc 813 is fixedly connected to the middle of the top end of the pressing plate 812, a guiding square rod 814 is welded to the middle of the top end of the connecting disc 813, corresponding to the inner side of a guiding circular tube 809, a starting thin rod 815 is uniformly welded to the circumferential direction of the edge of the top end of the connecting disc 813, a friction driving wheel 816 is fixedly connected to the position, corresponding to the outer side of the spline shaft 808, of the top end of the starting thin rod 815, a lower planet carrier 817 is fixedly sleeved at the bottom of the outer side of the guiding circular tube 809, a deblocking rod 818 is uniformly and fixedly connected to the edge of the bottom end of the lower planet carrier 817, an outer mounting snap ring 804 and an inner mounting snap ring 806;
the deblocking rod 818 penetrates through the pressing plate 812, the pressing plate 812 is in sliding connection with the deblocking rod 818, the connecting transverse plate 803 is driven to move downwards by contraction of the hydraulic telescopic rod 802, the annular connecting plate 805, the inner mounting snap ring 806 and the connecting round block 807 are driven to press downwards by the connecting transverse plate 803, the pressing plate 812 gradually penetrates into the rolling barrel 7 to press tea leaves in the rolling barrel 7, then the rolling machine body 6 is started to roll the tea leaves, the electric telescopic rod 811 is contracted to drive the pressing plate 812 to move upwards along the inner wall of the rolling barrel 7, so that the guiding square rod 814 is inserted into the inner wall of the middle part of the guiding round pipe 809, the pressing plate 812 drives the friction driving wheel 816 to transport upwards along the spline shaft 808 by starting the thin rod 815 and enables the friction driving wheel 816 to be tightly attached to the side surface of the inner mounting snap ring 806, so that the friction driving wheel 816 revolves around while rotating along the outer side of the inner, the spline shaft 808, the guide square rod 814, the lower planet carrier 817 and the deblocking rod 818 are driven to rotate by the friction driving wheel 816, and then the tea leaves in the rolling barrel 7 are stirred by the deblocking rod 818, so that the tea leaves are changed from a spherical shape to a loose state, and then the pressing plate 812 is reset to perform secondary rolling;
the pressure of the tea at different rolling stages is adjusted, so that the tea is effectively prevented from being largely torn in the rolling process, the rolling effect of the tea is improved, the tea is deblocked and secondarily rolled in the rolling process of the tea, the rolling effect of the tea is effectively improved, all the tea can be fully rolled, the rolling efficiency of the tea is improved, and the rolling process of the tea is quicker;
a material guide conical pipe 9 is welded at the position, corresponding to the outlet of the bottom end of the kneading machine main body 6, of the top end of the mounting support 1, and a drying and screening mechanism 10 is arranged at the position, corresponding to the bottom of the material guide conical pipe 9, of the bottom end of the mounting support 1 and used for drying the kneaded tea leaves, separating the tea leaves which are not formed into strips from particles, and improving the purity of tea products;
the drying and screening mechanism 10 comprises a drying box 1001, a sealing cover 1002, a square air supply pipe 1003, a three-way connecting pipe 1004, an air supply fan 1005, an air suction pipe 1006, a heat exchanger 1007, a discharge pipe 1008, a connecting hopper 1009, a fixed round pipe 1010, a vibrating spring 1011, a lifting slide bar 1012, a fixing frame 1013, a tea leaf sieve tray 1014, a limit rotating block 1015, a connecting cross beam 1016, a connecting block 1017, a connecting special-shaped block 1018, a vibrating reed 1019, a collecting square tray 1020 and a collecting inclined box 1021;
a drying box 1001 is arranged at the bottom end of the mounting support 1 corresponding to the bottom of the material guide conical pipe 9, a sealing cover 1002 is hinged to the bottom of one side of the drying box 1001, air supply square pipes 1003 are embedded into the top end and the bottom end of the middle part of one end of the drying box 1001, the middle parts of the back surfaces of the two air supply square pipes 1003 are connected to one end of a three-way connecting pipe 1004, an air supply fan 1005 is fixedly connected to the top of one end of the three-way connecting pipe 1004, the input end of the air supply fan 1005 is electrically connected with the output end of an external power supply, an air suction pipe 1006 is fixedly connected to the top end of the air supply fan 1005, a heat exchanger 1007 is fixedly connected to the middle part of the inner side of the heating box 508;
the four corners of the bottom end of the drying box 1001 are fixedly connected with fixed round tubes 1010, the bottom end of the inner side of each fixed round tube 1010 is fixedly connected with a vibration spring 1011, the top end of each vibration spring 1011 is fixedly connected with a lifting slide bar 1012 corresponding to the position of the inner side of each fixed round tube 1010, the top end of each lifting slide bar 1012 is fixedly connected with a fixing frame 1013, the inner side of each fixing frame 1013 is movably connected with a tea leaf sieve tray 1014, and two corners of the top end of each fixing frame 1013 are;
a connecting beam 1016 is welded in the middle of one end of the fixing frame 1013, the bottom end of the connecting beam 1016 is uniformly and fixedly connected with a connecting block 1017, the middle parts of two sides of the connecting block 1017 are respectively connected with a connecting special-shaped block 1018 through threads, and one end of the connecting special-shaped block 1018 is respectively and fixedly connected with a vibrating reed 1019;
a collecting square disc 1020 is placed at the bottom end of the inner side of the drying box 1001 corresponding to the bottom end of the fixing frame 1013, a collecting inclined box 1021 is placed at one end of the inner side of the drying box 1001 close to the connecting hopper 1009, one end of the connecting hopper 1009 is fixedly connected with the drying box 1001, a microporous filter screen is embedded and installed at one end of the connecting hopper 1009, and the top surface of the collecting inclined box 1021 is positioned below the bottom surface of the fixing frame 1013;
air outlet holes are uniformly formed in the middle of one side, located inside the drying box 1001, of the air supply square pipe 1003, the height of the vibration reed 1019 is the same as that of the air outlet holes, the middle of the top end of the vibration reed 1019 arches upwards, so that the contact area of the vibration reed 1019 and air flow is increased, and the vibration amplitude of the vibration reed 1019 is improved;
the portable feeding and discharging mechanism 11 is arranged at a position, corresponding to the edge of the feeding port 4, on one side of the water-removing tank 3 and used for rapidly adding tea leaves to be water-removed into the water-removing tank 3, meanwhile, the tea leaves after water-removing are rapidly guided into the rolling barrel 7, the waste of heat energy is effectively reduced through the circulation of hot air when the drying and screening mechanism 10 operates, meanwhile, when the hot air blows the tea leaves, the tea leaves can be dried, the tea leaves which are not rolled into strips in the tea leaves can be blown to one end and fall into the collection inclined box 1021 for collection, and wind power is converted into vibration through the vibration reed 1019, so that the drying and screening mechanism 10 fully utilizes kinetic energy and heat energy in the blown-in hot air, and the utilization rate of energy is effectively improved;
