CN112208828A - Apple net sleeving device and net sleeving method thereof - Google Patents
Apple net sleeving device and net sleeving method thereof Download PDFInfo
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- CN112208828A CN112208828A CN202011204440.0A CN202011204440A CN112208828A CN 112208828 A CN112208828 A CN 112208828A CN 202011204440 A CN202011204440 A CN 202011204440A CN 112208828 A CN112208828 A CN 112208828A
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- apple
- net
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B25/00—Packaging other articles presenting special problems
- B65B25/02—Packaging agricultural or horticultural products
- B65B25/04—Packaging fruit or vegetables
- B65B25/048—Packaging fruit or vegetables in nets
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- Agronomy & Crop Science (AREA)
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Abstract
The invention discloses an apple net sleeving device and a net sleeving method thereof, and belongs to the field of agricultural equipment. Including the letter sorting unit, send the net unit and prop the net unit, under driving motor's drive, put into the letter sorting unit with the apple, letter sorting unit appearance is similar with the conveyer belt, and it includes four not spaced axis of rotation to rotate under driving motor's drive, the apple gets into the back, according to the difference of apple diameter, falls down in the different positions of axis of rotation respectively, falls into the funnel of below, and the funnel below has connect the pipeline, and the apple rolls and falls into behind the funnel and along with the pipeline entering props the net mechanism. The device uses the machine completely to carry out the cover net, has greatly improved work efficiency, has reduced the human cost to the final quality of apple on the market has been guaranteed. The device is simple to operate, easy to operate, simple in design and high in safety. The whole device is designed to have compact structure, small occupied space and relatively low cost.
Description
Technical Field
The invention belongs to the field of agricultural equipment, and relates to an apple net sleeving device and a net sleeving method thereof.
Background
The rapid commercialization of apples enables a large number of apples to be sold at different places in China and to be traded internationally, the apples are fragile and tender in texture, mechanical damage is caused in the links of picking, boxing, transportation, storage, deep processing and the like, so that a large amount of loss is caused, and in order to effectively reduce the damage rate of the apples, a foamed plastic net is usually used for buffer packaging.
At present, the apple is effectively avoiding mechanical damage's important mode to the apple to use the net cover to protect at once after gathering, but in most miniature orchard, this process is all accomplished by the manual work, and artifical screening apple size, artifical bagging work process is loaded down with trivial details, and work efficiency is low. Along with the increase of the yield and the labor cost and the improvement of the requirement on the automation degree of apple packaging, it is imperative to design equipment capable of automatically realizing the rapid apple netting.
Disclosure of Invention
The invention aims to solve the technical problems of complex process, low working efficiency and high cost of manually completing apple netting in the prior art, and provides an apple netting device and an apple netting method.
In order to achieve the purpose, the invention adopts the following technical scheme to realize the purpose:
an apple netting device comprises a sorting unit, a net feeding unit and a net supporting unit;
the sorting unit comprises a fixed shaft and a rotating shaft, wherein the fixed shaft is vertically fixed, the rotating shaft is positioned at the top of the fixed shaft and is positioned in the horizontal direction, one end of the rotating shaft is electrically connected with a driving motor, the other end of the rotating shaft is matched with the fixed shaft through a bearing, the rotating shaft is driven by the driving motor to rotate relative to the fixed shaft, a funnel is arranged on the rotating shaft, and the bottom of the funnel is connected with a; the fixed shaft is also provided with a controller;
the net feeding unit comprises a first gear assembly and a case arranged on the first gear assembly, a copper strip used for cutting the netted sleeve bag is arranged at the bottom of the first gear assembly, and the first gear assembly is connected with an FET steering engine;
the net supporting unit comprises a base and a flexible mechanical arm arranged on the base, and the end part of the flexible mechanical arm is connected with a clamping jaw through a sleeve;
the controller is respectively electrically connected with the driving motor, the FET steering engine and the flexible mechanical arm, and the controller, the driving motor, the FET steering engine and the flexible mechanical arm are all externally connected with a power supply.
Preferably, the number of the rotating shafts is 4, and the distance between the end parts of the two adjacent rotating shafts on the same side is 30-80 mm.
Preferably, a plurality of the funnels are uniformly arranged on the rotating shaft; the funnel is made of low density polyethylene material.
Preferably, the net feeding unit further comprises a friction wheel and a servo motor; the friction wheels are connected with an output shaft on the servo motor; the servo motor is electrically connected with the controller.
Preferably, a linkage is connected to the jaw, the linkage being connected to a second gear assembly.
Preferably, the jaws are of a six-jaw construction consisting of six identical cones.
