CN113245841B - Full-automatic new energy automobile coil assembly line and production process thereof - Google Patents
Full-automatic new energy automobile coil assembly line and production process thereof Download PDFInfo
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- CN113245841B CN113245841B CN202110771567.9A CN202110771567A CN113245841B CN 113245841 B CN113245841 B CN 113245841B CN 202110771567 A CN202110771567 A CN 202110771567A CN 113245841 B CN113245841 B CN 113245841B
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P21/00—Machines for assembling a multiplicity of different parts to compose units, with or without preceding or subsequent working of such parts, e.g. with programme control
- B23P21/004—Machines for assembling a multiplicity of different parts to compose units, with or without preceding or subsequent working of such parts, e.g. with programme control the units passing two or more work-stations whilst being composed
- B23P21/006—Machines for assembling a multiplicity of different parts to compose units, with or without preceding or subsequent working of such parts, e.g. with programme control the units passing two or more work-stations whilst being composed the conveying means comprising a rotating table
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Abstract
The invention relates to a full-automatic new energy automobile coil assembly line and a production process thereof, and the full-automatic new energy automobile coil assembly line comprises a rack, wherein a shell automatic feeding device, a shell loading device, a rotary table device, a coil loading device, a polar plate automatic feeding device, a polar plate loading device, a polar plate final pressure neglected loading detection device, a turnover shell assembly device, a bending device and a finished product discharging device are arranged on the rack, the shell loading device, the coil loading device, the polar plate final pressure neglected loading detection device, the turnover shell assembly device, the bending device and the finished product discharging device are distributed along the circumference of the rotary table device, the shell loading device is connected with the shell automatic feeding device, and the polar plate loading device is connected with the polar plate automatic feeding device. The full-automatic new energy automobile coil assembly line can automatically realize coil assembly, improves the production efficiency, reduces the labor intensity and cost of workers, and also solves the problem of poor product uniformity. Meanwhile, the inspection can be automatically carried out, the assembly yield is guaranteed, and the production requirement is met.
Description
Technical Field
The invention relates to the field of automobile coils, in particular to a full-automatic assembly line for new energy automobile coils and a production process thereof.
Background
At present, the automobile coil is mainly installed into a shell in a manual mode, and the assembly of a finished product is completed after a contact pin is bent. The production mode has the defects of high labor intensity and low production efficiency, the quality of a finished product depends on the technical proficiency of workers to a great extent, and the stability and consistency are difficult to reliably ensure. In addition, the manual assembly lacks necessary detection measures, and defective products are easy to generate.
Disclosure of Invention
The technical problem to be solved by the invention is as follows: in order to overcome the defects of the prior art, a full-automatic new energy automobile coil assembly line and a production process thereof are provided.
In order to achieve the technical effects, the invention adopts the technical scheme that: a full-automatic new energy automobile coil assembly line comprises a rack, wherein a shell automatic feeding device, a shell loading device, a turntable device, a coil loading device, a polar plate automatic feeding device, a polar plate loading device, a polar plate final pressure neglected loading detection device, a turnover shell assembly device, a bending device and a finished product discharging device are arranged on the rack, the shell loading device, the coil loading device, the polar plate final pressure neglected loading detection device, the turnover shell assembly device, the bending device and the finished product discharging device are distributed along the circumference of the turntable device, the shell loading device is connected with the shell automatic feeding device, and the polar plate loading device is connected with the polar plate automatic feeding device;
the bending device comprises a shell assembly positioning mechanism, a bending mechanism, a pin positioning mechanism and a turntable positioning mechanism, wherein the shell assembly positioning mechanism and the pin positioning mechanism are respectively arranged above and below the turntable device, and the bending mechanism and the turntable positioning mechanism are respectively arranged above and below the side of the shell assembly positioning mechanism.
Further, shell automatic feeding device has set gradually shell deformation detection device and shell NG sorting unit along the direction of delivery of shell, and shell automatic feeding device includes shell storage silo, shell vibration dish, shell track, shell response mechanism and shell feeding mechanism, the shell storage silo sets up the top at shell vibration dish, shell vibration dish connects the shell device through shell track butt joint, shell response mechanism and shell feeding mechanism set gradually between shell vibration dish and the shell deformation detection device along the direction of delivery of shell.
Further, the housing deformation detection device includes a housing detection mechanism and a housing positioning mechanism that are separately disposed above and below the housing rail.
