CN113145238A - Ceramic tile powder preparation system - Google Patents

Ceramic tile powder preparation system Download PDF

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Publication number
CN113145238A
CN113145238A CN202110202412.3A CN202110202412A CN113145238A CN 113145238 A CN113145238 A CN 113145238A CN 202110202412 A CN202110202412 A CN 202110202412A CN 113145238 A CN113145238 A CN 113145238A
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box
plate
fixedly connected
pipe
vertical
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CN202110202412.3A
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CN113145238B (en
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陈红丽
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Hunan Province Development Ceramics Co ltd
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    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
    • B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
    • B02C17/00—Disintegrating by tumbling mills, i.e. mills having a container charged with the material to be disintegrated with or without special disintegrating members such as pebbles or balls
    • B02C17/10—Disintegrating by tumbling mills, i.e. mills having a container charged with the material to be disintegrated with or without special disintegrating members such as pebbles or balls with one or a few disintegrating members arranged in the container
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01D—SEPARATION
    • B01D47/00—Separating dispersed particles from gases, air or vapours by liquid as separating agent
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01D—SEPARATION
    • B01D5/00—Condensation of vapours; Recovering volatile solvents by condensation
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01D—SEPARATION
    • B01D53/00—Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols
    • B01D53/002—Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols by condensation
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
    • B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
    • B02C17/00—Disintegrating by tumbling mills, i.e. mills having a container charged with the material to be disintegrated with or without special disintegrating members such as pebbles or balls
    • B02C17/18—Details
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
    • B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
    • B02C19/00—Other disintegrating devices or methods
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
    • B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
    • B02C23/00—Auxiliary methods or auxiliary devices or accessories specially adapted for crushing or disintegrating not provided for in preceding groups or not specially adapted to apparatus covered by a single preceding group
    • B02C23/18—Adding fluid, other than for crushing or disintegrating by fluid energy
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
    • B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
    • B02C4/00—Crushing or disintegrating by roller mills
    • B02C4/02—Crushing or disintegrating by roller mills with two or more rollers
    • B02C4/08—Crushing or disintegrating by roller mills with two or more rollers with co-operating corrugated or toothed crushing-rollers

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  • Engineering & Computer Science (AREA)
  • Food Science & Technology (AREA)
  • Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Analytical Chemistry (AREA)
  • General Chemical & Material Sciences (AREA)
  • Oil, Petroleum & Natural Gas (AREA)
  • Crushing And Grinding (AREA)
  • Crushing And Pulverization Processes (AREA)

Abstract

The invention discloses a ceramic tile powder preparation system, which comprises a ball mill main body, a refining air mill mechanism, a powder intercepting and discharging mechanism, a noise reduction cooling mechanism and a condensation recovery adsorption mechanism, wherein a feeding vertical box is arranged at one end of the ball mill main body, a lower scattering box is arranged at the top of the feeding vertical box, a middle dust-proof box is fixedly connected at the top end of the lower scattering box, and an upper trapezoidal box is fixedly connected at the top end of the middle dust-proof box. The environmental protection of the equipment is improved.

Description

Ceramic tile powder preparation system
Technical Field
The invention relates to the technical field of ceramic tile production, in particular to a ceramic tile powder preparation system.
Background
The ceramic tile is an acid and alkali resistant porcelain or stone and the like formed by grinding, mixing, pressing, glazing and sintering refractory metal oxides and semimetal oxides, is a building or decorative material, is called as a ceramic tile, is prepared by mixing raw materials such as clay and quartz sand through high-temperature compression and the like, has high hardness, and is required to be processed into powder raw materials with different particle sizes in the production process of the ceramic tile;
however, the existing powder preparation device in the market is limited by the structure of the device in the using process, so that all powder cannot reach the target particle size in the process of crushing the raw materials, the powder still needs to be sieved once before subsequent use and production, and the raw materials which do not reach the standard need to be ground again, so that the processing procedure of the ceramic tile powder is increased, and the production efficiency of the powder is reduced;
the invention belongs to an improved invention, which is a further improvement on the basis of a Chinese invention application submitted by an applicant, and the inventor finds that in the process of using a ceramic tile powder preparation device, if raw materials for processing the powder are directly added into the preparation device without treatment, a large-particle agglomerate structure can directly enter a ball mill, the crushing difficulty of the powder is increased, the production efficiency of the powder is further reduced, meanwhile, dust can be raised in the adding process of the dried raw materials, and the dust can pollute the environment if being diffused into the surrounding air.
Disclosure of Invention
The invention provides a tile powder preparation system which can effectively solve the problems in the background technology.
In order to achieve the purpose, the invention provides the following technical scheme: a tile powder preparation system comprises a ball mill main body, a refining air mill mechanism, a powder interception and discharge mechanism, a noise reduction cooling mechanism and a condensation recovery adsorption mechanism, wherein a feeding vertical box is arranged at one end of the ball mill main body;
the top of the feeding vertical box is provided with a dust scattering prevention mechanism for primarily scattering the added raw materials, and meanwhile, the scattered dust is collected and guided by airflow generated in the feeding process, so that the dust generated in the feeding process is effectively prevented from polluting air;
the dust-proof scattering mechanism comprises a lower scattering box, a middle dust-proof box, an upper trapezoidal box, an installation rotating shaft, a spiral plate, an arc-shaped notch, an annular net, an air guide square pipe, an interception square inclined net, a fixed square box, a damping spring, a telescopic vertical rod, a material guide conical hopper, a protective inclined box, a driving crushing roller, a driven crushing roller, a driving gear, an auxiliary motor, a driving belt wheel, a driven belt wheel, a driving belt, a fixed grid plate, a lifting spring, a lifting grid plate, a transmission bent rod, a driving disc and a transmission connecting rod;
the top of the feeding vertical box is provided with a lower scattering box, the top end of the lower scattering box is fixedly connected with a middle dustproof box, the top end of the middle dustproof box is fixedly connected with an upper trapezoidal box, the inside of the middle dustproof box is symmetrically and rotatably connected with an installation rotating shaft, the middle part of the outer side of the installation rotating shaft is fixedly connected with a spiral plate, one end of the middle dustproof box is uniformly provided with an arc-shaped notch corresponding to the circumferential position of the outer side of the installation rotating shaft, an annular net is embedded and installed at the position of the inner side of the middle dustproof box corresponding to one end of the arc-shaped notch, one end of the middle dustproof box is fixedly connected with a wind guide square pipe corresponding to the position of the outer side of the arc-shaped notch, the bottom end of the wind guide square pipe is communicated with the feeding vertical box, and one side of the bottom of the wind guide square pipe is embedded and provided with an interception square inclined net;
the four corners of the top end of the inner side of the middle dust-proof box are fixedly provided with fixed square boxes, the bottom of the inner side of each fixed square box is fixedly provided with a damping spring, the inner side of each fixed square box is fixedly connected with a telescopic vertical rod corresponding to the top of the damping spring, and the top end of each telescopic vertical rod is fixedly connected with a material guide cone hopper corresponding to the inner side of the middle dust-proof box;
one side inside the lower scattering box is rotatably connected with a driving crushing roller, the other side inside the lower scattering box is rotatably connected with a driven crushing roller, a driving gear is sleeved at a position, corresponding to the outer side of the lower scattering box, of one end of the driving crushing roller, a driving gear is sleeved at a position, corresponding to one side of the driving gear, of one end of the driven crushing roller, the lower scattering box (an auxiliary motor is fixedly connected at a position, corresponding to one end of the driving gear, of the outer side, of the lower scattering box, the input end of the auxiliary motor is electrically connected with the output end of an external power supply, and one end of an output shaft of the auxiliary motor is fixedly connected with one end of the driven crushing roller;
one end of the installation rotating shaft positioned on one side of the middle dust-proof box is sleeved with a driving belt wheel, one end of the driving gear is fixedly connected with a driven belt wheel, and the driving belt wheel and the driven belt wheel are both covered with driving belts;
the middle part of the inner side of the upper trapezoid box is fixedly provided with a fixed grid plate, four corners of the top end of the fixed grid plate are fixedly connected with a lifting spring, the top end of the lifting spring corresponds to the lifting grid plate fixedly connected with the inner side position of the upper trapezoid box, the middle part of one side of the lifting grid plate is welded with a transmission bent rod corresponding to the outer side position of the upper trapezoid box, one end of an installation rotating shaft positioned at the other side of the middle dustproof box is sleeved with a driving disc, one end part of the driving disc is rotatably connected with a transmission connecting rod through a rotating shaft, one end of the transmission connecting rod is rotatably connected to the bottom of the transmission bent rod through rotation, and one side of the upper trapezoid box corresponds to a protection inclined box fixedly connected with the outer side position of the transmission bent rod.
