CN112227090A - 一种棉锦弹力活性数码印花工艺 - Google Patents

一种棉锦弹力活性数码印花工艺 Download PDF

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CN112227090A
CN112227090A CN202011124156.2A CN202011124156A CN112227090A CN 112227090 A CN112227090 A CN 112227090A CN 202011124156 A CN202011124156 A CN 202011124156A CN 112227090 A CN112227090 A CN 112227090A
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fabric
digital printing
cotton
temperature
fixation
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顾朝晖
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Shaoxing Kaihang Digital Textile Co ltd
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    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06P—DYEING OR PRINTING TEXTILES; DYEING LEATHER, FURS OR SOLID MACROMOLECULAR SUBSTANCES IN ANY FORM
    • D06P1/00—General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed
    • D06P1/38—General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed using reactive dyes
    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06P—DYEING OR PRINTING TEXTILES; DYEING LEATHER, FURS OR SOLID MACROMOLECULAR SUBSTANCES IN ANY FORM
    • D06P1/00—General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed
    • D06P1/44—General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed using insoluble pigments or auxiliary substances, e.g. binders
    • D06P1/46—General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed using insoluble pigments or auxiliary substances, e.g. binders using compositions containing natural macromolecular substances or derivatives thereof
    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06P—DYEING OR PRINTING TEXTILES; DYEING LEATHER, FURS OR SOLID MACROMOLECULAR SUBSTANCES IN ANY FORM
    • D06P1/00—General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed
    • D06P1/44—General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed using insoluble pigments or auxiliary substances, e.g. binders
    • D06P1/52—General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed using insoluble pigments or auxiliary substances, e.g. binders using compositions containing synthetic macromolecular substances
    • D06P1/5264—Macromolecular compounds obtained otherwise than by reactions involving only unsaturated carbon-to-carbon bonds
    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06P—DYEING OR PRINTING TEXTILES; DYEING LEATHER, FURS OR SOLID MACROMOLECULAR SUBSTANCES IN ANY FORM
    • D06P1/00—General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed
    • D06P1/44—General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed using insoluble pigments or auxiliary substances, e.g. binders
    • D06P1/62—General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed using insoluble pigments or auxiliary substances, e.g. binders using compositions containing low-molecular-weight organic compounds with sulfate, sulfonate, sulfenic or sulfinic groups
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    • D06P1/00—General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed
    • D06P1/44—General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed using insoluble pigments or auxiliary substances, e.g. binders
    • D06P1/64—General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed using insoluble pigments or auxiliary substances, e.g. binders using compositions containing low-molecular-weight organic compounds without sulfate or sulfonate groups
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    • D06P—DYEING OR PRINTING TEXTILES; DYEING LEATHER, FURS OR SOLID MACROMOLECULAR SUBSTANCES IN ANY FORM
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    • D06P3/82—Textiles which contain different kinds of fibres
    • D06P3/8204—Textiles which contain different kinds of fibres fibres of different chemical nature
    • D06P3/8219—Textiles which contain different kinds of fibres fibres of different chemical nature mixtures of fibres containing hydroxyl and amide groups
    • D—TEXTILES; PAPER
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    • D06P—DYEING OR PRINTING TEXTILES; DYEING LEATHER, FURS OR SOLID MACROMOLECULAR SUBSTANCES IN ANY FORM
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Abstract

本发明公开了一种棉锦弹力活性数码印花工艺，包括以下步骤：a、织物的预处理；b、活性处理；c、数码印花；d、预固色；f、蒸箱固色；g、后处理，通过数码印花对棉锦进行印花，且通过多次固色实现棉锦面料印花后的着色能力，避免后期使用过程中出现脱色现象。