Further, dress shell device is including moving shell apron mechanism, getting shell mechanism, pressing from both sides shell mechanism, shell displacement mechanism and moving shell mechanism, it erects between carousel device and the orbital end of shell to move shell mechanism, it sets up on moving shell mechanism to get shell mechanism, shell displacement mechanism sets up on getting shell mechanism, the quantity that presss from both sides shell mechanism has two, sets up side by side in the orbital top of shell and is connected with shell displacement mechanism, it sets up in orbital end one side of shell to move shell apron mechanism.
Further, the turntable device comprises a turntable body arranged above the rack and a stepping motor arranged below the rack, a plurality of carriers are uniformly distributed on the turntable body in the circumferential direction, and the stepping motor is in transmission connection with the turntable body through a transmission mechanism.
Further, dress coil device is connected with interfacing apparatus, dress coil device include coil dislocation mechanism, get coil mechanism, press from both sides coil mechanism, coil displacement mechanism and transfer coil mechanism, coil dislocation mechanism connects interfacing apparatus through the material transfer device, transfer coil mechanism establishes between carousel device and coil dislocation mechanism, get coil mechanism and set up on transfer coil mechanism, coil displacement mechanism sets up on transfer coil mechanism, the quantity that presss from both sides coil mechanism has two, sets up side by side in coil dislocation mechanism's top and is connected with coil displacement mechanism.
Further, the automatic polar plate feeding device is sequentially provided with a polar plate deformation detection device and a polar plate NG sorting device along the conveying direction of the polar plates.
Further, polar plate automatic feeding device includes polar plate storage silo, polar plate vibration dish, polar plate track, polar plate response mechanism and polar plate feeding mechanism, the polar plate storage silo sets up the top at polar plate vibration dish, polar plate vibration dish connects the polar plate device through polar plate track butt joint, polar plate response mechanism and polar plate feeding mechanism set gradually between polar plate vibration dish and the polar plate deformation detection device along the direction of delivery of polar plate.
Further, dress polar plate device is including moving polar plate apron mechanism, getting polar plate mechanism, polar plate clamping mechanism, polar plate displacement mechanism and moving polar plate mechanism, it erects between carousel device and the orbital end of polar plate to move polar plate mechanism, it sets up on moving polar plate mechanism to get polar plate mechanism, polar plate displacement mechanism sets up on getting polar plate mechanism, polar plate clamping mechanism's quantity has two, sets up side by side in the orbital top of polar plate and is connected with polar plate displacement mechanism, it sets up in orbital terminal one side of polar plate to move polar plate apron mechanism.
Further, the polar plate final pressure neglected loading detection device comprises a final pressure mechanism, a detection positioning mechanism and detection components, wherein the final pressure mechanism and the detection positioning mechanism are arranged above and below the turntable body relatively, and the detection components are arranged on the final pressure mechanism.
Further, the turnover casing assembly device comprises a casing taking assembly mechanism, a turnover casing assembly mechanism, a casing taking assembly mechanism and a casing moving assembly mechanism, wherein the casing taking assembly mechanism is arranged outside the turntable device, the turnover casing assembly mechanism is arranged above the carrier and connected with the casing taking assembly mechanism, the casing moving assembly mechanism is arranged above the turnover casing assembly mechanism, and the casing taking assembly mechanism is arranged on the casing moving assembly mechanism and used for butting the turnover casing assembly mechanism.
Further, go out the finished product device and include the unloading line, move product mechanism, get product mechanism, press from both sides yields mechanism and press from both sides defective products mechanism, the unloading line sets up the carousel device outside and extends to outside the frame, and the unloading line comprises the yields transfer chain and the defective products transfer chain that set up side by side, it erects between unloading line and carousel device to move product mechanism, it sets up on moving product mechanism to get product mechanism, press from both sides yields mechanism and press from both sides defective products mechanism and set up side by side on getting product mechanism, and correspond yields transfer chain and defective products transfer chain respectively.
Further, still be provided with the protection casing in the frame, be provided with controlling means on the protection casing, dress shell device, carousel device, dress coil device, dress polar plate device, polar plate final pressure neglected loading detection device, upset shell subassembly device, bending device all are located the protection casing.