meanwhile, the tea leaves in the tea leaf sieve tray 1014 are driven to vibrate through the continuous vibration of the tea leaf sieve tray 1014, so that the kneaded tea leaves are mutually shaken and separated in the vibration, the tea leaves with higher viscosity on the outer surface are prevented from being adhered together, the tea leaves are blocky after being dried, the drying quality of the tea leaves is improved, meanwhile, along with the continuous shaking of the tea leaves, small-particle impurities in the tea leaf sieve tray 1014 fall into the collecting square tray 1020 from the bottom to be collected, and the quality of tea leaf products is further improved;
the portable feeding and discharging mechanism 11 comprises a mounting bar 1101, a sealing outer arc plate 1102, a guide chute 1103, a material guiding arc plate 1104, a driving buckle 1105, a support rod 1106, an annular frame 1107, a fixed connecting pipe 1108, a telescopic slide rod 1109, a tension spring 1110, a discharge pipe 1111, a material guiding slope 1112, a sealing disc 1113, a driving vertical rod 1114, a rotating disc 1115, a limit bar 1116 and a limit buckle 1117;
a mounting bar 1101 is welded at a position, corresponding to the edge of the feed port 4, of one side of the water-removing tank 3, the top end of the mounting bar 1101 is rotatably connected with a sealed outer arc plate 1102 through a rotating shaft, a guide sliding chute 1103 is formed in the middle of the outer side of the sealed outer arc plate 1102, a guide arc plate 1104 is slidably connected to the inner side of the sealed outer arc plate 1102, a driving buckle 1105 is fixedly connected to the edge of the sealed outer arc plate 1102 corresponding to the guide sliding chute 1103 and the position, corresponding to the inner side of the guide sliding chute 1103, of one side of the guide arc plate 1104, and supporting rods 1106 are welded at positions, corresponding;
the bottom end of the water-removing tank 3 is rotatably connected with an annular frame 1107 corresponding to the bottom end of the discharge pipe 501, the edge part of the bottom end of the annular frame 1107 is fixedly connected with a fixed connecting pipe 1108, the inner side of the fixed connecting pipe 1108 is slidably connected with a telescopic slide bar 1109, the outer side of the telescopic slide bar 1109 corresponding to the inner side of the fixed connecting pipe 1108 is coiled with an extension spring 1110, the bottom end of the telescopic slide bar 1109 is fixedly connected with a discharge pipe 1111, and one side of the discharge pipe 1111 is fixedly connected;
the top end of the inner side of the discharge pipe 501 is movably connected with a sealing disc 1113, the middle part of the bottom end of the sealing disc 1113 is fixedly connected with a driving vertical rod 1114, the bottom end of the driving vertical rod 1114 is fixedly connected with a rotating disc 1115 corresponding to the bottom position of the discharge pipe 1111, both sides of the driving vertical rod 1114 are welded with limit strips 1116 corresponding to the bottom position of the discharge pipe 1111, the bottom end of the discharge pipe 1111 is fixedly connected with limit buckles 1117 corresponding to the outer side position of the limit strips 1116, the top end of the support rod 1106 is in the same shape as the outer side of the sealing outer arc plate 1102, the side surface of the sealing disc 1113 is tightly attached to the inner wall of the discharge pipe 501, the sealing outer arc plate 1102 is pulled out from the feed inlet 4 through the driving buckles 1105, the opened sealing outer arc plate 1102 is supported through the support rod 1106, the guide arc plate 1104 is pushed along the guide chute 1103 to insert the guide arc plate 1104 from the feed, meanwhile, after tea leaves are added, the sealing outer arc plate 1102 can be directly buckled into the feeding hole 4 through the driving buckle 1105, so that the water-removing tank 3 is sealed, the adding process of tea leaf raw materials is optimized, the waste of the tea leaf raw materials is effectively avoided, and the tea leaves are more convenient to add;
the vertical driving rod 1114 is driven to rotate by the rotating disc 1115, the vertical driving rod 1114 drives the limiting strip 1116 to rotate, the limiting strip 1116 and the limiting buckle 1117 are separated from each other, the sealing disc 1113 is pulled out downwards along the discharge pipe 501 by the vertical driving rod 1114, tea leaves which are subjected to de-enzyming inside the de-enzyming screen drum 502 enter the discharge pipe 1111 through the discharge pipe 501 and are discharged through the guide slope 1112, the sealing disc 1113 is sealed with the top end of the discharge pipe 501 more tightly by the matching of the fixed connecting pipe 1108, the telescopic sliding rod 1109 and the extension spring 1110, the discharge pipe 1111 can be pulled in the discharging process, the height of the guide slope 1112 is adjusted by the compression of the extension spring 1110, and the discharging process of the tea leaves is optimized by the adjustment of the outlet and the orientation of the guide slope 1112;
the bottom of the inner side of the water-removing tank 3 is provided with a non-contact quick cleaning mechanism 12 for collecting impurities falling from the tea leaves in the water-removing process and optimizing the cleaning process of the water-removing tank 3;
an ash discharge groove 1201 is formed in one side of the bottom end of the water-removing tank 3, an installation rail 1202 is fixedly connected to the position, corresponding to the edge of the ash discharge groove 1201, of the bottom end of the water-removing tank 3, and a collecting square box 1203 are slidably connected to the inner side of the installation rail 1202;
an annular driving frame 1204 is movably connected at the position of the outer side of the water-removing tank 3 corresponding to the discharge pipe 501, scraping plates 1205 are uniformly and fixedly connected at the bottom end of the annular driving frame 1204 in the circumferential direction, driven magnets 1206 are uniformly and fixedly connected at the top end of the annular driving frame 1204 in the circumferential direction, driving magnets 1207 are adsorbed at the position of the outer side of the water-removing tank 3 corresponding to the bottom end of the heat-insulating sleeve 505, the driven magnets 1206 and the driving magnets 1207 attract each other, the bottom of the scraping plates 1205 is tightly attached to the bottom surface of the inner side of the water-removing tank 3, the annular driving frame 1204 and the scraping plates 1205 are driven by the driven magnets 1206 to rotate along the bottom of the water-removing tank 3, impurities at the bottom of the water-removing tank 3 are swept into the ash discharge groove 1201 by the scraping plates 1205 and are collected by the collecting square box 1203, and after the cleaning is finished, the collecting square box 1203 is drawn out along the, the cleaning process of the water-removing tank 3 is optimized, and the water-removing tank 3 is more convenient to clean.