Compared with the prior art, the invention has the beneficial effects that: the invention has scientific and reasonable structure and safe and convenient use:
1. the dustproof device is provided with the dustproof scattering mechanism, and through the matching of all components in the dustproof scattering mechanism, a damping effect is provided for the feeding vertical box in the raw material adding process, so that the damage of impact generated in the raw material adding process to processing equipment is effectively reduced, the service life of the equipment is prolonged, meanwhile, potential energy in the raw material adding process is converted into kinetic energy of a spiral plate to generate circulating airflow, the dustproof box collects dust without additional functions, dust is effectively prevented from flying out of the top of the dustproof box and diffusing into the surrounding air, and the environmental protection performance of the equipment is improved;
simultaneously add the raw materials and break up it before powder preparation device is inside, and then the effective large granule aggregate mechanism of having got rid of in the raw materials, make the raw materials add the powder preparation device with the even tiny particle state of size in, the effectual processing degree of difficulty that reduces the powder, the machining efficiency of powder has been improved, simultaneously through carrying out the stirring of vertical direction to the raw materials of last trapezoidal incasement portion, the effectual jam of avoiding the raw materials interpolation in-process, and at the interpolation in-process of raw materials, except that the initial stage in the stage of raw materials interpolation needs auxiliary motor drive, the potential energy that all can pass through the raw materials whereabouts of other times drives each subassembly, the effectual consumption that has reduceed the energy.
2. The refining air mill mechanism is arranged, ascending air flow with constantly changing wind direction is formed in the refining tower through the cooperation of all components in the refining air mill mechanism, powder materials with different particle sizes rise in different heights under the blowing of the air flow with the same strength, so that the particle sizes from bottom to top in the refining tower are sequentially reduced, the particle sizes of the powder materials discharged from the top of the refining tower can meet corresponding requirements after the air flow strength in the refining tower is set, the powder materials refined by the refining tower can be processed subsequently without subsequent screening, the processing process of ceramic tiles is effectively simplified, and the production efficiency of the ceramic tiles is improved;
meanwhile, the wind power generated by the vertical fan can drive the wind guide inclined plate to rotate, the utilization rate of wind power is improved, the energy consumed during the production of tile powder is reduced, the design of the multiple groups of conical gears effectively avoids the phenomenon that the wind direction of the refining tower cannot be changed after the one group of conical gears are damaged, and the running stability of the refining wind mill mechanism is improved.
3. The powder interception discharge mechanism is arranged, the powder which is discharged from the interior of the tower is intercepted through the cooperation among the components in the powder interception discharge mechanism, the powder which is discharged from the interior of the refining tower is intercepted, the bottom of the interception box is scraped, the powder which is inside the interception box is effectively avoided to be residual, meanwhile, the powder which is collected is conveyed and guided, the collection and transportation process of tailings is optimized, meanwhile, the operation state of the reaction equipment can be indirect, and the operation process of the equipment is effectively optimized.
4. The cooling body of making an uproar falls has been set up, through the cooperation of falling the inside each subassembly of cooling body of making an uproar, the effectual noise that sends when having weakened the equipment operation, simultaneously pass interior mounting panel at high-speed air current, when between the outer mounting panel, the air current can interfere sound, the produced noise of equipment has further been weakened, the effectual sound pollution that reduces the equipment operation in-process, cool off the equipment periphery through the air current simultaneously, and then the temperature of equipment operation has been reduced, the trouble that the equipment is inside because of the high temperature produces has been prevented, the safety in utilization of equipment has been improved.
In conclusion, the wind power generated by the vertical fan is fully utilized through the mutual matching of the thinning wind mill mechanism, the powder intercepting and discharging mechanism and the noise reduction and cooling mechanism, so that the wind power plays a role in the crushing of the powder, the collection of the powder and the noise reduction and cooling process of the equipment, and the utilization rate of energy is improved.
5. The condensation recovery adsorption apparatus has been set up, collect and accelerator cooling through cooling cover and cooling tubule steam, water droplet through collecting awl cover and flowing back pore pair condensation drippage guides, make the inside water droplet of cooling cover drop to in the collection ring box, through leading the inside comdenstion water direction drain ring canal of collection ring box of drain hose, lead into the inslot of inlaying with water through the drain ring canal, thereby make the sponge piece of inlaying inslot portion remain moist all the time, and then when unloading through the guide square chest, adsorb the dust of raising through moist sponge, the process of unloading of powder has been optimized, simultaneously collect the inside steam of tower refining, avoid the waste of water resource, further improved the environmental protection performance of processing equipment.
To sum up, through the cooling body of making an uproar and the cooperation between the adsorption apparatus is retrieved in condensation, eliminate the dust that produces to the unloading in-process and adsorb, the effectual dirt-proof pollution of having avoided simultaneously weakens the noise that produces in the equipment operation process to the effectual noise pollution that has reduced has improved the feature of environmental protection of equipment, has optimized the operational environment in workshop.
Drawings
The accompanying drawings, which are included to provide a further understanding of the invention and are incorporated in and constitute a part of this specification, illustrate embodiments of the invention and together with the description serve to explain the principles of the invention and not to limit the invention. In the drawings:
FIG. 1 is a schematic structural view of the present invention;
FIG. 2 is a schematic structural diagram of the dust scattering preventing mechanism of the present invention;
FIG. 3 is a schematic structural view of the active crushing roller mounting of the present invention;
FIG. 4 is a schematic structural view of the feed shaft box installation of the present invention;
FIG. 5 is a schematic view of the installation structure of the material guiding curved box of the present invention;
FIG. 6 is a schematic view of the lower break-up tank of the present invention;
FIG. 7 is a schematic structural view of the present invention mounted snap ring installation;
FIG. 8 is a schematic structural view of a refining air mill mechanism of the present invention;
FIG. 9 is a schematic view of the structure of the inside of the refining tower according to the present invention;
FIG. 10 is a schematic view of the powder intercepting and discharging mechanism of the present invention;
FIG. 11 is a schematic structural view of a noise reducing cooling mechanism of the present invention;
FIG. 12 is a schematic view of the structure of the condensing recovery adsorption mechanism of the present invention;
reference numbers in the figures: 11. a dust scattering prevention mechanism; 1101. a lower scattering box; 1102. a middle dust-proof box; 1103. an upper trapezoidal box; 1104. installing a rotating shaft; 1105. a spiral plate; 1106. an arc-shaped notch; 1107. an endless web; 1108. wind guide square tubes; 1109. intercepting a square inclined net; 1110. fixing the square box; 1111. a damping spring; 1112. a telescopic vertical rod; 1113. a material guiding conical hopper; 1114. a protective inclined box; 1115. an active crushing roller; 1116. a driven pulverizing roller; 1117. a driving gear; 1118. A drive gear; 1119. an auxiliary motor; 1120. a drive pulley; 1121. a passive pulley; 1122. a drive belt; 1123. fixing a grid plate; 1124. a lift spring; 1125. lifting the grid plate; 1126. a transmission bent rod; 1127. a drive disc; 1128. a transmission connecting rod;
1. a ball mill body; 2. feeding a vertical box; 3. a discharging round box; 4. a material guiding bending box; 5. a transfer fan; 6. a material guiding elbow pipe;
7. a thinning air mill mechanism; 701. a refining tower; 702. supporting the bellows; 703. an air inlet seat; 704. An air inlet notch; 705. a dust-proof rectangular net; 706. a vertical fan; 707. a wind scooper; 708. Installing a vertical plate; 709. a driving pulley; 710. driving the rotating plate; 711. a driven pulley; 712. A transmission belt; 713. a bevel gear; 714. installing a ring plate; 715. driving the swivel; 716. a conical gear ring; 717. an air guide sloping plate; 718. installing a partition plate; 719. an octagonal vent; 720. mounting a triangular plate; 721. installing a vertical column; 722. crushing clock; 723. an exhaust fan hole; 724. an interception ring; 725. connecting a soft rope; 726. impacting the circular plate; 727. driving the swing plate; 728. a bending prevention cover; 729. intercepting a screen plate;
8. a powder material intercepting and discharging mechanism; 801. wind guiding jacking pipes; 802. an interception box; 803. a powder discharging square groove; 804. connecting the guide rod; 805. limiting the vertical frame; 806. intercepting a vertical net; 807. a spring is extended and contracted; 808. intercepting the inclined net plate; 809. a wind shielding circular plate; 810. a collecting hopper; 811. a vertical discharge pipe; 812. a discharge hose; 813. a material guiding square box; 814. controlling the pull handle; 815. installing a snap ring; 816. an air exhaust rubber pipe; 817. a counterweight circular plate;
9. a noise reduction cooling mechanism; 901. an inner mounting plate; 902. an outer mounting plate; 903. a reflection sloping plate; 904. vibrating the cross bar; 905. an air exhaust upper pipe; 906. connecting the square boxes; 907. a wind guide thin tube; 908. an octagonal air guide pipe; 909. an air guide vertical pipe; 910. a wind guiding box; 911. an air exhaust bent pipe; 912. an exhaust octagonal tube; 913. a return air bent pipe;
10. a condensing, recycling and adsorbing mechanism; 1001. a cooling jacket; 1002. cooling the thin tube; 1003. a collection ring box; 1004. collecting the cone cover; 1005. a drain hole; 1006. a liquid guiding hose; 1007. a liquid guiding ring pipe; 1008. embedding a groove; 1009. a sponge block.
