CN112192221A - Binding post copper sheathing screw riveting detection machine and production process thereof - Google Patents

Binding post copper sheathing screw riveting detection machine and production process thereof Download PDF

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Publication number
CN112192221A
CN112192221A CN202011195806.2A CN202011195806A CN112192221A CN 112192221 A CN112192221 A CN 112192221A CN 202011195806 A CN202011195806 A CN 202011195806A CN 112192221 A CN112192221 A CN 112192221A
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CN
China
Prior art keywords
copper
screw
carrier
riveting
bush
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Application number
CN202011195806.2A
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Chinese (zh)
Inventor
胡根平
胡运佼
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Suzhou Quanli Automatic Technology Co ltd
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Suzhou Quanli Automatic Technology Co ltd
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Priority to CN202011195806.2A priority Critical patent/CN112192221A/en
Publication of CN112192221A publication Critical patent/CN112192221A/en
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    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
    • B23P21/00—Machines for assembling a multiplicity of different parts to compose units, with or without preceding or subsequent working of such parts, e.g. with programme control
    • B23P21/004—Machines for assembling a multiplicity of different parts to compose units, with or without preceding or subsequent working of such parts, e.g. with programme control the units passing two or more work-stations whilst being composed
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
    • B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
    • B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
    • B07C5/02—Measures preceding sorting, e.g. arranging articles in a stream orientating
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
    • B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
    • B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
    • B07C5/04—Sorting according to size
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
    • B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
    • B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
    • B07C5/34—Sorting according to other particular properties
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
    • B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
    • B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
    • B07C5/36—Sorting apparatus characterised by the means used for distribution
    • B07C5/361—Processing or control devices therefor, e.g. escort memory
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
    • B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
    • B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
    • B07C5/36—Sorting apparatus characterised by the means used for distribution
    • B07C5/38—Collecting or arranging articles in groups
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21C—MANUFACTURE OF METAL SHEETS, WIRE, RODS, TUBES OR PROFILES, OTHERWISE THAN BY ROLLING; AUXILIARY OPERATIONS USED IN CONNECTION WITH METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL
    • B21C51/00—Measuring, gauging, indicating, counting, or marking devices specially adapted for use in the production or manipulation of material in accordance with subclasses B21B - B21F
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D39/00—Application of procedures in order to connect objects or parts, e.g. coating with sheet metal otherwise than by plating; Tube expanders
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
    • B23P19/00—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
    • B23P19/001—Article feeders for assembling machines
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
    • B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
    • B07C2501/00—Sorting according to a characteristic or feature of the articles or material to be sorted
    • B07C2501/0009—Sorting of fasteners, e.g. screws, nuts, bolts

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Automatic Assembly (AREA)
  • Feeding Of Articles To Conveyors (AREA)

Abstract

The invention discloses a connecting terminal copper sheathed screw riveting detection machine and a production process thereof
Figure DDA0002753970510000011
Automatic copper bush feeding device and copper bush loading device
Figure DDA0002753970510000012
Figure DDA0002753970510000013
A copper sleeve device,
Figure DDA0002753970510000014
Automatic copper bush feeding device and copper bush loading device
Figure DDA0002753970510000015
Copper sheathing device, circulation carrier device, copper sheet automatic feeding device, dress copper sheet device, M3.0 screw automatic feeding device, dress M3.0 screw device, M2.5 screw automatic feeding device, dress M2.5 screw device, riveting
Figure DDA0002753970510000016
Copper bush device and riveting
Figure DDA0002753970510000017
The device comprises a copper bush device, a CCD detection device, an NG sorting device, a finished product discharging device and a control device; the protective cover and all the devices are arranged on the frame; the control device is electrically connected with the other devices and controls the operation of each device. The invention can automatically realize the assembly, riveting and detection of the copper sheathed screw, improves the production efficiency, reduces the manual operation cost and has high product uniformity.