The working principle and the using process of the invention are as follows: in the practical application process of the invention, picked fresh tea leaves are transported to processing equipment, before the tea leaves are put into a processing device 200 for processing, a sealing round cover 103 at the top of a feeding port 102 is opened, the tea leaves are added into a dust removing tank 101 through the feeding port 102 and are all accumulated on a lifting porous plate 108, after the tea leaves are added, the feeding port 102 is resealed through the sealing round cover 103, a dust removing fan 109 is started, the dust removing fan 109 alternately operates at a middle-low speed, an electric telescopic thin rod 107 is started for periodic short-distance expansion, the lifting porous plate 108 and the tea leaves at the top of the lifting porous plate are driven by the electric telescopic thin rod 107 to periodically lift up and down in the dust removing tank 101, in the lifting process of the tea leaves, air flow generated by the dust removing fan 109 enters the connecting air box 105 and is uniformly blown out from the top of the dust removing tank 101 through an air blowing pipe 106, when the air flow blows the tea leaves, the dust attached to the tea leaves can be carried away, the dust and the air flow pass through the interception net 112 to enter the collection hopper 113, then enter the dust collection box 115 through the air suction duct 114, intercept and collect the dust in the air flow through the dust collection box 115 and the microporous filter screen 116, and the filtered air flow returns to the bottom of the dust removal fan 109 through the return air duct 117 to complete the circulation of the air flow;
after the tea leaves are cleaned for a period of time by circulating air flow, the dust removal fan 109 is opened to the highest position, and meanwhile, the electric telescopic thin rod 107 is extended to the maximum stroke, so that the tea leaves at the top of the lifting porous plate 108 enter the material guide inclined tube 110 under the action of the air force and are discharged into the transfer hopper 118 from the outlet of the material guide inclined tube 110, the rotating motor 120 is started, the rotating motor 120 drives the spiral feeding plate 121 to rotate, the tea leaves are further conveyed upwards through the material feeding inclined tube 119 and the spiral feeding plate 121, and then the tea leaves are discharged from the discharge port 122 after being conveyed to the highest point and fall through the material guide inclined plate 123 to finish the pretreatment of the tea leaves;
after the tea leaves are pretreated, the tea leaves are added into the fixation tank 3, and the phenomenon that the tea leaves fall off easily in the adding process due to the lack of a corresponding material guide mechanism at the feed port 4, thereby causing the waste of tea raw materials, the sealing outer arc plate 1102 is pulled out from the feed inlet 4 by the driving buckle 1105, the opened sealing outer arc plate 1102 is supported by the support rod 1106, the guide arc plate 1104 is inserted into the de-enzyming tank 3 from the feed port 4 by pushing the guide arc plate 1104 along the guide chute 1103, therefore, the material guide plate is formed by the sealing outer arc plate 1102 and the material guide arc plate 1104, and after the tea leaves are added, the sealing outer arc plate 1102 can be directly buckled into the feed inlet 4 through the driving buckle 1105, so that the fixation tank 3 is sealed, the adding process of tea raw materials is optimized, the waste of the tea raw materials is effectively avoided, and the tea addition is more convenient;
in the tea leaf de-enzyming process, a proper de-enzyming step is required to be selected according to the fresh and tender degree of tea leaves, otherwise, the phenomenon of large-area scorching of tea leaves can occur in the de-enzyming process, after the tea leaves are added into the de-enzyming tank 3, the tea leaves can directly fall into the de-enzyming screen drum 502 to wait for de-enzyming, the interior of the de-enzyming tank 3 is heated through the heat insulation sleeve 505 and the electric heating annular pipe 506, the electric heating straight pipe 510 is started to heat the air in the heating box 508, after the tea leaves are heated for a period of time, the winding motor 516 drives the wire winding roller 517 to rotate, the wire winding roller 517 collects the traction cable 518, along with the winding of the traction cable 518, the narrow plate 515 and the guide narrow plate 521 are installed in a matched mode, the traction cable 518 drives the guide ring 514, the lifting sliding column 512 and the lifting circular plate 519 to be pressed downwards, and in the pressing process of the lifting circular plate 519, water vapor in the, The heat preservation sleeve 505, the air exhaust pipe 507, the heating box 508 and the air inlet notch 509 are exhausted, after the lifting circular plate 519 is pressed to the bottom end, tea leaves in the water-removing screen drum 502 are tightly pressed and stay for heating for a period of time, then the winding motor 516 is reversed, so that the lifting circular plate 519 is quickly lifted under the action of the lifting spring 520, the lifting sliding column 512 and the limiting circular plate 513, a vacuum area is formed at the top of the water-removing tank 3, at the moment, hot air in the heat preservation sleeve 505, the air exhaust pipe 507 and the heating box 508 can quickly flow from the bottom of the water-removing screen drum 502 to the top of the water-removing tank 3, and then the tea leaves in the water-removing screen drum 502 are lifted, so that the tea leaves can be quickly stir-fried;
through the up-and-down movement of the lifting circular plate 519, the 'shaking and smoldering combination' during manual fixation is simulated, through the downward pressing of the lifting circular plate 519, tea leaves in the fixation screen cylinder 502 are firmer, gaps among the tea leaves are reduced, the water loss speed of the tea leaves in the fixation process is effectively reduced, the phenomenon that the tea leaves with low water content are scorched and hard is avoided, the tea leaves after fixation still have sufficient water, through the rapid rising of the lifting circular plate 519, the tea leaves are turned and fried, the tea leaves in the inner ring and the outer ring of the fixation screen cylinder 502 can be uniformly heated, meanwhile, redundant water vapor accumulated in the fixation tank 3 can be discharged when the tea leaves are pressed down next time, the fixation process of the tea leaves is optimized, the high-quality fixation of the tea leaves is ensured, and the fixation quality of the tea leaves is improved;