The invention also provides a production process of the full-automatic new energy automobile coil assembly line, which comprises the following steps:
s1: the automatic shell feeding device operates to convey the screened good shells to the shell loading device;
s2: the shell loading device operates, and two shells are loaded on the carrier of the turntable device each time;
s3: the turntable device operates to transfer the corresponding carrier to the coil loading device;
s4: the coil loading device operates, receives coils from the coil supply device, and can load two coils into the corresponding shells at a time;
s5: the rotating disc device operates, the corresponding carrier is rotated to the polar plate loading device, meanwhile, the polar plate automatic feeding device operates, and the screened good polar plates are conveyed to the polar plate loading device;
s6: the polar plate loading device operates, and two polar plates are loaded into the corresponding shell to form two shell components each time;
s7: the turntable device operates, and the corresponding carrier is rotated to the pole plate final pressure neglected loading detection device;
s8: the polar plate final-pressure neglected-loading detection device operates to finally press the polar plate of the shell component in place and perform good product detection;
s9: the turntable device operates to turn the corresponding carrier to the turnover shell component device;
s10: turning over the shell assembly device to operate, and assembling the two shell assemblies into a semi-finished product;
s11: the turntable device operates to transfer the corresponding carrier to the bending device;
s12: the bending device operates to bend the contact pin of the semi-finished product to manufacture a finished product;
s13: the turntable device operates to transfer the corresponding carrier to the finished product discharging device;
s14: and (5) operating the finished product discharging device, and respectively outputting the finished products and the defective products from the rack to finish automatic assembly operation.
Compared with the prior art, the invention has the beneficial effects that:
1. the coil assembly can be automatically realized, the production efficiency is improved, the labor intensity and the cost of workers are reduced, and the problem of poor product uniformity is solved;
2. the automatic inspection can be carried out, the assembly yield is guaranteed, and the production requirement is met.
The foregoing description is only an overview of the technical solutions of the present invention, and in order to make the technical means of the present invention more clearly understood, the present invention may be implemented according to the content of the description, and in order to make the above and other objects, features, and advantages of the present invention more clearly understood, the present invention will be further described in detail with reference to the accompanying drawings and the embodiments, and it is apparent that the described embodiments are some, but not all embodiments of the present invention.
Drawings
FIG. 1 is a schematic structural diagram of a full-automatic new energy automobile coil assembly line of the invention;
FIG. 2 is a schematic view of the structure of each device on the rack according to the present invention;
FIG. 3 is a schematic view of a connection structure between the automatic feeding device and the housing device according to the present invention;
FIG. 4 is an enlarged view of portion A of FIG. 3;
FIG. 5 is a schematic structural view of the housing assembly of the present invention;
FIG. 6 is a schematic structural diagram of a turntable device according to the present invention;
FIG. 7 is a schematic view of a connection structure of the coil mounting device and the docking device according to the present invention;
FIG. 8 is a schematic view of a connection structure of an automatic pole plate feeding device and a pole plate loading device according to the present invention;
FIG. 9 is an enlarged view of portion B of FIG. 8;
FIG. 10 is a schematic structural diagram of a plate-mounting device according to the present invention;
FIG. 11 is a schematic structural diagram of a final-pressure neglected-loading detection device for a plate according to the present invention;
FIG. 12 is a schematic structural view of the flip housing assembly apparatus of the present invention;
FIG. 13 is a schematic structural view of a bending apparatus of the present invention;
fig. 14 is a schematic structural diagram of a finished product discharging device according to the present invention.
The reference numbers and corresponding designations in the drawings are: 1. the automatic feeding device comprises a frame, 2, a protective cover, 3, an automatic shell feeding device, 31, a shell storage bin, 32, a shell vibrating disc, 33, a shell rail, 34, a shell sensing mechanism, 35, a shell feeding mechanism, 4, a shell deformation detection device, 41, a shell detection mechanism, 42, a shell positioning mechanism, 5, a shell NG sorting device, 6, a shell loading device, 61, a shell cover plate moving mechanism, 62, a shell taking mechanism, 63, a shell clamping mechanism, 64, a shell distance changing mechanism, 65, a shell moving mechanism, 7, a turntable device, 71, a turntable body, 72, a stepping motor, 73, a carrier, 74, a transmission mechanism, 8, a butting device, 9, a material moving device, 10, a coil loading device, 101, a coil dislocation mechanism, 102, a coil taking mechanism, 103, a coil clamping mechanism, 104, a coil distance changing mechanism, 105, a coil moving mechanism and 11, an automatic polar plate feeding device, 111. the polar plate storage bin 112, the polar plate vibration disc 113, the polar plate rail 114, the polar plate sensing mechanism 115, the polar plate feeding mechanism 12, the polar plate deformation detection device 13, the polar plate NG sorting device 14, the polar plate loading device 141, the polar plate moving cover plate mechanism 142, the polar plate taking mechanism 143, the polar plate clamping mechanism 144, the polar plate distance changing mechanism 145, the polar plate moving mechanism 15, the polar plate final pressure neglected loading detection device 151, the final pressure mechanism 152, the detection positioning mechanism 153, the detection component 16, the turnover housing assembly device 161, the housing assembly taking mechanism 162, the housing assembly turnover mechanism 163, the housing assembly moving mechanism 164, the housing assembly moving mechanism 17, the bending device 171, the housing assembly positioning mechanism 172, the bending mechanism 173, the pin insertion positioning mechanism 174, the rotary disc positioning mechanism 18, the finished product discharging device 181, the material discharging line, 182. the coil feeding device comprises a product moving mechanism 183, a product taking mechanism 184, a good product clamping mechanism 185, a defective product clamping mechanism 19, a control device 20 and a coil feeding device.