Description

Binding post copper sheathing screw riveting detection machine and production process thereof
Technical Field
The invention relates to automation equipment, in particular to a copper sheathing screw riveting detection machine for a wiring terminal and a production process thereof.
Background
The copper sheathing screw assembly of the connecting terminal is widely applied to electric appliances, mechanical equipment and the like, the riveting detection of the copper sheathing screw in the prior art is completed on a production line by manual streamlined operation, however, the manufacturing cost of related production enterprises is increased along with the continuous improvement of labor cost, the production efficiency is low, and the problem of poor uniformity of manufactured products exists in manual operation. In addition, when the copper sleeve screw assemblies of different models are produced, corresponding devices or molds need to be replaced at corresponding stations of the assembly line, and operation is inconvenient.
Disclosure of Invention
In order to solve the technical problems, the invention provides the connecting terminal copper sleeve screw riveting and pressing detection machine and the production process thereof, which can realize automatic production of copper sleeve screw assemblies of different types, save time and labor and have high efficiency.
In order to achieve the technical effect, the technical scheme of the riveting and pressing detector for the copper sheathing screw of the connecting terminal is as follows:
a riveting and pressing detector for a copper sheathing screw of a wiring terminal is characterized by comprising a rack, a protective cover,
Figure BDA0002753970490000011
Automatic copper bush feeding device and copper bush loading device
Figure BDA0002753970490000012
A copper sleeve device,
Figure BDA0002753970490000013
Automatic copper bush feeding device and copper bush loading device
Figure BDA0002753970490000014
Copper sheathing device, circulation carrier device, copper sheet automatic feeding device, dress copper sheet device, M3.0 screw automatic feeding device, dress M3.0 screw device, M2.5 screw automatic feeding device, dress M2.5 screw device, riveting
Figure BDA0002753970490000015
Copper bush device and riveting
Figure BDA0002753970490000016
The device comprises a copper bush device, a CCD detection device, an NG sorting device, a finished product discharging device and a control device; the protective cover,
Figure BDA0002753970490000017
Automatic copper bush feeding device and copper bush loading device
Figure BDA0002753970490000018
A copper sleeve device,
Figure BDA0002753970490000019
Automatic copper bush feeding device and copper bush loading device
Figure BDA0002753970490000021
Copper sheathing device, circulation carrier device, copper sheet automatic feeding device, dress copper sheet device, M3.0 screw automatic feeding device, dress M3.0 screw device, M2.5 screw automatic feeding device, dress M2.5 screw device, riveting
Figure BDA0002753970490000022
Copper bush device and riveting
Figure BDA0002753970490000023
The copper bush device, the CCD detection device, the NG sorting device, the finished product discharging device and the control device are all arranged on the rack; the control device is electrically connected
Figure BDA0002753970490000024
Automatic copper bush feeding device and copper bush loading device
Figure BDA0002753970490000025
A copper sleeve device,
Figure BDA0002753970490000026
Automatic copper bush feeding device and copper bush loading device
Figure BDA0002753970490000027
Copper sheathing device, circulation carrier device, copper sheet automatic feeding device, dress copper sheet device, M3.0 screw automatic feeding device, dress M3.0 screw device, M2.5 screw automatic feeding device, dress M2.5 screw device, riveting
Figure BDA0002753970490000028
Copper bush device and riveting
Figure BDA0002753970490000029
The copper bush device, the CCD detection device, the NG sorting device and the finished product discharging device are used for controlling the operation of all devices electrically connected with the copper bush device.
Further, the
Figure BDA00027539704900000210
Copper bush is fromThe dynamic loading device comprises
Figure BDA00027539704900000211
Copper sleeve vibration disc and
Figure BDA00027539704900000212
the copper sleeve is arranged on the track and is provided with a copper sleeve,
Figure BDA00027539704900000213
copper sleeve vibration disc and
Figure BDA00027539704900000214
the copper sleeve rails are butted with each other,
Figure BDA00027539704900000215
copper sleeve rail and device
Figure BDA00027539704900000216
The copper bush devices are butted with each other,
Figure BDA00027539704900000217
copper sleeve vibration disk
Figure BDA00027539704900000218
The copper sleeves are arranged in sequence after being screened in the screening direction and enter the track, and then are installed
Figure BDA00027539704900000219
The copper sleeve device is to
Figure BDA00027539704900000220
The copper bush is arranged in the circulating carrier.
Further, the clothes are
Figure BDA00027539704900000221
The copper bush device comprises a servo dislocation mechanism and a copper bush device
Figure BDA00027539704900000222
A copper bush mechanism; the servo dislocation mechanism dislocates, positions and installs the copper sleeve
Figure BDA00027539704900000223
The copper bush mechanism is driven by the PPU module to drive
Figure BDA00027539704900000224
The copper sleeve is arranged in the circulating carrier, and then the product is moved to the copper sheet arranging device by the circulating carrier device, because the servo dislocation can ensure that the copper sleeve can be moved to the copper sheet arranging device
Figure BDA00027539704900000225
Different numbers of dislocation and positioning of copper sleeves, so that the device
Figure BDA00027539704900000226
The copper sheathing device can realize the function of producing multiple product under the condition of not changing any part and mechanism.
Further, the circulating carrier device comprises a synchronous belt, a synchronous wheel, a servo motor, a carrier positioning mechanism and a carrier positioning mechanism, wherein the synchronous belt is connected with the synchronous wheel, the synchronous wheel is connected with the servo motor, the carrier is installed on the synchronous belt, the servo motor drives the carrier to move to a corresponding station in operation, in order to ensure accurate positioning and installation accuracy of materials in the conveying process, the carrier positioning mechanism is respectively installed on the carrier positioning mechanism
Figure BDA00027539704900000227
Copper sheathing device, dress
Figure BDA0002753970490000031
