CN113953065B - A combined grinding system with pre-grinding equipment - Google Patents

A combined grinding system with pre-grinding equipment Download PDF

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CN113953065B
CN113953065B CN202111209964.3A CN202111209964A CN113953065B CN 113953065 B CN113953065 B CN 113953065B CN 202111209964 A CN202111209964 A CN 202111209964A CN 113953065 B CN113953065 B CN 113953065B
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grinding
powder
bin
static
ball mill
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CN113953065A (en
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聂文海
杜鑫
刘畅
豆海建
秦中华
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China National Building Materials Tianjin Industrial Service Co ltd
Tianjin Cement Industry Design and Research Institute Co Ltd
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Tianjin Cement Industry Design and Research Institute Co Ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B02CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
    • B02CCRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
    • B02C21/00Disintegrating plant with or without drying of the material
    • B02C21/002Disintegrating plant with or without drying of the material using a combination of a roller mill and a drum mill
    • B02C21/005Disintegrating plant with or without drying of the material using a combination of a roller mill and a drum mill the roller mill having cooperating rollers
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B02CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
    • B02CCRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
    • B02C23/00Auxiliary methods or auxiliary devices or accessories specially adapted for crushing or disintegrating not provided for in preceding groups or not specially adapted to apparatus covered by a single preceding group
    • B02C23/08Separating or sorting of material, associated with crushing or disintegrating
    • B02C23/10Separating or sorting of material, associated with crushing or disintegrating with separator arranged in discharge path of crushing or disintegrating zone
    • B02C23/12Separating or sorting of material, associated with crushing or disintegrating with separator arranged in discharge path of crushing or disintegrating zone with return of oversize material to crushing or disintegrating zone
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B02CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
    • B02CCRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
    • B02C23/00Auxiliary methods or auxiliary devices or accessories specially adapted for crushing or disintegrating not provided for in preceding groups or not specially adapted to apparatus covered by a single preceding group
    • B02C23/08Separating or sorting of material, associated with crushing or disintegrating
    • B02C23/14Separating or sorting of material, associated with crushing or disintegrating with more than one separator
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B02CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
    • B02CCRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
    • B02C23/00Auxiliary methods or auxiliary devices or accessories specially adapted for crushing or disintegrating not provided for in preceding groups or not specially adapted to apparatus covered by a single preceding group
    • B02C23/18Adding fluid, other than for crushing or disintegrating by fluid energy
    • B02C23/24Passing gas through crushing or disintegrating zone
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P40/00Technologies relating to the processing of minerals
    • Y02P40/10Production of cement, e.g. improving or optimising the production methods; Cement grinding

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  • Engineering & Computer Science (AREA)
  • Food Science & Technology (AREA)
  • Crushing And Grinding (AREA)

Abstract

本发明公开了一种带有预粉磨设备的联合粉磨系统,包括辊磨设备、组合式选粉机、收尘器一、自分选式球磨机、收尘器二和风机,辊磨设备与组合式选粉机连接,组合式选粉机上出料口与收尘器一入口连接,组合式选粉机的中间出料口与自分选式球磨机进料口连接,自分选式球磨机出料口与收尘器二入口连接;自分选式球磨机包括筒体,筒体自进料口侧至出料口侧向上倾斜、且依次设置研磨仓、选粉仓,研磨仓和选粉仓之间设置主隔仓板;选粉仓内设置有静态选粉机和/或动态选粉机。本发明可将预分选的细料收集、中粗料继续研磨分选,并能将粉磨过程中产生的合格细粉及时排出,减少球磨机内物料过粉磨,节约粉磨电耗,利于生产企业节能减排。

Figure 202111209964

The invention discloses a combined grinding system with pre-grinding equipment, including roller milling equipment, a combined powder separator, a dust collector, a self-sorting ball mill, a dust collector 2 and a fan, and the roller milling equipment and The combined powder separator is connected, the upper outlet of the combined powder separator is connected to the first inlet of the dust collector, the middle outlet of the combined powder separator is connected to the inlet of the self-sorting ball mill, and the outlet of the self-sorting ball mill It is connected with the second inlet of the dust collector; the self-selecting ball mill includes a cylinder body, which is inclined upward from the side of the feed port to the side of the discharge port, and the grinding chamber and the powder selection chamber are arranged in sequence, and the grinding chamber and the powder selection chamber are arranged in between. The main compartment board; the powder selection chamber is equipped with a static powder separator and/or a dynamic powder separator. The invention can collect the pre-sorted fine material, continue to grind and sort the medium and coarse material, and can discharge the qualified fine powder produced in the grinding process in time, reducing the over-grinding of materials in the ball mill, saving the power consumption of grinding, and benefiting Production enterprises save energy and reduce emissions.

Figure 202111209964

Description

一种带有预粉磨设备的联合粉磨系统A combined grinding system with pre-grinding equipment

技术领域technical field

本发明涉及粉磨技术领域,特别是涉及一种带有预粉磨设备的联合粉磨系统。The invention relates to the technical field of grinding, in particular to a combined grinding system with pre-grinding equipment.

背景技术Background technique

球磨机是由筒体以及研磨体组成,当球磨机筒体转动时候,研磨体由于惯性、离心力、摩擦力的作用,使研磨体附在筒体衬板上被筒体带走,当被带到一定高度的时候,由于其本身的重力作用而被抛落,抛落的研磨体在重力和冲击力的作用下,将物料粉碎,实现物料粉磨。由于球磨机结构简单,设备可靠性好,被广泛用于建材、选矿、冶金、电力、医药、食品及化工等行业。球磨机按照粉磨环境的不同,可分为干式和湿式;按照传动方式的不同,可分为中心传动式和边缘传动式。The ball mill is composed of a barrel and a grinding body. When the barrel of the ball mill rotates, the grinding body is attached to the liner of the barrel and taken away by the barrel due to inertia, centrifugal force, and friction. When it is high, it is thrown down due to its own gravity, and the thrown grinding body crushes the material under the action of gravity and impact force to realize material grinding. Due to its simple structure and good equipment reliability, the ball mill is widely used in building materials, mineral processing, metallurgy, electric power, medicine, food and chemical industries. According to different grinding environments, ball mills can be divided into dry type and wet type; according to different transmission modes, they can be divided into center drive type and edge drive type.