Detailed Description
The preferred embodiments of the present invention will be described in conjunction with the accompanying drawings, and it will be understood that they are described herein for the purpose of illustration and explanation and not limitation.
Example (b): as shown in fig. 1-3, a tile powder preparation system comprises a ball mill body 1, a refining air mill mechanism 7, a powder interception and discharge mechanism 8, a noise reduction cooling mechanism 9 and a condensation recovery adsorption mechanism 10, wherein a feeding vertical box 2 is arranged at one end of the ball mill body 1;
the top of the feeding vertical box 2 is provided with a dust scattering prevention mechanism 11 for primarily scattering the added raw materials, and meanwhile, the scattered dust is collected and guided by airflow generated in the feeding process, so that the dust generated in the feeding process is effectively prevented from polluting air;
the dust-raising prevention scattering mechanism 11 comprises a lower scattering box 1101, a middle dust-raising prevention box 1102, an upper trapezoidal box 1103, a mounting rotating shaft 1104, a spiral plate 1105, an arc-shaped notch 1106, an annular net 1107, an air guide square pipe 1108, an intercepting square net 1109, a fixed square box 1110, a damping spring 1111, a telescopic vertical rod 1112, a material guide conical hopper 1113, a protective inclined box 1114, a driving crushing roller 1115, a driven crushing roller 1116, a driving gear 1117, a driving gear 1118, an auxiliary motor 1119, a driving pulley 1120, a driven pulley 1121, a driving belt 1122, a fixed grid plate 1123, a lifting spring 1124, a lifting grid 1125, a transmission curved rod 1126, a driving disc 1127 and a transmission connecting rod 1128;
the top of the feeding vertical box 2 is provided with a lower scattering box 1101, the top end of the lower scattering box 1101 is fixedly connected with a middle dust-proof box 1102, the top end of the middle dust-proof box 1102 is fixedly connected with an upper trapezoidal box 1103, the inside of the middle dust-proof box 1102 is symmetrically and rotatably connected with an installation rotating shaft 1104, the middle part of the outer side of the installation rotating shaft 1104 is fixedly connected with a spiral plate 1105, one end of the middle dust-proof box 1102 is uniformly provided with arc-shaped notches 1106 corresponding to the circumferential position of the outer side of the installation rotating shaft 1104, an annular net 1107 is embedded and installed at one end of the inner side of the middle dust-proof box 1102 corresponding to the arc-shaped notches 1106, one end of the middle dust-proof box 1102 is fixedly connected with a wind guide square pipe 1108 corresponding to the outer side of the arc-shaped notches 1106, the bottom end of the wind guide square pipe 1108 is communicated with the feeding vertical box 2, and one side of the bottom of the wind guide square pipe 1108 is embedded and installed with an intercepting square net 1109;
the four corners of the top end of the inner side of the middle dust-proof box 1102 are fixedly provided with fixed square boxes 1110, the bottoms of the inner sides of the fixed square boxes 1110 are fixedly provided with damping springs 1111, the positions, corresponding to the tops of the damping springs 1111, of the inner sides of the fixed square boxes 1110 are fixedly connected with telescopic vertical rods 1112, and the positions, corresponding to the inner sides of the middle dust-proof box 1102, of the tops of the telescopic vertical rods 1112 are fixedly connected with material guide conical hoppers 1113;
a driving grinding roller 1115 is rotatably connected to one side inside the lower scattering box 1101, a driven grinding roller 1116 is rotatably connected to the other side inside the lower scattering box 1101, a driving gear 1117 is sleeved at a position, corresponding to the outer side of the lower scattering box 1101, of one end of the driving grinding roller 1115, a driving gear 1118 is sleeved at a position, corresponding to one side of the driving gear 1117, of one end of the driven grinding roller 1116, an auxiliary motor 1119 is fixedly connected to a position, corresponding to one end of the driving gear 1118, of the outer side of the lower scattering box 1101, an input end of the auxiliary motor 1119 is electrically connected with an output end of an external power supply, and one end of an output shaft of the auxiliary motor 1119 is fixedly connected with one end of the driven grinding roller 1116;
one end of the installation rotating shaft 1104 positioned at one side of the middle dust-proof box 1102 is sleeved with a driving belt wheel 1120, one end of the driving gear 1117 is fixedly connected with a driven belt wheel 1121, and the outer sides of the driving belt wheel 1120 and the driven belt wheel 1121 are both coated with a driving belt 1122;
a fixed grid plate 1123 is fixedly arranged in the middle of the inner side of the upper trapezoidal box 1103, four corners of the top end of the fixed grid plate 1123 are fixedly connected with lifting springs 1124, the top end of each lifting spring 1124 is fixedly connected with a lifting grid plate 1125 corresponding to the inner side of the upper trapezoidal box 1103, a transmission bent rod 1126 is welded in the middle of one side of each lifting grid plate 1125 corresponding to the outer side of the upper trapezoidal box 1103, one end of a mounting rotating shaft 1104 positioned on the other side of the middle dustproof box 1102 is sleeved with a driving disc 1127, one end edge of the driving disc 1127 is rotatably connected with a transmission connecting rod 1128 through the rotating shaft, one end of the transmission connecting rod 1128 is rotatably connected to the bottom of the transmission bent rod 1126, a protection inclined box 1114 is fixedly connected in the position of one side of the upper trapezoidal box 1103 corresponding to the outer side of the transmission bent rod 1126, the top side of the telescopic vertical rod 1112 is tightly attached to the inner wall of the fixed square box 1110, and two ends of the spiral plate 1105 are positioned at the bottom of the guide conical hopper 1113;
the driving gear 1117 is meshed with the driving gear 1118, the side surface of the lifting grid 1125 is tightly attached to the inner wall of the upper trapezoidal box 1103, a rotating speed sensor is arranged on one side of the driven belt wheel 1121, through the matching among components in the dust-proof scattering mechanism 11, a shock absorption effect is provided for the feeding vertical box 2 in the raw material adding process, so that the damage of impact generated in the raw material adding process to processing equipment is effectively reduced, the service life of the equipment is prolonged, meanwhile, the potential energy in the raw material adding process is converted into the kinetic energy of the spiral plate 1105 to generate circulating airflow, the middle dust-proof box 1102 collects dust under the condition of no extra function, and therefore the dust is effectively prevented from flying out of the top of the middle dust-proof box 1102 and diffusing into the surrounding air, and the environmental protection performance of the equipment is improved;
meanwhile, the raw material is scattered before being added into the powder preparation device, and then a large particle aggregate mechanism in the raw material is effectively removed, so that the raw material is added into the powder preparation device in a small particle state with uniform size, the processing difficulty of the powder is effectively reduced, the processing efficiency of the powder is improved, meanwhile, the raw material in the upper trapezoidal box 1103 is stirred in the vertical direction, the blockage in the raw material adding process is effectively avoided, in the raw material adding process, except for the driving of the auxiliary motor 1119 in the initial stage of the raw material adding stage, all components can be driven by the falling potential energy of the raw material at other times, and the consumption of energy is effectively reduced;
in the practical application process of the invention, in the ceramic tile powder processing process, dried raw materials are added into the ball mill main body 1, the raw materials are primarily ground through the ball mill main body 1, in the raw material adding process, the dried raw materials can raise dust, the dust can pollute the environment if being diffused into the surrounding air, when the raw materials enter the feeding vertical box 2 from the top of the dust-proof box 1102, in the process that the raw materials are contacted with the material guiding cone 1113, the material guiding cone 1113 moves downwards along the inner wall of the dust-proof box 1102 under the impact of the raw materials, so as to drive the telescopic vertical rods 1112 to slide downwards along the inner wall of the fixed square box 1110, the impact on the material guiding cone 1113 is buffered through the expansion of the damping springs 1111, in the process that the raw materials fall, the spiral plate 1105 is driven to rotate through the raw materials, and an axial airflow is generated through the rotation of the spiral plate 1105, then, dust generated in the falling process of the raw materials enters the air guide square pipe 1108 through the arc-shaped notch 1106, the dust is blown downwards along the air guide square pipe 1108 under the action of air flow, and the dust in the air flow is intercepted through the action of the intercepting square inclined net 1109, so that the dust falls back into the feeding vertical box 2;
