CN210160715U - New energy automobile relay base kludge - Google Patents
New energy automobile relay base kludge Download PDFInfo
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- CN210160715U CN210160715U CN201921164501.8U CN201921164501U CN210160715U CN 210160715 U CN210160715 U CN 210160715U CN 201921164501 U CN201921164501 U CN 201921164501U CN 210160715 U CN210160715 U CN 210160715U
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Abstract
The utility model discloses a new energy automobile relay base kludge, include: support, carousel mechanism, base feed mechanism, inserted sheet feed mechanism, split rivet mechanism, height detection mechanism, coil feed mechanism, the mechanism of impressing, unloading mechanism and soot blower mechanism, carousel mechanism sets up the top at the support, base feed mechanism, inserted sheet feed mechanism, split rivet mechanism, height detection mechanism, coil feed mechanism, the mechanism of impressing, unloading mechanism and soot blower mechanism follow in proper order the outer circumference of carousel mechanism sets up and forms the ring-type. The base feeding mechanism, the inserting piece feeding mechanism, the split riveting mechanism, the height detection mechanism, the coil feeding mechanism, the pressing-in mechanism and the blanking mechanism continuously act in sequence, manual work can be replaced by equipment, continuous work can be stabilized, and large-batch production and processing can be achieved.
Description
Technical Field
The utility model relates to a relay equipment technical field specifically is a new energy automobile relay base kludge.
Background
The relay generally comprises a base and a shell, wherein an electronic component for regulating a circuit is mounted on the base, and the shell is connected with the base through a bayonet; in the actual production process, firstly, the electronic components are installed on the base, and then the shell is buckled on the base, so that a complete relay is processed. In the prior art, when electronic components in a base are assembled, the electronic components are manually embedded into the base one by one, and then the electronic components are fixed in the base in a pressing mode; the working efficiency is low by the mode, and the method is not suitable for mass production and processing.
Disclosure of Invention
The utility model provides an degree of automation is high, simple structure, convenient operation and the superior relay base kludge of comprehensive properties to solve the technical problem at the bottom of the current production efficiency.
In order to solve the technical problem, the utility model provides a following technical scheme: the utility model provides a new energy automobile relay base kludge, includes: support, carousel mechanism, base feed mechanism, inserted sheet feed mechanism, split rivet mechanism, height detection mechanism, coil feed mechanism, the mechanism of impressing, unloading mechanism and soot blower mechanism, carousel mechanism sets up the top at the support, base feed mechanism, inserted sheet feed mechanism, split rivet mechanism, height detection mechanism, coil feed mechanism, the mechanism of impressing, unloading mechanism and soot blower mechanism follow in proper order the outer circumference of carousel mechanism sets up and forms the ring-type.
Among the above-mentioned technical scheme, carousel mechanism drive frock tool rotates, the base that base feed mechanism will press from both sides and get is arranged in the frock tool, the inserted sheet that inserted sheet feed mechanism will press from both sides and get is arranged in the frock tool that has the base, split and rivet the mechanism and rivet base and inserted sheet together, height detection mechanism is used for detecting the central difference in height of riveting back contact, coil assembly is got to coil feed mechanism clamp, and place coil assembly in the frock tool, the mechanism action of impressing, with coil assembly, base and inserted sheet fixed connection together, unloading mechanism, dismantle the product after accomplishing the equipment and get off and place in the transfer chain, soot blowing mechanism bloies the dust removal processing of blowing to the frock after unloading.
To sum up, through the successive continuous action of base feed mechanism, inserted sheet feed mechanism, split riveting mechanism, height detection mechanism, coil feed mechanism, mechanism of impressing, unloading mechanism, can realize that equipment replaces manual work to can stabilize continuous work, improve production efficiency when improving production quality.
Further, the base feed mechanism includes: base vibration dish, base material loading manipulator and base detection mechanism, base vibration dish set up the side at the support, and base material loading manipulator sets up the upper surface at the support, and base detection mechanism sets up the side at base material loading manipulator.