Preferably, the sleeve is of a hollow cuboid structure, and a circular channel for the apple to enter is reserved in the middle of the sleeve; the outer wall of the sleeve is provided with a retaining ring.
Preferably, the pipe is cylindrical in shape, and is internally provided with a gasket.
Preferably, the diameters of the upper ends of the funnels are 475mm, and the diameters of the lower ends of the funnels are unified to be 100 mm; the vertical length of the pipeline is 450mm, and the length of the pipeline inclined downwards is 250 mm.
An apple netting method based on an apple netting device comprises the following specific operations: putting the apples into a sorting unit, turning on an external power switch, controlling a driving motor to start by a controller, driving a rotating shaft to rotate relative to a fixed shaft under the driving of the driving motor so as to drive a funnel to rotate, and enabling the apples to roll down into the funnel and then enter a net supporting mechanism along with a pipeline; the controller controls the FET steering engine to start, and the first gear assembly is used for conveying the net; the controller controls the flexible mechanical arm to move, so that the apple can be grabbed and netted.
Compared with the prior art, the invention has the following beneficial effects:
the invention discloses an apple net sleeving device which comprises a sorting unit, a net conveying unit and a net supporting unit, wherein a controller controls a driving motor to start, and a rotating shaft is driven by the driving motor to rotate relative to a fixed shaft so as to drive a funnel to rotate; the controller controls the FET steering engine to start, and the first gear assembly is used for conveying the net; the controller controls the flexible mechanical arm to move, so that the apple can be grabbed and netted. Make the apple can realize letter sorting and cover net fast, the device uses the machine completely to carry out the cover net, has greatly improved work efficiency, has reduced the human cost to the final quality of apple on market has been guaranteed. The device is simple to operate, easy to operate, simple in design and high in safety. The whole device has compact structure, small occupied space and lower cost.
Further, the axis of rotation is rotated according to left side view direction anticlockwise, and is total four, four different positions of axis of rotation, the interval is different, and the distance between the every axis of rotation in left side is 80mm, and the distance is 30mm between the every axis of rotation in right side, and transmission shaft one end interval is wide, and one end interval is narrow for screening the apple of equidimension not, and great apple will fall from one side of broad, and less apple falls from narrower one side.
Furthermore, a section of copper strip is arranged at the tail end below the rack, and the copper strip can be used for cutting the mesh-shaped sleeve bag after being electrically heated.
Furthermore, the net feeding unit further comprises friction wheels and servo motors connected with the friction wheels, two groups of friction wheels are arranged, the friction wheels are connected with output shafts on the servo motors, and the net bags are conveyed through the friction of the friction wheels between the two friction wheels.
Further, the clamping jaw is connected with link mechanism, link mechanism is connected with the second gear assembly, and the clamping jaw is the six-jaw structure of constituteing by six the same cones, the sleeve be cavity cuboid structure, the centre leaves the circular passageway that the apple of being convenient for got into, be convenient for strut the pocket, snatch the apple.
Furthermore, the outer wall of the sleeve is provided with a retainer ring for fixing the steering engine and the gear rack module.
Furthermore, the diameters of the upper ends of the funnels are 475mm, and the diameters of the lower ends of the funnels are unified to be 100 mm; the vertical length of the pipeline is 450mm, the length of the pipeline inclined downwards is 250mm, and the pipeline is used for respectively collecting falling apples with different specifications and sizes, so that the device is wider in application range and higher in practicability.
Further, the pipeline is cylindrical, a soft liner is arranged inside the pipeline, the apples fall to the lower end from the upper end of the cylinder, and the inner liner can ensure that the apples are prevented from being damaged.
Furthermore, the funnel is made of low-density polyethylene materials, so that the apples cannot be damaged due to gravity impact when falling.
The invention also discloses an apple netting method, which is carried out based on the device, an external power switch is turned on, a controller controls a driving motor to start, and a rotating shaft is driven by the driving motor to rotate relative to a fixed shaft so as to drive a funnel to rotate; the controller controls the FET steering engine to start, and the first gear assembly is used for conveying the net; the controller controls the flexible mechanical arm to move, so that the apple can be grabbed and netted. The operation method is simple, and the application range of the method is wider due to the small occupied area of the device.