in the process that one group of the installation rotating shaft 1104 and the spiral plate 1105 rotate, one installation rotating shaft 1104 drives the driving pulley 1120 to rotate, the driving pulley 1120 drives the driven pulley 1121 to rotate through the driving belt 1122, the driving grinding roller 1115 and the driving gear 1117 are driven to rotate through the driven pulley 1121, the driving grinding roller 1115 and the driven grinding roller 1116 are driven to synchronously rotate relatively through the mutual matching between the driving gear 1117 and the driving gear 1118, when the rotating speed of the driving gear 1118 is too low, the driven grinding roller 1116 and the driving gear 1118 are driven to rotate through the auxiliary motor 1119, so that raw materials falling from the dust prevention box 1102 into the lower scattering box are scattered through the driving grinding roller 1115 and the driven grinding roller 1116, and large particle aggregate structures are effectively prevented from entering the powder preparation device 1101;
in the process that the other set of installation rotating shaft 1104 and the spiral plate 1105 rotate, the other set of installation rotating shaft 1104 drives the driving disc 1127 to rotate, the driving disc 1127 drives the transmission connecting rod 1128 to perform reciprocating swing, the transmission connecting rod 1128 drives the transmission bent rod 1126 to perform reciprocating motion in the vertical direction through the reciprocating swing, the transmission bent rod 1126 drives the lifting grid plate 1125 to perform reciprocating slide in the vertical direction along the inner side of the upper trapezoidal box 1103 and drives the lifting spring 1124 to extend and retract, and therefore raw materials in the upper trapezoidal box 1103 are stirred in the vertical direction;
as shown in fig. 4-11, the other end of the ball mill main body 1 is provided with a discharging round box 3, the middle part of the bottom end of the discharging round box 3 is fixedly connected with a material guiding bent box 4, the bottom end of one side of the material guiding bent box 4 is fixedly connected with a transfer fan 5, the input end of the transfer fan 5 is electrically connected with the output end of an external power supply, and the bottom of the other side of the material guiding bent box 4 is fixedly connected with a material guiding bent pipe 6;
one end of the material guide bent pipe 6 is provided with a refining wind mill mechanism 7 for further layering and refining the ball-milled tile powder and transporting the powder by wind power, thereby preventing the phenomenon that the subsequent continuous particles of the powder do not reach the standard and carry out secondary grinding, and simplifying the processing process of the powder;
the thinning wind mill mechanism 7 comprises a thinning tower 701, a supporting wind box 702, a wind inlet seat 703, a wind inlet notch 704, a dustproof rectangular net 705, a vertical fan 706, a wind scooper 707, a mounting vertical plate 708, a driving pulley 709, a wind driving rotating plate 710, a driven pulley 711, a driving belt 712, a conical gear 713, a mounting ring plate 714, a driving rotating ring 715, a conical gear ring 716, a wind guiding inclined plate 717, a mounting partition plate 718, an octagonal vent 719, a mounting triangular plate 720, a mounting upright post 721, a crushing bell 722, a wind exhaust fan hole 723, an interception ring 724, a connecting soft rope 725, an impact circular plate 726, a driving swing plate 727, a protective bent cover 728 and an interception mesh plate 729;
one end of the material guide elbow 6 is fixedly connected with a refining tower 701, the bottom end of the refining tower 701 is fixedly connected with a support air box 702, the bottom end of the support air box 702 is fixedly connected with an air inlet base 703, the side surface of the air inlet base 703 is symmetrically provided with air inlet notches 704, a dustproof rectangular net 705 is embedded and installed in the air inlet notches 704, a plurality of groups of vertical fans 706 are uniformly installed in the support air box 702, the input ends of the vertical fans 706 are electrically connected with the output end of an external power supply, and a wind guide cover 707 is fixedly installed at the position, corresponding to the top of the vertical fans 706, of the bottom of the inner side of the refining tower 701;
four corners of the top end of the wind scooper 707 are welded with installation vertical plates 708, the bottom of one side of each installation vertical plate 708 is rotatably connected with a driving pulley 709, one end of each driving pulley 709 is fixedly connected with a wind driving rotating plate 710 at the position corresponding to the other side of the installation vertical plate 708, the other side of the installation vertical plate 708 is fixedly welded with a protective bent cover 728 at the position corresponding to the outer side of the wind driving rotating plate 710, the top of one side of each installation vertical plate 708 is rotatably connected with a driven pulley 711, the outer sides of the driven pulley 711 and the driving pulley 709 are respectively coated with a transmission belt 712, the middle part of one side of the driven pulley 711 is fixedly connected with a conical gear 713, the inner side of the refining tower 701 is welded with an installation ring plate 714 at the position corresponding to the top of the installation vertical plate 708, the inner side of the installation ring plate 714 is rotatably connected with a driving rotating ring 715, the bottom end of the driving rotating ring 715 is fixedly installed with a conical gear ring 716, and the inner side of the driving rotating ring 715 is uniformly welded with a wind guiding inclined plate 717, an interception screen plate 729 is fixedly arranged at the position corresponding to the top of the driving swivel 715 on the inner side of the refining tower 701;
the inner side of the thinning tower 701 is uniformly and fixedly provided with a mounting clapboard 718 in the vertical direction, the top end of the mounting clapboard 718 is uniformly penetrated and provided with an octagonal vent hole 719, the inner side of the octagonal vent hole 719 is welded with a mounting triangular plate 720, the middle part of the bottom end of the mounting triangular plate 720 is fixedly provided with a mounting upright post 721, the middle part of the bottom end of the mounting upright post 721 is fixedly connected with a crushing bell 722, the top part of the crushing bell 722 is correspondingly provided with an exhaust fan hole 723 in the circumferential direction outside the mounting upright post 721, the bottom part of the inner side of the crushing bell 722 is fixedly provided with an intercepting ring 724, the middle part of the top end of the inner side of the crushing bell 722 is fixedly connected with a connecting soft rope 725, the outer side of the connecting soft rope 725 is fixedly sleeved with an impact circular plate 726 in the position corresponding to the bottom end of the intercepting ring 724, the bottom part, the top surface of the driving swing plate 727 is positioned below the bottom surface of the grinding bell 722, ascending air flows with constantly changing wind directions are formed in the refining tower 701 through the matching among components in the refining air mill mechanism 7, and powder materials with different particle sizes rise at different heights under the blowing of the air flows with the same strength, so that the particle sizes from bottom to top in the refining tower 701 are sequentially reduced, and after the strength of the air flows in the refining tower 701 is set, the particle sizes of the powder materials discharged from the top of the refining tower 701 can meet corresponding requirements, so that the powder materials refined by the refining tower 701 can be subjected to subsequent processing without subsequent screening, the processing process of ceramic tiles is effectively simplified, and the production efficiency of the ceramic tiles is improved;
meanwhile, the wind power generated by the vertical fan 706 can drive the wind guide inclined plate 717 to rotate, the utilization rate of wind power is improved, the energy consumed during the production of ceramic tile powder is reduced, meanwhile, the design of the plurality of groups of conical gears 713 effectively avoids the phenomenon that the wind direction of the refining tower 701 cannot be changed after the group of conical gears 713 are damaged, and the running stability of the refining wind mill mechanism 7 is improved;
a powder intercepting and discharging mechanism 8 is arranged at the top of one side of the refining tower 701 and is used for intercepting and collecting refined powder, so that the powder collecting process is simplified, and airflow to be discharged is guided;
the powder intercepting and discharging mechanism 8 comprises an air guide jacking pipe 801, an intercepting box 802, a powder discharging square groove 803, a connecting guide rod 804, a limiting vertical frame 805, an intercepting vertical net 806, a telescopic spring 807, an intercepting inclined net plate 808, a wind blocking circular plate 809, a collecting hopper 810, a discharging vertical pipe 811, a discharging hose 812, a material guiding square box 813, a control pull handle 814, an installation snap ring 815, an air exhaust rubber pipe 816 and a counterweight circular plate 817;