The corresponding stations of the copper sleeve device, the copper sheet loading device, the M3.0 screw loading device and the M2.5 screw loading device are respectively used for positioning the carrier to ensure the installation precision, after the carrier circularly runs for an assembly action, the carrier is corrected by a carrier positioning mechanism to ensure the next circular assembly precision, the carrier comprises 2 different sets of carriers SAKQ4.0 and SAKQ2.5 which respectively correspond to the carriers SAKQ4.0 and SAKQ2.5
Figure BDA0002753970490000032
Copper bush and
Figure BDA0002753970490000033
the copper bush is designed to be highly flexible, so that products of different models can be produced without replacing parts and mechanisms, and programs can be automatically switched.
Further, the copper sheet automatic feeding device comprises a copper sheet vibration disc and a copper sheet track; the copper sheet vibrating disc is in butt joint with the copper sheet track, the copper sheet track is in butt joint with the copper sheet loading device, the copper sheet vibrating disc enables the copper sheets to be arranged in the screening direction and sequentially enter the track, the copper sheet loading device loads the copper sheets into the carrier, and the carrier is placed in the copper sheet loading device
Figure BDA0002753970490000034
Above the copper sheathing, the copper sheet shakes the dish for the highly flexible copper sheet shakes the dish, can satisfy up to 10 kinds of products, can differentiate the direction respectively and speed is adjustable, and the copper sheet track possesses the design of flexible material way, and the copper sheet track contains induction system and apron, selects to use different apron when producing different model products, thereby different apron can produce different signals under induction system's response and switch over the procedure and realize high flexibility automation.
Furthermore, the copper sheet loading device comprises a sensing device, a positioning mechanism, a rotating mechanism and a copper sheet loading mechanism; the rotating mechanism is connected with the copper sheet loading mechanism; the positioning mechanism positions the copper sheet under the driving of a signal of the sensing device, the copper sheet loading mechanism grabs the copper sheet under the driving of the PPU module, the copper sheet is rotated in the direction by the rotating mechanism, the copper sheet is loaded into the carrier by the copper sheet loading mechanism, and the product is moved to the M3.0 screw loading device by the circulating carrier device.
Furthermore, the M3.0 screw automatic feeding device comprises an M3.0 screw vibrating disk and an M3.0 screw track, the M3.0 screw vibrating disk is in butt joint with the M3.0 screw track, the M3.0 screw track is in butt joint with the M3.0 screw loading device, the M3.0 screw vibrating disk screens the M3.0 screws in the direction, the screws are arranged in the M3.0 screw track, and the M3.0 screw loading device loads the screws into the carrier.
Furthermore, the M3.0 screw loading device comprises an M3.0 screw servo dislocation mechanism and an M3.0 screw loading mechanism, wherein the M3.0 screw servo dislocation mechanism performs servo dislocation and positioning on the M3.0 screw, and the M3.0 screw loading mechanism loads the M3.0 screw under the driving of the PPU moduleInserted into the carrier through the copper sheet
Figure BDA0002753970490000041
The product is transferred to riveting pressure by a circulating carrier device in the copper sleeve
Figure BDA0002753970490000042
Copper sheathing device.
Further, the riveting is performed
Figure BDA0002753970490000043
The copper sleeve device comprises a flat belt limiting mechanism, a carrier positioning mechanism and a riveting mechanism; because of the riveting strength is big, the impact force is strong, for guaranteeing the stability and the high accuracy location nature of flat belt in the operation, flat belt stop gear prescribes a limit to the flat belt in the safety range, carrier positioning mechanism fixes a position the back with the carrier, riveting mechanism will be with flat belt
Figure BDA0002753970490000044
And (4) riveting the copper sleeve, and moving the riveted product to a CCD detection device along with the circulating carrier device.
Furthermore, the CCD detection device detects the missing installation and the high and low position degrees of the copper sleeve, the copper sheet and the M3.0 screw by using a graphic image imaging technology; the NG sorting device is used for carrying out NG sorting on the products passing through the CCD detection device, defective products enter the defective product box, and the defective products are moved to a finished product outlet by the finished product outlet device; the finished product discharging device comprises a grabbing mechanism and a conveying mechanism, the conveying mechanism is composed of a motor and a synchronous belt, the grabbing mechanism grabs the finished products and moves the finished products to the NG sorting device, and the good products directly enter the conveying mechanism and are conveyed to a finished product discharging port.
Further, the
Figure BDA0002753970490000045
Automatic copper bush feeding device and copper bush loading device
Figure BDA0002753970490000046
The copper bush device is respectively connected with
Figure BDA0002753970490000047
Automatic copper bush feeding device and copper bush loading device
Figure BDA0002753970490000048
The copper bush device is a similar mechanism with the same principle and is designed for meeting different types of products; the M2.5 screw automatic feeding device and the M2.5 screw loading device are similar mechanisms which have the same principle with the M3.0 screw automatic feeding device and the M3.0 screw loading device respectively and are designed for meeting different models of products.
In order to achieve the technical effect, the technical scheme of the production process of the connecting terminal copper sleeve screw riveting detection machine is as follows:
the production process of the riveting and pressing detector for the copper sheathed screw of the wiring terminal is characterized by comprising the following steps of:
the first step is as follows:
Figure BDA0002753970490000051
the copper bush is automatically fed into a copper bush loading device to load the copper bush into a circulating carrier;
the second step is that:
Figure BDA0002753970490000052
the copper sleeve moves to a copper sheet loading device along with the circulating carrier to load the copper sheets into semi-finished products;
the third step: the semi-finished product is moved to a device for loading M3.0 screws along with the circulating carrier to load the screws into the finished product to be riveted;
the fourth step: the finished product to be riveted moves to riveting along with the circulating carrier
Figure BDA0002753970490000053