Detailed Description
The present invention will now be described in further detail with reference to the accompanying drawings. These drawings are simplified schematic views illustrating only the basic structure of the present invention in a schematic manner, and thus show only the constitution related to the present invention.
As shown in fig. 1-2, the invention provides a full-automatic new energy automobile coil assembly line, which comprises a rack 1, wherein a shell automatic feeding device 3, a shell loading device 6, a turntable device 7, a coil loading device 10, a polar plate automatic feeding device 11, a polar plate loading device 14, a polar plate final pressure neglected loading detection device 15, a turnover casing assembly device 16, a bending device 17 and a finished product discharging device 18 are arranged on the rack 1, the shell loading device 6, the coil loading device 10, the polar plate loading device 14, the polar plate final pressure neglected loading detection device 15, the turnover casing assembly device 16, the bending device 17 and the finished product discharging device 18 are distributed along the circumference of the turntable device 7, the shell loading device 6 is connected with the shell automatic feeding device 3, and the polar plate loading device 14 is connected with the polar plate automatic feeding device 11.
In this embodiment, the automatic casing feeding device 3 is used for automatically feeding the casing; housing means 6 for moving the housing to carousel means 7; the rotary table device 7 is used for driving the shell to rotate to each assembly station; the coil loading device 10 is used for loading the coil into the shell on the turntable device 7; the automatic polar plate feeding device 11 is used for automatically feeding polar plates; the polar plate loading device 14 is used for loading the polar plate into a shell containing a coil to form a shell component; the pole plate final-pressure neglected loading detection device 15 is used for pressing the solid housing assembly and detecting good products or defective products; the turning shell assembly device 16 is used for turning the shell assembly and is assembled with a stator assembly moving mechanism (not shown in the figure) into a semi-finished product; the bending device 17 is used for bending the semi-finished pin to manufacture a finished product; the finished product discharging device 18 is used for blanking finished products and defective products. The following is a detailed description of the respective devices:
as shown in fig. 3-4, the shell automatic feeding device 3 is sequentially provided with a shell deformation detection device 4 and a shell NG sorting device 5 along the conveying direction of the shell, the shell automatic feeding device 3 includes a shell storage bin 31, a shell vibration disk 32, a shell rail 33, a shell sensing mechanism 34 and a shell feeding mechanism 35, the shell storage bin 31 is arranged above the shell vibration disk 32, the shell vibration disk 32 is butt-jointed with the shell device 6 through the shell rail 33, and the shell sensing mechanism 34 and the shell feeding mechanism 35 are sequentially arranged between the shell vibration disk 32 and the shell deformation detection device 4 along the conveying direction of the shell.
The housing deformation detection device 4 includes a housing detection mechanism 41 and a housing positioning mechanism 42 that are disposed above and below the housing rail 33.
In shell automatic feeding device 3, a certain amount of shell can be reserved to shell storage silo 31, a material is thrown in being used for to shell vibration dish 32, it then stops to expect to be full, respond to mechanism 34 and sense the empty material of shell track 33 when the shell, shell vibration dish 32 arranges entering shell track 33 behind the shell screening direction in proper order, shell feeding mechanism 35 can carry the shell to shell deformation detection device 4 positions one by one, carry out interim spacing by shell positioning mechanism 42 to the shell, shell detection mechanism 41 detects its shape, distinguish yields and defective products, the yields shell can move to dress shell device 6, the defective products is then played into the defective products box by shell NG sorting unit 5.
As shown in fig. 5, the housing installation device 6 includes a housing moving cover plate mechanism 61, a housing taking mechanism 62, a housing clamping mechanism 63, a housing distance changing mechanism 64 and a housing moving mechanism 65, the housing moving mechanism 65 is erected between the turntable device 7 and the end of the housing rail 33, the housing taking mechanism 62 is arranged on the housing moving mechanism 65, the housing distance changing mechanism 64 is arranged on the housing taking mechanism 62, the number of the housing clamping mechanisms 63 is two, the housing clamping mechanisms are arranged above the housing rail 33 side by side and connected with the housing distance changing mechanism 64, and the housing moving cover plate mechanism 61 is arranged on the end side of the housing rail 33.