an air guide jacking pipe 801 is fixedly installed at the top of one side of the refining tower 701 corresponding to the top of the installation partition 718, one end of the air guide jacking pipe 801 is fixedly connected with an interception box 802, powder discharge square grooves 803 are uniformly formed in the bottom end of the interception box 802, four corners of the inner side of the interception box 802 are fixedly connected with connecting guide rods 804, a limiting vertical frame 805 is fixedly connected to the position of the outer side of the connecting guide rod 804 corresponding to one end of the interception box 802, an interception vertical net 806 is embedded into the inner side of the limiting vertical frame 805, telescopic springs 807 are correspondingly and uniformly sleeved on the outer side of the connecting guide rod 804, an interception inclined net plate 808 is slidably connected to the position of the outer side of the connecting guide rod 804 corresponding to the end of the telescopic springs 807, and a wind shielding circular plate 809 is embedded into the side surface of the interception inclined net plate 808;
the middle of the bottom end of the intercepting box 802 is fixedly connected with a collecting hopper 810, the middle of the bottom end of the collecting hopper 810 is fixedly connected with a discharging vertical pipe 811, the bottom end of the discharging vertical pipe 811 is fixedly connected with a discharging hose 812, the bottom end of the discharging hose 812 is fixedly connected with a material guiding square box 813, and the top ends of four side surfaces of the material guiding square box 813 are fixedly connected with control pull handles 814;
the middle part of one end of the interception box 802 is fixedly connected with a mounting snap ring 815 through a screw, the outer side of one end of the mounting snap ring 815 is sleeved with an air exhaust rubber tube 816, the top end of the air exhaust rubber tube 816 is embedded with a counterweight circular plate 817 at equal intervals, the side surface of a limiting vertical frame 805 is flush with the inner wall of the powder discharge square groove 803, the bottom surface of the interception inclined screen plate 808 is tightly attached to the top surface of the inner side of the interception box 802, and through the matching of all components in the powder interception and discharge mechanism 8, the powder discharged from the interior of the refining tower 701 is intercepted, the bottom of the interception box 802 is wiped, the powder residue in the interior of the interception box 802 is effectively avoided, meanwhile, the collected powder is conveyed and guided, the collection and transportation process of the tailings is optimized, and meanwhile, the running state of the reaction equipment can be indirectly controlled through the matching between the air exhaust rubber pipe 816 and the counterweight circular plate 817, so that the running process of the equipment is effectively optimized;
the noise reduction cooling mechanism 9 is fixedly installed on the outer side of the refining tower 701 and is used for cooling the interior of the refining tower 701, weakening the sound generated in the refining tower 701 and reducing the noise generated during the operation of equipment;
the noise reduction cooling mechanism 9 comprises an inner mounting plate 901, an outer mounting plate 902, a reflection inclined plate 903, a vibration cross bar 904, an upper exhaust pipe 905, a connecting square box 906, a wind guide tubule 907, an octagonal wind guide pipe 908, a wind guide vertical pipe 909, a wind guide box 910, an exhaust elbow 911, an exhaust octagonal pipe 912 and a return air elbow 913;
an inner mounting plate 901 is fixedly mounted on the outer side of the refining tower 701, an outer mounting plate 902 is arranged on the outer side of the inner mounting plate 901, reflection inclined plates 903 are uniformly arranged on one side of the outer side of the inner mounting plate 901 and on the inner side of the outer mounting plate 902, and vibration cross rods 904 are uniformly and fixedly connected to the outer side of the inner mounting plate 901 at positions corresponding to the bottoms of the reflection inclined plates 903 in the horizontal direction;
an air exhaust upper pipe 905 is fixedly connected to the middle of the top end of the interception box 802, a connection square box 906 is fixedly connected to the top end of the air exhaust upper pipe 905, an air guide thin pipe 907 is fixedly connected to the middle of one side of the connection square box 906, an octagonal air guide pipe 908 is fixedly connected to one end of the air guide thin pipe 907 corresponding to the top of the refining tower 701, air guide vertical pipes 909 are uniformly and fixedly connected to the bottom end of the octagonal air guide pipe 908 in the circumferential direction, and an air guide box 910 is fixedly connected to the bottom end of the air guide vertical pipes 909;
an exhaust elbow 911 is fixedly connected to the middle of the bottom end of the outer mounting plate 902, an exhaust octagonal tube 912 is fixedly connected to the top end of the exhaust elbow 911, an air return elbow 913 is uniformly and fixedly connected to the outer side of the exhaust octagonal tube 912 in the circumferential direction, the side surface of the refining tower 701 is tightly attached to the inner mounting plate 901, reflection inclined plates 903 on the inner mounting plate 901 and the outer mounting plate 902 are distributed in a mutually staggered manner, and a micropore intercepting net is embedded and mounted at the position, corresponding to the bottom of the upper exhaust tube 905, on the inner side of the intercepting box 802;
the bottom end of the air guide box 910 is communicated with the space inside the outer mounting plate 902 and the reflection inclined plate 903, the bottom end of the return air bent pipe 913 is communicated with the inside of the air inlet seat 703, the noise generated during the operation of the equipment is effectively weakened through the matching of all components inside the noise reduction cooling mechanism 9, meanwhile, when high-speed airflow passes through the space between the inner mounting plate 901 and the outer mounting plate 902, the airflow interferes the sound, the noise generated by the equipment is further weakened, the acoustic pollution in the operation process of the equipment is effectively reduced, meanwhile, the periphery of the equipment is cooled through the airflow, the temperature during the operation of the equipment is further reduced, the fault caused by overhigh temperature inside the equipment is prevented, and the use safety of the equipment is improved;
a condensation recovery adsorption mechanism 10 is arranged in the middle of the top end of the refining tower 701 and is used for condensing and recovering water vapor at the top end of the refining tower 701 and adsorbing dust generated in the unloading process;
the condensation recovery adsorption mechanism 10 comprises a cooling cover 1001, a cooling tubule 1002, a collecting ring box 1003, a collecting cone cover 1004, a liquid discharge hole 1005, a liquid guide hose 1006, a liquid guide ring pipe 1007, an embedding groove 1008 and a sponge block 1009;
a cooling cover 1001 is fixedly arranged in the middle of the top end of the thinning tower 701, cooling tubules 1002 are uniformly and fixedly connected in the circumferential direction outside the cooling cover 1001, a collecting ring box 1003 is arranged at the bottom end of the inside of the cooling cover 1001, a collecting cone cover 1004 is fixedly arranged in the middle of the inside of the cooling cover 1001, liquid discharge holes 1005 are uniformly formed in the circumferential direction of the bottom end of the collecting cone cover 1004, a liquid guide hose 1006 is fixedly connected in the middle of one side of the collecting ring box 1003, a liquid guide ring pipe 1007 is fixedly connected at one end of the liquid guide hose 1006 corresponding to the top of the material guide square box 813, embedding grooves 1008 are formed in the middle of the four side surfaces of the material guide square box 813, sponge blocks 1009 are embedded in the embedding grooves 1008, the outside of the collecting ring box 1003 is tightly attached to the inner wall of the cooling cover 1001, outlets of the cooling tubules 1002 are positioned at the top of the collecting cone cover 1004, and the accelerator is collected and cooled through water vapor of the cooling cover 1001 and the cooling tubules 1002, guide the water droplet that the condensation drips through collecting awl cover 1004 and outage 1005, make the inside water droplet of cooling boot 1001 fall in collecting ring box 1003, lead to inside guide liquid ring pipe 1007 with the inside comdenstion water of collecting ring box 1003 through drain hose 1006, lead to water through guide liquid ring pipe 1007 and inlay in the groove 1008, thereby make and inlay the inside sponge piece 1009 of groove 1008 and keep moist all the time, and then when unloading through guide square box 813, adsorb the dust of raising through moist sponge, the process of unloading of powder has been optimized, collect the inside steam of tower 701 refines simultaneously, avoid the waste of water resource, further improved the environmental protection performance of processing equipment.