Drawings
FIG. 1 is a front view of a sorting mechanism in the apple netting device of the present invention;
FIG. 2 is a top view of the sorting mechanism in the apple screen device of the present invention;
FIG. 3 is a schematic structural view of a net feeding mechanism in the apple net sleeving device of the present invention;
FIG. 4 is a schematic structural view of a friction wheel in the apple netting device of the present invention;
FIG. 5 is a schematic structural view of a rack and pinion module in the apple netting device of the present invention;
FIG. 6 is a schematic structural view of a net supporting mechanism in the apple net covering device of the present invention;
FIG. 7 is a schematic view of the whole structure of the apple netting device of the present invention;
wherein: 1-a rotating shaft; 2, fixing a shaft; 3-driving a motor; 4-a funnel; 5-a pipeline; 6-a first rack; 7-a case; 8-a steering engine; 9-a first gear; 10-a friction wheel; 11-a servo motor; 12-a copper bar; 13-a base; 14-a flexible mechanical arm; 15-a sleeve; 16-a clamping jaw; 17-a linkage mechanism; 18-a second gear assembly; 19-a second gear; 20-second rack.
Detailed Description
In order to make the technical solutions of the present invention better understood, the technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
It should be noted that the terms "first," "second," and the like in the description and claims of the present invention and in the drawings described above are used for distinguishing between similar elements and not necessarily for describing a particular sequential or chronological order. It is to be understood that the data so used is interchangeable under appropriate circumstances such that the embodiments of the invention described herein are capable of operation in sequences other than those illustrated or described herein. Furthermore, the terms "comprises," "comprising," and "having," and any variations thereof, are intended to cover a non-exclusive inclusion, such that a process, method, system, article, or apparatus that comprises a list of steps or elements is not necessarily limited to those steps or elements expressly listed, but may include other steps or elements not expressly listed or inherent to such process, method, article, or apparatus.
The invention is described in further detail below with reference to the accompanying drawings:
example 1
An apple covering net device comprises three parts: the sorting unit, send the net unit, prop the net unit.
Referring to fig. 1 and 2, the sorting unit is provided with a rotating shaft 1, a fixed shaft 2, a driving motor 3, a hopper 4, and a duct 5. The rotating shaft 1 rotates anticlockwise according to the left-view direction, the rotating shaft is four in total, the four rotating shafts are different in position and distance among the rotating shafts 1 on the left side are different, the distance among the rotating shafts on the left side is 80mm, and the distance among the rotating shafts 1 on the right side is 30 mm. The driving motor 3 provides power for the rotation of the rotating shaft 1.
Referring to fig. 3 and 4, the net feeding unit comprises a first rack 6, a case 7, a steering gear 8, a first gear 9, a friction wheel 10, a servo motor 11 and a copper bar 12. The case 7 is provided with a first rack 6 and a first gear 9. The steering engine 8 drives the first gear 9 to rotate so as to control the up-and-down movement of the first rack 6 meshed with the first gear 9, a section of copper strip 12 is arranged at the tail end below the first rack 6, and the mesh-shaped sleeve bag can be cut after electric heating.
Referring to fig. 5, 6 and 7, the net supporting unit comprises a base 13, a flexible mechanical arm 14, a sleeve 15, a clamping jaw 16, a link mechanism 17 and a second gear assembly 18. The clamping jaw 16 is of a six-jaw structure and consists of six identical cones, the diameter of the bottom of each cone is 5mm, the height of each cone is 40mm, and the inclination angle of the clamping jaw is 86 degrees. The clamping jaw 16 is connected with a link mechanism 17, and the link mechanism 17 is matched with a second gear assembly 18. The clamping jaw 16, the connecting rod mechanism 17 and the second rack 20 are matched by a crank rocker mechanism. A retaining ring is arranged outside the sleeve 15 and used for fixing the steering engine 8 and the second gear assembly 18. The fixed shaft 2 is also provided with a controller, the controller is respectively electrically connected with the driving motor, the FET steering engine and the flexible mechanical arm 14, and the controller, the driving motor, the FET steering engine and the flexible mechanical arm 14 are all externally connected with a power supply.
Example 2
The same as in example 1 was repeated except for the following.
4 quantity of funnel be three, collect the apple of the different specifications that falls into respectively, the upper end diameter of every funnel is 475mm, the lower extreme diameter is unified to be 100 mm. The pipeline has three positions, the vertical length of each pipeline is 450mm, and the length of the inclined downward part is 250 mm.
Example 3
The same as in example 1 was repeated except for the following.
The friction wheels 10 are provided with two groups in total and are driven by a servo motor 11 to rotate. The sleeve 15 is a hollow cuboid, and a circular channel is reserved in the middle of the sleeve, so that apples can enter the sleeve conveniently.