Description

一种棉锦弹力活性数码印花工艺
技术领域
本发明涉及面料印花技术领域，特别涉及一种棉锦弹力活性数码印花工艺。
背景技术
棉锦是由纯棉纱和锦纶丝在喷气织机上交织而成，是制作休闲装，时装的理想用料。规格有平纹，斜纹，消光，方根等系列。
现有的棉锦面料在印染后容易出现脱色的现象，印象棉锦面料印染后的美观度，且现有的棉锦主要通过转印的方式实现印花，工作人员的工作强度大。
发明内容
本发明的目的是提供一种棉锦弹力活性数码印花工艺，通过数码印花对棉锦进行印花，且通过多次固色实现棉锦面料印花后的着色能力，避免后期使用过程中出现脱色现象。
本发明的上述技术目的是通过以下技术方案得以实现的：
一种棉锦弹力活性数码印花工艺，包括以下步骤：
a、织物的预处理：对织物进行退浆、煮练、漂白等工艺进行前处理；
b、活性处理：对预处理后的织物进行活性浆料处理，将织物从浆料中穿过，实现活性浆料对织物的处理，活性浆料由以下重量份组成：0.1-1份的炼染同浴除油剂，0.5-1.5份的环氧树脂黏合剂，0.01-0.1份的有硅类消泡剂， 0.1-0.5份的除氧酶， 1.5-2.5份的尿素，4-10份的双氧水和适量的去离子水；
c、数码印花：将数码印花机布置于温度为26-26℃、湿度为47-59％的房间内，并将活性处理后的织物于该房间内进行数码印花；
d、预固色：将数码印花后的织物，进入到烘箱内进行预固色，烘箱温度为190-200℃，时间为5-10秒；
f、蒸箱固色：将预固色后的织物在转入到蒸箱固色，蒸化温度为102℃，时间为11min；
g、后处理：对固色完成后的织物进行拉幅定型，在拉幅定型的同时加入柔软整理剂，拉幅温度为171℃，车速为33m/min。
作为优选，所述步骤a中，通过退煮漂联合机对棉锦面料进行退浆、煮练和漂白。
作为优选所述步骤c中，房间温度为25℃，相对湿度为50％。
作为优选，所述步骤d中，所用温度为190℃，时间为10秒，且在对其进行预固色时，通过送风机对从烘箱出来的面料进行缓慢降温，送风机的温度为70℃。
本发明的有益效果：染料采用微碱性的的活性染料，通过微碱性的染料实现对棉锦面料的印花染色，避免酸度过大或碱度过大，影响棉锦面料的着色效果；通过预固色和蒸箱固色，实现棉锦面料的高强度固色和对面料的湿度调整，保证蒸箱固色后面料的柔软度，并且维持面料所具有的良好的韧性；在固定的房间内进行数码印花，有利于数码印花中染料的稳定性，避免外部环境对染料造成不良的影响，保证染料运行过程中的稳定性。
具体实施方式
以下所述仅是本发明的优选实施方式，保护范围并不仅局限于该实施例，凡属于本发明思路下的技术方案应当属于本发明的保护范围。同时应当指出，对于本技术领域的普通技术人员而言，在不脱离本发明原理前提下的若干改进和润饰，这些改进和润饰也应视为本发明的保护范围。
一种棉锦弹力活性数码印花工艺，包括以下步骤：
a、织物的预处理：通过退煮漂联合机对棉锦面料进行退浆、煮练和漂白；
b、活性处理：对预处理后的织物进行活性浆料处理，将织物从浆料中穿过，实现活性浆料对织物的处理，活性浆料由以下重量份组成：0.1-1份的炼染同浴除油剂，0.5-1.5份的环氧树脂黏合剂，0.01-0.1份的有硅类消泡剂， 0.1-0.5份的除氧酶， 1.5-2.5份的尿素，4-10份的双氧水和适量的去离子水；
c、数码印花：将数码印花机布置于温度为25℃，相对湿度为50％的房间内，并将活性处理后的织物于该房间内进行数码印花；
d、预固色：将数码印花后的织物，进入到烘箱内进行预固色，烘箱温度为190℃，时间为10秒，且在对其进行预固色时，通过送风机对从烘箱出来的面料进行缓慢降温，送风机的温度为70℃；
f、蒸箱固色：将预固色后的织物在转入到蒸箱固色，蒸化温度为102℃，时间为11min；
g、后处理：对固色完成后的织物进行拉幅定型，在拉幅定型的同时加入柔软整理剂，拉幅温度为171℃，车速为33m/min。
通过上述工艺印染三组棉锦面料，对其进行异味检测，且按照国家标准对其色牢度进行检测分析。
第一组分析结果为：无异味，其耐洗色牢度达到4～5级，耐汗渍色牢度达到4～5级，耐光晒色牢度达到7~8级；
第二组分析结果为：无异味，其耐洗色牢度达到4～5级，耐汗渍色牢度达到4～5级，耐光晒色牢度达到8级；
第三组分析结果为：无异味，其耐洗色牢度达到4～5级，耐汗渍色牢度达到4～5级，耐光晒色牢度达到7~8级；
由此可见，通过本工艺进行的印花，颜色稳定性好，不会因为洗涤而出现颜色的变化，且无其他味道产生，不仅如此，该方法的印花色牢度总体来说比较高。