After raw materials enter the ball mill main body 1 through the feeding vertical box 2, the raw materials are ground through the ball mill main body 1, ground powder is discharged into the discharging circular box 3 from the other end of the ball mill main body 1, then the ground powder falls into the material guiding bent box 4 under the action of gravity, and the raw materials in the material guiding bent box 4 are conveyed forwards through the material guiding bent pipe 6 under the action of the transfer fan 5;
after the raw materials are ground and crushed by the ball mill main body 1, the crushed raw materials cannot completely reach the target particle size due to the limitation of the structure of the ball mill main body 1, so that the powder still needs to be screened before subsequent use and production, the unqualified raw materials need to be ground again, the processing procedure of the ceramic tile powder is increased, the production efficiency of the powder is reduced, an updraft is formed inside the refining tower 701 through the rotation of the vertical fan 706, the wind-driven rotating plate 710 is driven to rotate through the airstream, the driving belt wheel 709 is driven to rotate through the rotation of the wind-driven rotating plate 710, the driving belt wheel 709 drives the driven belt wheel 711 to rotate through the driving belt 712, the conical gear 713 is driven to rotate through the driven belt wheel 711, and the conical gear 715 and the driving rotating ring are driven to rotate through the conical gear 713, thereby driving the air guide sloping plate 717 to rotate, further changing the direction of the air flow inside the refining tower 701, and driving the swinging plate 727 to swing through air flow blowing;
after entering the interior of the refining tower 701 through the material guide elbow 6, the powder is blown upwards under the action of air flow, the powder is intercepted under the action between the crushing bell 722 and the intercepting ring 724, the connecting soft rope 725 is driven to shake by driving the swinging plate 727, the impact round plate 726 is driven to shake by the connecting soft rope 725, the powder at the bottom of the intercepting ring 724 is further refined by the impact between the impact round plate 726 and the crushing bell 722, the refined powder continuously floats upwards through the exhaust fan hole 723 and the octagonal vent hole 719 under the action of the air flow and is continuously refined step by step, the powder at the same position is continuously fluctuated by the air flow continuously changing the wind direction, so that the powder can be separated from the bottom of the intercepting ring 724 when the wind direction is changed, the powder which is influenced by the accumulation of the powder at the bottom of the intercepting ring 724 is prevented from being refined, the upper and lower layer spaces of the refining tower 701 are isolated through the intercepting screen plate 729, thereby preventing the powder from falling into the vertical fan 706, and the dust will gradually rise and be discharged from the side surface of the refining tower 701 under the action of wind;
powder discharged from the interior of the refining tower 701 enters the interception box 802 through the air guide jacking pipe 801, is intercepted through the interception vertical net 806 and the interception inclined net plate 808 in the interception box 802, is discharged from the bottom of the interception box 802 to the interior of the collection hopper 810 through the powder discharge square groove 803, is guided into the material guide square box 813 through the discharge vertical pipe 811 and the discharge hose 812, and is adjusted in position at the outlet of the material guide square box 813 through the control pull handle 814, so that the material in the material guide square box 813 is discharged into the corresponding collection device;
meanwhile, the intercepting inclined screen plate 808 is driven to slide along the connecting guide rod 804 through the wind shielding circular plate 809 under the action of air flow, the intercepting inclined screen plate 808 can slide on the connecting guide rod 804 in a reciprocating mode under the action of the telescopic spring 807, so that the bottom of the intercepting box 802 is scraped through the bottom of the intercepting inclined screen plate 808, powder residues at the bottom of the intercepting box 802 are effectively avoided, the air exhaust rubber pipe 816 is installed at one end of the intercepting box 802 through the installation of a clamping ring 815, the overall weight of the air exhaust rubber pipe 816 is increased through the counterweight circular plate 817, the air exhaust rubber pipe 816 is enabled to be bent and hang down under the condition that no wind passes, the interior of the intercepting box 802 is sealed, and meanwhile, the wind strength inside the equipment can be indirectly observed through the bending degree of the air exhaust rubber pipe 816 in the operation process of the equipment;
in the operation process of the equipment, due to collision among components in the refining tower 701, the refining tower 701 continuously emits noise outwards in the operation process, sound pollution is caused to the surroundings, the refining tower 701 is isolated through the inner mounting plate 901 and the outer mounting plate 902, sound passing through the space between the inner mounting plate 901 and the outer mounting plate 902 is continuously reflected through the reflection inclined plate 903, so that the noise is weakened, and meanwhile, energy in the refining tower 701 can be effectively consumed through vibration of the vibration transverse rod 904;
the air flow in the intercepting box 802 is guided upwards to the inside of the connecting square box 906 through the upper exhaust pipe 905, the air flow in the connecting square box 906 is guided into the octagonal air guide pipe 908 through the air guide thin pipe 907, the air flow in the octagonal air guide pipe 908 is guided into the air guide box 910 through the air guide vertical pipe 909, and then the air flow is blown through the air guide box 910 through a gap between the inner mounting plate 901 and the outer mounting plate 902, so that the cooling in the refining tower 701 is accelerated, the air flow is guided out from the bottom of the outer mounting plate 902 through the exhaust elbow 911, and the air flow is guided into the air inlet seat 703 through the exhaust octagonal pipe 912 and the return air elbow 913;
during the operation of the refining tower 701, the moisture in the raw material is continuously evaporated and gradually condensed into water drops at the top end of the refining tower 701, water vapor is collected and accelerator-cooled by cooling jacket 1001 and cooling tubule 1002, the condensed and dropped water droplets are guided by the collection cone cover 1004 and the drain hole 1005, and the water droplets in the cooling cover 1001 fall into the collection ring case 1003, the condensed water inside the collecting ring box 1003 is guided to the inside of the liquid guiding loop 1007 by the liquid guiding hose 1006, water is led into the embedding groove 1008 through the liquid guiding ring pipe 1007, so that the sponge block 1009 in the embedding groove 1008 is always kept wet, further, when the material is discharged through the material guide square box 813, the lifted dust is adsorbed through the moist sponge, the discharging process of the powder is optimized, meanwhile, the water vapor in the refining tower 701 is collected, so that waste of water resources is avoided, and the environmental protection performance of processing equipment is further improved.
Finally, it should be noted that: although the present invention has been described in detail with reference to the foregoing embodiments, it will be apparent to those skilled in the art that changes may be made in the embodiments and/or equivalents thereof without departing from the spirit and scope of the invention. Any modification, equivalent replacement, or improvement made within the spirit and principle of the present invention should be included in the protection scope of the present invention.