虽然球磨机结构简单,但是球磨机粉磨原理是单颗粒冲击破碎,粉磨效率低,物料粉碎时大量的能量转化为钢球和物料提升的势能、钢球之间冲击的动能以及粉磨发热。有研究数据显示,球磨机能源利用率不足5%。由于球磨机中粗细物料混杂,达到产品要求的细粉料在磨内易团聚,团聚的物料粘结在衬板上形成垫层,有研究表明当衬板垫层为0.2mm时,钢球的冲击力下降80%。外在体现就是球磨机产生糊球、饱磨等问题,导致球磨机不能正常生产,或球磨机生产时生产能耗非常高。周文良(《水泥技术》2014年第6期)介绍了采用Φ2.6×13m的球磨机粉磨超细水泥灌浆料技术,当其完全用P·O52.5水泥生产超细水泥时,磨机糊球严重;当全部用熟料和石膏来粉磨超细水泥产量又太低,电耗过高。其最终采用的方案是:采用70%P·O52.5,再加熟料和石膏30%,能够保证磨机连续正常生产;粉磨后再外掺8%的硅灰(比表面积2000m2/kg),一起入选粉机,实现产品比表面积≥800m2/kg,磨机运行6.8t/h,工序电耗高达155kW/t。Although the structure of the ball mill is simple, the grinding principle of the ball mill is single-particle impact crushing, and the grinding efficiency is low. When the material is crushed, a large amount of energy is converted into the potential energy of the steel ball and the material lifting, the kinetic energy of the impact between the steel balls and the grinding heat. According to research data, the energy utilization rate of ball mills is less than 5%. Due to the mixed coarse and fine materials in the ball mill, the fine powder that meets the product requirements is easy to agglomerate in the mill, and the agglomerated materials are bonded to the liner to form a cushion. Studies have shown that when the liner cushion is 0.2mm, the impact of the steel ball 80% drop in force. The external manifestation is that the ball mill produces problems such as ball paste and full grinding, which lead to the abnormal production of the ball mill, or the production energy consumption of the ball mill is very high. Zhou Wenliang ("Cement Technology" No. 6, 2014) introduced the technology of grinding ultra-fine cement grouting material with a Φ2.6×13m ball mill. When it uses P·O52.5 cement to produce ultra-fine cement, the mill Ball paste is serious; when all clinker and gypsum are used to grind ultra-fine cement, the output is too low and the power consumption is too high. The final plan adopted is: use 70% P·O52.5, add clinker and 30% gypsum, which can ensure the continuous normal production of the mill; after grinding, add 8% silica fume (specific surface area 2000m 2 / kg), and selected into the powder mill together to achieve a specific surface area of the product ≥ 800m 2 /kg, the mill runs at 6.8t/h, and the power consumption of the process is as high as 155kW/t.

因此,为了提高球磨机系统的产量、降低粉磨能耗,逐步出现了选粉机技术。其方法是:将球磨机粉磨后的物料通过提升机送入选粉机,使得合格的物料在选粉机内被及时选出,不合格的物料回到球磨机继续研磨。选粉机技术的出现和成熟,使得球磨机粉磨系统电耗大幅下降,但是受工艺布置限制,物料需被提升至选粉机的顶部,导致设备增多、土建费用增加、投资成本高。Therefore, in order to increase the output of the ball mill system and reduce the energy consumption of grinding, the powder separator technology has gradually appeared. The method is: the materials pulverized by the ball mill are sent to the powder classifier through the elevator, so that the qualified materials are selected in time in the powder classifier, and the unqualified materials are returned to the ball mill to continue grinding. The emergence and maturity of the powder separator technology has greatly reduced the power consumption of the ball mill grinding system, but due to the limitation of the process layout, the materials need to be lifted to the top of the powder separator, resulting in more equipment, increased civil construction costs, and high investment costs.

中国专利公开号CN201197950公开了一种内选粉筛分复合式水泥磨,其含有筒体、内筛选装置,内筛选装置包括篦板、粗粉导料锥、管形筛、细粉导料锥、环形管。管形筛一端设置在环形管周面上并与该管相通,管形筛的另一端设置在筒体内壁上、环形管在该端设有粗粉导料锥和细粉导料锥,还包括筛板、通风篦板、挡料斜板。通风篦板设置在环形管的另一端,筛板设置在管形筛与通风篦板之间,且管形筛的一侧面设置在筛板上,挡料斜板设置在管形筛的筛面外端边缘上。其本质是在对隔仓板的功能进行补充,在原有的隔仓板前设置了一道篦板,但并没有实质性的内选和筛分功能。Chinese Patent Publication No. CN201197950 discloses a composite cement mill with internal powder selection and screening, which contains a cylinder body and an internal screening device. The internal screening device includes a grate plate, a coarse powder feed cone, a tubular sieve, and a fine powder feed cone. , Ring tube. One end of the tubular sieve is set on the circumferential surface of the annular tube and communicates with the tube, the other end of the tubular sieve is set on the inner wall of the cylinder, and the annular tube is provided with a coarse powder guide cone and a fine powder guide cone at this end, and also Including sieve plate, ventilation grate plate, material retaining inclined plate. The ventilation grate plate is set at the other end of the annular pipe, the sieve plate is set between the tubular screen and the ventilation grate plate, and one side of the tubular sieve is set on the sieve plate, and the retaining inclined plate is set on the screen surface of the tubular sieve on the outer edge. Its essence is to supplement the function of the partition board, and a grate board is set in front of the original partition board, but there is no substantial function of internal selection and screening.

中国专利公开号CN101920219A公开了一种干法球磨机磨内选粉装置,其是在干法球磨机内腔中,安装一根不锈钢选粉管接选粉联接管一与磨尾分离仓的选粉联接管二并联、成品输送管、捕集器(旋风、布袋式除尘器组)、风机、不锈钢回料管、球磨机顺序气、料闭路连结。利用风机的抽力,选粉管在负压状态下将磨内和磨尾经粉磨随时形成的成品物料及时选取。其核心是在球磨机粉磨仓安装一个钢管,成品在负压的作用下通过钢管被选出。不锈钢选粉管安装在粉磨仓,钢球的抛落极易使得钢管变形,不具有可实施性;另外,粉体从钢管由于负压被抽出,不具有选粉的功能。Chinese Patent Publication No. CN101920219A discloses an internal powder selection device of a dry-process ball mill, which is to install a stainless steel powder selection pipe in the inner cavity of the dry-process ball mill to connect the powder selection connection pipe to the powder selection connection of the grinding tail separation chamber Two pipes in parallel, finished product delivery pipe, collector (cyclone, bag filter group), fan, stainless steel return pipe, ball mill sequence gas, and material closed circuit connection. Using the suction force of the fan, the powder selection pipe selects the finished materials formed at any time in the mill and at the end of the mill in time under negative pressure. Its core is to install a steel pipe in the grinding chamber of the ball mill, and the finished product is selected through the steel pipe under the action of negative pressure. The stainless steel powder selection pipe is installed in the grinding chamber, and the steel ball is easily deformed by the falling of the steel ball, which is not feasible; in addition, the powder is drawn out from the steel pipe due to negative pressure, which does not have the function of powder selection.

此外,目前的联合粉磨系统,将预分选的中粗料采用球磨机继续研磨时,若球磨机采用开流工艺,会导致物料在球磨机内存在过粉磨现象、生产电耗高,且产品质量控制便捷性差;若采用圈流工艺,选粉机需要布置在球磨机厂房高度以上的平台,出球磨机的物料需要通过斜槽、提升机等喂入选粉机,整体车间高度大于球磨机厂房高度的2倍,投资费用高,辅机设备多,生产能耗高,维护困难。In addition, in the current combined grinding system, when the pre-selected medium and coarse materials are continuously ground by a ball mill, if the ball mill adopts an open-flow process, the material will be over-grinded in the ball mill, and the production power consumption will be high. Poor control convenience; if the circular flow process is adopted, the powder classifier needs to be arranged on a platform above the height of the ball mill workshop, and the materials leaving the ball mill need to be fed into the powder classifier through chutes, elevators, etc., and the overall workshop height is greater than twice the height of the ball mill workshop , high investment costs, many auxiliary equipment, high production energy consumption, and difficult maintenance.

