CN112355635A - Automatic assembling equipment for logic type encoder for household electrical appliance - Google Patents
Automatic assembling equipment for logic type encoder for household electrical appliance Download PDFInfo
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- CN112355635A CN112355635A CN202011463163.5A CN202011463163A CN112355635A CN 112355635 A CN112355635 A CN 112355635A CN 202011463163 A CN202011463163 A CN 202011463163A CN 112355635 A CN112355635 A CN 112355635A
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- 230000007246 mechanism Effects 0.000 claims abstract description 117
- 238000007789 sealing Methods 0.000 claims description 38
- 238000007599 discharging Methods 0.000 claims description 30
- 238000000034 method Methods 0.000 claims description 18
- 238000001179 sorption measurement Methods 0.000 claims description 17
- 238000003825 pressing Methods 0.000 claims description 16
- 238000001514 detection method Methods 0.000 claims description 15
- 239000012634 fragment Substances 0.000 claims description 12
- 230000033001 locomotion Effects 0.000 claims description 10
- 238000005452 bending Methods 0.000 claims description 8
- 239000000047 product Substances 0.000 claims description 8
- 238000005520 cutting process Methods 0.000 claims description 7
- 230000005540 biological transmission Effects 0.000 claims description 6
- 238000007664 blowing Methods 0.000 claims description 4
- 230000002950 deficient Effects 0.000 claims description 4
- 239000011265 semifinished product Substances 0.000 claims description 3
- 238000003475 lamination Methods 0.000 description 3
- 230000008602 contraction Effects 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000006073 displacement reaction Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P21/00—Machines for assembling a multiplicity of different parts to compose units, with or without preceding or subsequent working of such parts, e.g. with programme control
- B23P21/004—Machines for assembling a multiplicity of different parts to compose units, with or without preceding or subsequent working of such parts, e.g. with programme control the units passing two or more work-stations whilst being composed
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P19/00—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
- B23P19/001—Article feeders for assembling machines
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P19/00—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
- B23P19/001—Article feeders for assembling machines
- B23P19/007—Picking-up and placing mechanisms
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Automatic Assembly (AREA)
Abstract
The invention discloses automatic assembling equipment of a logic encoder for household appliances, which comprises a base, a first assembling table and a second assembling table, wherein the first assembling table and the second assembling table are arranged on the base, a display screen and a control system for controlling the first assembling table and the second assembling table are arranged at the upper end of the base, the first assembling table is arranged at one side of the second assembling table, and a transfer clamping mechanism for transferring the first assembling table is arranged between the first assembling table and the second assembling table.
Description
Technical Field
The invention relates to the technical field of automatic assembly of encoders, in particular to automatic assembly equipment of a logic encoder for household appliances.
Background
Traditional encoder step is more loaded down with trivial details when the equipment, through with the shell fragment, the axle core is placed on the support, and with the brush riveting on the axle core, the equipment body again, still need carry out the fat liquoring to the axle core, the difficult equipment of messenger, the unstable condition of riveting, and carelessly omit certain part when the equipment, can lead to final finished product to need reworking and do, lead to the production efficiency of encoder low excessively, the higher and workman intensity of labour's condition of defective products, consequently, need solve present technical problem who exists.
Disclosure of Invention
The technical problem to be solved by the present invention is to provide an automatic assembling device for a logic encoder for a household electrical appliance, aiming at the shortcomings of the prior art.