Claims (10)

1. A ceramic tile powder preparation system comprises a ball mill main body (1), a refining air mill mechanism (7), a powder intercepting and discharging mechanism (8), a noise reduction cooling mechanism (9) and a condensation recovery adsorption mechanism (10), and is characterized in that one end of the ball mill main body (1) is provided with a feeding vertical box (2);
the top of the feeding vertical box (2) is provided with a dust scattering prevention mechanism (11) for primarily scattering the added raw materials, and meanwhile, the dust scattered is collected and guided by airflow generated in the feeding process, so that the dust generated in the feeding process is effectively prevented from polluting air;
the dust-scattering prevention mechanism (11) comprises a lower scattering box (1101), a middle dust-scattering prevention box (1102), an upper trapezoidal box (1103), an installation rotating shaft (1104), a spiral plate (1105), an arc-shaped notch (1106), an annular net (1107), an air guide square pipe (1108), an intercepting square inclined net (1109), a fixed square box (1110), a damping spring (1111), a telescopic vertical rod (1112), a material guide conical hopper (1113), a protective inclined box (1114), a driving crushing roller (1115), a driven crushing roller (1116), a driving gear (1117), a driving gear (1118), an auxiliary motor (1119), a driving belt wheel (1120), a driven belt wheel (1121), a driving belt (1122), a fixed grid plate (1123), a lifting spring (1124), a lifting grid plate (1125), a transmission bent rod (1126), a driving disc (1127) and a transmission connecting rod (1128);
the top of the feeding vertical box (2) is provided with a lower scattering box (1101), the top end of the lower scattering box (1101) is fixedly connected with a middle dust-proof box (1102), the top end of the middle dust-proof box (1102) is fixedly connected with an upper trapezoidal box (1103), the inner part of the middle dust-proof box (1102) is symmetrically and rotatably connected with an installation rotating shaft (1104), the middle part of the outer side of the installation rotating shaft (1104) is fixedly connected with a spiral plate (1105), one end of the middle dust-proof box (1102) is uniformly provided with arc-shaped notches (1106) corresponding to the circumferential position of the outer side of the installation rotating shaft (1104), an annular net (1107) is embedded and installed at the position of the inner side of the middle dust-proof box (1102) corresponding to one end of the arc-shaped notches (1106), one end of the middle dust-proof box (1102) is fixedly connected with a wind guide square pipe (1108), the bottom end of the wind guide square pipe (1108) is communicated with the feeding vertical box (2), an intercepting square inclined net (1109) is embedded into one side of the bottom of the air guide square pipe (1108);
the four corners of the top end of the inner side of the middle dust-proof box (1102) are fixedly provided with fixed square boxes (1110), the bottom of the inner side of each fixed square box (1110) is fixedly provided with a damping spring (1111), the position, corresponding to the top of the damping spring (1111), of the inner side of each fixed square box (1110) is fixedly connected with a telescopic vertical rod (1112), and the position, corresponding to the inner side of the middle dust-proof box (1102), of the top end of each telescopic vertical rod (1112) is fixedly connected with a material guide cone hopper (1113);
one side inside the lower scattering box (1101) is rotatably connected with a driving crushing roller (1115), the other side inside the lower scattering box (1101) is rotatably connected with a driven crushing roller (1116), one end of the driving crushing roller (1115) is sleeved with a driving gear (1117) at a position corresponding to the outer side of the lower scattering box (1101), one end of the driven crushing roller (1116) is sleeved with a driving gear (1118) at a position corresponding to one side of the driving gear (1117), one end of the outer side of the lower scattering box (1101) is fixedly connected with an auxiliary motor (1119) at a position corresponding to one end of the driving gear (1118), the input end of the auxiliary motor (1119) is electrically connected with the output end of an external power supply, and one end of the output shaft of the auxiliary motor (1119) is fixedly connected with one end of the driven crushing roller (1116);
one end of an installation rotating shaft (1104) positioned on one side of the middle dust-proof box (1102) is sleeved with a driving belt wheel (1120), one end of a driving gear (1117) is fixedly connected with a driven belt wheel (1121), and driving belts (1122) are wrapped on the outer sides of the driving belt wheel (1120) and the driven belt wheel (1121);
a fixed grid plate (1123) is fixedly arranged in the middle of the inner side of the upper trapezoidal box (1103), four corners of the top end of the fixed grid plate (1123) are fixedly connected with lifting springs (1124), the top end of the lifting spring (1124) is fixedly connected with a lifting grid plate (1125) corresponding to the inner side of the upper trapezoidal box (1103), a transmission bent rod (1126) is welded at the position, corresponding to the outer side of the upper trapezoidal box (1103), in the middle of one side of the lifting grid plate (1125), a driving plate (1127) is sleeved at one end of a mounting rotating shaft (1104) positioned at the other side of the middle dust-proof box (1102), one end edge part of the driving disc (1127) is rotationally connected with a transmission connecting rod (1128) through a rotating shaft, one end of the transmission connecting rod (1128) is connected to the bottom of the transmission bent rod (1126) through rotation, go up trapezoidal case (1103) one side and correspond transmission knee lever (1126) outside position department fixedly connected with oblique box (1114) of protection.
2. The tile powder preparation system according to claim 1, wherein the top side of the telescopic vertical rod (1112) is tightly attached to the inner wall of the fixed square box (1110), and both ends of the spiral plate (1105) are positioned at the bottom of the material guiding conical hopper (1113);
the driving gear (1117) and the driving gear (1118) are meshed with each other, the side surface of the lifting grid plate (1125) is tightly attached to the inner wall of the upper trapezoidal box (1103), and one side of the driven belt wheel (1121) is provided with a rotating speed sensor.
3. A tile powder preparation system according to claim 1, wherein: a discharging round box (3) is arranged at the other end of the feeding vertical box (2), a material guiding bent box (4) is fixedly connected to the middle of the bottom end of the discharging round box (3), a transfer fan (5) is fixedly connected to the bottom end of one side of the material guiding bent box (4), the input end of the transfer fan (5) is electrically connected with the output end of an external power supply, and a material guiding bent pipe (6) is fixedly connected to the bottom of the other side of the material guiding bent box (4);
one end of the guide bent pipe (6) is provided with a refining wind mill mechanism (7) for further layering and refining the ceramic tile powder after ball milling and transporting the ceramic tile powder by wind power, so that the phenomenon that the subsequent continuous particles of the powder do not reach the standard and carry out secondary grinding is prevented, and the processing process of the powder is simplified;
the thinning wind mill mechanism (7) comprises a thinning tower (701), a supporting wind box (702), a wind inlet seat (703), a wind inlet notch (704), a dustproof rectangular net (705), a vertical fan (706), a wind scooper (707), a mounting vertical plate (708), a driving belt wheel (709), a wind driving rotary plate (710), a driven belt wheel (711), a driving belt (712), a conical gear (713), a mounting ring plate (714), a driving rotary ring (715), a conical gear ring (716), a wind guide inclined plate (717), a mounting partition plate (718), an octagonal vent hole (719), a mounting triangular plate (720), a mounting vertical column (721), a crushing clock (722), an exhaust fan hole (723), an intercepting ring (724), a connecting soft rope (725), an impact circular plate (726), a driving swing plate (727), a protective bent cover (728) and a screen plate (729);
one end of the material guide bent pipe (6) is fixedly connected with a refining tower (701), the bottom end of the refining tower (701) is fixedly connected with a supporting air box (702), the bottom end of the supporting air box (702) is fixedly connected with an air inlet seat (703), air inlet notches (704) are symmetrically formed in the side face of the air inlet seat (703), a dustproof rectangular net (705) is embedded in the air inlet notches (704), a plurality of groups of vertical fans (706) are uniformly installed in the supporting air box (702), the input ends of the vertical fans (706) are electrically connected with the output end of an external power supply, and an air guide cover (707) is fixedly installed at the position, corresponding to the top of the vertical fan (706), of the bottom of the inner side of the refining tower (701);
the wind scooper is characterized in that mounting vertical plates (708) are welded at four corners of the top end of the wind scooper (707), a driving pulley (709) is rotatably connected to the bottom of one side of each mounting vertical plate (708), a wind driving rotating plate (710) is fixedly connected to a position on the other side of each driving pulley (709) in a corresponding mode, a protective bent cover (728) is fixedly welded to a position on the other side of each mounting vertical plate (708) in a corresponding mode outside the wind driving rotating plate (710), a driven pulley (711) is rotatably connected to the top of one side of each mounting vertical plate (708), transmission belts (712) are wrapped on the outer sides of the driven pulley (711) and the driving pulley (709), a bevel gear (713) is fixedly connected to the middle of one side of each driven pulley (711), a mounting ring plate (714) is welded to a position on the inner side of the refining tower (701) in a corresponding to the top of each mounting vertical plate (708), and a driving rotating ring (715) is rotatably connected to the inner side of each mounting ring plate (714), a conical tooth ring (716) is fixedly installed at the position, corresponding to the bottom of the installation ring plate (714), of the bottom end of the driving rotating ring (715), an air guide inclined plate (717) is uniformly welded on the inner side of the driving rotating ring (715), and an intercepting screen plate (729) is fixedly installed at the position, corresponding to the top of the driving rotating ring (715), of the inner side of the refining tower (701);
the refining tower is characterized in that an installation partition plate (718) is uniformly and fixedly installed in the vertical direction of the inner side of the refining tower (701), an octagonal vent hole (719) is uniformly formed in the top end of the installation partition plate (718), an installation triangular plate (720) is welded on the inner side of the octagonal vent hole (719), an installation vertical column (721) is fixedly installed in the middle of the bottom end of the installation triangular plate (720), a crushing bell (722) is fixedly connected in the middle of the bottom end of the installation vertical column (721), an exhaust fan hole (723) is uniformly formed in the top of the crushing bell (722) in a manner of corresponding to the circumferential direction of the outer side of the installation vertical column (721), an interception ring (724) is fixedly installed at the bottom of the inner side of the crushing bell (722), a connection soft rope (725) is fixedly connected in the middle of the top end of the inner side of the crushing bell (722), an impact circular plate (726) is fixedly sleeved at the position of the outer side of the connection soft rope (725), the bottom of the connecting soft rope (725) is rotatably connected with a driving swing plate (727).