发明内容Contents of the invention

为了解决现有技术存在的问题,本发明提供了一种带有预粉磨设备的联合粉磨系统,该粉磨系统可将预分选的中粗料继续研磨分选,并将粉磨过程中产生的合格细粉及时排出,减少球磨机中细粉团聚或过粉磨现象,提高系统用风效率,降低系统用风能耗,降低车间高度,降低粉磨系统投资成本,降低球磨机粉磨能耗,提高粉磨效率,增加能源利用率,推动节能减排。In order to solve the problems existing in the prior art, the present invention provides a combined grinding system with pre-grinding equipment. The qualified fine powder produced in the mill is discharged in time, reducing the phenomenon of fine powder agglomeration or over-grinding in the ball mill, improving the efficiency of system air use, reducing the energy consumption of system air, reducing the height of the workshop, reducing the investment cost of the grinding system, and reducing the energy consumption of ball mill grinding , improve grinding efficiency, increase energy utilization, and promote energy conservation and emission reduction.

本发明是这样实现的,一种带有预粉磨设备的联合粉磨系统,包括辊磨设备、组合式选粉机、收尘器一、自分选式球磨机、收尘器二和风机,所述辊磨设备出料口通过提升机与组合式选粉机的进料口连接,所述组合式选粉机的底部出料口与辊磨设备进料口连接,所述组合式选粉机的上出料口与收尘器一入口连接,所述收尘器一出风口与风机连接,所述组合式选粉机的中间出料口与自分选式球磨机进料口连接,所述自分选式球磨机出料口与收尘器二入口连接,所述收尘器二出风口与风机连接;The present invention is achieved in this way, a combined grinding system with pre-grinding equipment, including roller milling equipment, combined powder separator, dust collector 1, self-selecting ball mill, dust collector 2 and fan, the The discharge port of the roller mill equipment is connected with the feed port of the combined powder separator through the elevator, the bottom discharge port of the combined powder separator is connected with the feed port of the roller mill equipment, and the combined powder separator The upper discharge port of the dust collector is connected to the first inlet of the dust collector, the first air outlet of the dust collector is connected to the fan, the middle discharge port of the combined powder separator is connected to the feed port of the self-separating ball mill, and the self-separating The discharge port of the selected ball mill is connected to the second inlet of the dust collector, and the second air outlet of the dust collector is connected to the fan;

所述自分选式球磨机包括筒体、进料口、出料口,所述筒体自进料口侧至出料口侧向上倾斜,倾斜角度为2~5°;所述筒体内由进料口至出料口依次设置研磨仓、选粉仓,所述研磨仓和选粉仓之间设置有主隔仓板;所述选粉仓内设置有静态选粉机和/或动态选粉机。The self-sorting ball mill includes a cylinder body, a feed port, and a discharge port. The cylinder body is inclined upward from the feed port side to the discharge port side, and the inclination angle is 2 to 5°; From the mouth to the discharge port, a grinding bin and a powder selection bin are arranged in turn, and a main compartment plate is arranged between the grinding bin and the powder selection bin; a static powder separator and/or a dynamic powder separator are arranged in the powder selection bin .

优选的,所述选粉仓的筒体内壁上设置有斜衬板,所述斜衬板与筒体轴线夹角为3~15°。Preferably, the inner wall of the cylinder of the powder selection bin is provided with a slanted liner, and the angle between the slant liner and the axis of the cylinder is 3-15°.

优选的,所述动态选粉机由转子、反击锥、传动轴、选粉机驱动组成,所述转子的叶片与选粉仓内的斜衬板平行,反击锥固定在转子的底部,反击锥直径与转子外径相同;所述转子通过传动轴连接选粉机驱动。Preferably, the dynamic powder separator is composed of a rotor, a counterattack cone, a transmission shaft, and a powder separator drive. The blades of the rotor are parallel to the inclined liner in the powder selection chamber, the counterattack cone is fixed on the bottom of the rotor, and the counterattack cone The diameter is the same as the outer diameter of the rotor; the rotor is driven by connecting the powder classifier through a transmission shaft.

优选的,当所述选粉仓内仅设置动态选粉机时,所述主隔仓板上设置有位于中心区域的通风孔和位于四周的篦缝,所述通风孔中心与磨机筒体同轴,通风孔直径为磨机筒体直径的0.2~0.4倍,通风孔为网状结构,网孔有效尺寸为10~15mm;靠近通风孔四周的篦缝为锥形篦缝,篦缝直径由研磨仓侧向选粉仓侧逐渐变大,靠近研磨仓侧的篦缝直径为4~10mm,靠近选粉仓侧的篦缝直径为6~12mm;靠近主隔仓板边缘区域的篦缝为长条形篦缝,尺寸为长25mm*宽4mm;所述主隔仓板的厚度为20~60mm。Preferably, when only a dynamic powder separator is set in the powder selection chamber, the main compartment plate is provided with a ventilation hole in the central area and grate slits in the surrounding area, and the center of the ventilation hole is connected to the mill barrel. Coaxial, the diameter of the ventilation hole is 0.2 to 0.4 times the diameter of the mill cylinder, the ventilation hole is a mesh structure, and the effective size of the mesh is 10 to 15mm; The diameter of the grate seam near the side of the grinding chamber is 4-10mm, and the diameter of the grate seam near the side of the powder selection chamber is 6-12mm; the diameter of the grate seam near the edge of the main compartment plate is gradually increased from the grinding chamber to the powder selection chamber. It is a strip-shaped grate seam, and the size is 25mm long * 4mm wide; the thickness of the main compartment plate is 20-60mm.

优选的,当所述选粉仓内设置静态选粉机和动态选粉机时,所述静态选粉机的静态叶片呈锥形布置,所述静态选粉机位于主隔仓板和动态选粉机之间。Preferably, when a static powder separator and a dynamic powder separator are set in the powder selection chamber, the static blades of the static powder separator are arranged in a conical shape, and the static powder separator is located between the main compartment plate and the dynamic separator. between powder machines.

