CN1122601C - Preparation method of surface tiling and veneering technology form - Google Patents

Preparation method of surface tiling and veneering technology form Download PDF

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Publication number
CN1122601C
CN1122601C CN 01126042 CN01126042A CN1122601C CN 1122601 C CN1122601 C CN 1122601C CN 01126042 CN01126042 CN 01126042 CN 01126042 A CN01126042 A CN 01126042A CN 1122601 C CN1122601 C CN 1122601C
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electroforming
stainless steel
surface mounting
nickel
mounting technology
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CN 01126042
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CN1341513A (en
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魏志凌
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Kunshan Power Stencil Co Ltd
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Individual
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Abstract

The present invention discloses a preparation method of a surface tiling and veneering technology template, which is an electrocasting method for short. The present invention comprises the following steps: 1), electrocasting liquid is prepared; a film is pasted on a pretreated stainless steel base plate for exposure and development; 2), the developed stainless steel base plate is put in the electrocasting liquid to be electrocast with a nickel layer; 3), the electrocasting layer is stripped off the stainless steel base plate. Due to the adoption of the method, the formation of a template belongs to the deposition of a metal atom level, and thus, an opening without roughness can be formed.

Description

The making method of surface mounting technology template
Technical field:
The present invention relates to the making method of a kind of surface mounting technology (SMT) template, this template is mainly used in the assembling of surface mount elements.
Background technology:
Along with hyundai electronics package trade technology develops towards the subminiaturization direction, the components and parts size is more and more littler, and packing density is more and more higher.And the quality quality of printing stencil is the key that influences soldering reliability and product first-pass yield.According to statistics, the reason that caused because of the printing soldering paste during all SMT lost efficacy has accounted for about 90%.As seen solve the quality of SMT template, development is fit to the SMT template of continuous miniaturized device, is one of gordian technique of SMT technology.。
The manufacturing of SMT template can be divided into method manufacturings such as chemical corrosion, laser cutting substantially.Chemical corrosion method is because problems such as sideetching can not produce high precision, highdensity template, and laser cutting makes its otch roughness reach the scope of 3 μ m because it belongs to the principle of heating power cutting, also is not suitable for the template of ultra-fine pitches.
Summary of the invention:
Purpose of the present invention is exactly in order to overcome the above problems, a kind of making method of surface mounting technology template is provided, solve the opening Burr Problem that the conventional template manufacturing process exists, make carrot-free SMT template, improve ultra-fine pitches device soldering paste bite rate and homogeneity.
For achieving the above object, the present invention proposes a kind of making method of surface mounting technology template, it is characterized in that may further comprise the steps: 1) preparation electroforming solution; Exposing, developing through pad pasting on the stainless steel substrate of pre-treatment; 2) stainless steel substrate after will developing is put into electroforming solution electroforming nickel dam; 3) electroformed layer is peeled off from stainless steel substrate; The method of preparation electroforming solution is: behind following inventory and quantity obtain solution, dissolving is 65-75g/l up to the content of bivalent nickel ion:
N i(NH 2SO 3) 2·4H 2O 340-390g/l
N icl 2·6H 2O 10-20g/l
H 3BO 3 40-45g/l
C 6H 5COSO 2NH 4 1-3g/l
C 12H 25NaSO 4 0.05-0.10g/l
HO-CH 2-C≡C-CH 2-OH 0.40-0.50g/l
C 9H 6O 2 0.10-0.20g/l
H 2O is supplemented to volume required.
Aforesaid method can be called for short electrocasting, owing to adopted this method, the shaping of template is the deposition that belongs to the atoms metal level, thereby can form the opening of no roughness, the precision that its roughness only is subject to exposure basically, develops, and expose, developing technique becomes visual roughness almost can ignore.