In the technical scheme, a base to be assembled is placed in a base vibration disc, the base vibration disc outputs the base outwards in order, a base feeding manipulator is used for clamping the base conveyed by the base vibration disc and placing the base in a tool jig of a turntable mechanism, and a base detection mechanism station is used for detecting whether the base exists in a work jig; the base feeding manipulator automatically clamps the base from base vibration dish department to carry carousel mechanism with the base, the automatic feeding of base can be realized to base feed mechanism, has changed the shortcoming of past artifical material loading, and the setting of base detection mechanism is favorable to improving inserted sheet feed mechanism's work efficiency simultaneously.
Further, inserted sheet feed mechanism includes: inserted sheet vibration dish and inserted sheet material loading manipulator, inserted sheet vibration dish set up in the top of support, and inserted sheet material loading manipulator sets up the side at carousel mechanism.
In the technical scheme, two groups of inserting piece feeding mechanisms are arranged, inserting pieces to be assembled are placed in an inserting piece vibrating disc, the inserting piece vibrating disc outputs the inserting pieces outwards in order, and an inserting piece feeding mechanical arm clamps the inserting pieces conveyed by the inserting piece vibrating disc and places the inserting pieces in a tool jig with a base; inserted sheet feed mechanism can realize the automatic feeding of inserted sheet, and the action of inserted sheet feed mechanism is according to the result action of base detection mechanism, and when base detection mechanism detected the tool holder in to have the base, then inserted sheet feeding manipulator put into the tool holder with the inserted sheet of pressing from both sides, otherwise when base detection mechanism detected in the tool holder not have the base, then inserted sheet feeding manipulator can not place the inserted sheet in the tool holder, and this mode can practice thrift raw and other materials when improving production quality.
Further, the split riveting mechanism includes: the split riveting support is arranged on the upper surface of the support, the first air cylinder is arranged at the top of the split riveting support, and the riveting block is arranged at the output end of the first air cylinder.
In the technical scheme, the split riveting support is arranged beside the turntable mechanism, the first air cylinder pushes the riveting block to move up and down, the first air cylinder pushes the riveting block to move down, the riveting block presses the tool jig right below, and the base and the inserting piece in the tool jig are connected together in a riveting manner; drive through first cylinder and rivet the briquetting and carry out the riveting to the subassembly in the tool jig, processingquality is stable, avoids artifical riveting pressure way not of uniform size, the unstable problem of product quality.
Further, coil feed mechanism includes: coil feed mechanism and coil material loading manipulator, coil material loading manipulator and support fixed connection, the side of coil material loading manipulator is equipped with coil feed mechanism.
In the technical scheme, the coil feeding mechanism is used for conveying qualified coils to be assembled, and the coil feeding manipulator clamps the coils from the coil feeding mechanism and places the coils in a tooling jig of the turntable mechanism; coil feed mechanism can realize the automatic feeding of coil, replaces artifical material loading through equipment, has improved production efficiency.
Further, the press-in mechanism includes: the support frame is fixedly connected with the support frame, the lower air cylinder is arranged above the support frame, and the output end of the lower air cylinder is provided with the press-in block; the support frame is arranged at the side of the turntable mechanism, the pressing cylinder pushes the pressing block to move up and down, and when the pressing cylinder pushes the pressing block to move down, the coil assembly, the base and the inserting piece are connected into a whole in a pressing mode; the pressing mechanism is used for assembling and pressing parts on the turntable mechanism into a whole, manual pressing assembly is replaced, production quality is improved, and production cost is reduced.
Further, unloading mechanism includes: unloading manipulator, yields ejection of compact transmission line and defective products collect the mechanism, and the unloading manipulator sets up the side at carousel mechanism, and the below of unloading manipulator is equipped with the defective products and collects the mechanism, and the side that the mechanism was collected to the defective products is equipped with yields ejection of compact transmission line.
In the technical scheme, the blanking manipulator is used for acquiring assembled products from the turntable mechanism, the blanking manipulator carries out classified blanking according to the detection result of the height detection mechanism, the qualified products are placed on the good product discharging transmission line, and the unqualified products are placed in the defective product collection mechanism; the classified blanking mode of the blanking manipulator can reduce the labor participation in production and improve the production and unloading efficiency.