优选的,所述静态选粉机包括静态叶片,所述静态叶片呈锥形布置或呈与筒体轴线平行布置;Preferably, the static powder classifier includes static blades, the static blades are arranged in a conical shape or arranged parallel to the cylinder axis;

所述静态叶片呈锥形布置时,静态叶片与筒体轴线夹角为45~65°,其圆锥截面直径从研磨仓侧向选粉仓侧逐步增大,静态叶片靠近研磨仓的一端固定在主隔仓板上,另一端固定在筒体上;此时主隔仓板与锥形静态叶片相交的内部区域为盲板,外部区域设置有篦缝;每个静态叶片宽度50~300mm,相邻两静态叶片之间间隙50~400mm;When the static blades are arranged in a conical shape, the angle between the static blades and the axis of the cylinder is 45-65°, and the diameter of the conical section gradually increases from the side of the grinding chamber to the side of the powder selection chamber, and the end of the static blades close to the grinding chamber is fixed on the On the main compartment plate, the other end is fixed on the cylinder; at this time, the inner area where the main compartment plate intersects with the conical static vanes is a blind plate, and the outer area is provided with grate slots; the width of each static vane is 50-300mm, and the relative The gap between two adjacent static blades is 50-400mm;

所述静态叶片呈与筒体轴线平行布置时,静态叶片靠近研磨仓的一端固定在主隔仓板上,另一端固定在筒体上;此时所述主隔仓板与静态叶片相交的内部区域为盲板,外部区域设置有篦缝;每个静态叶片宽度50~300mm,相邻两静态叶片之间间隙100~400mm。When the static vanes are arranged parallel to the cylinder axis, one end of the static vanes close to the grinding chamber is fixed on the main compartment plate, and the other end is fixed on the cylinder body; The area is a blind plate, and the outer area is provided with grate slots; the width of each static blade is 50-300mm, and the gap between two adjacent static blades is 100-400mm.

优选的,所述研磨仓的筒体内壁上设置研磨衬板,所述研磨仓内设置有若干个活化环。Preferably, a grinding liner is arranged on the inner wall of the cylinder of the grinding bin, and several activation rings are arranged inside the grinding bin.

优选的,所述进料口与筒体轴线夹角大于45°,采用外部固定结构,不随筒体转动。Preferably, the angle between the feed inlet and the axis of the cylinder is greater than 45°, and an external fixed structure is adopted, which does not rotate with the cylinder.

优选的,所述进料口的出料端处设置有防冲料器,所述防冲料器由锥形可伸缩钢片、轻质弹簧和扬料板组成,所述锥形可伸缩钢片位于扬料板的内侧,所述锥形可伸缩钢片的大径端固定在扬料板上,小径端通过多个轻质弹簧与扬料板相接;所述锥形可伸缩钢片由多个挡片依次叠放围成,每个挡片对应一个轻质弹簧;所述扬料板的长度大于锥形可伸缩钢片的长度。Preferably, an anti-shock device is provided at the discharge end of the feed inlet, and the anti-shock device is composed of a conical telescopic steel sheet, a light spring and a lifting plate, and the conical telescopic steel The sheet is located on the inner side of the lifting plate, the large-diameter end of the conical telescopic steel sheet is fixed on the lifting plate, and the small-diameter end is connected to the lifting plate through a plurality of light springs; the conical telescopic steel sheet It is formed by stacking a plurality of baffles one by one, and each baffle corresponds to a light spring; the length of the lifting plate is greater than that of the tapered stretchable steel sheet.

本发明具有以下优点和有益效果:The present invention has the following advantages and beneficial effects:

1)本发明的粉磨系统,可将预分选的细料收集、中粗料继续研磨分选,并能将粉磨过程中产生的合格细粉及时排出,减少球磨机内物料过粉磨,节约粉磨电耗,利于生产企业节能减排。1) The grinding system of the present invention can collect pre-sorted fine materials, continue grinding and sorting medium and coarse materials, and can discharge qualified fine powder produced in the grinding process in time, reducing over-grinding of materials in the ball mill, Saving grinding power consumption is beneficial to energy saving and emission reduction of production enterprises.

2)本发明的粉磨系统,可缩短成品质量调节时间,实时调节球磨机内物料量、成品量,高效控制成品率,提高生产效率,降低生产成本。2) The grinding system of the present invention can shorten the time for adjusting the quality of finished products, adjust the amount of materials and finished products in the ball mill in real time, efficiently control the yield of finished products, improve production efficiency, and reduce production costs.

3)本发明的自分选式球磨机,将物料的研磨、分选在球磨机内完成,无需外置选粉机,可有效降低厂房高度和占地面积、减少提升机及输送斜槽等附属设备,节约投资成本、降低设备故障率、减少生产维护成本。3) The self-sorting ball mill of the present invention completes the grinding and sorting of materials in the ball mill, without the need for an external powder separator, which can effectively reduce the height of the plant and the floor space, and reduce auxiliary equipment such as elevators and conveying chutes. Save investment costs, reduce equipment failure rates, and reduce production and maintenance costs.

4)本发明的自分选式球磨机,可将研磨、分选集成一体,减少工艺流程,提高系统用风效率,相比传统圈流系统用风量减少50~70%,降低系统用风能耗。4) The self-sorting ball mill of the present invention can integrate grinding and sorting, reduce the process flow, improve the system air efficiency, reduce the air volume by 50-70% compared with the traditional circulation system, and reduce the system air energy consumption.

5)本发明的自分选式球磨机,选粉机与球磨机在同一水平面,传统圈流系统选粉机的高度是球磨机高度的2~3倍,因此,相比传统圈流(球磨机+选粉机)系统,采用本发明自分选式球磨机,物料被提升的高度降低,需要克服的势能减少,节约系统生产能耗。5) In the self-sorting type ball mill of the present invention, the powder separator and the ball mill are on the same horizontal plane, and the height of the powder separator of the traditional circular flow system is 2 to 3 times that of the ball mill. Therefore, compared with the traditional circular flow (ball mill+powder separator ) system, using the self-sorting ball mill of the present invention, the height at which materials are lifted is reduced, the potential energy to be overcome is reduced, and the energy consumption of system production is saved.

6)本发明的自分选式球磨机,取消了提升机、输送溜管及输送斜槽等附属设备,减少了系统中跑冒滴漏的污染点、减少了粉尘无序排放量,利于清洁生产、环境保护。6) The self-sorting ball mill of the present invention cancels the auxiliary equipment such as the elevator, the conveying chute and the conveying chute, reduces the pollution points of running, emitting, dripping and leaking in the system, reduces the disorderly discharge of dust, and is beneficial to clean production and environmental protection. Protect.

附图说明Description of drawings

图1是本发明实施例一提供的带有预粉磨设备的联合粉磨系统的流程图;Fig. 1 is a flow chart of a combined grinding system with pre-grinding equipment provided by Embodiment 1 of the present invention;

图2是本发明实施例一提供的自分选式球磨机的结构示意图;Fig. 2 is a schematic structural view of the self-sorting ball mill provided by Embodiment 1 of the present invention;

图3是本发明实施例一提供的主隔仓板的主视图;Fig. 3 is a front view of the main compartment plate provided by Embodiment 1 of the present invention;

图4是本发明实施例一提供的主隔仓板的剖视图;Fig. 4 is a cross-sectional view of the main compartment plate provided by Embodiment 1 of the present invention;

图5是本发明实施例一提供的防冲料器的结构示意图;Fig. 5 is a schematic structural view of the anti-shock device provided by Embodiment 1 of the present invention;

图6是本发明实施例一提供的活化环的结构示意图;Fig. 6 is a schematic structural diagram of the activation ring provided by Embodiment 1 of the present invention;

图7是本发明实施例二提供的自分选式球磨机的结构示意图;Fig. 7 is a schematic structural view of a self-sorting ball mill provided in Embodiment 2 of the present invention;

图8是本发明实施例二提供的主隔仓板的主视图;Fig. 8 is a front view of the main compartment plate provided by Embodiment 2 of the present invention;

图9是本发明实施例二提供的主隔仓板的剖视图;Fig. 9 is a cross-sectional view of the main compartment plate provided by Embodiment 2 of the present invention;

图10是本发明实施例三提供的自分选式球磨机的结构示意图;Fig. 10 is a schematic structural view of a self-sorting ball mill provided in Embodiment 3 of the present invention;

图11是本发明实施例三提供的主隔仓板二的主视图;Fig. 11 is a front view of the second main compartment plate provided by the third embodiment of the present invention;

图12是本发明实施例三提供的主隔仓板二的剖视图。Fig. 12 is a cross-sectional view of the second main compartment plate provided by the third embodiment of the present invention.