In order to solve the technical problems, the technical scheme adopted by the invention is as follows: the automatic assembling equipment of the logic type encoder for the household appliances comprises a base, a first assembling platform and a second assembling platform, wherein the first assembling platform and the second assembling platform are arranged on the base, a display screen and a control system used for controlling the first assembling platform and the second assembling platform are arranged at the upper end of the base, the first assembling platform is arranged on one side of the second assembling platform, a transferring and clamping mechanism used for transferring the first assembling platform is arranged between the first assembling platform and the second assembling platform, the first assembling platform comprises a first discharging jig, a first assembling turntable, a first turntable motor, a support feeding device, a shaft sleeve feeding mechanism, an elastic sheet feeding mechanism and an elastic sheet pressing mechanism, the support feeding device, the shaft sleeve feeding mechanism, the elastic sheet feeding mechanism and the elastic sheet pressing mechanism are sequentially arranged in the moving direction of the first assembling turntable, the first discharging jig is arranged at the edge of the first assembling turntable at intervals, and the first turntable;
the second assembly table comprises a second discharging jig, a second assembly turntable, a second turntable motor, a shaft core feeding mechanism, a brush riveting mechanism, a body feeding mechanism, a sealing ring feeding mechanism, an integral riveting mechanism and a detection mechanism, wherein the shaft core feeding mechanism, the brush riveting mechanism, the body feeding mechanism, the sealing ring feeding mechanism, the integral riveting mechanism and the detection mechanism are arranged in the motion direction of the second assembly turntable, the second discharging jig is arranged at the edge of the second assembly turntable at intervals, and the second turntable motor is arranged below the base.
Preferably, the support feeding mechanism comprises a support vibration disc, a transmission track and a support clamping hand for clamping and moving the support, a support cylinder for controlling the movement of the support clamping hand is arranged at the upper end of the support clamping hand, and the support clamping hand moves the support on the transmission track into a first feeding jig on the first assembly table and rotationally moves the support into the next process.
Preferably, the elastic sheet feeding mechanism comprises an elastic sheet feeding disc, an elastic sheet conveying belt and an elastic sheet adsorption device for adsorbing the elastic sheets, a plurality of ejector pins with elastic contraction are arranged at the front end of the elastic sheet adsorption device, the elastic sheets are moved, adsorbed and placed on the first placing jig in the previous process by the elastic sheet adsorption device and rotated to the lower end of the elastic sheet pressing mechanism, and the elastic sheets are pressed firmly by the elastic sheet pressing mechanism and rotated to the next process.
Preferably, the shaft core feeding mechanism comprises a shaft core vibrating disc, a shaft core conveying belt, a shaft core clamping device and a shaft core driving cylinder for controlling the shaft core clamping device to move, wherein the shaft core clamping device is used for adsorbing and clamping a shaft core on the shaft core conveying belt and moving the shaft core to a second discharging jig of the second assembling table, and the shaft core feeding mechanism rotates to the next process.
Preferably, the brush feeding mechanism comprises a brush feeding disc, a brush conveying belt, a brush cutting device and a brush adsorption device for adsorbing and moving the brush, and the brush adsorption device adsorbs and moves the brush passing through the brush cutting device and adjusts the angle of the brush placed on the second placing jig to rotate to the brush riveting mechanism.
Preferably, the transfer clamping mechanism is arranged between the elastic sheet pressing mechanism and the brush riveting mechanism, and clamps, transfers and places the semi-finished product of the elastic sheet pressing mechanism on the first assembly table to the brush riveting mechanism end of the second assembly table.
Preferably, the body feeding mechanism comprises a body vibration disc, a body conveying belt, a body clamping hand, a body oiling device and a body bending device, a plurality of body control cylinders used for controlling the movement of the body clamping hand are arranged at the rear end of the body clamping hand, the body oiling device is used for oiling bodies placed on the second discharging jig, and the body bending device is used for bending the bodies on the second discharging jig and rotating to the next process.
Preferably, the seal ring loading mechanism comprises a seal placing seat, a seal conveying device and a seal clamping hand, a waterproof seal ring for waterproof sealing is contained in the seal placing seat, the seal placing seat is placed from one end of the seal conveying device, the seal clamping hand is arranged at the upper end of the seal conveying device, the seal clamping hand clamps and moves the seal ring in the seal placing seat to the second placing jig and rotates to the integral riveting mechanism, and the integral riveting mechanism rivets and compresses the assembled encoder.
Preferably, the detection mechanism includes an entire detection device for detecting energization of the finished product, and a component detection device provided between adjacent mechanisms of the first assembly table and the second assembly table, for detecting whether or not component assembly is completed in the previous step.