The working principle of the device of the invention is as follows:
during operation, put into the letter sorting unit with the apple, letter sorting unit appearance is similar with the conveyer belt, and it includes four not spaced axis of rotation 1 to rotate under driving motor 3's drive, the apple gets into the back, according to the difference of apple diameter, falls down in the different positions of axis of rotation 1 respectively, falls into funnel 4 of below, and funnel 4 below has connect pipeline 5, and the apple rolls and falls into behind funnel 4 along with pipeline 5 entering and props the net mechanism.
When the sorting mechanism works, the net feeding mechanism also starts to work, the friction wheels 10 are divided into two groups, the net-shaped bags are fed in through the first group of friction wheels 10 and are sent out through the second group of friction wheels 10, a distance of 100mm is reserved between the two groups of friction wheels 10, and the controller controls the starting and stopping of the friction wheels 10 through signal feedback of the rotation turns of the first group of friction wheels 10 and the second group of friction wheels 10. When the length of the required netted sleeve bag reaches a set standard, the FET steering engine is controlled by a controller to feed back a signal to electrify and heat the copper bar 12 at the tail end below the first rack 6, the friction wheel 10 is controlled to stop rotating, the steering engine 8 is controlled to drive the first gear 9, the first rack 6 meshed with the first gear 9 is controlled to move up and down, and the netted sleeve bag is cut off through the heated copper bar 12. The mesh-shaped sleeve bag is cut off by adopting a hot cutting mode, and the cutting mode has the advantages of convenient cutting, low cost and neat cut-off opening.
After the netted cap bag is cut off, the controller controls the second group of friction wheels to work to send out the cut netted cap bag, and simultaneously the net supporting mechanism starts to work, the flexible mechanical arm 14 is controlled to rotate 45 degrees anticlockwise by taking the base 13 as a rotation center, and the tightened clamping jaw 16 is sent into the netted cap bag. The clamping jaw 16 is connected with a connecting rod mechanism 17, the connecting rod mechanism 17 is matched with a gear rack module 18, and the clamping jaw 16, the connecting rod mechanism 17 and a rack 20 are matched by adopting a crank rocker mechanism. After the clamping jaw 16 gets into netted bagging, steering engine control second gear assembly 18, the steering engine that is fixed by the retaining ring begins to rotate, second gear 19 is driven by the steering engine, second rack 20 with the meshing of second gear 19 reciprocates, second rack 20 links to each other with link mechanism 17, link mechanism 17 links to each other with clamping jaw 16, during the motion of second rack 20, link mechanism 17 upwards transmits, drive the clamping jaw 16 that tightens up and outwards open 45, in order to guarantee to strut netted bagging of sufficient diameter, make the apple can get into netted bagging smoothly.
After the clamping jaw 16 opens the netted cap bag, the flexible mechanical arm 14 rotates 45 degrees, the flexible mechanical arm 14 automatically rotates and adjusts to enable the sleeve 15 of the net supporting mechanism to be aligned with the sorting mechanism pipeline 5, the fixed rail of the sleeve 15 is matched with the sorting mechanism, the circular channel in the sleeve 15 is embedded with the pipeline 5, and the apples fall into the sorting mechanism conveniently. The front end clamping jaw 16 of the flexible mechanical arm 14 can open the net cover, and then the clamping jaw 16 grabs the apple, so that the apple bagging function can be realized. Prop net unit monolithic connection to pipeline 5 on, prop 5 openings of sleeve of net unit and open, the apple utilizes the action of gravity to roll into clamping jaw 16 through sleeve 15 smoothly, falls into netted bagging portion at last and falls into the packing box together.
It should be noted that the steering engine used in this embodiment is an FET steering engine, and the funnel 4 is made of a low-density polyethylene material, so that the apple cannot be damaged due to gravity impact when falling.
The above-mentioned contents are only for illustrating the technical idea of the present invention, and the protection scope of the present invention is not limited thereby, and any modification made on the basis of the technical idea of the present invention falls within the protection scope of the claims of the present invention.
Claims (10)
1. An apple net sleeving device is characterized by comprising a sorting unit, a net feeding unit and a net supporting unit;
the sorting unit comprises a vertically fixed shaft (2) and a rotating shaft (1) which is positioned at the top of the fixed shaft (2) and is positioned in the horizontal direction, one end of the rotating shaft (1) is electrically connected with a driving motor (3), the other end of the rotating shaft is matched with the fixed shaft (2) through a bearing, the rotating shaft (1) is driven by the driving motor to rotate relative to the fixed shaft (2), a funnel (4) is installed on the rotating shaft (1), and the bottom of the funnel (4) is connected with a pipeline (5); the fixed shaft (2) is also provided with a controller;
the net feeding unit comprises a first gear assembly and a case (7) arranged on the first gear assembly, a copper bar (12) used for cutting the netted sleeve bag is arranged at the bottom of the first gear assembly, and the first gear assembly is connected with an FET steering engine;
the net supporting unit comprises a base (13) and a flexible mechanical arm (14) arranged on the base (13), and the end part of the flexible mechanical arm (14) is connected with a clamping jaw (16) through a sleeve (15);
the controller is respectively electrically connected with the driving motor, the FET steering engine and the flexible mechanical arm (14), and the controller, the driving motor, the FET steering engine and the flexible mechanical arm (14) are all externally connected with a power supply.