Riveting the finished product to be riveted by the copper sleeve device;
the fifth step: moving the finished product to a CCD detection device along with the circulating carrier to perform neglected loading and high-low position degree detection;
and a sixth step: the finished products move to a finished product discharging device along with the circulating carrier, and the finished product discharging device grabs the finished products and enters an NG sorting device;
the seventh step: the defective products enter a defective product box, and the defective products are moved to a conveying mechanism by a finished product discharging device;
eighth step: the conveying mechanism moves the product to a finished product outlet.
Compared with the prior art, the invention has the beneficial effects that: the riveting detection machine for the copper sheathed screw of the connecting terminal can automatically realize the assembly, riveting and detection of the copper sheathed screw, improves the production efficiency, reduces the manual operation cost and solves the problem of poor uniformity of manual operation. Meanwhile, the assembly, riveting and detection of various types and varieties of products can be realized under the condition of not replacing any parts and mechanisms, and the trouble of line replacement in manual line production is reduced.
The foregoing description is only an overview of the technical solutions of the present invention, and in order to make the technical means of the present invention more clearly understood, the present invention may be implemented according to the content of the description, and in order to make the above and other objects, features, and advantages of the present invention more clearly understood, the present invention will be further described in detail with reference to the accompanying drawings and the embodiments, and it is apparent that the described embodiments are some, but not all embodiments of the present invention.
Drawings
Fig. 1 is a schematic structural view of a terminal copper sheathing screw riveting detection machine.
Fig. 2 is a schematic structural view of a terminal copper sheathing screw riveting detection machine without a protective cover.
FIG. 3 is a drawing showing
Figure BDA0002753970490000061
Copper sheathing automatic feeding device and dress
Figure BDA0002753970490000062
Schematic diagram of a butt joint structure of the copper bush device.
Fig. 4 is a schematic structural diagram of the circulating carrier device.
Fig. 5 is a schematic structural view of a riveting copper bush device.
FIG. 6 is a schematic view of a butt joint structure of the copper sheet automatic feeding device and the copper sheet loading device.
Fig. 7 is a schematic view of the connection structure of the CCD detecting device, the NG sorting device, and the finished product discharging device.
Fig. 8 is an enlarged view of a portion a of fig. 2.
The attached drawings are as follows:
1. a frame; 2, a protective cover;
3.
Figure BDA0002753970490000063
the copper bush automatic feeding device; 31.
Figure BDA0002753970490000064
a copper sleeve vibration disc;
32.
Figure BDA0002753970490000065
a copper sheathing rail; 4. clothes (CN)
Figure BDA0002753970490000066
A copper sheathing device;
41. a servo dislocation mechanism; 42. clothes (CN)
Figure BDA0002753970490000067
A copper bush mechanism;
5.
Figure BDA0002753970490000068
the copper bush automatic feeding device; 6. clothes (CN)
Figure BDA0002753970490000069
A copper sheathing device;
7. a circulating carrier device; 71. timing belts;
72. a synchronizing wheel; 73. servo motor;
74. a carrier; 75, a carrier position correcting mechanism;
76. a carrier positioning mechanism; 8, an automatic copper sheet feeding device;
81. a copper sheet vibration disc; 82. copper sheet track;
821; an induction device; 822. a cover plate;
9. a copper sheet mounting device; an induction device;
92. a positioning mechanism; 93. a rotation mechanism;
94. a copper sheet mounting mechanism; 10, an M3.0 screw automatic feeding device;
101, M3.0 screw vibration disc; m3.0 screw track;
11. installing an M3.0 screw device; 111, M3.0 screw servo dislocation mechanism;
112. installing an M3.0 screw mechanism; an M2.5 screw automatic feeding device;
13. installing an M2.5 screw device; 14. riveting and pressing
Figure BDA0002753970490000071
A copper sheathing device;
141. a flat belt limiting mechanism; 142. a carrier positioning mechanism;
143. a riveting mechanism; 15. riveting and pressing
Figure BDA0002753970490000072
A copper sheathing device;
a CCD detection device; NG sorting device;
171. a material channel; 172, defective product box;
173. a pneumatic mechanism; 18, a finished product discharging device;
181. a grabbing mechanism; 182, a conveying mechanism;
19. and a control device.
Detailed Description
The invention is further illustrated with reference to the following figures and examples.
As shown in figures 1-8, the invention relates to a copper sheathing screw riveting detection machine of a connecting terminal, which comprises a frame 1, a protective cover 2,
Figure BDA0002753970490000073
Copper sheathing automatic feeding device 3, dress
Figure BDA0002753970490000074
A copper sleeve device 4,
Figure BDA0002753970490000075
Copper sheathing automatic feeding device 5, dress
Figure BDA0002753970490000076
Copper bush device 6, circulating carrier device 7, copper sheet automatic feeding device 8, copper sheet loading device 9, M3.0 screw automatic feeding device 10, M3.0 screw loading device 11, M2.5 screw automatic feeding device 12, M2.5 screw loading device 13, riveting and pressing device
Figure BDA0002753970490000077
Copper sheathing device 14, riveting
Figure BDA0002753970490000078
A copper bush device 15, a CCD detection device 16, an NG sorting device 17, a finished product discharging device 18 and a control device 19. The protective cover 2,
Figure BDA0002753970490000079
Copper sheathing automatic feeding device 3, dress
Figure BDA00027539704900000710
A copper sleeve device 4,
Figure BDA00027539704900000711
Copper sheathing automatic feeding device 5, dress
Figure BDA00027539704900000712
Copper bush device 6, circulating carrier device 7, copper sheet automatic feeding device 8, copper sheet loading device 9, M3.0 screw automatic feeding device 10, M3.0 screw loading device 11, M2.5 screw automatic feeding device 12, M2.5 screw loading device 13, riveting and pressing device
Figure BDA0002753970490000081
Copper sheathing device 14, riveting
Figure BDA0002753970490000082
The copper bush device 15, the CCD detection device 16, the NG sorting device 17, the finished product discharging device 18 and the control device 19 are all arranged on the machine frame 1. The control device is electrically connected
Figure BDA0002753970490000083
Copper sheathing automatic feeding device 3, dress
Figure BDA0002753970490000084
A copper sleeve device 4,
Figure BDA0002753970490000085