meanwhile, the heat insulation sleeve 505 is used for realizing the uniform heating of the interior of the water-removing tank 3, and the air is preheated through the heat insulation sleeve 505, the air exhaust pipe 507 and the heating box 508, so that the sudden cooling and sudden heating of the air in the water-removing tank 3 in the process of air exchange of the interior of the water-removing tank 3 are effectively avoided, and the water-removing process of the tea leaves is further optimized;
after the tea leaves are de-enzymed, the discharge pipe 1111 and the material guiding slope 1112 are turned to proper positions through the annular frame 1107, the driving vertical rod 1114 is driven to rotate through the rotating disc 1115, the limiting rod 1116 is driven to rotate through the driving vertical rod 1114, the limiting rod 1116 and the limiting buckle 1117 are separated from each other, so that the sealing disc 1113 is pulled out downwards along the discharge pipe 501 through the driving vertical rod 1114, the tea leaves de-enzymed in the de-enzyming screen cylinder 502 enter the discharge pipe 1111 through the discharge pipe 501 and are discharged through the material guiding slope 1112, the sealing disc 1113 is more tightly sealed with the top end of the discharge pipe 501 through the matching of the fixed connecting pipe 1108, the telescopic sliding rod 1109 and the extension spring 1110, meanwhile, the discharge pipe 1111 can be pulled in the discharging process, the height of the material guiding slope 1112 is adjusted through the compression of the extension spring 1110, and the outlet and the orientation of the material guiding slope 1112 are adjusted, the tea leaf discharging process is optimized;
tea leaves discharged from the tail end of the material guiding slope 1112 enter the rolling barrel 7 and are rolled by the rolling machine main body 6, and in the rolling process of the tea leaves, if the pressure on the tea leaves is not adjusted, a large amount of tea leaves are torn at the initial stage of rolling, meanwhile, because the tea leaves naturally ball in the rolling process, if the tea leaves are not deblocked, part of the tea leaves cannot be sufficiently rolled, meanwhile, the rolling time of the tea leaves is increased, the connecting transverse plate 803 is driven to move downwards by the contraction of the hydraulic telescopic rod 802, the annular connecting plate 805, the inner mounting snap ring 806 and the connecting round block 807 are driven to press downwards by the connecting transverse plate 803, so that the pressing plate 812 gradually penetrates into the rolling barrel 7 to press the tea leaves in the rolling barrel 7, then the rolling machine main body 6 is started to roll the tea leaves, and after a period of rolling, the electric telescopic rod 811 is contracted to drive the pressing plate 812 to move upwards along the inner wall of the rolling barrel 7, thereby, the guiding square rod 814 is inserted into the inner wall of the middle part of the guiding round tube 809, when the pressing plate 812 rises, the pressing plate 812 drives the friction driving wheel 816 to transport upwards along the spline shaft 808 by starting the thin rod 815, and the friction driving wheel 816 is tightly attached to the side surface of the inner mounting snap ring 806, so that the friction driving wheel 816 rotates while revolving along the outer side of the inner mounting snap ring 806, thereby driving the spline shaft 808, the guiding square rod 814, the lower planet carrier 817 and the deblocking rod 818 to rotate by the friction driving wheel 816, further stirring the tea in the rolling barrel 7 by the deblocking rod 818, changing the tea from a spherical state to a loose state, then resetting the pressing plate 812 for secondary rolling;
the pressure of the tea at different rolling stages is adjusted, so that the tea is effectively prevented from being largely torn in the rolling process, the rolling effect of the tea is improved, the tea is deblocked and secondarily rolled in the rolling process of the tea, the rolling effect of the tea is effectively improved, all the tea can be fully rolled, the rolling efficiency of the tea is improved, and the rolling process of the tea is quicker;
after the tea leaves are kneaded, a discharge opening at the bottom of the kneading machine main body 6 is opened, the kneaded tea leaves enter the drying box 1001 through a material guiding taper pipe 9 and fall onto a tea leaf sieve tray 1014 at the top end of a fixing frame 1013, after the tea leaves on the tea leaf sieve tray 1014 are spread uniformly by hand, a sealing cover 1002 is closed and an air supply fan 1005 is started, hot air in the heat exchanger 1007 is conveyed to the inside of a three-way connecting pipe 1004 through the air supply fan 1005, then the hot air is blown into the drying box 1001 through the air supply square pipe 1003, the air in the drying box 1001 enters a discharge pipe 1008 through a connecting hopper 1009, and finally returns to the inside of the heat exchanger 1007 again from the tail end of the discharge pipe 1008, so that the circulation of the hot air is realized;
in the process that air flows through the bottom of the fixing frame 1013, the vibrating reeds 1019 start to vibrate under the separation action, then the vibration generated by a plurality of groups of vibrating reeds 1019 is transmitted to the connecting beam 1016 through the connecting block 1017 and the connecting special-shaped block 1018, and is transmitted to the tea leaf sieve tray 1014 in the fixing frame 1013 through the connecting beam 1016, and the tea leaf sieve tray 1014 continuously vibrates in the drying box 1001 under the action of the fixing circular tube 1010, the vibrating spring 1011 and the lifting slide rod 1012;
the hot air is circulated when the drying and screening mechanism 10 operates, waste of heat energy is effectively reduced, meanwhile, when the hot air blows tea leaves, the tea leaves can be dried, the tea leaves which are not kneaded into strips in the tea leaves can be blown to one end and fall to the inclined collecting box 1021 for collection, and wind power is converted into vibration through the vibrating reed 1019, so that the drying and screening mechanism 10 fully utilizes kinetic energy and heat energy in the blown hot air, and the utilization rate of energy is effectively improved;