4. A tile powder preparation system as claimed in claim 3, wherein said conical gear (713) and said conical ring gear (716) are intermeshed, said mounting spacer (718) is intermeshed with the inside wall of the tower (701), and the top surface of said driven wobble plate (727) is located below the bottom surface of the grinding bell (722).
5. A tile powder preparation system according to claim 3, wherein a powder intercepting and discharging mechanism (8) is provided on the top of one side of the refining tower (701) for intercepting and collecting the refined powder, simplifying the powder collecting process and simultaneously guiding the air flow to be discharged;
the powder intercepting and discharging mechanism (8) comprises an air guide jacking pipe (801), an intercepting box (802), a powder discharging square groove (803), a connecting guide rod (804), a limiting vertical frame (805), an intercepting vertical net (806), a telescopic spring (807), an intercepting inclined net plate (808), a wind shielding circular plate (809), a collecting hopper (810), a discharging vertical pipe (811), a discharging hose (812), a material guide square box (813), a control pull handle (814), an installation snap ring (815), an air exhaust rubber pipe (816) and a counterweight circular plate (817);
the top of one side of the thinning tower (701) is fixedly provided with an air guide jacking pipe (801) corresponding to the top of the mounting clapboard (718), one end of the air guide jacking pipe (801) is fixedly connected with an interception box (802), the bottom end of the interception box (802) is uniformly provided with a powder discharge square groove (803), the four corners of the inner side of the intercepting box (802) are fixedly connected with connecting guide rods (804), a limiting vertical frame (805) is fixedly connected at the position of the outer side of the connecting guide rod (804) corresponding to one end of the intercepting box (802), the inner side of the limit vertical frame (805) is embedded with an interception vertical net (806), the outer side of the connecting guide rod (804) is correspondingly and uniformly sleeved with a telescopic spring (807), the outer side of the connecting guide rod (804) is connected with an intercepting inclined screen plate (808) in a sliding way at the position corresponding to the end part of the telescopic spring (807), a wind shielding circular plate (809) is embedded in the middle of the side surface of the intercepting inclined screen plate (808);
the middle of the bottom end of the intercepting box (802) is fixedly connected with a collecting hopper (810), the middle of the bottom end of the collecting hopper (810) is fixedly connected with a vertical discharging pipe (811), the bottom end of the vertical discharging pipe (811) is fixedly connected with a discharging hose (812), the bottom end of the discharging hose (812) is fixedly connected with a material guiding square box (813), and the top ends of four side surfaces of the material guiding square box (813) are fixedly connected with control pull handles (814);
the middle part of one end of the intercepting box (802) is fixedly connected with an installation clamping ring (815) through a screw, an air exhaust rubber pipe (816) is sleeved on the outer side of one end of the installation clamping ring (815), and a counterweight circular plate (817) is embedded in the top end of the air exhaust rubber pipe (816) at equal intervals.
6. The tile powder preparation system according to claim 5, wherein the side surface of the limiting vertical frame (805) is flush with the inner wall of the powder discharge square groove (803), and the bottom surface of the intercepting inclined screen plate (808) is tightly attached to the top surface of the inner side of the intercepting box (802).
7. A tile powder preparation system according to claim 5, wherein a noise reduction cooling mechanism (9) is fixedly installed outside the refining tower (701) and is used for cooling the interior of the refining tower (701), weakening the sound generated inside the refining tower (701) and reducing the noise generated when the equipment operates;
the noise reduction cooling mechanism (9) comprises an inner mounting plate (901), an outer mounting plate (902), a reflection inclined plate (903), a vibration cross rod (904), an upper exhaust pipe (905), a connecting square box (906), a small air guide pipe (907), an octagonal air guide pipe (908), a vertical air guide pipe (909), a air guide box (910), an exhaust bent pipe (911), an exhaust octagonal pipe (912) and a return air bent pipe (913);
an inner mounting plate (901) is fixedly mounted on the outer side of the refining tower (701), an outer mounting plate (902) is arranged on the outer side of the inner mounting plate (901), reflection inclined plates (903) are uniformly arranged on one side of the outer side of the inner mounting plate (901) and the inner side of the outer mounting plate (902), and vibration cross rods (904) are uniformly and fixedly connected to the outer side of the inner mounting plate (901) in the horizontal direction at positions corresponding to the bottoms of the reflection inclined plates (903);
the middle part of the top end of the interception box (802) is fixedly connected with an upper exhaust pipe (905), the top end of the upper exhaust pipe (905) is fixedly connected with a connecting square box (906), the middle part of one side of the connecting square box (906) is fixedly connected with a small air guide pipe (907), one end of the small air guide pipe (907) is fixedly connected with an octagonal air guide pipe (908) at a position corresponding to the top of the refining tower (701), an air guide vertical pipe (909) is uniformly and fixedly connected with the bottom end of the octagonal air guide pipe (908) in the circumferential direction, and the bottom end of the octagonal air guide vertical pipe (909) is fixedly connected with an air guide box (910);
outer mounting panel (902) bottom middle part fixedly connected with return air elbow (911) of airing exhaust, return air elbow (913) are aired exhaust to return air elbow (911) top fixedly connected with of elbow (911) of airing exhaust, and octagon pipe (912) of airing exhaust outside circumferencial direction evenly fixedly connected with return air elbow (913).
8. The tile powder preparation system according to claim 7, wherein the side surface of the refining tower (701) is tightly attached to an inner mounting plate (901), reflection inclined plates (903) on the inner mounting plate (901) and an outer mounting plate (902) are distributed in a staggered manner, and a micropore intercepting net is embedded and mounted at the position, corresponding to the bottom of an exhaust upper pipe (905), on the inner side of the intercepting box (802);
the bottom end of the air guide box (910) is communicated with the space inside the outer mounting plate (902) and the reflection sloping plate (903), and the bottom end of the return air bent pipe (913) is communicated with the inside of the air inlet seat (703).
9. The tile powder preparation system according to claim 5, wherein a condensation recovery adsorption mechanism (10) is arranged in the middle of the top end of the refining tower (701) and is used for condensing and recovering water vapor at the top end of the refining tower (701) and adsorbing dust generated in the unloading process;
the condensation recovery adsorption mechanism (10) comprises a cooling cover (1001), a cooling tubule (1002), a collecting ring box (1003), a collecting cone cover (1004), a liquid discharge hole (1005), a liquid guide hose (1006), a liquid guide ring pipe (1007), an embedding groove (1008) and a sponge block (1009);
the middle of the top end of the thinning tower (701) is fixedly provided with a cooling cover (1001), cooling tubules (1002) are uniformly and fixedly connected to the circumferential direction of the outer side of the cooling cover (1001), a collecting ring box (1003) is installed at the bottom end of the inner side of the cooling cover (1001), a collecting cone cover (1004) is fixedly installed at the middle of the inner side of the cooling cover (1001), liquid discharge holes (1005) are uniformly formed in the circumferential direction of the bottom end of the collecting cone cover (1004), a liquid guide hose (1006) is fixedly connected to the middle of one side of the collecting ring box (1003), one end of the liquid guide hose (1006) corresponds to the top position of a guide square box (813) and is fixedly connected with a liquid guide ring pipe (1007), embedding grooves (1008) are formed in the middle of the four side faces of the guide square box (813), and sponge blocks (1009) are embedded in the embedding grooves (1008).
10. A tile powder preparation system according to claim 9, wherein the outside of the collecting ring box (1003) is tightly attached to the inner wall of the cooling hood (1001), and the outlets of the cooling tubules (1002) are located at the top of the collecting cone (1004).
CN202110202412.3A 2021-02-24 2021-02-24 Ceramic tile powder preparation system Active CN113145238B (en)

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CN117225529B (en) * 2023-11-16 2024-03-01 德通建设集团有限公司 Sand and stone screening device for building construction and use method

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