Embodiment:
The present invention is described in further detail below by specific embodiment.
Say that briefly the present invention mainly may further comprise the steps: 1) preparation electroforming solution; Exposing, developing through pad pasting on the stainless steel substrate of pre-treatment; 2) stainless steel substrate after will developing is put into electroforming solution electroforming nickel dam; 3) electroformed layer is peeled off from stainless steel substrate.
Wherein the prescription of electroforming solution is as follows:
Chemical formula Chinese name Content (g/l) Optimum value (g/l)
Ni(NH 2SO 3) 2·4H 2O Four hydration nickel sulfamic acids 340-390 370
Nicl 2·6H 2O Nickel dichloride hexahydrate 10-20 15
H 3BO 3 Boric acid 40-45 40
C 6H 5COSO 2NH 4 Asccharin 1-3 1.8
C 12H 25NaSO 4 Sodium lauryl sulphate 0.05-0.10 0.06
HO-CH 2-C≡C-CH 2-OH 1, the 4-butynediol 0.40-0.50 0.4
C 9H 6O 2 Tonka bean camphor 0.10-0.20 0.15
H 2O Pure water Be supplemented to volume required
After the dissolving, the content of bivalent nickel ion is 65-75g/l (grams per liter), and it is provided jointly by nickel sulfamic acid, nickelous chloride.The electroforming solution of this prescription is a kind of high dispersive power electroforming solution, can improve cast layer equally distributed ability on large-area flat-plate; Simultaneously, it is again a kind of formulation of electroforming solution of low internal stress, can guarantee that the functional nickel of the high thickness of big area adds the low internal stress problem of layer technology.
Processing condition when electroforming will be noted following content
1) adjust pH value between 3.8-4.5, optimum value is 4.2.
2) temperature 50-60 ℃ (degree centigrade) between, adopt auto temperature controlled system to control,
And monitoring in per 4 hours once.
3) cathode current density is 2-4A/dm 2(ampere/square decimeter), anode are nickel anode.As
Adopt the electroforming of reverse pulse power supply, and the positive and negative burst length amplitude of power supply is adjustable,
Can further solve its homogeneity question and low internal stress problem.In addition, adopt auxiliary the moon
The utmost point and meshed anode baffle plate, people's distribution of power line in the electroforming solution for a change can make big face
Power line uniform distribution actively also has and utilizes the homogeneity that guarantees cast layer.
4) simultaneously, also need stir during electroforming, such as utilizing pneumatic blending or solution direct injection
Stir.
Electroforming solution is after use, and composition may change, or sneaks into impurity, therefore also needs regularly to safeguard, comprising: the 1) adjusting of pH value: rising pH value analytical pure basic nickel carbonate, and to 700 liters electroforming solution, 0.1 pH value of every rising approximately needs 280g (gram); Reduce pH value analytical pure thionamic acid, to 700 liters electroforming solution, 0.1 pH value of every reduction approximately needs 280g.2) electroforming solution is filtered: filter with recycle pump, and electroforming solution circulation 3~5 times/hour, filter core is with 5 μ m (micron) cotton cores; 4) the electrolysis removal of impurity: use 0.5-1A/dm 2The electrolysis 1~3 time weekly of (ampere/square decimeter) current density, each 4~10H (hour), electrolytic zinc-coated steel sheet is with corrugated panel (big negative electrode, primary anode); 5) regular replenishment additive: C 6H 5COSO 2NH 4Magnitude of recruitment is 250ml/KAH (milliliter/thousand ampere-hours); C 12H 25NaSO 4Magnitude of recruitment is 25-50ml/KAH; HO-CH 2-C ≡ C-CH 2-OH magnitude of recruitment is 25-50ml/KAH; C 9H 6O 2Magnitude of recruitment is 300ml/KAH.These additives can be adjusted the drawing of electroformed layer, stress, both are just offset or within allowed band.
The electroforming required time is calculated by following formula: δ = D K · t · η K · K r · 1000 Wherein: δ is an electroformed layer thickness, and unit is mm (millimeter); D KBe cathode current density, unit is A/dm 2(ampere/square decimeter); T is an electroplating time, unit be H (hour); η KBe cathode efficiency, it is a scale factor, no unit, and value is generally about 9.5; K is the nickel electro-chemistry equivalent, and its value is K=1.095, and unit is g/AH (a gram/ampere-hour); R is a nickel density, and its value is g/cm for r=8.8 unit 3(gram per centimeter 3).