Copper sheathing automatic feeding device 5, dress
Figure BDA0002753970490000086
Copper bush device 6, circulating carrier device 7, copper sheet automatic feeding device 8, copper sheet loading device 9, M3.0 screw automatic feeding device 10, M3.0 screw loading device 11, M2.5 screw automatic feeding device 12, M2.5 screw loading device 13, riveting and pressing device
Figure BDA0002753970490000087
Copper sheathing device 14, riveting
Figure BDA0002753970490000088
The copper bush device 15, the CCD detection device 16, the NG sorting device 17 and the finished product discharging device are used for controlling the operation of all devices electrically connected with the copper bush device.
Wherein the content of the first and second substances,
Figure BDA0002753970490000089
the copper bush automatic feeding device 3 comprises
Figure BDA00027539704900000810
Copper bushing vibration plate 31 and
Figure BDA00027539704900000811
the copper-clad rail 32 is provided with,
Figure BDA00027539704900000812
copper sleeve vibration disc and
Figure BDA00027539704900000827
the copper sleeve rails are butted with each other,
Figure BDA00027539704900000813
the other end of the copper sleeve rail and the device
Figure BDA00027539704900000814
The copper bush devices 4 are butted with each other,
Figure BDA00027539704900000815
copper sleeve vibration disk
Figure BDA00027539704900000816
The copper sleeves are arranged in sequence after being screened in the screening direction and enter the track, and then are installed
Figure BDA00027539704900000817
The copper sleeve device 4 is to
Figure BDA00027539704900000818
The copper bush is arranged in the circulating carrier. The clothes
Figure BDA00027539704900000819
The copper sheathing device 4 comprises a servo-displacing mechanism 41 and a device
Figure BDA00027539704900000820
A copper bush mechanism 42; the servo dislocation mechanism 41 is used for dislocating and positioning the copper sleeve; clothes (CN)
Figure BDA00027539704900000821
The copper bush mechanism 42 is driven by the PPU module to drive
Figure BDA00027539704900000822
The copper sleeve is loaded into the circulating carrier, and the product is moved to the copper sheet loading device 9 by the circulating carrier device 7 because of the servo dislocationCan be combined with
Figure BDA00027539704900000823
Different numbers of dislocation and positioning of copper sleeves, so that the device
Figure BDA00027539704900000824
The copper sheathing device 4 can realize the function of producing various products under the condition of not replacing any part and mechanism.
Circulation carrier device 7 contains hold-in range 71, synchronizing wheel 72, servo motor 73, carrier 74, carrier positioning mechanism 75, carrier positioning mechanism 76, and hold-in range 71 is connected with synchronizing wheel 72, and synchronizing wheel 72 is connected with servo motor 73, and carrier 74 is installed on hold-in range 71, and servo motor operation drives the carrier and moves to corresponding station, for guaranteeing accurate location and the installation accuracy of material in transportation process, carrier positioning mechanism 76 is installed respectively and is adorned
Figure BDA00027539704900000825
Copper sheathing device 4, dress
Figure BDA00027539704900000826
The corresponding stations of the copper sleeve device 6, the copper sheet loading device 9, the M3.0 screw loading device 11 and the M2.5 screw loading device 12 are respectively used for positioning the carrier to ensure the installation precision, after the carrier circularly runs an assembly action, the carrier is then positioned by the carrier positioning mechanism 75 to ensure the next circular assembly precision, the carrier 74 comprises 2 different sets of carriers SAKQ4.0 and SAKQ2.5 which respectively correspond to the carriers SAKQ4.0 and SAKQ2.5
Figure BDA0002753970490000091
Copper bush and
Figure BDA0002753970490000092
the copper bush is designed to be highly flexible, so that products of different models can be produced without replacing parts and mechanisms, and programs can be automatically switched.
The copper sheet automatic feeding device 8 comprises a copper sheet vibration disc 81 and a copper sheet track 82; the copper sheet vibration disc 81 is in butt joint with the copper sheet track 82, and the copper sheet track 82 is assembled with the copper sheetThe device 9 is in butt joint, the copper sheet vibrating disc 81 is used for sequentially arranging the copper sheets in the screening direction into the track, and then the copper sheet loading device 9 is used for loading the copper sheets into the carrier and placing the copper sheets in the carrier
Figure BDA0002753970490000093
Figure BDA0002753970490000094
Above the copper sheathing, highly flexible copper sheet vibration dish 81 can satisfy up to 10 kinds of products, can distinguish the direction respectively and speed is adjustable, and copper sheet track 82 possesses the design of flexible material way, and copper sheet track 82 contains induction system 821 and apron 822, selects to use different apron when producing different model products, thereby different apron can produce different signals under induction system 821's response and switch program realization high flexibility is automatic.
The copper sheet loading device 9 comprises a sensing device 91, a positioning mechanism 92, a rotating mechanism 93 and a copper sheet loading mechanism 94; the rotating mechanism 93 is connected with the copper sheet loading mechanism 94; the positioning mechanism 92 positions the copper sheet under the driving of the signal of the sensing device 91, the copper sheet loading mechanism 94 grabs the copper sheet under the driving of the PPU module, the rotation mechanism 93 rotates the copper sheet in the direction, the copper sheet loading mechanism 94 loads the copper sheet into the carrier, and the circulating carrier device 7 moves the product to the M3.0 screw loading device 11.
The M3.0 screw automatic feeding device 10 comprises an M3.0 screw vibrating disk 101 and an M3.0 screw rail 102, the M3.0 screw vibrating disk 101 is in butt joint with the M3.0 screw rail 102, the M3.0 screw rail 102 is in butt joint with an M3.0 screw loading device 11, the M3.0 screw vibrating disk 101 screens M3.0 screws in the direction, the screws are arranged in the M3.0 screw rail 102, and then the screws are loaded into a carrier by the M3.0 screw loading device 11.
The M3.0 screw loading device 11 comprises an M3.0 screw servo dislocation mechanism 111 and an M3.0 screw loading mechanism 112, the M3.0 screw servo dislocation mechanism 111 carries out servo dislocation and positioning on the M3.0 screw, and the M3.0 screw loading mechanism 112 loads the M3.0 screw into a carrier under the driving of a PPU module, penetrates through a copper sheet and is inserted into the carrier and then penetrates through the copper sheet to be inserted into the carrier