图中:1、第一提升机;2、缓冲仓;3、辊磨设备;4、第二提升机;5、组合式选粉机;6、收尘器一;7、自分选式球磨机;8、风机一;9、收尘器二;11、风机二;In the figure: 1. The first elevator; 2. The buffer bin; 3. Roller mill equipment; 4. The second elevator; 5. Combined powder separator; 6. Dust collector 1; 8. Fan 1; 9. Dust collector 2; 11. Fan 2;

10、筒体;101、进料口;102、出料口;103、集尘口;10. Cylinder; 101. Feed inlet; 102. Discharge port; 103. Dust collection port;

20、研磨仓;201、研磨衬板;202、活化环;20. Grinding bin; 201. Grinding liner; 202. Activation ring;

30、选粉仓;301、斜衬板;310、动态选粉机;311、转子;312、反击锥;313、传动轴;314、选粉机驱动;320、静态选粉机;321、静态叶片;30. Powder selection bin; 301. Inclined liner; 310. Dynamic powder separator; 311. Rotor; 312. Counterattack cone; 313. Drive shaft; 314. Powder separator drive; 320. Static powder separator; 321. Static blade;

40、主隔仓板;401、通风孔;402、篦缝;40. Main partition board; 401. Ventilation hole; 402. Grate seam;

50、防冲料器;501、锥形可伸缩钢片;5011、挡片;502、轻质弹簧;503、扬料板。50, anti-shock material device; 501, conical retractable steel sheet; 5011, stop piece; 502, light spring; 503, lifting plate.

具体实施方式Detailed ways

为了使本发明的目的、技术方案及优点更加清楚明白,以下结合实施例,并配合附图对本发明进行进一步详细说明。应当理解,此处所描述的具体实施例仅用以解释本发明,并不用于限定本发明。In order to make the object, technical solution and advantages of the present invention more clear, the present invention will be further described in detail below in conjunction with the embodiments and accompanying drawings. It should be understood that the specific embodiments described here are only used to explain the present invention, not to limit the present invention.

在本发明的描述中,需要说明的是,术语“上”、“下”、“顶”、“底”、“内”、“外”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本发明和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本发明的限制。在本发明的描述中,“多个”的含义是两个或两个以上,除非另有明确具体的限定。In the description of the present invention, it should be noted that the orientations or positional relationships indicated by the terms "upper", "lower", "top", "bottom", "inner" and "outer" are based on those shown in the accompanying drawings. Orientation or positional relationship is only for the convenience of describing the present invention and simplifying the description, and does not indicate or imply that the referred device or element must have a specific orientation, be constructed and operated in a specific orientation, and thus should not be construed as a limitation of the present invention. In the description of the present invention, "plurality" means two or more, unless otherwise specifically defined.

在本发明的描述中,需要说明的是,除非另有明确的规定和限定,术语“相连”、“连接”应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或一体地连接;可以是机械连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通。对于本领域的普通技术人员而言,可以具体情况理解上述术语在本发明中的具体含义。In the description of the present invention, it should be noted that unless otherwise specified and limited, the terms "connected" and "connected" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral Ground connection; it can be a mechanical connection; it can be a direct connection or an indirect connection through an intermediary, and it can be the internal communication of two components. Those of ordinary skill in the art can understand the specific meanings of the above terms in the present invention in specific situations.

实施例1Example 1

请参阅图1,本实施例提供一种带有预粉磨设备的联合粉磨系统,包括辊磨设备3(辊压机或外循环立磨)、组合式选粉机5、收尘器一6、风机一8、自分选式球磨机7、收尘器二9和风机二11。其中,辊磨设备3(辊压机或外循环立磨)的出料口通过第二提升机4与组合式选粉机5的进料口连接,所述组合式选粉机5的底部出料口与辊磨设备3进料口连接,组合式选粉机5的上出料口与收尘器一6入口连接,所述收尘器一6出风口与风机一8连接,组合式选粉机5的中间出料口与自分选式球磨机7进料口101连接,自分选式球磨机7出料口102与收尘器二9入口连接,所述收尘器二9出风口与风机二11连接。Please refer to Fig. 1, the present embodiment provides a kind of combined grinding system with pre-grinding equipment, including roller milling equipment 3 (roller press or external circulation vertical mill), combined powder classifier 5, dust collector 1 6. Fan 1 8, self-selecting ball mill 7, dust collector 2 9 and fan 2 11. Wherein, the discharge port of the roller mill equipment 3 (roller press or external circulation vertical mill) is connected with the feed port of the combined powder separator 5 through the second elevator 4, and the bottom outlet of the combined powder separator 5 is The feed port is connected to the feed port of the roller mill equipment 3, the upper discharge port of the combined powder separator 5 is connected to the inlet of the dust collector-6, and the air outlet of the dust collector-6 is connected to the fan-8. The middle outlet of the powder machine 5 is connected to the feed port 101 of the self-sorting ball mill 7, and the outlet 102 of the self-sorting ball mill 7 is connected to the inlet of the dust collector 29, and the air outlet of the dust collector 2 9 is connected to the air outlet of the fan 2 11 connections.

原料通过第一提升机1进入缓冲仓2,再进入辊磨设备3,经过辊磨设备3破碎后,通过第二提升机4进入组合式选粉机5,经过组合式选粉机5分选后的细物料进入收尘器一6,作为成品收集;中间物料输送至自分选式球磨机7,经过进一步研磨、分选,分选后的成品进入收尘器二9,也作为成品收集;粗物料则返回辊磨设备3再次进行破碎,进入下一次联合粉磨。收尘器一6与收尘器二9所得物料,作为产品混合入库,出收尘器一6与收尘器二9的废气通过各自对应的风机排入烟囱,最后排入大气中。The raw material enters the buffer bin 2 through the first elevator 1, and then enters the roller mill equipment 3. After being crushed by the roller mill equipment 3, it enters the combined powder separator 5 through the second elevator 4, and is sorted by the combined powder separator 5. The final fine material enters dust collector 1 6 and is collected as finished product; the intermediate material is conveyed to self-sorting ball mill 7, and after further grinding and sorting, the finished product after sorting enters dust collector 2 9 and is also collected as finished product; The material returns to the roller mill 3 for crushing again and enters the next joint grinding. The materials obtained from dust collector 1 6 and dust collector 2 9 are mixed into the warehouse as products, and the exhaust gas from dust collector 1 6 and dust collector 2 9 is discharged into the chimney through their respective fans, and finally discharged into the atmosphere.