meanwhile, the tea leaves in the tea leaf sieve tray 1014 are driven to vibrate through the continuous vibration of the tea leaf sieve tray 1014, so that the kneaded tea leaves are mutually shaken and separated in the vibration, the tea leaves with higher viscosity on the outer surface are prevented from being adhered together, the tea leaves are blocky after being dried, the drying quality of the tea leaves is improved, meanwhile, along with the continuous shaking of the tea leaves, small-particle impurities in the tea leaf sieve tray 1014 fall into the collecting square tray 1020 from the bottom to be collected, and the quality of tea leaf products is further improved;
after jar 3 that completes that uses, can accumulate one deck impurity in jar 3's bottom that completes, consequently, need regularly to clear up jar 3 inside that completes, after aligning drive magnetic path 1207 with driven magnetic path 1206, when jar 3 outer wall that completes rotates drive magnetic path 1207, driven magnetic path 1206 rotates with drive magnetic path 1207 together under the effect of magnetic force, it rotates along jar 3 bottoms to complete to drive annular drive frame 1204 and scraper blade 1205 through driven magnetic path 1206, sweep the impurity of jar 3 bottoms that completes into ash chute 1201 through scraper blade 1205, and collect impurity through collecting square box 1203, after cleaning the completion, take out collection square box 1203 along installation rail 1202, thereby will collect the inside impurity of square box 1203 and empty and go out, accomplish the inside clearance of jar 3 that completes, the clearance process of jar 3 that completes has been optimized, make the clearance of jar 3 that completes more convenient.
Finally, it should be noted that: although the present invention has been described in detail with reference to the foregoing embodiments, it will be apparent to those skilled in the art that changes may be made in the embodiments and/or equivalents thereof without departing from the spirit and scope of the invention. Any modification, equivalent replacement, or improvement made within the spirit and principle of the present invention should be included in the protection scope of the present invention.
Claims (10)
1. A processing method of breakage-proof tea leaves is characterized by comprising the following steps:
s1, tea leaf pretreatment: adding the picked tea leaves into a non-contact pretreatment device (100), cleaning the outside of the fresh tea leaves, and removing dust attached to the surfaces of the tea leaves;
s2, fixation: adding the pretreated tea leaves into a high-quality portable fixation mechanism (5) in a processing device (200) to perform fixation treatment on the tea leaves;
s3, twisting: adding the tea leaves subjected to fixation into a dynamic rolling and deblocking mechanism (8) while the tea leaves are hot, and rolling the tea leaves;
s4, drying and screening: adding the tea leaves after being kneaded into a drying and screening mechanism, drying the tea leaves after the tea leaves are spread manually, and simultaneously separating and collecting impurities in the tea leaves;
s5, collecting and storing: the tea leaves after being dried are collected and stored at the corresponding positions in the transportation process, so that the tea leaves can be subpackaged conveniently in the follow-up process, and the processing of the tea leaves is completed.
2. The shatter-proof tea processing method according to claim 1, wherein the non-contact pretreatment device (100) comprises a dust removing tank (101), a feeding port (102) is formed in one side of the top of the dust removing tank (101), a sealing round cover (103) is connected to the top end of the feeding port (102) through threads, a discharging port (104) is formed in the other side of the top end of the dust removing tank (101), a connecting air box (105) is fixedly connected to the edge portion of the bottom end of the dust removing tank (101), blowing pipes (106) are uniformly and fixedly connected to the top end of the connecting air box (105), and the blowing pipes (106) penetrate through the bottom of the dust removing tank (101);
the top of the inner side of the dust removing tank (101) is uniformly and fixedly connected with an electric telescopic thin rod (107), the input end of the electric telescopic thin rod (107) is electrically connected with the output end of an external power supply, the top end of the electric telescopic thin rod (107) is fixedly connected with a lifting porous plate (108), the side surface of the lifting porous plate (108) is tightly attached to the inner wall of the dust removing tank (101), the middle part of the bottom end of the connecting gas box (105) is fixedly connected with a dust removing fan (109), and the input end of the dust removing fan (109) is electrically connected with the output end of the external power supply;
the top end of the discharge hole (104) is fixedly connected with a material guiding inclined tube (110), the middle of the inclined plane of the material guiding inclined tube (110) is provided with an air outlet (111), an intercepting net (112) is embedded in the air outlet (111), a collecting hopper (113) is fixedly connected at the position of the outer side of the material guiding inclined pipe (110) corresponding to the edge part of the air outlet (111), the middle part of the top end of the collecting hopper (113) is fixedly connected with an air suction guide pipe (114), one end of the air suction guide pipe (114) is fixedly connected with a dust collecting box (115) at a position corresponding to one side of the dust removing tank (101), the bottom of the inner side of the dust collecting box (115) is uniformly and fixedly connected with a microporous filter screen (116), the middle part of the bottom end of the dust collecting box (115) is fixedly connected with an air return duct (117), one end of the return air duct (117) is fixedly connected to an air inlet at the bottom of the dust removal fan (109);
guide pipe chute (110) bottom exit position department is provided with transport hopper (118), transport hopper (118) bottom fixedly connected with pay-off pipe chute (119), pay-off pipe chute (119) bottom middle part fixedly connected with rotates motor (120), the input of rotating motor (120) and external power source's output electric connection, the output shaft one end of rotating motor (120) corresponds guide pipe chute (110) inside position department fixedly connected with spiral delivery sheet (121), leave the clearance between spiral delivery sheet (121) limit portion and pay-off pipe chute (119) inner wall, bin outlet (122) have been seted up to guide pipe chute (110) top one side, guide pipe chute (110) top corresponds bin outlet (122) limit portion position department fixedly connected with guide swash plate (123).