Compared with the prior art, the utility model has the advantages of it is following:
(1) base feed mechanism, inserted sheet feed mechanism, coil feed mechanism carry the material respectively to carousel mechanism on, carousel mechanism drives the product rotation that corresponds, when rotating to split riveting mechanism department, splits riveting mechanism and impresses the inserted sheet in the base, impresses the mechanism and impresses coil and inserted sheet pressfitting together to accomplish the automatic equipment of base spare part, whole assembling process's automation level has obtained increasing substantially, and assembly efficiency has also obtained improving. In summary, the utility model provides a relay assembling machine with higher automation level and improved working efficiency;
(2) the base feeding mechanism, the inserting piece feeding mechanism, the split riveting mechanism, the height detection mechanism, the coil feeding mechanism, the pressing-in mechanism and the blanking mechanism continuously act in sequence, manual work can be replaced by equipment, continuous work can be stabilized, and large-batch production and processing can be achieved.
Drawings
Fig. 1 is a schematic view of the overall structure of the present invention.
Fig. 2 is an enlarged view of fig. 1.
Detailed Description
It should be noted that the embodiments and features of the embodiments in the present application may be combined with each other without conflict. The present invention will be described in detail below with reference to the accompanying drawings in conjunction with embodiments.
It is noted that the terminology used herein is for the purpose of describing particular embodiments only and is not intended to be limiting of example embodiments according to the present application. As used herein, the singular forms "a", "an" and "the" are intended to include the plural forms as well, and it should be understood that when the terms "comprises" and/or "comprising" are used in this specification, they specify the presence of stated features, steps, operations, devices, components, and/or combinations thereof, unless the context clearly indicates otherwise.
It should be noted that the terms "first," "second," and the like in the description and claims of this application and in the drawings described above are used for distinguishing between similar elements and not necessarily for describing a particular sequential or chronological order. It is to be understood that the terms so used are interchangeable under appropriate circumstances such that the embodiments of the application described herein are, for example, capable of operation in sequences other than those illustrated or otherwise described herein. Furthermore, the terms "comprises," "comprising," and "having," and any variations thereof, are intended to cover a non-exclusive inclusion, such that a process, method, system, article, or apparatus that comprises a list of steps or elements is not necessarily limited to those steps or elements expressly listed, but may include other steps or elements not expressly listed or inherent to such process, method, article, or apparatus.
Exemplary embodiments according to the present application will now be described in more detail with reference to the accompanying drawings. These exemplary embodiments may, however, be embodied in many different forms and should not be construed as limited to only the embodiments set forth herein. It is to be understood that these embodiments are provided so that this disclosure will be thorough and complete, and will fully convey the concept of the exemplary embodiments to those skilled in the art, in the drawings, it is possible to enlarge the thicknesses of layers and regions for clarity, and the same devices are denoted by the same reference numerals, and thus the description thereof will be omitted.
Referring now to FIGS. 1 and 2: the utility model provides a new energy automobile relay base kludge, includes: support 1, carousel mechanism 2, base feed mechanism 3, inserted sheet feed mechanism 4, split rivet mechanism 5, height detection mechanism 6, coil feed mechanism 7, the mechanism 8 of impressing, unloading mechanism 9 and soot blower 10, carousel mechanism 2 sets up in the top of support 1, base feed mechanism 3, inserted sheet feed mechanism 4, split rivet mechanism 5, height detection mechanism 6, coil feed mechanism 7, the mechanism 8 of impressing, unloading mechanism 9 and soot blower 10 follow in proper order the outer circumference of carousel mechanism 2 sets up and forms the ring-type.
Among the above-mentioned technical scheme, 2 drive frock tools of carousel mechanism rotate, the base that base feed mechanism 3 will press from both sides and get is arranged in the frock tool, the inserted sheet that inserted sheet feed mechanism 4 will press from both sides and get is arranged in the frock tool that has the base, split rivet mechanism 5 with base and inserted sheet riveting together, height detection mechanism 6 is used for detecting the central difference in height of riveting back contact, coil assembly is got to coil feed mechanism 7 clamp, and place coil assembly in the frock tool, 8 actions of mechanism of impressing, with coil assembly, base and inserted sheet fixed connection together, unloading mechanism 9, dismantle the product after accomplishing the equipment and get off and place in the transfer chain, blow the dust removal processing of blowing mechanism 10 to the frock after unloading.