请参阅图2~6,自分选式球磨机包括筒体10、进料口101、出料口102,所述筒体10自进料口101侧至出料口102侧向上倾斜,倾斜角度为2~5°;筒体10通过磨机驱动驱动其转动(磨机驱动图中未示出,具体可通过齿轮传动或其他方式驱动筒体10转动),所述筒体10内由进料口101至出料口102依次设置研磨仓20、选粉仓30。Please refer to Figures 2 to 6, the self-sorting ball mill includes a cylinder body 10, a material inlet 101, and a material outlet 102. The cylinder 10 is inclined upward from the side of the material inlet 101 to the side of the material outlet 102, and the inclination angle is 2 ~5°; the cylinder 10 is driven to rotate by the mill (not shown in the mill driving figure, specifically, the cylinder 10 can be driven to rotate by gear transmission or other means), and the cylinder 10 is provided with a feeding port 101 To the discharge port 102, a grinding bin 20 and a powder selecting bin 30 are arranged in sequence.

所述研磨仓20的筒体10内壁上设置研磨衬板201,研磨衬板201与筒体10轴线平行;所述研磨仓20内设置有若干个活化环202,可增加物料滞留时间,延长物料研磨时间,活化环202的具体结构可根据需要选择,本实施例仅示意了其中一种。所述研磨仓20为1个仓或多个仓,当采用多个仓时,各仓之间设置分隔仓板。A grinding liner 201 is arranged on the inner wall of the cylinder 10 of the grinding chamber 20, and the grinding lining 201 is parallel to the axis of the cylinder 10; several activation rings 202 are arranged in the grinding chamber 20, which can increase the residence time of the material and prolong the time of the material. The grinding time and the specific structure of the activation ring 202 can be selected according to needs, and this embodiment only shows one of them. The grinding bin 20 is one bin or multiple bins, and when multiple bins are used, partition boards are arranged between each bin.

选粉仓30的筒体10内壁上设置有斜衬板301,斜衬板301的内径由选粉仓30进料端向选粉仓30出料端逐渐减小,所述斜衬板301与筒体10轴线夹角为3~15°。所述选粉仓30内设置有动态选粉机310,所述动态选粉机310由转子311、反击锥312、传动轴313、选粉机驱动314组成,所述转子311的叶片与斜衬板301平行,反击锥312固定在转子311的底部,反击锥312直径与转子311外径相同,反击锥312一是用于对物料进入动态选粉机310的速度进行控制,减少物料对动态选粉机310叶片的冲击;二是如果底部采用盲板结构,物料和气体90度冲击在动态选粉机310上,气体进入动态选粉机310叶片时没有导流作用,通用风阻力大。所述转子311通过传动轴313连接选粉仓30外的选粉机驱动314,具体的,选粉机驱动314包括减速机和电机,传动轴313通过减速机连接电机。The inner wall of the cylinder body 10 of the powder selection bin 30 is provided with an inclined liner 301, and the inner diameter of the inclined liner 301 gradually decreases from the feed end of the powder selection bin 30 to the discharge end of the powder selection bin 30. The inclined liner 301 and the The included angle of the cylinder body 10 axis is 3-15°. The powder selection chamber 30 is provided with a dynamic powder separator 310, the dynamic powder separator 310 is composed of a rotor 311, a counter-attack cone 312, a transmission shaft 313, and a powder separator drive 314. The blades of the rotor 311 and the inclined lining The plates 301 are parallel, and the counterattack cone 312 is fixed on the bottom of the rotor 311. The diameter of the counterattack cone 312 is the same as that of the rotor 311. The impact of the powder machine 310 blades; the second is that if the bottom adopts a blind plate structure, the material and gas will impact on the dynamic powder separator 310 at 90 degrees, and there will be no flow diversion when the gas enters the dynamic powder separator 310 blades, and the general wind resistance is large. The rotor 311 is connected to the powder separator drive 314 outside the powder selection bin 30 through a transmission shaft 313. Specifically, the powder separator drive 314 includes a reducer and a motor, and the drive shaft 313 is connected to the motor through a reducer.

所述研磨仓20和选粉仓30之间设置有主隔仓板40,所述主隔仓板40的厚度为20~60mm。所述主隔仓板40上设置有位于中心区域的通风孔401和位于四周的篦缝402,所述通风孔401中心与磨机筒体10同轴,通风孔401直径为磨机筒体10直径的0.2~0.4倍,通风孔401为网状结构,网孔有效尺寸为10~15mm;靠近通风孔401四周的篦缝402为锥形篦缝,篦缝402直径由研磨仓20侧向选粉仓30侧逐渐变大,靠近研磨仓20侧的篦缝402直径为4~10mm,靠近选粉仓30侧的篦缝402直径为6~12mm;靠近主隔仓板40边缘区域的篦缝402为长条形,尺寸为长25mm*宽4mm。A main compartment plate 40 is arranged between the grinding compartment 20 and the powder selection compartment 30, and the thickness of the main compartment plate 40 is 20-60 mm. The main compartment plate 40 is provided with a ventilation hole 401 located in the central area and a grate slit 402 located on the periphery. 0.2 to 0.4 times the diameter, the ventilation hole 401 is a mesh structure, and the effective size of the mesh is 10 to 15 mm; The side of the powder bin 30 becomes larger gradually, the diameter of the grate seam 402 near the side of the grinding bin 20 is 4-10 mm, the diameter of the grate seam 402 near the side of the powder selection bin 30 is 6-12 mm; the diameter of the grate seam near the edge area of the main compartment plate 40 402 is a strip shape, the size is 25mm long * 4mm wide.

所述进料口101与筒体10轴线夹角大于45°,采用外部固定结构,不随筒体10转动。The included angle between the feed inlet 101 and the axis of the barrel 10 is greater than 45°, and adopts an external fixed structure, which does not rotate with the barrel 10 .

所述进料口101的出料端处设置有防冲料器50,所述防冲料器50安装于球磨机的筒体10上,由锥形可伸缩钢片501、轻质弹簧502和扬料板503组成,所述锥形可伸缩钢片501位于扬料板503的内侧,所述锥形可伸缩钢片501的大径端固定在扬料板503上,小径端通过多个轻质弹簧502与扬料板503相接;所述锥形可伸缩钢片501由多个挡片5011依次叠放围成,每个挡片5011对应一个轻质弹簧502;所述锥形可伸缩钢片501和扬料板503的横截面均为圆形。所述扬料板503的长度为锥形可伸缩钢片501水平长度的1.2~1.5倍。当物料量大时,轻质弹簧502被压缩,锥形可伸缩钢片501的各个挡片5011会展开使小径端直径增加,防冲料器50过料面积增大,保证物料顺利通过,减少冲击荷载不均匀的问题,实现物料在球磨机均匀分布,提升球磨机研磨效率;当物料量小时,轻质弹簧502恢复原位,防冲料器50过料面积减小,保证筒体10内物料不会向进料口101返料。The discharge end of the feed port 101 is provided with an anti-shock device 50, which is installed on the cylinder body 10 of the ball mill, and is composed of a conical telescopic steel sheet 501, a light spring 502 and a lifter. The conical telescopic steel sheet 501 is located inside the lifting plate 503, the large-diameter end of the conical telescopic steel sheet 501 is fixed on the lifting plate 503, and the small-diameter end is passed through a plurality of lightweight The spring 502 is connected to the lifting plate 503; the conical telescopic steel sheet 501 is formed by stacking a plurality of baffles 5011 in sequence, and each baffle 5011 corresponds to a lightweight spring 502; the conical telescopic steel The cross sections of the sheet 501 and the lifting plate 503 are both circular. The length of the lifting plate 503 is 1.2-1.5 times of the horizontal length of the conical telescopic steel sheet 501 . When the amount of material is large, the lightweight spring 502 is compressed, and each stop piece 5011 of the conical telescopic steel sheet 501 will expand to increase the diameter of the small diameter end, and the material passing area of the anti-flushing device 50 will increase to ensure the smooth passage of the material and reduce the The problem of uneven impact load can realize the uniform distribution of materials in the ball mill, and improve the grinding efficiency of the ball mill; It will return the material to the feed port 101.