Figure BDA0002753970490000101
Inside the copper jacket, is recirculatedThe carrier device 7 transfers the product to riveting
Figure BDA0002753970490000102
A copper sheathing means 14.
The riveting pressure
Figure BDA0002753970490000103
The copper sheathing device 14 comprises a flat belt limiting mechanism 141, a carrier positioning mechanism 142 and a riveting mechanism 143; because of the large riveting force and strong impact force, in order to ensure the stability and high-precision positioning performance of the flat belt in the operation process, the flat belt limiting mechanism 141 limits the flat belt in a safety range, and after the carrier positioning mechanism 142 positions the carrier, the riveting mechanism 143 positions the carrier
Figure BDA0002753970490000104
And (4) riveting the copper sleeve, and moving the riveted product to a CCD (charge coupled device) detection device 16 along with the circulating carrier device 7.
The CCD detection device 16 detects the neglected loading and the height position degree of the copper sleeve, the copper sheet and the M3.0 screw by using a graphic image imaging technology. The NG sorting device 17 is used for carrying out NG sorting on the products detected by the CCD detection device 16; the NG sorting device 17 includes a pneumatic mechanism 173, a material channel 171 and a defective product box 172, wherein the material channel 171 is arranged side by side with the defective product box 172, the pneumatic mechanism 173 is connected with the material channel 171 and the defective product box 172 through a sliding assembly, and is used for pushing the material channel 171 and the defective product box 172 to move back and forth along a sliding rail, so that the defective product enters the defective product box 172, and the defective product enters the material channel 171 and then is moved to a finished product outlet by the finished product discharging device 18. The finished product discharging device 18 comprises a grabbing mechanism 181 and a conveying mechanism 182, the conveying mechanism 182 comprises a motor and a synchronous belt, the grabbing mechanism 181 grabs and moves finished products (including defective products and non-defective products) to the material channel 171 of the NG sorting device 17 or the defective product box 172, and the non-defective products directly enter the conveying mechanism 182 from the material channel 171 and are conveyed to a finished product outlet.
The above-mentioned
Figure BDA0002753970490000105
Copper sheathing automatic feeding device 5, dress
Figure BDA0002753970490000106
The copper bush device 6 is respectively connected with
Figure BDA0002753970490000107
Copper sheathing automatic feeding device 3, dress
Figure BDA0002753970490000108
The copper bush device 4 is a similar mechanism with the same principle and is designed to meet different types of products; the M2.5 screw automatic feeding device 12 and the M2.5 screw loading device 13 are similar mechanisms with the same principle as the M3.0 screw automatic feeding device 10 and the M3.0 screw loading device 11 respectively, and are designed to meet different types of products.
The production process of the riveting and pressing detector for the copper sheathed screw of the wiring terminal is characterized by comprising the following steps of:
the first step is as follows:
Figure BDA0002753970490000111
copper bush is put into
Figure BDA0002753970490000112
The copper sleeve vibration disc of the copper sleeve automatic feeding device passes through the copper sleeve vibration disc to screen the direction
Figure BDA0002753970490000113
The copper bush track automatically feeds materials into the copper bush loading device, and the servo dislocation mechanism dislocates and positions the copper bush, and the copper bush is loaded
Figure BDA0002753970490000114
The copper bush mechanism is used for loading the copper bush into the circulating carrier;
the second step is that: under the action of the servo motor, the servo motor drives the servo motor to rotate,
Figure BDA0002753970490000115
the copper sleeve moves to a copper sheet mounting station corresponding to the copper sheet mounting device along with the circulating carrier, the copper sheet enters the corresponding station of the copper sheet mounting device through the copper sheet automatic feeding device, and the copper sheet mounting mechanism grabs the copper sheet and rotates to mount the copper sheet into the carrier to form a semi-finished product;
the third step: the semi-finished product moves to a corresponding station of the M3.0 screw loading device along with the circulating carrier, and the M3.0 screw loading mechanism loads screws into the carrier after the screws are in place and inserts the screws into the carrier through the copper sheet
Figure BDA0002753970490000116
Forming a finished product to be riveted in the copper sleeve;
the fourth step: the finished product to be riveted moves to riveting along with the circulating carrier
Figure BDA0002753970490000117
The copper sleeve device corresponds to a station, and the riveting mechanism rivets and presses a finished product to be riveted to form a final finished product;
the fifth step: the finished product moves to a corresponding station of a CCD detection device along with the circulating carrier, and the CCD detection device detects the neglected loading and the high-low position degree of the copper sleeve, the copper sheet and the M3.0 screw of the finished product;
and a sixth step: the finished products move to the corresponding stations of the finished product discharging device along with the circulating carrier, and the grabbing mechanism grabs the finished products and moves to the NG sorting device;
the seventh step: the defective products enter a defective product box of the G sorting device, and the good products directly enter the conveying mechanism through a material channel of the G sorting device;
eighth step: the conveying mechanism moves the product to a finished product outlet.
Compared with the prior art, the invention has the beneficial effects that: the riveting detection machine for the copper sheathed screw of the connecting terminal can automatically realize the assembly, riveting and detection of the copper sheathed screw, improves the production efficiency, reduces the manual operation cost and solves the problem of poor uniformity of manual operation. Meanwhile, the assembly, riveting and detection of various types and varieties of products can be realized under the condition of not replacing any parts and mechanisms, and the trouble of line replacement in manual line production is reduced.
The present invention is not limited to the above-described embodiments, and various modifications made without inventive step from the above-described concept will fall within the scope of the present invention for those skilled in the art.