3. A shatter-proof type tea processing method according to claim 1, wherein: the processing device (200) comprises a mounting bracket (1), a connecting bracket (2) is welded on one side of the top end of the mounting bracket (1), a water-removing tank (3) is welded on the top end of the connecting bracket (2), and a feeding hole (4) is welded on the top of one side of the water-removing tank (3);
the inner side of the green removing tank (3) is provided with a high-quality portable green removing mechanism (5) for realizing high-quality green removing of tea raw materials, so that tea with different tenderness is kept moist after the green removing is finished, and the tea is prevented from being broken due to excessive green removing;
high quality portable mechanism (5) that completes includes discharging pipe (501), a sieve section of thick bamboo (502) that completes, aspirating hole (503), protection network (504), insulation cover (505), electric heat ring venturi tube (506), aspirating tube (507), heating cabinet (508), inlet slot mouth (509), electric heat straight tube (510), installation plectane (511), lift traveller (512), spacing plectane (513), drive guide ring (514), installation leptoprosop (515), rolling motor (516), receipts line roller (517), haulage cable (518), lift plectane (519), back lift spring (520) and direction leptoprosop (521).
The water-removing device is characterized in that a discharge pipe (501) is fixedly connected to the middle of the bottom end of the water-removing tank (3), a water-removing screen drum (502) is clamped at the position, corresponding to the inner part of the water-removing tank (3), of the top end of the discharge pipe (501), air suction holes (503) are uniformly formed in the circumferential direction of the bottom end of the water-removing tank (3), a protective screen (504) is embedded and installed at the position, corresponding to the side face of the air suction holes (503), of the bottom of the inner wall of the water-removing tank (3), a heat-insulating sleeve (505) is fixedly connected to the position, corresponding to the bottom of the feed inlet (4), of the outer side of the water-removing tank (3), an electric heating annular pipe (506) is uniformly and fixedly connected to the inner wall of the heat-insulating sleeve (505), the input end of the electric heating annular pipe (506) is electrically connected to the output end, the bottom parts of two ends of the heating box (508) are respectively provided with an air inlet notch (509), two sides inside the heating box (508) are respectively and uniformly and fixedly connected with an electric heating straight pipe (510), and the input end of the electric heating straight pipe (510) is electrically connected with the output end of an external power supply;
the water-removing tank is characterized in that an installation circular plate (511) is welded in the middle of the top end of the water-removing tank (3), the middle of the installation circular plate (511) corresponds to the inner position of the water-removing tank (3) and is connected with a lifting sliding column (512) in a sliding manner, the top end of the lifting sliding column (512) is connected with a limiting circular plate (513) through a bolt, the top end of the limiting circular plate (513) is symmetrically welded with a driving guide ring (514), the position of one side of the top end of the water-removing tank (3) corresponding to the lifting sliding column (512) is connected with an installation narrow plate (515) through a screw, the position of the other side of the top end of the water-removing tank (3) corresponding to the lifting sliding column (512) is connected with a guide narrow plate (521) through a screw, a winding motor (516) is fixedly installed at the position of one side of the top end of the water-removing tank (3) corresponding to the guide, a traction rope (518) is wound outside the wire take-up roller (517);
the bottom end of the lifting sliding column (512) is fixedly connected with a lifting circular plate (519) through a screw corresponding to the inner side position of the water-removing tank (3), and a back-lifting spring (520) is sleeved at the position between the outer side of the lifting sliding column (512) and the top surface of the water-removing tank (3) and the bottom surface of the limiting circular plate (513).
4. A shatter-proof type tea processing method according to claim 3, wherein a micropore dust screen is embedded and installed in the air inlet notch (509), the bottom end of the de-enzyming screen cylinder (502) is of a conical structure, and a 1mm gap is left between the edge of the lifting circular plate (519) and the inner wall of the de-enzyming screen cylinder (502);
traction cable (518) one end and receipts line roller (517) outside fixed connection, traction cable (518) begin to pass direction leptoprosopy (521) and two drive guide ring (514) in proper order from receiving line roller (517), traction cable (518) other end and installation leptoprosopy (515) fixed connection.
5. A shatter prevention type tea processing method according to claim 3, wherein a rolling machine main body (6) is fixedly installed at the other side of the top end of the mounting bracket (1), and a rolling barrel (7) is arranged at the top end of the rolling machine main body (6);
a dynamic rolling deblocking mechanism (8) is arranged in the rolling barrel (7) and used for adjusting the pressure of the tea leaves in rolling at different stages and deblocking the tea leaves in rolling to optimize the rolling effect and improve the rolling quality;
the dynamic twisting deblocking mechanism (8) comprises a mounting middle plate (801), a hydraulic telescopic rod (802), a connecting transverse plate (803), an outer mounting snap ring (804), an annular connecting plate (805), an inner mounting snap ring (806), a connecting round block (807), a spline shaft (808), a guide round pipe (809), an upper planet frame (810), an electric telescopic rod (811), a pressing plate (812), a connecting disc (813), a guide square rod (814), a starting thin rod (815), a friction driving wheel (816), a lower planet frame (817) and a deblocking rod (818);
an installation middle plate (801) is welded at the edge of the top end of the rolling machine main body (6), four corners of the top end of the installation middle plate (801) are fixedly connected with hydraulic telescopic rods (802), the top end of each hydraulic telescopic rod (802) is fixedly connected with a connecting transverse plate (803), one end of each connecting transverse plate (803) is fixedly connected with an outer installation clamping ring (804) corresponding to the middle position of the top end of the rolling machine main body (6), the top end of each outer installation clamping ring (804) is fixedly connected with an annular connecting plate (805) through a bolt, and the bottom end of each annular connecting plate (805) is connected with an inner installation clamping ring (806) through a bolt corresponding to the inner;
a connecting round block (807) is movably connected at the top position between the outer mounting clamping ring (804) and the inner mounting clamping ring (806), a spline shaft (808) is fixedly connected at the middle part of the bottom end of the connecting round block (807), a guide round pipe (809) is welded at the bottom end of the spline shaft (808), an upper planet frame (810) is sleeved at the top of the outer side of the guide round pipe (809), an electric telescopic rod (811) is uniformly and fixedly connected at the edge part of the bottom end of the upper planet frame (810), and a pressing plate (812) is fixedly connected at the position, corresponding to the inner side of the twisting barrel (7), of the bottom end of the;
the improved pneumatic deblocking device is characterized in that a connecting disc (813) is fixedly connected to the middle of the top end of the pressing plate (812), a guiding square rod (814) is welded to the position, corresponding to the inner side of a guiding circular tube (809), of the middle of the top end of the connecting disc (813), a starting slender rod (815) is evenly welded to the circumferential direction of the edge portion of the top end of the connecting disc (813), a friction driving wheel (816) is fixedly connected to the position, corresponding to the outer side of a spline shaft (808), of the top end of the starting slender rod (815), a lower planet carrier (817) is fixedly connected to the bottom of the outer side of the guiding circular tube (809.