Preferably, the base is further provided with a discharging device, the discharging device comprises a discharging clamping hand and a discharging channel, and the discharging channel is further provided with a defective product baffle.
The invention has the beneficial effects that: through protecting at every equipment part and increasing a detection device, can in time take place to neglected loading parts, reduce the condition of later stage reworking and redoing to adopt full automatization equipment, can be quick assemble, fat liquoring, bend every part, and two stations operate in step, can further improve production efficiency, reduce the cost of enterprise, alleviate workman's intensity of labour.
Drawings
Fig. 1 is a schematic view of the overall structure of the present invention.
Fig. 2 is a schematic top view of the present invention. .
FIG. 3 is a partial schematic structural view of the present invention
10. A base; 20. a first assembly station; 21. a first discharging jig; 22. a first assembly carousel; 23. a bracket feeding device; 231. a bracket vibrating disk; 232. a transfer track; 233. a bracket clamping hand; 234. a support cylinder; 24. a spring lamination mechanism; 25. a spring plate feeding mechanism; 251. a charging tray is arranged on the elastic sheet; 252. a spring plate conveyor belt; 253. a spring plate adsorption device; 30. A second assembly station; 31. a second discharging jig; 32. a second assembly turntable; 33. a shaft core feeding mechanism; 331. a shaft core vibrating disk; 332. a mandrel conveyor; 333. a shaft core clamping device; 334. the shaft core drives the air cylinder; 34. a brush feeding mechanism; 341. feeding the material plate by using a brush; 342. a brush conveyor; 343. a brush cutting device; 344. a brush adsorption device; 35. a brush riveting mechanism; 36. a body feeding mechanism; 361. a body vibration disk; 362. a body conveyor belt; 363. the body clamps the hand; 364. the body controls the cylinder; 37. A seal ring feeding mechanism; 371. sealing the placing seat; 372. a sealed conveying device; 373. sealing the clamping hand; 38. an integral riveting mechanism; 39. a detection mechanism; 40. a display screen; 50. a control system; 60. a transfer clamping mechanism; 70. a discharging device.
Detailed Description
The present invention will be described in further detail with reference to the accompanying drawings.
As shown in fig. 1-3, an automatic assembling apparatus for a logic encoder of a household electrical appliance comprises a base 10, a first assembling platform 20 and a second assembling platform 30 arranged on the base 10, a display 40 and a control system 50 for controlling the first assembling platform 20 and the second assembling platform 30 are arranged at the upper end of the base 10, the first assembling platform 20 is arranged at one side of the second assembling platform 30, and a transferring and clamping mechanism 60 for transferring the first assembling platform 20 is arranged between the first assembling platform 20 and the second assembling platform 30, wherein the first assembling platform 20 comprises a first placing jig 21, a first assembling turntable 22, a first turntable motor, and a bracket feeding device 23, a shaft sleeve feeding mechanism, a spring plate feeding mechanism 25 and a spring plate pressing mechanism 24 which are sequentially arranged along the moving direction of the first assembling turntable 22, the first placing jig 21 is arranged at the edge of the first assembling turntable 22 at intervals, the first turntable motor is arranged at the upper end of the base 10;
the second assembling table 30 includes a second discharging jig 31, a second assembling turntable 32, a second turntable motor, a shaft core feeding mechanism 33, a brush feeding mechanism 34, a brush riveting mechanism 35, a body feeding mechanism 36, a sealing ring feeding mechanism 37, an integral riveting mechanism 38 and a detecting mechanism 39, which are arranged along the moving direction of the second assembling turntable 32, the second discharging jig 31 is arranged at the edge of the second assembling turntable 32 at intervals, and the second turntable motor is arranged below the base 10.
The support feeding mechanism comprises a support vibration disc 231, a transmission rail 232 and a support clamping hand 233 used for clamping and moving the support, a support cylinder 234 used for controlling the movement of the support clamping hand 233 is arranged at the upper end of the support clamping hand 233, and the support clamping hand 233 clamps and moves the support on the transmission rail 232 into the first placing jig 21 on the first assembling table 20 and rotates to move to the next process.