In the housing device 6, the housing cover moving mechanism 61 operates to move the cover away, after the limitation on the housing at the end of the housing rail 33 is removed, the housing taking mechanism 62 drives the housing clamping mechanism 63 to firstly sink and clamp the two housings and then lift the two housings again, the housing distance changing mechanism 64 changes the distance between the two housings, and finally the housing moving mechanism 65 moves the two housings to the carrier 73 of the turntable device 7.
As shown in fig. 6, the turntable device 7 includes a turntable body 71 disposed above the rack 1 and a stepping motor 72 disposed below the rack 1, a plurality of carriers 73 are uniformly distributed on the turntable body 71 in the circumferential direction, and the stepping motor 72 is in transmission connection with the turntable body 71 through a transmission mechanism 74.
In the turntable device 7, after the stepping motor 72 operates, the steering angle of the turntable body 71 can be precisely controlled through the transmission mechanism 74, so as to drive the carrier 73 to rotate to each designated station for assembly operation.
As shown in fig. 7, the coil installing device 10 is connected with the docking device 8, the coil installing device 10 includes a coil misalignment mechanism 101, a coil taking mechanism 102, a coil clamping mechanism 103, a coil pitch varying mechanism 104 and a coil transferring mechanism 105, the coil misalignment mechanism 101 is connected with the docking device 8 through the material transferring device 9, the coil transferring mechanism 105 is erected between the turntable device 7 and the coil misalignment mechanism 101, the coil taking mechanism 102 is arranged on the coil transferring mechanism 105, the coil pitch varying mechanism 104 is arranged on the coil transferring mechanism 105, the number of the coil clamping mechanisms 103 is two, the two coil clamping mechanisms are arranged above the coil misalignment mechanism 101 side by side and connected with the coil pitch varying mechanism 104.
In the coil loading device 10, the docking device 8 is externally connected with the coil supply device 20, the coils are conveyed to the coil dislocation mechanism 101 one by the material moving device 9, the coils are dislocated by the operation of the coil dislocation mechanism 101, the coil taking mechanism 102 drives the coil clamping mechanism 103 to sink and clamp two coils and then lift the two coils again, the two coils are subjected to distance change by the coil distance changing mechanism 104, and finally the two coils are moved into the shell of the corresponding carrier 73 by the coil moving mechanism 105.
As shown in fig. 8 to 9, the automatic plate feeding device 11 is provided with a plate deformation detection device 12 and a plate NG sorting device 13 in this order along the conveying direction of the plates.
The automatic polar plate feeding device 11 comprises a polar plate storage bin 111, a polar plate vibration disc 112, a polar plate rail 113, a polar plate sensing mechanism 114 and a polar plate feeding mechanism 115, wherein the polar plate storage bin 111 is arranged above the polar plate vibration disc 112, the polar plate vibration disc 112 is in butt joint with the polar plate device 14 through the polar plate rail 113, and the polar plate sensing mechanism 114 and the polar plate feeding mechanism 115 are sequentially arranged between the polar plate vibration disc 112 and the polar plate deformation detection device 12 along the polar plate conveying direction.
In the automatic polar plate feeding device 11, a certain amount of polar plates can be stored in the polar plate storage bin 111 and are used for feeding materials into the polar plate vibration disc 112, the feeding is stopped when the materials are full, when the polar plate sensing mechanism 114 senses empty materials of the polar plate rail 113, the polar plate vibration disc 112 sequentially arranges polar plates in the polar plate rail 113 after screening directions, the polar plates can be conveyed to the position of the polar plate deformation detection device 12 one by the polar plate feeding mechanism 115, the shapes of the polar plates are detected, good products and defective products are distinguished, the good products and the polar plates can be moved to the polar plate loading device 14, and the defective products are kicked into a defective product box by the polar plate NG sorting device 13.
As shown in fig. 10, the pole plate loading device 14 includes a pole plate moving cover plate mechanism 141, a pole plate taking mechanism 142, a pole plate clamping mechanism 143, a pole plate pitch varying mechanism 144 and a pole plate moving mechanism 145, the pole plate moving mechanism 145 is arranged between the turntable device 7 and the tail end of the pole plate rail 113, the pole plate taking mechanism 142 is arranged on the pole plate moving mechanism 145, the pole plate pitch varying mechanism 144 is arranged on the pole plate taking mechanism 142, the number of the pole plate clamping mechanisms 143 is two, the pole plate moving cover plate mechanism 141 is arranged above the pole plate rail 113 side by side and connected with the pole plate pitch varying mechanism 144, and the pole plate moving cover plate mechanism 141 is arranged on the tail end side of the pole plate rail 113.