6. A shatter resistant type tea processing method according to claim 5, wherein said outer mounting snap ring (804) and inner mounting snap ring (806) together form a guide ring groove at the top, and said outer mounting snap ring (804) and inner mounting snap ring (806) together form a mounting ring groove at the bottom;
the deblocking rod (818) penetrates through the pressing plate (812), and the pressing plate (812) is in sliding connection with the deblocking rod (818).
7. A breakage-proof tea processing method according to claim 5, characterized in that a material guiding taper pipe (9) is welded at the top end of the mounting bracket (1) corresponding to the outlet position at the bottom end of the rolling machine main body (6), and a drying and screening mechanism (10) is arranged at the bottom end of the mounting bracket (1) corresponding to the bottom position of the material guiding taper pipe (9) and used for drying the rolled tea and separating the tea which is not in strip shape from the tea which is in particle shape, so as to improve the purity of the tea product;
the drying and screening mechanism (10) comprises a drying box (1001), a sealing cover (1002), an air supply square pipe (1003), a three-way connecting pipe (1004), an air supply fan (1005), an air suction pipe (1006), a heat exchanger (1007), a discharge pipe (1008), a connecting hopper (1009), a fixed round pipe (1010), a vibration spring (1011), a lifting slide rod (1012), a fixing frame (1013), a tea leaf sieve tray (1014), a limiting rotary block (1015), a connecting cross beam (1016), a connecting block (1017), a connecting special-shaped block (1018), a vibration reed (1019), a collecting square tray (1020) and a collecting inclined box (1021);
the bottom end of the mounting bracket (1) is provided with a drying box (1001) corresponding to the bottom of the material guide taper pipe (9), the bottom of one side of the drying box (1001) is hinged with a sealing cover (1002), the top end and the bottom end of the middle part of one end of the drying box (1001) are respectively embedded with an air supply square pipe (1003), the middle parts of the back surfaces of the two air supply square pipes (1003) are respectively connected to one end of a three-way connecting pipe (1004), the top of one end of the three-way connecting pipe (1004) is fixedly connected with an air supply fan (1005), the input end of the air supply fan (1005) is electrically connected with the output end of an external power supply, the top end of the air supply fan (1005) is fixedly connected with an air suction pipe (1006), one end of the air suction pipe (1006) is fixedly connected with a heat exchanger, a connecting hopper (1009) is connected at the middle position of one end of the discharge pipe (1008) corresponding to the other end of the drying box (1001);
the tea leaf drying device is characterized in that four corners of the bottom end of the inner side of the drying box (1001) are fixedly connected with fixed round tubes (1010), the bottom end of the inner side of each fixed round tube (1010) is fixedly connected with a vibrating spring (1011), the top end of each vibrating spring (1011) is fixedly connected with a lifting slide bar (1012) at a position corresponding to the inner side of each fixed round tube (1010), the top end of each lifting slide bar (1012) is fixedly connected with a fixing frame (1013), the inner side of each fixing frame (1013) is movably connected with a tea leaf screen disc (1014), and two corners of the top end of each;
a connecting beam (1016) is welded in the middle of one end of the fixing frame (1013), the bottom end of the connecting beam (1016) is uniformly and fixedly connected with a connecting block (1017), the middle parts of two sides of the connecting block (1017) are respectively connected with a connecting special-shaped block (1018) through threads, and one end of the connecting special-shaped block (1018) is respectively and fixedly connected with a vibrating reed (1019);
the collection square plate (1020) is placed in the position, corresponding to the bottom end of the fixing frame (1013), of the bottom end of the inner side of the drying box (1001), and the collection inclined box (1021) is placed at one end, close to the connecting hopper (1009), of the inner side of the drying box (1001).
8. A shatter prevention type tea processing method according to claim 7, wherein one end of the connecting hopper (1009) is fixedly connected with the drying box (1001), one end of the connecting hopper (1009) is embedded with a microporous filter screen, and the top surface of the collecting inclined box (1021) is positioned below the bottom surface of the fixing frame (1013);
the air outlet holes are uniformly formed in the middle of one side, located inside the drying box (1001), of the air supply square pipe (1003), the height of the vibration reed (1019) is the same as that of the air outlet holes, and the middle of the top end of the vibration reed (1019) is arched upwards.