The elastic sheet feeding mechanism 25 includes an elastic sheet feeding disc 251, an elastic sheet conveying belt 252 and an elastic sheet adsorption device 253 for adsorbing the elastic sheet, a plurality of ejector pins with elastic contraction are arranged at the front end of the elastic sheet adsorption device 253, the elastic sheet adsorption device 253 moves, adsorbs and places the elastic sheet on the first placing jig 21 of the previous process, rotates to the lower end of the elastic sheet pressing mechanism 24, firmly presses the elastic sheet through the elastic sheet pressing mechanism 24, and rotates to the next process.
The shaft core feeding mechanism 33 includes a shaft core vibrating disk 331, a shaft core conveying belt 332, a shaft core clamping device 333 and a shaft core driving cylinder 334 for controlling the displacement of the shaft core clamping device 333, wherein the shaft core clamping device 333 adsorbs and clamps the shaft core on the shaft core conveying belt 332 and moves and places the shaft core on the second discharging jig 31 of the second assembling table 30, and rotates to the next process.
The brush feeding mechanism 34 includes a brush feeding tray 341, a brush conveyor 342, a brush cutting device 343, and a brush adsorption device 344 for adsorbing and moving the brush, and the brush adsorption device 344 adsorbs and moves the brush passing through the brush cutting device 343 and adjusts an angle at which the brush is placed on the second placing jig 31 to rotate to the brush riveting mechanism 35.
The transferring and clamping mechanism 60 is disposed between the spring lamination mechanism 24 and the brush riveting mechanism 35, and the transferring and clamping mechanism 60 clamps, transfers and places the semi-finished product of the spring lamination mechanism 24 on the first assembly table 20 to the brush riveting mechanism 35 of the second assembly table 30.
Wherein, body feed mechanism 36 includes body vibration dish 361, body conveyer belt 362, body centre gripping hand 363, body oiling station and body bending device, and the rear end of body centre gripping hand 363 is equipped with a plurality of body control cylinders 364 that are used for controlling the motion of body centre gripping hand 363, and body oiling station carries out the fat liquoring to the body of placing on second blowing tool 31, and body bending device is bent the body on the second blowing tool 31 and is handled to rotatory to next process.
The sealing ring feeding mechanism 37 comprises a sealing placing seat 371, a sealing conveying device 372 and a sealing clamping hand 373, a waterproof sealing ring for waterproof sealing is contained in the sealing placing seat 371, the sealing placing seat 371 is placed from one end of the sealing conveying device 372, the sealing clamping hand 373 is arranged at the upper end of the sealing conveying device 372, the sealing clamping hand 373 clamps and moves the sealing ring in the sealing placing seat 371 to the second placing jig 31 and rotates to the whole riveting mechanism 38, and the whole riveting mechanism 38 rivets and compresses the assembled encoder.
The detecting mechanism 39 includes an integral detecting device for detecting the energization of the finished product and a component detecting device disposed between the adjacent mechanisms of the first assembly stage 20 and the second assembly stage 30 for detecting whether the component assembly is completed in the previous process.
The base 10 is further provided with a discharging device 70, the discharging device 70 comprises a discharging clamping hand and a discharging channel, and the discharging channel is further provided with a defective product baffle.
The above examples are intended to illustrate rather than to limit the invention, and all equivalent changes and modifications made by the methods described in the claims of the present invention are intended to be included within the scope of the present invention.