In conclusion, the base feeding mechanism 3, the inserting piece feeding mechanism 4, the split riveting mechanism 5, the height detection mechanism 6, the coil feeding mechanism 7, the pressing-in mechanism 8 and the blanking mechanism 9 continuously act in sequence, so that manual work can be replaced by equipment, continuous work can be stabilized, and the production efficiency is improved while the production quality is improved.
Further, the base feed mechanism 3 includes: base vibration dish 31, base material loading manipulator 32 and base detection mechanism 33, base vibration dish 31 sets up the side at support 1, and base material loading manipulator 32 sets up the upper surface at support 1, and base detection mechanism 33 sets up the side at base material loading manipulator 32.
In the technical scheme, a base to be assembled is placed in a base vibration disc 31, the base vibration disc 31 outputs the base outwards in order, a base feeding manipulator 32 is used for clamping the base conveyed by the base vibration disc 31 and placing the base in a tooling jig of the turntable mechanism 2, and a base detection mechanism 33 is used for detecting whether the base exists in the tooling jig; base material loading manipulator 32 is automatic from base vibration dish 31 department clamp and is got the base to carry carousel mechanism 2 with the base, base material loading mechanism 32 can realize the automatic feeding of base, has changed the shortcoming of past artifical material loading, and the setting of base detection mechanism 33 is favorable to improving inserted sheet feed mechanism's work efficiency simultaneously.
Further, inserted sheet feed mechanism 4 includes: inserted sheet vibration dish 41 and inserted sheet material loading manipulator 42, inserted sheet vibration dish 41 sets up in the top of support 1, and inserted sheet material loading manipulator 42 sets up the side at carousel mechanism 2.
In the technical scheme, two groups of inserting piece feeding mechanisms 4 are arranged, inserting pieces to be assembled are placed in an inserting piece vibrating disc, the inserting piece vibrating disc 41 outputs the inserting pieces outwards in order, and an inserting piece feeding manipulator 42 clamps the inserting pieces conveyed by the inserting piece vibrating disc 41 and places the inserting pieces in a tool jig with a base; inserted sheet feed mechanism 4 can realize the automatic feeding of inserted sheet, and the action of inserted sheet feed mechanism 4 is according to the result of base detection mechanism 33 and moves, and when base detection mechanism 33 detected to have the base in the tool equipment, then inserted sheet material loading manipulator 42 put into the tool equipment with the inserted sheet of pressing from both sides, otherwise when base detection mechanism 33 detected in the tool equipment not to have the base, then inserted sheet material loading manipulator 42 can not place the inserted sheet in the tool equipment, and raw and other materials can be practiced thrift to this mode when improving production quality.
Further, the split riveting mechanism 5 includes: the split riveting support 51 is arranged on the upper surface of the support 1, the first air cylinder 52 is arranged at the top of the split riveting support 51, and the riveting block 53 is arranged at the output end of the first air cylinder 52.
In the technical scheme, the split riveting support 51 is arranged at the side of the turntable mechanism 2, the first air cylinder 52 pushes the riveting block 53 to move up and down, the first air cylinder 52 pushes the riveting block 53 to move down, the riveting block 53 presses the tool jig right below, and the base and the inserting piece in the tool jig are riveted together; drive riveting block 53 through first cylinder 52 and carry out the riveting to the subassembly in the tool jig, processingquality is stable, avoids artifical riveting pressure to say not of uniform size, the unstable problem of product quality.
Further, the coil feeding mechanism 7 includes: coil feed mechanism 71 and coil material loading manipulator 72, coil material loading manipulator 72 and support 1 fixed connection, the side of coil material loading manipulator 72 is equipped with coil feed mechanism 71.