Claims (10)

1. A riveting and pressing detector for a copper sheathing screw of a wiring terminal is characterized by comprising a rack, a protective cover,
Figure FDA0002753970480000011
Automatic copper bush feeding device and copper bush loading device
Figure FDA0002753970480000012
A copper sleeve device,
Figure FDA00027539704800000128
Automatic copper bush feeding device and copper bush loading device
Figure FDA00027539704800000129
Copper sheathing device, circulation carrier device, copper sheet automatic feeding device, dress copper sheet device, M3.0 screw automatic feeding device, dress M3.0 screw device, M2.5 screw automatic feeding device, dress M2.5 screw device, riveting
Figure FDA0002753970480000013
Copper bush device and riveting
Figure FDA0002753970480000014
The device comprises a copper bush device, a CCD detection device, an NG sorting device, a finished product discharging device and a control device; the protective cover,
Figure FDA0002753970480000015
Automatic copper bush feeding device and copper bush loading device
Figure FDA0002753970480000016
A copper sleeve device,
Figure FDA0002753970480000017
Automatic copper bush feeding device and copper bush loading device
Figure FDA0002753970480000018
Copper sheathing device and circulating carrier deviceCopper sheet automatic feeding device, copper sheet loading device, M3.0 screw automatic feeding device, M3.0 screw loading device, M2.5 screw automatic feeding device, M2.5 screw loading device, riveting and pressing device
Figure FDA0002753970480000019
Copper bush device and riveting
Figure FDA00027539704800000130
The copper bush device, the CCD detection device, the NG sorting device, the finished product discharging device and the control device are all arranged on the rack; the control device is electrically connected
Figure FDA00027539704800000110
Automatic copper bush feeding device and copper bush loading device
Figure FDA00027539704800000111
A copper sleeve device,
Figure FDA00027539704800000112
Automatic copper bush feeding device and copper bush loading device
Figure FDA00027539704800000113
Copper sheathing device, circulation carrier device, copper sheet automatic feeding device, dress copper sheet device, M3.0 screw automatic feeding device, dress M3.0 screw device, M2.5 screw automatic feeding device, dress M2.5 screw device, riveting
Figure FDA00027539704800000132
Copper bush device and riveting
Figure FDA00027539704800000131
The copper bush device, the CCD detection device, the NG sorting device and the finished product discharging device are used for controlling the operation of all devices electrically connected with the copper bush device.
2. The terminal copper sheathing screw riveting detection machine of claim 1, characterized in thatIn the above, the
Figure FDA00027539704800000122
The copper bush automatic feeding device comprises
Figure FDA00027539704800000116
Copper sleeve vibration disc and
Figure FDA00027539704800000114
the copper sleeve is arranged on the track and is provided with a copper sleeve,
Figure FDA00027539704800000115
copper sleeve vibration disc and
Figure FDA00027539704800000121
the copper sleeve rails are butted with each other,
Figure FDA00027539704800000117
copper sleeve rail and device
Figure FDA00027539704800000118
The copper bush devices are butted with each other,
Figure FDA00027539704800000119
copper sleeve vibration disk
Figure FDA00027539704800000120
The copper sleeves are arranged in sequence after being screened in the screening direction and enter the track, and then are installed
Figure FDA00027539704800000127
The copper sleeve device is to
Figure FDA00027539704800000126
The copper sleeve is arranged in a circulating carrier; the clothes
Figure FDA00027539704800000123
Copper bush device comprising servo dislocation machineStructure and package
Figure FDA00027539704800000125
A copper bush mechanism; the servo dislocation mechanism dislocates and positions the copper sleeve and installs
Figure FDA00027539704800000124
The copper bush mechanism is driven by the PPU module to drive
Figure FDA00027539704800000133
The copper sleeve is arranged in the circulating carrier, and then the product is moved to the copper sheet arranging device by the circulating carrier device.
3. The terminal copper sheathing screw riveting detection machine of claim 1, wherein the circulating carrier device comprises a synchronous belt, a synchronous wheel, a servo motor, a carrier aligning mechanism and a carrier positioning mechanism, the synchronous belt is connected with the synchronous wheel, the synchronous wheel is connected with the servo motor, the carrier is mounted on the synchronous belt, the servo motor operates to drive the carrier to move to a corresponding station, the carrier positioning mechanisms are respectively mounted on the mounting mechanisms
Figure FDA0002753970480000021
Copper sheathing device, dress
Figure FDA0002753970480000022
The corresponding stations of the copper sleeve device, the copper sheet loading device, the M3.0 screw loading device and the M2.5 screw loading device are used for respectively positioning the carrier, after the carrier circularly runs an assembly action, the carrier is corrected by the carrier correcting mechanism to ensure the next circular assembly precision, the carrier comprises 2 different sets of carriers SAKQ4.0 and SAKQ2.5 which respectively correspond to the carriers SAKQ4.0 and SAKQ2.5
Figure FDA0002753970480000023
Copper bush and
Figure FDA0002753970480000024
and (4) a copper sleeve.
4. The wiring terminal copper sleeve screw riveting detection machine according to claim 1, characterized in that the copper sheet automatic feeding device comprises a copper sheet vibrating disc and a copper sheet track; the copper sheet vibrating disc is in butt joint with the copper sheet track, the copper sheet track is in butt joint with the copper sheet loading device, the copper sheet vibrating disc enables the copper sheets to be arranged in the screening direction and sequentially enter the track, the copper sheet loading device loads the copper sheets into the carrier, and the carrier is placed in the copper sheet loading device
Figure FDA0002753970480000025
The copper sheet vibration disc is a highly flexible copper sheet vibration disc, the direction and the speed can be distinguished and adjusted respectively, the copper sheet track comprises an induction device and cover plates, different cover plates are selected to be used when different types of products are produced, and different cover plates can generate different signals under the induction of the induction device.