In the pole plate loading device 14, the pole plate moving and covering mechanism 141 operates to move the cover plate away, after the limitation on the pole plates at the tail ends of the pole plate rails 113 is removed, the pole plate taking mechanism 142 drives the pole plate clamping mechanism 143 to sink first and clamp two pole plates and then lift again, the pole plate distance changing mechanism 144 changes the distance between the two pole plates, and finally the two pole plates are moved to the corresponding shell through the pole plate moving mechanism 145 to be assembled into the shell assembly.
As shown in fig. 11, the plate final pressure neglected loading detection device 15 includes a final pressure mechanism 151, a detection positioning mechanism 152 and a detection component 153, wherein the final pressure mechanism 151 and the detection positioning mechanism 152 are relatively disposed above and below the turntable body 71, and the detection component 153 is disposed on the final pressure mechanism 151.
In the pole plate final pressure neglected loading detection device 15, the detection positioning mechanism 152 can lift and position the corresponding carrier 73, the final pressure mechanism 151 operates, the pole plate is finally pressed in place in a copying soft pressure contact mode, in the process, the detection component 153 obtains data and makes a judgment according to a soft pressure stroke, good products move to the turnover housing component device 16 along with the turntable device 7, and defective products move to the finished product discharge device 18 along with the turntable device 7 and enter a defective product conveying line.
As shown in fig. 12, the flip housing assembly device 16 includes a taking housing assembly mechanism 161, a flip housing assembly mechanism 162, a taking housing assembly mechanism 163, and a moving housing assembly mechanism 164, the taking housing assembly mechanism 161 is disposed outside the carousel device 7, the flip housing assembly mechanism 162 is disposed above the carrier 73 and connected with the taking housing assembly mechanism 161, the moving housing assembly mechanism 164 is disposed above the flip housing assembly mechanism 162, and the taking housing assembly mechanism 163 is disposed on the moving housing assembly mechanism 164 for interfacing the flip housing assembly mechanism 162.
In the flip-over housing assembly 16, the pick-up housing assembly mechanism 161 can pick up and lift one housing assembly on the corresponding carrier 73, the flip-over housing assembly mechanism 162 can flip the housing assembly to the adjusted position, the pick-up housing assembly mechanism 161 is used to clamp the housing assembly that has been flipped into place, and the pick-up housing assembly mechanism (not shown) is used to move the stator assembly in cooperation with the operation of the shift housing assembly mechanism 164 to place the housing assembly above the other housing assembly to assemble a semi-finished product.
As shown in fig. 13, the bending apparatus 17 includes a housing assembly positioning mechanism 171, a bending mechanism 172, a pin positioning mechanism 173, and a dial positioning mechanism 174, the housing assembly positioning mechanism 171 and the pin positioning mechanism 173 being disposed above and below the dial apparatus 7, respectively, and the bending mechanism 172 and the dial positioning mechanism 174 being disposed above and below the side of the housing assembly positioning mechanism 171, respectively.
In the bending apparatus 17, the housing assembly positioning mechanism 171 sinks to press and position the semi-finished product, the pin positioning mechanism 173 operates to position the pins, the carrier 73 is positioned by the turntable positioning mechanism 174, and finally the bending mechanism 172 sinks to bend the horizontal pins by 90 degrees to obtain the finished product.
As shown in fig. 14, the finished product discharging device 18 includes a discharging line 181, a product moving mechanism 182, a product taking mechanism 183, a good product clamping mechanism 184, and a defective product clamping mechanism 185, the discharging line 181 is disposed outside the turntable device 7 and extends to the outside of the rack 1, the discharging line 181 is composed of a good product conveying line and a defective product conveying line which are disposed side by side, the product moving mechanism 182 is disposed between the discharging line 181 and the turntable device 7, the product taking mechanism 183 is disposed on the product moving mechanism 182, and the good product clamping mechanism 184 and the defective product clamping mechanism 185 are disposed side by side on the product taking mechanism 183 and respectively correspond to the good product conveying line and the defective product conveying line.
In the finished product discharging device 18, the discharging line 181 is used for outputting finished products and defective products, when the carrier 73 is transferred to the braking position, the product taking mechanism 183 drives the good product clamping mechanism 184 and the defective product clamping mechanism 185 to sink first and respectively grab the finished products or the defective products and then ascend, and the product moving mechanism 182 drives the finished products or the defective products to be conveyed to the good product conveying line and the defective product conveying line, and then the finished products and the defective products are conveyed out from the rack 1, so that automatic production is completed.
In addition, a protective cover 2 is further arranged on the machine frame 1, a control device 19 is arranged on the protective cover 2, and the shell mounting device 6, the rotary disc device 7, the coil mounting device 10, the pole plate mounting device 14, the pole plate final pressure neglected loading detection device 15, the turnover shell assembly device 16 and the bending device 17 are all located in the protective cover 2.