2. The apple netting device of claim 1, wherein there are 4 rotating shafts (1), and the distance between the ends of the two adjacent rotating shafts (1) on the same side is 30-80 mm.
3. Apple screen apparatus according to claim 1, wherein the hopper (4) is provided with a plurality of hoppers, evenly arranged on the rotating shaft (1); the funnel (4) is made of low-density polyethylene material.
4. An apple netting device according to claim 1, characterized in that the net feeding unit further comprises a friction wheel (10) and a servo motor (11); the friction wheels (10) are provided with two groups, and the friction wheels (10) are connected with an output shaft on the servo motor (11); the servo motor (11) is electrically connected with the controller.
5. Apple netting device according to claim 1, characterized in that a linkage (17) is connected to the gripping jaw (16), said linkage (17) being connected to a second gear assembly.
6. An apple screen apparatus as set forth in claim 1, characterized in that the gripping jaws (16) are of a six-jaw structure consisting of six identical cones.
7. An apple netting device according to claim 1, wherein the sleeve (15) is of a hollow rectangular parallelepiped configuration leaving a circular channel in the middle for the apple to enter; the outer wall of the sleeve (15) is provided with a retainer ring.
8. An apple netting device according to claim 1, characterized in that the duct (5) is cylindrical in shape, internally lined.
9. An apple screen apparatus as claimed in claim 1, wherein the funnel (4) has an upper end diameter of 475mm and a lower end diameter of 100 mm; the vertical length of the pipeline (5) is 450mm, and the length of the inclined downward direction is 250 mm.
10. An apple netting method based on the apple netting device of any one of claims 1 to 9, characterized by comprising the following specific operations: the apples are placed in a sorting unit, an external power switch is turned on, a controller controls a driving motor to be started, a rotating shaft (1) is driven by the driving motor to rotate relative to a fixed shaft (2) so as to drive a funnel (4) to rotate, and the apples fall into the funnel (4) in a rolling mode and then enter a net supporting mechanism along with a pipeline (5); the controller controls the FET steering engine to start, and the first gear assembly is used for conveying the net; the controller controls the flexible mechanical arm (14) to move, so that the apple can be grabbed and netted.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202011204440.0A CN112208828A (en) | 2020-11-02 | 2020-11-02 | Apple net sleeving device and net sleeving method thereof |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202011204440.0A CN112208828A (en) | 2020-11-02 | 2020-11-02 | Apple net sleeving device and net sleeving method thereof |
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| Publication Number | Publication Date |
|---|---|
| CN112208828A true CN112208828A (en) | 2021-01-12 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202011204440.0A Pending CN112208828A (en) | 2020-11-02 | 2020-11-02 | Apple net sleeving device and net sleeving method thereof |
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| CN (1) | CN112208828A (en) |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113173282A (en) * | 2021-04-29 | 2021-07-27 | 陕西科技大学 | Overlapping device for net bags for apples |
| CN113184266A (en) * | 2021-04-29 | 2021-07-30 | 陕西科技大学 | Apple letter sorting bagging apparatus |
| CN113184306A (en) * | 2021-04-29 | 2021-07-30 | 陕西科技大学 | Automatic mesh bag filling machine |
| CN113184245A (en) * | 2021-04-29 | 2021-07-30 | 陕西科技大学 | Conveying device for apple mesh bags |
-
2020
- 2020-11-02 CN CN202011204440.0A patent/CN112208828A/en active Pending
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113173282A (en) * | 2021-04-29 | 2021-07-27 | 陕西科技大学 | Overlapping device for net bags for apples |
| CN113184266A (en) * | 2021-04-29 | 2021-07-30 | 陕西科技大学 | Apple letter sorting bagging apparatus |
| CN113184306A (en) * | 2021-04-29 | 2021-07-30 | 陕西科技大学 | Automatic mesh bag filling machine |
| CN113184245A (en) * | 2021-04-29 | 2021-07-30 | 陕西科技大学 | Conveying device for apple mesh bags |
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