物料从进料口101穿过防冲料器50进入研磨仓20,从研磨仓20进入选粉仓30,物料在选粉仓30内外完成分选;分选后的成品通过动态选粉机310由出料口102排出,进入下一道工序,分选后的非成品在重力和离心力的作用下重新回到研磨仓20进行再次研磨,进入下一次循环。自分选式球磨机可以减少球磨机的过粉磨,减少细粉团聚或糊球,提高研磨效率,降低粉磨电耗,降低厂房高度,节约投资成本,利于节能环保。The material enters the grinding chamber 20 through the anti-shock device 50 from the feed port 101, and enters the powder selection chamber 30 from the grinding chamber 20. The material is sorted inside and outside the powder selection chamber 30; It is discharged from the discharge port 102 and enters the next process. Under the action of gravity and centrifugal force, the sorted non-finished products return to the grinding chamber 20 for re-grinding and enter the next cycle. The self-sorting ball mill can reduce the over-grinding of the ball mill, reduce the agglomeration or ball paste of fine powder, improve the grinding efficiency, reduce the power consumption of grinding, reduce the height of the plant, save investment costs, and is beneficial to energy conservation and environmental protection.

本实施例1的粉磨系统适用于入磨原料水分<2%、出磨成品粒度<80μm的物料,可用于建材领域的生料、水泥、煤粉等物料加工,也可用于非金属矿领域的超细物料粉磨,比如重质碳酸钙、滑石粉等的生产。The grinding system in this embodiment 1 is suitable for materials whose moisture content is less than 2% and the particle size of the finished product is less than 80 μm. It can be used for processing raw materials, cement, coal powder and other materials in the field of building materials, and can also be used in the field of non-metallic mines. Grinding of ultra-fine materials, such as the production of heavy calcium carbonate, talcum powder, etc.

实施例2Example 2

请参阅图7~9,与实施例1不同的是,本实施例的所述选粉仓30内还设置有静态选粉机320,所述静态选粉机320位于主隔仓板40和动态选粉机310之间。Please refer to Figures 7 to 9. The difference from Embodiment 1 is that a static powder separator 320 is also provided in the powder selection chamber 30 of this embodiment, and the static powder separator 320 is located between the main compartment plate 40 and the dynamic Between powder classifiers 310.

所述静态选粉机320包括静态叶片321,所述静态叶片321呈锥形布置,静态叶片321与筒体10轴线夹角为45~65°,其圆锥截面直径从研磨仓20侧向选粉仓30侧逐步增大,静态叶片321靠近研磨仓20的一端固定在主隔仓板40上,另一端固定在筒体10上,具体的,另一端固定在选粉仓30内的斜衬板301上,相接处均采用焊接方式连接。静态叶片321在轴线方向长度占选粉仓30长度的比为15~25%,每个静态叶片321宽度50~300mm,相邻两静态叶片321之间间隙50~400mm。The static powder separator 320 includes static blades 321, which are arranged in a conical shape. The angle between the static blades 321 and the axis of the cylinder body 10 is 45-65°. The side of the bin 30 gradually increases. One end of the static vane 321 close to the grinding bin 20 is fixed on the main compartment plate 40, and the other end is fixed on the cylinder body 10. Specifically, the other end is fixed on the inclined liner in the powder selection bin 30. 301, the joints are connected by welding. The ratio of the length of the static vanes 321 in the axial direction to the length of the powder bin 30 is 15-25%, the width of each static vane 321 is 50-300 mm, and the gap between two adjacent static vanes 321 is 50-400 mm.

此时,主隔仓板40与锥形静态叶片321相交的内部区域为盲板,不设置通风孔401,外部区域设置有篦缝,篦缝的结构与实施例1中主隔仓板40上的篦缝402结构相同。At this time, the inner area where the main compartment plate 40 intersects with the conical static vane 321 is a blind plate, and the ventilation hole 401 is not provided, and the outer area is provided with a grate slit, and the structure of the grate slit is the same as that on the main compartment plate 40 in Embodiment 1. The grate seam 402 structure is identical.

物料从研磨仓20,进入选粉仓30后,先在锥形静态叶片321进行一次选粉,然后通过静态叶片321的细粉再通过动态选粉机310进行二次分选,二次分选后的成品即为产品,没有通过转子311的半粗粉则再次回到研磨仓20,进入下一次循环。After the material enters the powder selection chamber 30 from the grinding chamber 20, it first selects the powder on the conical static blade 321, and then the fine powder passing through the static blade 321 is subjected to the second separation by the dynamic powder separator 310. The final finished product is the product, and the semi-coarse powder that does not pass through the rotor 311 then returns to the grinding bin 20 again to enter the next cycle.

实施例3Example 3

请参阅图10~12,与实施例1不同的是,本实施例的所述选粉仓30内不设置动态选粉机310,仅设置静态选粉机320。选粉仓30长度占整个球磨机筒体10长度的比为15~40%。Please refer to FIGS. 10-12 . The difference from Embodiment 1 is that the powder selection bin 30 of this embodiment does not have a dynamic powder selection machine 310 , but only a static powder selection machine 320 . The ratio of the length of the powder selection bin 30 to the length of the entire ball mill barrel 10 is 15-40%.

所述静态选粉机320的静态叶片321呈与筒体10轴线平行布置,静态叶片321靠近研磨仓20的一端固定在主隔仓板40上,另一端固定在筒体10上,相接处均采用焊接方式连接,静态叶片321占据整个选粉仓30。每个静态叶片321宽度50~300mm,相邻两静态叶片321之间间隙100~400mm。静态叶片321随筒体10一起转动,起到物料粗筛分的功能。The static vane 321 of the static powder separator 320 is arranged parallel to the axis of the cylinder 10, one end of the static vane 321 close to the grinding chamber 20 is fixed on the main compartment plate 40, and the other end is fixed on the cylinder 10, and the junction They are all connected by welding, and the static vanes 321 occupy the entire powder selection chamber 30 . The width of each static blade 321 is 50-300 mm, and the gap between two adjacent static blades 321 is 100-400 mm. The static blades 321 rotate together with the cylinder 10 to perform the function of coarse screening of materials.