The protective cover 2 can isolate man-machine contact, the safety of assembly production is improved, and the control device 19 controls the operation of all the devices.
The invention also provides a production process of the full-automatic new energy automobile coil assembly line, which comprises the following steps:
s1: the automatic shell feeding device 3 operates to convey the screened good shells to the shell loading device 6;
s2: the housing means 6 are operated, two housings at a time being loaded on the carriers 73 of the carousel means 7;
s3: the turntable device 7 operates to rotate the corresponding carrier 73 to the coil loading device 10;
s4: the coil loading device 10 operates to receive coils from the coil supply apparatus 20 and can load two coils at a time into the corresponding housings;
s5: the rotating disc device 7 operates to rotate the corresponding carrier 73 to the pole plate loading device 14, and meanwhile, the automatic pole plate feeding device 11 operates to convey the screened good pole plates to the pole plate loading device 14;
s6: the polar plate loading device 14 operates, and two polar plates are loaded into the corresponding shell to form two shell components each time;
s7: the turntable device 7 operates to rotate the corresponding carrier 73 to the pole plate final pressure neglected loading detection device 15;
s8: the polar plate final-pressure neglected loading detection device 15 operates to finally press the polar plate of the shell component in place and perform good product detection;
s9: the carousel means 7 operates to transfer the corresponding carrier 73 to the flip-shell assembly means 16;
s10: the flip housing assembly means 16 is operated to assemble the two housing assemblies into a semi-finished product;
s11: the turntable device 7 operates to rotate the corresponding carrier 73 to the bending device 17;
s12: the bending device 17 operates to bend the semi-finished pin into a finished product;
s13: the turntable device 7 operates to transfer the corresponding carrier 73 to the finished product discharging device 18;
s14: the finished product discharging device 18 operates to respectively discharge finished products and defective products from the machine frame 1, and automatic assembly operation is completed.
In conclusion, the full-automatic assembly line for the new energy automobile coil can automatically realize coil assembly, improves the production efficiency, reduces the labor intensity and cost of workers, and solves the problem of poor product uniformity. Meanwhile, the inspection can be automatically carried out, the assembly yield is guaranteed, and the production requirement is met.
The present invention is not limited to the above-described embodiments, and various modifications made without inventive step from the above-described concept will fall within the scope of the present invention for those skilled in the art.
Claims (9)
1. The full-automatic new energy automobile coil assembly line comprises a rack and is characterized in that an automatic shell feeding device, a shell loading device, a rotary table device, a coil loading device, an automatic polar plate feeding device, a polar plate loading device, a polar plate final pressure neglected loading detection device, a turnover shell assembly device, a bending device and a finished product discharging device are arranged on the rack, the shell loading device, the coil loading device, the polar plate final pressure neglected loading detection device, the turnover shell assembly device, the bending device and the finished product discharging device are distributed along the circumference of the rotary table device, the shell loading device is connected with the automatic shell feeding device, and the polar plate loading device is connected with the automatic polar plate feeding device;
the coil loading device is connected with a butt joint device and comprises a coil dislocation mechanism, a coil taking mechanism, a coil clamping mechanism, a coil distance changing mechanism and a coil transferring mechanism, wherein the coil dislocation mechanism is connected with the butt joint device through a material transferring device;
the bending device comprises a shell assembly positioning mechanism, a bending mechanism, a pin positioning mechanism and a turntable positioning mechanism, wherein the shell assembly positioning mechanism and the pin positioning mechanism are respectively arranged above and below the turntable device, and the bending mechanism and the turntable positioning mechanism are respectively arranged above and below the side of the shell assembly positioning mechanism.
2. The full-automatic new energy automobile coil assembly line as claimed in claim 1, wherein the shell automatic feeding device is provided with a shell deformation detection device and a shell NG sorting device in sequence along the shell conveying direction, the shell automatic feeding device comprises a shell storage bin, a shell vibration disc, a shell rail, a shell induction mechanism and a shell feeding mechanism, the shell storage bin is arranged above the shell vibration disc, the shell vibration disc is butt-jointed with the shell device through the shell rail, and the shell induction mechanism and the shell feeding mechanism are arranged between the shell vibration disc and the shell deformation detection device in sequence along the shell conveying direction.
3. The fully automatic new energy automobile coil assembly line as claimed in claim 2, wherein the housing assembling device comprises a housing moving cover plate mechanism, a housing taking mechanism, two housing clamping mechanisms, a housing distance changing mechanism and a housing moving mechanism, the housing moving mechanism is erected between the rotating disc device and the tail end of the housing rail, the housing taking mechanism is arranged on the housing moving mechanism, the housing distance changing mechanism is arranged on the housing taking mechanism, the two housing clamping mechanisms are arranged above the housing rail side by side and connected with the housing distance changing mechanism, and the housing moving cover plate mechanism is arranged on one side of the tail end of the housing rail.