In the above technical solution, the coil feeding mechanism 71 is used for conveying qualified coils to be assembled, and the coil feeding manipulator 72 grips the coils from the coil feeding mechanism 71 and places the coils in the tooling jig of the turntable mechanism 2; if the height detection mechanism 6 detects that the height difference of the center of the contact in the tooling jig is qualified, the coil loading manipulator 72 clamps the coil from the coil loading mechanism and places the coil in the tooling jig of the turntable mechanism 2; if the product in the tool jig detected by the height detection mechanism 6 is unqualified, the coil feeding manipulator 72 does not act; coil feed mechanism 71 can realize the automatic feeding of coil, replaces artifical material loading through equipment, has improved production efficiency.
Further, the press-in mechanism 8 includes: the support frame 81 is fixedly connected with the support 1, the lower air cylinder 82 is arranged above the support frame 81, and the press-in block 83 is arranged at the output end of the lower air cylinder 82; the supporting frame 81 is arranged at the side of the turntable mechanism 2, the pressing cylinder 82 pushes the pressing block 83 to move up and down, and when the pressing cylinder 82 pushes the pressing block 83 to move down, the coil assembly, the base and the inserting piece are connected into a whole in a pressing and combining mode; the pressing mechanism 8 is used for assembling and pressing the parts on the turntable mechanism 2 into a whole, manual pressing and assembling are replaced, production quality is improved, and production cost is reduced.
Further, the blanking mechanism 9 includes: unloading manipulator 91, yields ejection of compact transmission line 92 and defective products collection mechanism 93, unloading manipulator establish 91 and put the side at carousel mechanism 2, and the below of unloading manipulator 91 is equipped with defective products collection mechanism 93, and the side that defective products collected mechanism 93 is equipped with yields ejection of compact transmission line 92.
In the above technical solution, the blanking manipulator 91 is used for obtaining the assembled product from the turntable mechanism 2, the blanking manipulator 91 performs classified blanking according to the detection result of the height detection mechanism 6, places the qualified product on the good product discharge transmission line 92, and places the unqualified product in the defective product collection mechanism 93; the classified blanking mode of the blanking manipulator 91 can reduce the labor participation in production and improve the production and unloading efficiency.
The utility model discloses an application principle: the turntable mechanism 2 drives the tool fixture to rotate, the base loading manipulator 32 clamps the base conveyed by the base vibration disc 31 and places the base in the tool fixture of the turntable mechanism 2, the turntable mechanism 2 drives the tool fixture with the base to rotate to the base detection mechanism 33, and the base detection mechanism 33 is used for detecting whether the base exists in the tool fixture or not; after the detection of the base detection mechanism 33 is completed, the turntable mechanism 2 drives the tool fixture with the base to rotate to the insert feeding mechanism 4, if the base detection mechanism 33 detects that the corresponding tool fixture is internally provided with the base, the insert feeding manipulator 42 clamps the insert conveyed by the insert vibrating disc 41 and places the insert in the tool fixture with the base, if the base detection mechanism 33 does not detect the tool fixture, the insert feeding manipulator 42 does not act, the two groups of insert feeding mechanisms 4 act successively, after the insert feeding assembly is completed, the turntable mechanism 2 drives the tool fixture to rotate to the split riveting mechanism 5, the first air cylinder 52 pushes the riveting block 53 to move downwards to rivet and connect the base and the insert together, the turntable mechanism 2 drives the tool fixture to rotate to the height detection mechanism 6, and the height detection mechanism 6 detects the contact center height difference of the insert, after the height detection is finished, the turntable mechanism 2 rotates the corresponding tool jig to the coil feeding mechanism 7, if the height detection mechanism 6 detects that the height difference of the center of the contact in the tool jig is qualified, the coil loading manipulator 72 picks up the coil from the coil loading mechanism and places the coil in the tooling jig of the turntable mechanism 2, if the product in the tooling jig detected by the height detection mechanism 6 is unqualified, the coil loading manipulator 72 does not act, the tooling fixture with the coil rotates to the press-in mechanism 8, the press-down cylinder 82 pushes the press-in block 83 to move downwards to fixedly connect the coil assembly, the base and the inserting piece together, the unloading manipulator 91 clamps the assembled product from the turntable mechanism 2, and classified blanking is carried out according to the detection result of the height detection mechanism 6, and the soot blowing mechanism 10 carries out blowing and dust removing treatment on the unloaded tool.