此时,所述主隔仓板40与静态叶片321相交的内部区域为盲板,外部区域设置有篦缝,篦缝为长条形篦缝。At this time, the inner area where the main compartment plate 40 intersects with the static vane 321 is a blind plate, and the outer area is provided with a grate seam, and the grate seam is a strip-shaped grate seam.

本实施例由于仅设置静态选粉机320,故可将整个球磨机设置成对称结构,使物料从球磨机两端进料、从中间卸料。In this embodiment, only the static powder separator 320 is provided, so the entire ball mill can be arranged in a symmetrical structure, so that materials are fed from both ends of the ball mill and unloaded from the middle.

此外,本实施例中静态选粉机320的静态叶片321也可设置呈锥形布置。In addition, the static blades 321 of the static powder classifier 320 in this embodiment can also be arranged in a conical arrangement.

物料分别从两端进料口101穿过防冲料器50进入对应研磨仓20,研磨后的物料随气流进入选粉仓30;选粉仓30内静态叶片321水平布置,经过分选后的细物料随气流进入成品,从出料口102排出,粗物料则返回研磨仓20,进入下一个循环,直至成为成品。本实施例在出料口102上方还设置了集尘口103,便于收集灰尘。The materials enter the corresponding grinding bin 20 through the anti-shock device 50 from the feed ports 101 at both ends, and the ground materials enter the powder selection bin 30 with the air flow; the static blades 321 in the powder selection bin 30 are arranged horizontally, and the sorted The fine material enters the finished product with the airflow and is discharged from the discharge port 102, while the coarse material returns to the grinding bin 20 and enters the next cycle until it becomes a finished product. In this embodiment, a dust collection port 103 is also provided above the discharge port 102 to facilitate dust collection.

本实施例4的自分选式球磨机适用于入磨原料水分<2%、出磨成品粒度>80μm的物料,可用于建材领域的机制砂等物料加工,也可用于选矿领域的中细矿石的生产。The self-selecting ball mill in Example 4 is suitable for materials with a moisture content of less than 2% in raw materials and a particle size of finished products greater than 80 μm. It can be used for the processing of materials such as machine-made sand in the field of building materials, and can also be used for the production of medium and fine ores in the field of mineral processing. .

最后应说明的是:以上实施例仅用以说明本发明的技术方案,而非对其限制;尽管参照前述实施例对本发明进行了详细的说明,本领域的普通技术人员应当理解:其依然可以对前述实施例所记载的技术方案进行修改,或者对其中部分或者全部技术特征进行等同替换,而这些修改或者替换,并不使相应技术方案的本质脱离本发明实施例技术方案的范围。Finally, it should be noted that: the above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit them; although the present invention has been described in detail with reference to the foregoing embodiments, those of ordinary skill in the art should understand that: it can still be Modifications are made to the technical solutions described in the foregoing embodiments, or some or all of the technical features are equivalently replaced, and these modifications or replacements do not make the essence of the corresponding technical solutions depart from the scope of the technical solutions of the embodiments of the present invention.

Claims (5)

1. The combined grinding system with the pre-grinding equipment is characterized by comprising roller grinding equipment, a combined type powder concentrator, a first dust collector, a self-separation type ball mill, a second dust collector and a fan, wherein a discharge port of the roller grinding equipment is connected with a feed port of the combined type powder concentrator through a hoisting machine;
the self-sorting ball mill comprises a cylinder body, a feeding port and a discharging port, wherein the cylinder body inclines upwards from the side of the feeding port to the side of the discharging port, and the inclination angle is 2 to 5 degrees; a grinding bin and a powder selecting bin are sequentially arranged in the barrel from a feeding hole to a discharging hole, a plurality of activating rings are arranged in the grinding bin, an inclined lining plate is arranged on the inner wall of the barrel of the powder selecting bin, and a main bin separation plate is arranged between the grinding bin and the powder selecting bin; a static powder concentrator and/or a dynamic powder concentrator are arranged in the powder concentration bin; when only the dynamic powder concentrator is arranged in the powder separation bin, the main partition board is provided with a vent hole positioned in the central area and grate joints positioned on the periphery, the center of the vent hole is coaxial with the mill barrel, and the vent hole is of a net structure; the grate gaps close to the periphery of the vent holes are conical grate gaps, and the diameter of the grate gaps is gradually increased from the grinding bin side to the powder selecting bin side; the grate seam close to the edge area of the main compartment plate is a strip-shaped grate seam;
the dynamic powder concentrator is composed of a rotor, a reaction cone, a transmission shaft and a powder concentrator drive, wherein blades of the rotor are parallel to an inclined lining plate in a powder concentrator, the reaction cone is fixed at the bottom of the rotor, and the diameter of the reaction cone is the same as the outer diameter of the rotor; the rotor is connected with the powder concentrator through a transmission shaft for driving;
the static powder concentrator comprises static blades, one end of each static blade, which is close to the grinding bin, is fixed on the main bin partition plate, and the other end of each static blade is fixed on the barrel; the static blades are arranged in a conical shape or are arranged in parallel with the axis of the cylinder;
when the static blades are arranged in a conical shape, the included angle between the static blades and the axis of the cylinder is 45 to 65 degrees, the diameter of the conical section of the static blades is gradually increased from the grinding bin side to the powder selecting bin side, at the moment, the inner area where the main partition plate is intersected with the conical static blades is a blind plate, and a grid gap is formed in the outer area; when the static blades are arranged in parallel with the axis of the cylinder, the inner area where the main partition plate is intersected with the static blades is a blind plate, and the outer area is provided with a grid seam.
2. The combined grinding system with the pre-grinding equipment is characterized in that a grinding lining plate is arranged on the inner wall of a cylinder body of the grinding bin; the included angle between the inclined lining plate and the axis of the cylinder body is 3-15 degrees.
3. The combined grinding system with the pre-grinding equipment as claimed in claim 1, wherein when a static powder concentrator and a dynamic powder concentrator are provided in the powder concentrator, static blades of the static powder concentrator are arranged in a tapered shape, and the static powder concentrator is located between the main partition plate and the dynamic powder concentrator.
4. The combined grinding system with the pre-grinding equipment is characterized in that an included angle between the feeding hole and the axis of the barrel is larger than 45 degrees, and an external fixed structure is adopted and does not rotate along with the barrel.
5. The combined grinding system with the pre-grinding equipment according to claim 1, wherein a material impact prevention device is arranged at the discharge end of the feed inlet, the material impact prevention device is composed of a tapered telescopic steel sheet, a light spring and a lifting plate, the tapered telescopic steel sheet is positioned at the inner side of the lifting plate, the large diameter end of the tapered telescopic steel sheet is fixed on the lifting plate, and the small diameter end is connected with the lifting plate through the light springs; the conical telescopic steel sheet is formed by sequentially stacking and enclosing a plurality of baffle plates, and each baffle plate corresponds to one light spring; the length of the material raising plate is larger than that of the conical telescopic steel sheet.
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