Be a specific embodiment below, its whole implementation process is as described below successively:
One, preparation electroforming solution, materials are as follows:
A) Ni (NH 2SO 3) 24H 2O (four hydration nickel sulfamic acids) 134kg (kilogram)
B) N iCl 26H 2O (Nickel dichloride hexahydrate) 5.25kg (kilogram)
C) H 3BO 3(boric acid) 14kg (kilogram)
D) C 6H 5COSO 2NH 4(asccharin) 630g (gram)
E) C 12H 25NaSO 4(sodium lauryl sulphate) 21g (gram)
F) HO-CH 2-C ≡ C-CH 2-OH (1, the 4-butynediol) 140g (gram)
G) C 9H 6O 2(tonka bean camphor) 52.5g (gram)
Add H 2O (pure water) is to 350l (liter), and adjusting pH value is 4.2, analyzes and adjusts solution composition, uses 1A/dm 2Current electroanalysis can use after (using electrolytic zinc-coated steel sheet) in 12 hours.
Wherein used electrotyping bath design is as follows:
A) length * wide * height is 1100mm * 440mm * 1000mm
B) material: PP plate liner channel-section steel
C) interpole gap: 35cm (centimetre)
D) solution circulated: 5 times/hour (using recycle pump)
E) filter: with 5 μ m (micron) cotton cores
F) stir: solution direct injection+negative electrode move (10 times/minute, stroke ± 150cm)
G) heating system: two 15KW (kilowatt) the stainless steel heat pump, and adopt auto temperature controlled system
H) nickel anode: button type electrolytic nickel anode
I) titanium indigo plant: the splendid attire nickel anode, and adopt anode
Processing parameter:
Temperature: 55 ℃ (degree centigrade)
Current density: 3A/dm 2(ampere/square decimeter)
Time: 3 hours
PH value: 4.2
Two, electroforming
May further comprise the steps successively: stainless steel substrate pre-treatment, the exposure of substrate pad pasting, development, activation/passivation, washing, electroformed nickel, demoulding, electroforming nickel dam and substrate mechanically peel.Division is as follows:
1, stainless steel substrate pre-treatment
Comprise following step successively: electrochemical deoiling, hot water wash, cold wash, neutralization, brush board, oven dry.
(1) the electrochemical deoiling materials are as follows:
NaOH (sodium hydroxid) 60-100g/l (grams per liter)
Na 2CO 3(sodium carbonate) 20-40g/l (grams per liter)
NaPO 4(tertiary sodium phosphate) 50-70g/l (grams per liter)
Temperature 80-100 ℃ (degree centigrade)
Soak time 30min (minute)
(2) neutralization: with in 5% the hydrochloric acid with 30 seconds;
(3) with nylon brush round brush substrate;
(4) oven dry: temperature 60-80 ℃ (degree centigrade)
2, substrate pad pasting exposure
(1) pad pasting: use photosensitive dry film.Dry film need be selected the thickness dry film thicker slightly than electroformed layer for use, entirely is attached on the stainless steel substrate with laminator;
(2) exposure: the chromium plate of high degree of accuracy is fixed on dry film surface (the chromium plate medicine face need be attached on the dry film), transfers on the dry film figure on the chromium plate is complete with parallel exposure machine.
3, develop: the sodium carbonate solution with 1% comes out figure (not needing the place of dry film to rinse well) fully.
More than adopt high-resolution chromium plate and high-power exposure machine in two steps, can guarantee high-accuracy figure transfer.
4, activation/passivation: combine to such an extent that whether firmly determine whether this step of needs with stainless steel substrate according to electroformed layer.If the bonding force difference easily comes off, then take activation, if mechanically peel is difficult to, then take passivation.
Activation: 10%HCl (hydrochloric acid) solution soaking 5-10 minute;
Passivation: 10%K 2Cr 2O 7(potassium bichromate) solution soaking 2 minutes;
5, washing: necessarily need rinse well before entering electrotyping bath, in order to avoid impurity is brought in the electrotyping bath;
6, electroformed nickel: illustrate before the required condition of electroforming;
7, demoulding: with 50 ℃ of 5%NaOH (sodium hydroxide) solution (degree centigrade) soak (or spray) to dry film take off clean till;
8, mechanically peel: electroformed layer is peeled off stainless steel substrate to form finished product with mechanical force;
9, electroforming nickel dam aftertreatment: the chromic anhydride with 10% adds 1% sulfuric acid the electroforming nickel dam is carried out passivation, forms the oxide film of one deck densification on nickel dam surface, makes the durable in use and nondiscoloration of electroforming nickel dam.