It should be finally noted that the above embodiments are only used for illustrating the technical solutions of the present invention and not for limiting the same, and although the present invention is described in detail with reference to the above embodiments, it should be understood by those skilled in the art that after reading the present specification, the technical personnel can still modify or equivalently replace the specific embodiments of the present invention, but these modifications or changes do not depart from the scope of the claims of the present application.
Claims (7)
1. The utility model provides a new energy automobile relay base kludge which characterized in that includes: support, carousel mechanism, base feed mechanism, inserted sheet feed mechanism, split rivet mechanism, height detection mechanism, coil feed mechanism, the mechanism of impressing, unloading mechanism and soot blower mechanism, carousel mechanism sets up the top at the support, base feed mechanism, inserted sheet feed mechanism, split rivet mechanism, height detection mechanism, coil feed mechanism, the mechanism of impressing, unloading mechanism and soot blower mechanism follow in proper order the outer circumference of carousel mechanism sets up and forms the ring-type.
2. The new energy automobile relay base assembling machine according to claim 1, wherein the base feeding mechanism comprises: base vibration dish, base material loading manipulator and base detection mechanism, base vibration dish set up the side at the support, and base material loading manipulator sets up the upper surface at the support, and base detection mechanism sets up the side at base material loading manipulator.
3. The new energy automobile relay base assembling machine according to claim 1, wherein the inserting piece feeding mechanism comprises: inserted sheet vibration dish and inserted sheet material loading manipulator, inserted sheet vibration dish set up in the top of support, and inserted sheet material loading manipulator sets up the side at carousel mechanism.
4. The new energy automobile relay base assembling machine according to claim 1, wherein the split riveting mechanism comprises: the split riveting support is arranged on the upper surface of the support, the first air cylinder is arranged at the top of the split riveting support, and the riveting block is arranged at the output end of the first air cylinder.
5. The new energy automobile relay base assembling machine according to claim 1, wherein the coil feeding mechanism comprises: coil feed mechanism and coil material loading manipulator, coil material loading manipulator and support fixed connection, the side of coil material loading manipulator is equipped with coil feed mechanism.
6. The new energy automobile relay base assembling machine according to claim 1, wherein the press-in mechanism comprises: the support frame is fixedly connected with the support, the lower air cylinder is arranged above the support frame, and the press-in block is arranged at the output end of the lower air cylinder.
7. The new energy automobile relay base assembling machine according to claim 1, wherein the blanking mechanism comprises: unloading manipulator, yields ejection of compact transmission line and defective products collect the mechanism, and the unloading manipulator sets up the side at carousel mechanism, and the below of unloading manipulator is equipped with the defective products and collects the mechanism, and the side that the mechanism was collected to the defective products is equipped with yields ejection of compact transmission line.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201921164501.8U CN210160715U (en) | 2019-07-24 | 2019-07-24 | New energy automobile relay base kludge |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201921164501.8U CN210160715U (en) | 2019-07-24 | 2019-07-24 | New energy automobile relay base kludge |
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| Publication Number | Publication Date |
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| CN210160715U true CN210160715U (en) | 2020-03-20 |
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| CN201921164501.8U Active CN210160715U (en) | 2019-07-24 | 2019-07-24 | New energy automobile relay base kludge |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113245841A (en) * | 2021-07-08 | 2021-08-13 | 苏州市全力自动化科技有限公司 | Full-automatic new energy automobile coil assembly line and production process thereof |
-
2019
- 2019-07-24 CN CN201921164501.8U patent/CN210160715U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113245841A (en) * | 2021-07-08 | 2021-08-13 | 苏州市全力自动化科技有限公司 | Full-automatic new energy automobile coil assembly line and production process thereof |
| CN113245841B (en) * | 2021-07-08 | 2022-03-29 | 苏州市全力自动化科技有限公司 | Full-automatic new energy automobile coil assembly line and production process thereof |
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