Claims (4)

1.一种棉锦弹力活性数码印花工艺，其特征在于，包括以下步骤：
a、织物的预处理：对织物进行退浆、煮练、漂白等工艺进行前处理；
b、活性处理：对预处理后的织物进行活性浆料处理，将织物从浆料中穿过，实现活性浆料对织物的处理，活性浆料由以下重量份组成：0.1-1份的炼染同浴除油剂，0.5-1.5份的环氧树脂黏合剂，0.01-0.1份的有硅类消泡剂， 0.1-0.5份的除氧酶， 1.5-2.5份的尿素，4-10份的双氧水和适量的去离子水；
c、数码印花：将数码印花机布置于温度为26-26℃、湿度为47-59％的房间内，并将活性处理后的织物于该房间内进行数码印花；
d、预固色：将数码印花后的织物，进入到烘箱内进行预固色，烘箱温度为190-200℃，时间为5-10秒；
f、蒸箱固色：将预固色后的织物在转入到蒸箱固色，蒸化温度为102℃，时间为11min；
g、后处理：对固色完成后的织物进行拉幅定型，在拉幅定型的同时加入柔软整理剂，拉幅温度为171℃，车速为33m/min。
2.根据权利要求1所述的一种棉锦弹力活性数码印花工艺，其特征在于，所述步骤a中，通过退煮漂联合机对棉锦面料进行退浆、煮练和漂白。
3.根据权利要求2所述的一种棉锦弹力活性数码印花工艺，其特征在于，所述步骤c中，房间温度为25℃，相对湿度为50％。
4.根据权利要求3所述的一种棉锦弹力活性数码印花工艺，其特征在于，所述步骤d中，所用温度为190℃，时间为10秒，且在对其进行预固色时，通过送风机对从烘箱出来的面料进行缓慢降温，送风机的温度为70℃。
CN202011124156.2A 2020-10-20 2020-10-20 一种棉锦弹力活性数码印花工艺 Pending CN112227090A (zh)

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Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB1583261A (en) * 1977-01-10 1981-01-21 Iws Nominee Co Ltd Printing of polyester and keratinous fibre blend fabrics
CN101597868A (zh) * 2009-06-05 2009-12-09 浙江嘉欣兴昌印染有限公司 一种棉锦织物活性和中性染料同浆催化固色印花工艺
CN104562749A (zh) * 2013-10-15 2015-04-29 青岛三秀新科技复合面料有限公司 棉锦交织物同浆催化印花工艺

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB1583261A (en) * 1977-01-10 1981-01-21 Iws Nominee Co Ltd Printing of polyester and keratinous fibre blend fabrics
CN101597868A (zh) * 2009-06-05 2009-12-09 浙江嘉欣兴昌印染有限公司 一种棉锦织物活性和中性染料同浆催化固色印花工艺
CN104562749A (zh) * 2013-10-15 2015-04-29 青岛三秀新科技复合面料有限公司 棉锦交织物同浆催化印花工艺

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Application publication date: 20210115