Claims (9)

1, a kind of making method of surface mounting technology template is characterized in that may further comprise the steps: 1) preparation electroforming solution; Exposing, developing through pad pasting on the stainless steel substrate of pre-treatment; 2) stainless steel substrate after will developing is put into electroforming solution electroforming nickel dam; 3) method that electroformed layer is peeled off the preparation electroforming solution from stainless steel substrate is: behind following inventory and quantity obtain solution, dissolving is 65-75g/l up to the content of bivalent nickel ion:
N i(NH 2SO 3) 2·4H 2O 340-390g/l
N icl 2·6H 2O 10-20g/l
H 3BO 3 40-45g/l
C 6H 5COSO 2NH 4 1-3g/l
C 12H 25NaSO 4 0.05-0.10g/l
HO-CH 2-C≡C-CH 2-OH 0.40-0.50g/l
C 9H 6O 2 0.10-0.20g/l
H 2O is supplemented to volume required
2, the making method of surface mounting technology template as claimed in claim 1, the processing condition when it is characterized in that electroforming are: adjust pH value between 3.8-4.5, temperature is between 50-60 degree centigrade, and cathode current density is 2-4A/dm 2, anode is a nickel anode.
3, the making method of surface mounting technology template as claimed in claim 1 or 2 is characterized in that the maintenance of electroforming solution comprises: the 1) adjusting of pH value: rising pH value analytical pure basic nickel carbonate, reduce pH value analytical pure thionamic acid; 2) electroforming solution is filtered: filter with recycle pump, and electroforming solution circulation 3~5 times/hour, filter core is with 5 μ m cotton cores; 4) the electrolysis removal of impurity: use 0.5-1A/dm 2Current density electrolysis 1~3 time weekly, each 4~10H, electrolytic zinc-coated steel sheet corrugated panel; 5) regular replenishment additive: C 6H 5COSO 2NH 4Magnitude of recruitment is 250 ml/KAH; C 12H 25NaSO 4Magnitude of recruitment is 25-50ml/KAH; HO-CH 2-C ≡ C-CH 2-OH magnitude of recruitment is 25-50ml/KAH; C 9H 6O 2Magnitude of recruitment is 300 ml/KAH.
4, the making method of surface mounting technology template as claimed in claim 1 or 2 is characterized in that: power supply adopts the reverse pulse power supply during electroforming.
5, the making method of surface mounting technology template as claimed in claim 1 or 2 is characterized in that the electroforming required time is calculated by following formula: δ = D K · t · η K · K r · 1000 Wherein: δ is an electroformed layer thickness, and unit is mm; D KBe cathode current density, unit is A/dm 2T is an electroplating time, and unit is H; η KBe cathode efficiency, it is a scale factor, no unit; K is the nickel electro-chemistry equivalent, and its value is K=1.095, and unit is g/AH; R is a nickel density, and its value is g/cm for r=8.8 unit 3
6, the making method of surface mounting technology template as claimed in claim 1 or 2 is characterized in that: the pre-treatment of stainless steel substrate comprises electrochemical deoiling, washing, neutralization, brush board and oven dry successively.
7, the making method of surface mounting technology template as claimed in claim 1 or 2, it is characterized in that: whether the electroformed layer according to final formation combines firmly with stainless steel substrate, if after development, stainless steel substrate is activated or passivation---the bonding force difference easily comes off, then take activation, if mechanically peel is difficult to, then take passivation; Wherein the activatory method is: use 10%HCl solution soaking 5-10 minute; The method of passivation is: use 10%K 2Cr 2O 7Solution soaking 1-3 minute.
8, the making method of surface mounting technology template as claimed in claim 1 or 2 is characterized in that: after electroformed layer forms, also carry out demoulding, promptly soak with 50 ℃ of 5%NaOH solution or spray to the residual photosensitive dry film take off clean till.
9, the making method of surface mounting technology template as claimed in claim 1 or 2, it is characterized in that: behind electroformed layer and strippable substrate, also carry out aftertreatment, promptly add 1% sulfuric acid the electroforming nickel dam is carried out passivation, form the oxide film of one deck densification on the nickel dam surface with 10% chromic anhydride.
CN 01126042 2001-08-22 2001-08-22 Preparation method of surface tiling and veneering technology form Expired - Fee Related CN1122601C (en)

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CN110605900A (en) * 2019-08-27 2019-12-24 东莞光韵达光电科技有限公司 Application of laser printing template based on surface mounting technology

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CN100545320C (en) * 2005-11-14 2009-09-30 昆山允升吉电子有限公司 A kind of method that is used to make the electroformed nickel of plane electrotyping plate
CN102094221B (en) * 2010-12-20 2012-06-27 昆山美微电子科技有限公司 Method for preparing SMT (surface mount technology) nickel-phosphorus alloy plate by dry-film wet process
CN103209545A (en) * 2012-01-13 2013-07-17 昆山允升吉光电科技有限公司 Surface Mount Technology (SMT) mask development method and printed circuit board template production method
CN103203967B (en) * 2012-01-16 2017-06-13 昆山允升吉光电科技有限公司 A kind of electrocasting prepares the manufacture craft of stepped formwork
CN104760404A (en) * 2015-03-30 2015-07-08 桐城运城制版有限公司 Production process of SMT printing template
CN107116947A (en) * 2017-06-22 2017-09-01 中丰田光电科技(珠海)有限公司 A kind of new seamless material membrane manufacturing process of full width logic light line
CN108914166A (en) * 2018-06-29 2018-11-30 福州珂麦表业有限公司 A kind of electroforming manufacture craft of noble metal ebuche
CN109338419A (en) * 2018-12-03 2019-02-15 台州市黄岩圣发模具有限公司 A kind of PDCPD nickel mould and its electroforming manufacturing process
CN109680306B (en) * 2019-02-20 2020-07-28 上海沅霖企业管理有限公司 FMM electroforming mother board manufacturing method based on mechanical punching
CN110519938A (en) * 2019-08-29 2019-11-29 光宏光电技术(深圳)有限公司 A kind of SMT steel mesh of Flip-Chip Using and preparation method thereof

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Publication number Priority date Publication date Assignee Title
CN110605900A (en) * 2019-08-27 2019-12-24 东莞光韵达光电科技有限公司 Application of laser printing template based on surface mounting technology

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