9. A shatter-proof tea processing method according to claim 3, wherein a portable material loading and unloading mechanism (11) is arranged at a position on one side of the de-enzyming tank (3) corresponding to the edge of the feed port (4) for rapidly adding tea to be de-enzymed into the de-enzyming tank (3) and simultaneously rapidly guiding the de-enzymed tea into the rolling barrel (7);
the portable feeding and discharging mechanism (11) comprises a mounting bar (1101), a sealing outer arc plate (1102), a guide chute (1103), a material guiding arc plate (1104), a driving buckle (1105), a support rod (1106), an annular frame (1107), a fixed connecting pipe (1108), a telescopic slide rod (1109), a tension spring (1110), a discharge pipe (1111), a material guiding slope (1112), a sealing disc (1113), a driving vertical rod (1114), a rotating disc (1115), a limiting bar (1116) and a limiting buckle (1117);
a mounting bar (1101) is welded at a position, corresponding to the edge of the feed inlet (4), of one side of the water-removing tank (3), the top end of the mounting bar (1101) is rotatably connected with a sealed outer arc plate (1102) through a rotating shaft, a guide sliding groove (1103) is formed in the middle of the outer side of the sealed outer arc plate (1102), a guide arc plate (1104) is slidably connected to the inner side of the sealed outer arc plate (1102), a driving buckle (1105) is fixedly connected to the position, corresponding to the edge of the guide sliding groove (1103), of the sealed outer arc plate (1102) and the position, corresponding to the inner side of the guide sliding groove (1103), of one side of the guide arc plate (1104), of the sealed outer arc plate, and supporting rods (1106) are welded at positions;
the bottom end of the de-enzyming tank (3) is rotatably connected with an annular frame (1107) corresponding to the bottom end of the discharge pipe (501), the edge part of the bottom end of the annular frame (1107) is fixedly connected with a fixed connecting pipe (1108), the inner side of the fixed connecting pipe (1108) is slidably connected with a telescopic slide bar (1109), the outer side of the telescopic slide bar (1109) is coiled with a tension spring (1110) corresponding to the inner side of the fixed connecting pipe (1108), the bottom end of the telescopic slide bar (1109) is fixedly connected with a discharge pipe (1111), and one side of the discharge pipe (1111) is fixedly connected with a material guide slope (;
the discharging pipe is characterized in that a sealing disc (1113) is movably connected to the top end of the inner side of the discharging pipe (501), a driving vertical rod (1114) is fixedly connected to the middle of the bottom end of the sealing disc (1113), a rotating disc (1115) is fixedly connected to the bottom end of the driving vertical rod (1114) corresponding to the bottom of the discharging pipe (1111), limiting strips (1116) are welded to the two sides of the driving vertical rod (1114) corresponding to the bottom of the discharging pipe (1111), and limiting buckles (1117) are fixedly connected to the bottom end of the discharging pipe (1111) corresponding to the outer side of the limiting strips (1116);
the top end of the supporting rod (1106) is the same as the outer side of the sealing outer arc plate (1102), and the side surface of the sealing disc (1113) is tightly attached to the inner wall of the discharge pipe (501).
10. A shatter-proof type tea processing method according to claim 3, wherein the bottom of the inner side of the green removing tank (3) is provided with a non-contact quick cleaning mechanism (12) for collecting impurities falling from the tea during the green removing process, and the cleaning process of the green removing tank (3) is optimized;
an ash discharge groove (1201) is formed in one side of the bottom end of the water-removing tank (3), an installation rail (1202) is fixedly connected to the position, corresponding to the edge of the ash discharge groove (1201), of the bottom end of the water-removing tank (3), a collection square box (1203) is connected to the inner side of the installation rail (1202) in a sliding mode, and the collection square box (1203) is connected to the inner side of the installation rail (1202) in a sliding mode;
an annular driving frame (1204) is movably connected to the outer side of the green removing tank (3) corresponding to the discharge pipe (501), scraping plates (1205) are uniformly and fixedly connected to the bottom end of the annular driving frame (1204) in the circumferential direction, driven magnetic blocks (1206) are uniformly and fixedly connected to the top end of the annular driving frame (1204) in the circumferential direction, and driving magnetic blocks (1207) are adsorbed to the outer side of the green removing tank (3) corresponding to the bottom end of the heat insulation sleeve (505);
the driven magnetic block (1206) and the driving magnetic block (1207) attract each other, and the bottom of the scraping plate (1205) is tightly attached to the bottom surface of the inner side of the water-removing tank (3).
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CN202011350011.4A CN112293518A (en) | 2020-11-26 | 2020-11-26 | Breakage-proof tea processing method |
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CN202011350011.4A CN112293518A (en) | 2020-11-26 | 2020-11-26 | Breakage-proof tea processing method |
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Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
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CN113142320A (en) * | 2021-04-06 | 2021-07-23 | 松阳县青山生态农业发展有限公司 | Green tea production process and automatic processing equipment thereof |
CN113145238A (en) * | 2021-02-24 | 2021-07-23 | 陈红丽 | Ceramic tile powder preparation system |
CN116294486A (en) * | 2023-05-11 | 2023-06-23 | 福建顺茗道茶业有限公司 | Drying equipment is used in tealeaves processing |
CN117898341A (en) * | 2024-03-20 | 2024-04-19 | 溧阳市观三两茶业有限公司 | Tea leaf drying, rolling and processing device |
-
2020
- 2020-11-26 CN CN202011350011.4A patent/CN112293518A/en not_active Withdrawn
Cited By (7)
Publication number | Priority date | Publication date | Assignee | Title |
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CN113145238A (en) * | 2021-02-24 | 2021-07-23 | 陈红丽 | Ceramic tile powder preparation system |
CN113145238B (en) * | 2021-02-24 | 2022-09-13 | 湖南省发达陶瓷有限责任公司 | Ceramic tile powder preparation system |
CN113142320A (en) * | 2021-04-06 | 2021-07-23 | 松阳县青山生态农业发展有限公司 | Green tea production process and automatic processing equipment thereof |
CN116294486A (en) * | 2023-05-11 | 2023-06-23 | 福建顺茗道茶业有限公司 | Drying equipment is used in tealeaves processing |
CN116294486B (en) * | 2023-05-11 | 2023-07-21 | 福建顺茗道茶业有限公司 | Drying equipment is used in tealeaves processing |
CN117898341A (en) * | 2024-03-20 | 2024-04-19 | 溧阳市观三两茶业有限公司 | Tea leaf drying, rolling and processing device |
CN117898341B (en) * | 2024-03-20 | 2024-06-04 | 溧阳市观三两茶业有限公司 | Tea leaf drying, rolling and processing device |
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