5. The terminal copper sheathing screw riveting detection machine of claim 1, wherein the copper sheet installation device comprises a sensing device, a positioning mechanism, a rotating mechanism and a copper sheet installation mechanism; the rotating mechanism is connected with the copper sheet loading mechanism; the positioning mechanism positions the copper sheet under the driving of a signal of the sensing device, the copper sheet loading mechanism grabs the copper sheet under the driving of the PPU module, the copper sheet is rotated in the direction by the rotating mechanism, the copper sheet is loaded into the carrier by the copper sheet loading mechanism, and the product is moved to the M3.0 screw loading device by the circulating carrier device.
6. The connecting terminal copper sleeve screw riveting detection machine according to claim 1, wherein the M3.0 screw automatic feeding device comprises an M3.0 screw vibrating disk and an M3.0 screw rail, the M3.0 screw vibrating disk is butted with the M3.0 screw rail, the M3.0 screw rail is butted with the M3.0 screw loading device, the M3.0 screw vibrating disk screens the M3.0 screws in the direction and arranges the screws into the M3.0 screw rail, and then the M3.0 screw loading device loads the screws into a carrier; the M3.0 screw loading device comprises an M3.0 screw servo dislocation mechanism and a screw loading mechanism, wherein the M3.0 screw servo dislocation mechanism enables the M3.0 screw to be servo-misplacedPositioning, M3.0 screw loading mechanism under the drive of PPU module loads M3.0 screw into carrier and inserts through copper sheet
Figure FDA0002753970480000032
The product is transferred to riveting pressure by a circulating carrier device in the copper sleeve
Figure FDA0002753970480000031
Copper sheathing device.
7. The terminal copper sheathing screw riveting detection machine of claim 1, wherein the riveting is performed
Figure FDA0002753970480000033
The copper sleeve device comprises a flat belt limiting mechanism, a carrier positioning mechanism and a riveting mechanism; the flat belt limiting mechanism is used for limiting the flat belt within a safety range, and after the carrier is positioned by the carrier positioning mechanism, the riveting mechanism is used for positioning the carrier
Figure FDA0002753970480000034
And (4) riveting the copper sleeve, and moving the riveted product to a CCD detection device along with the circulating carrier device.
8. The terminal copper sheathing screw riveting detection machine of claim 1, wherein the CCD detection device detects the missing installation and the height position of the copper sheathing, the copper sheet and the M3.0 screw by using a graphic image imaging technology; the NG sorting device is used for carrying out NG sorting on the products passing through the CCD detection device, defective products enter the defective product box, and the defective products are moved to a finished product outlet by the finished product outlet device; the finished product discharging device comprises a grabbing mechanism and a conveying mechanism, the conveying mechanism is composed of a motor and a synchronous belt, the grabbing mechanism grabs the finished products and moves the finished products to the NG sorting device, and the good products directly enter the conveying mechanism and are conveyed to a finished product discharging port.
9. The terminal copper sheathing screw riveting detection machine of claim 1,characterized in that the
Figure FDA0002753970480000037
Automatic copper bush feeding device and copper bush loading device
Figure FDA0002753970480000038
The copper bush device is respectively connected with
Figure FDA0002753970480000035
Automatic copper bush feeding device and copper bush loading device
Figure FDA0002753970480000036
The copper bush device is a similar mechanism with the same principle and is designed for meeting different types of products; the M2.5 screw automatic feeding device and the M2.5 screw loading device are similar mechanisms with the same principle as the M3.0 screw automatic feeding device and the M3.0 screw loading device respectively.
10. The production process of the riveting and pressing detector for the copper sheathed screw of the wiring terminal is characterized by comprising the following steps of:
the first step is as follows:
Figure FDA0002753970480000039
the copper bush is automatically fed into a copper bush loading device to load the copper bush into a circulating carrier;
the second step is that:
Figure FDA0002753970480000041
the copper sleeve moves to a copper sheet loading device along with the circulating carrier to load the copper sheets into semi-finished products;
the third step: the semi-finished product is moved to a device for loading M3.0 screws along with the circulating carrier to load the screws into the finished product to be riveted;
the fourth step: the finished product to be riveted moves to riveting along with the circulating carrier
Figure FDA0002753970480000042
Riveting the finished product to be riveted by the copper sleeve device;
the fifth step: moving the finished product to a CCD detection device along with the circulating carrier to perform neglected loading and high-low position degree detection;
and a sixth step: the finished products move to a finished product discharging device along with the circulating carrier, and the finished product discharging device grabs the finished products and enters an NG sorting device;
the seventh step: the defective products enter a defective product box, and the defective products are moved to a conveying mechanism by a finished product discharging device;
eighth step: the conveying mechanism moves the product to a finished product outlet.
CN202011195806.2A 2020-10-30 2020-10-30 Binding post copper sheathing screw riveting detection machine and production process thereof Pending CN112192221A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202011195806.2A CN112192221A (en) 2020-10-30 2020-10-30 Binding post copper sheathing screw riveting detection machine and production process thereof

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202011195806.2A CN112192221A (en) 2020-10-30 2020-10-30 Binding post copper sheathing screw riveting detection machine and production process thereof

Publications (1)

Publication Number Publication Date
CN112192221A true CN112192221A (en) 2021-01-08

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Family Applications (1)

Application Number Title Priority Date Filing Date
CN202011195806.2A Pending CN112192221A (en) 2020-10-30 2020-10-30 Binding post copper sheathing screw riveting detection machine and production process thereof

Country Status (1)

Country Link
CN (1) CN112192221A (en)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN115400986A (en) * 2022-11-01 2022-11-29 苏州思科赛德电子科技有限公司 Automatic quality inspection screening device for wiring terminal

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN115400986A (en) * 2022-11-01 2022-11-29 苏州思科赛德电子科技有限公司 Automatic quality inspection screening device for wiring terminal
CN115400986B (en) * 2022-11-01 2023-01-06 苏州思科赛德电子科技有限公司 Automatic quality inspection screening device for wiring terminal

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