4. The fully-automatic new energy automobile coil assembly line as claimed in claim 1, wherein the turntable device comprises a turntable body disposed above the frame and stepping motors disposed below the frame, the plurality of carriers are uniformly distributed on the turntable body in the circumferential direction, and the stepping motors are in transmission connection with the turntable body through a transmission mechanism.
5. The full-automatic new energy automobile coil assembly line as claimed in claim 1, wherein the automatic pole plate feeding device is provided with a pole plate deformation detection device and a pole plate NG sorting device in sequence along a pole plate conveying direction.
6. The full-automatic new energy automobile coil assembly line of claim 4, wherein the pole plate final pressure neglected loading detection device comprises a final pressure mechanism, a detection positioning mechanism and a detection component, the final pressure mechanism and the detection positioning mechanism are arranged above and below the turntable body in an opposite manner, and the detection component is arranged on the final pressure mechanism.
7. The fully automatic new energy automobile coil assembly line of claim 4, wherein the overturning shell assembly device comprises a shell taking assembly mechanism, an overturning shell assembly mechanism, a shell taking assembly mechanism and a shell moving assembly mechanism, the shell taking assembly mechanism is arranged on the outer side of the turntable device, the overturning shell assembly mechanism is arranged above the carrier and connected with the shell taking assembly mechanism, the shell moving assembly mechanism is arranged above the overturning shell assembly mechanism, and the shell taking assembly mechanism is arranged on the shell moving assembly mechanism and used for butting the overturning shell assembly mechanism.
8. The full-automatic new energy automobile coil assembly line of claim 1, wherein the finished product discharging device comprises a blanking line, a product moving mechanism, a product taking mechanism, a good product clamping mechanism and a defective product clamping mechanism, the blanking line is arranged on the outer side of the rotary table device and extends out of the machine frame, the blanking line is composed of a good product conveying line and a defective product conveying line which are arranged side by side, the product moving mechanism is arranged between the blanking line and the rotary table device, the product taking mechanism is arranged on the product moving mechanism, and the good product clamping mechanism and the defective product clamping mechanism are arranged on the product taking mechanism side by side and respectively correspond to the good product conveying line and the defective product conveying line.
9. The production process of the full-automatic new energy automobile coil assembly line according to claim 1, characterized by comprising the following steps:
s1: the automatic shell feeding device operates to convey the screened good shells to the shell loading device;
s2: the shell loading device operates, and two shells are loaded on the carrier of the turntable device each time;
s3: the turntable device operates to transfer the corresponding carrier to the coil loading device;
s4: the coil loading device operates, receives coils from the coil supply device, and can load two coils into the corresponding shells at a time;
s5: the rotating disc device operates, the corresponding carrier is rotated to the polar plate loading device, meanwhile, the polar plate automatic feeding device operates, and the screened good polar plates are conveyed to the polar plate loading device;
s6: the polar plate loading device operates, and two polar plates are loaded into the corresponding shell to form two shell components each time;
s7: the turntable device operates, and the corresponding carrier is rotated to the pole plate final pressure neglected loading detection device;
s8: the polar plate final-pressure neglected-loading detection device operates to finally press the polar plate of the shell component in place and perform good product detection;
s9: the turntable device operates to turn the corresponding carrier to the turnover shell component device;
s10: turning over the shell assembly device to operate, and assembling the two shell assemblies into a semi-finished product;
s11: the turntable device operates to transfer the corresponding carrier to the bending device;
s12: the bending device operates to bend the contact pin of the semi-finished product to manufacture a finished product;
s13: the turntable device operates to transfer the corresponding carrier to the finished product discharging device;
s14: and (5) operating the finished product discharging device, and respectively outputting the finished products and the defective products from the rack to finish automatic assembly operation.
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| CN202110771567.9A CN113245841B (en) | 2021-07-08 | 2021-07-08 | Full-automatic new energy automobile coil assembly line and production process thereof |
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| CN202110771567.9A CN113245841B (en) | 2021-07-08 | 2021-07-08 | Full-automatic new energy automobile coil assembly line and production process thereof |
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| CN113245841B true CN113245841B (en) | 2022-03-29 |
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| CN116900704B (en) * | 2023-09-06 | 2024-03-15 | 苏州市全力自动化科技有限公司 | Automatic assembly production line for control coil of automobile miniature motor |
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