Claims (10)
1. The utility model provides a household electrical appliances are with automatic equipment of logical formula encoder, includes the base and sets up first equipment platform and the second equipment platform on the base, its characterized in that: the upper end of the base is provided with a display screen and a control system for controlling a first assembly table and a second assembly table, the first assembly table is arranged on one side of the second assembly table, a transfer clamping mechanism for transferring the first assembly table is arranged between the first assembly table and the second assembly table, the first assembly table comprises a first discharging jig, a first assembly turntable, a first turntable motor, a support feeding device, a shaft sleeve feeding mechanism, an elastic sheet feeding mechanism and an elastic sheet pressing mechanism, the support feeding device, the shaft sleeve feeding mechanism, the elastic sheet feeding mechanism and the elastic sheet pressing mechanism are sequentially arranged along the movement direction of the first assembly turntable, the first discharging jig is arranged at the edge of the first assembly turntable at intervals, and the first turntable motor is arranged at the upper end of the base;
the second assembly table comprises a second discharging jig, a second assembly turntable, a second turntable motor, a shaft core feeding mechanism, a brush riveting mechanism, a body feeding mechanism, a sealing ring feeding mechanism, an integral riveting mechanism and a detection mechanism, wherein the shaft core feeding mechanism, the brush riveting mechanism, the body feeding mechanism, the sealing ring feeding mechanism, the integral riveting mechanism and the detection mechanism are arranged in the motion direction of the second assembly turntable, the second discharging jig is arranged at the edge of the second assembly turntable at intervals, and the second turntable motor is arranged below the base.
2. The automatic assembling device of logical encoder for household electrical appliances according to claim 1, characterized in that: support feed mechanism includes support vibration dish, transmission track and is used for the centre gripping to remove the support centre gripping hand of support, the upper end of support centre gripping hand is equipped with the support cylinder that is used for controlling the motion of support centre gripping hand, support centre gripping hand removes the support centre gripping on the transmission track to in the first blowing tool on the first assembly bench to the next process of rotary movement.
3. The automatic assembling device of logical encoder for household electrical appliances according to claim 1, characterized in that: the shell fragment feed mechanism includes shell fragment charging tray, shell fragment conveyer belt and is used for adsorbing the shell fragment adsorption equipment of shell fragment, shell fragment adsorption equipment's front end department is equipped with a plurality of thimbles that have elastic shrinkage, shell fragment adsorption equipment removes the shell fragment and adsorbs and place on the first blowing tool of last process to rotatory to the lower extreme of shell fragment pressing mechanism, through shell fragment pressing mechanism stabilizes the shell fragment pressfitting, and rotatory to next process.
4. The automatic assembling device of logical encoder for household electrical appliances according to claim 1, characterized in that: the shaft core feeding mechanism comprises a shaft core vibrating disc, a shaft core conveying belt, a shaft core clamping device and a shaft core driving cylinder used for controlling the shaft core clamping device to move, wherein the shaft core on the shaft core conveying belt is adsorbed and clamped by the shaft core clamping device and is moved to be placed on a second discharging jig of a second assembling table, and the shaft core feeding mechanism rotates to the next process.
5. The automatic assembling device of logical encoder for household electrical appliances according to claim 1, characterized in that: the brush feeding mechanism comprises a brush feeding disc, a brush conveying belt, a brush cutting device and a brush adsorption device used for adsorbing the brush and moving, and the brush adsorption device adsorbs and moves the brush passing through the brush cutting device and adjusts the angle of the brush to be placed on the second placing jig to rotate to the brush riveting mechanism.
6. The automatic assembling device of logical encoder for household electrical appliances according to claim 1, characterized in that: the transfer clamping mechanism is arranged between the elastic sheet pressing mechanism and the brush riveting mechanism, and clamps, transfers and places the semi-finished product of the elastic sheet pressing mechanism on the first assembly table to the brush riveting mechanism end of the second assembly table.
7. The automatic assembling device of logical encoder for household electrical appliances according to claim 1, characterized in that: the body feed mechanism comprises a body vibration disc, a body conveying belt, a body clamping hand, a body oiling device and a body bending device, wherein the rear end of the body clamping hand is provided with a plurality of body control cylinders used for controlling the movement of the body clamping hand, the body oiling device is used for oiling bodies placed on the second discharging jig, and the body bending device is used for bending the bodies on the second discharging jig and rotating to the next process.
8. The automatic assembling device of logical encoder for household electrical appliances according to claim 1, characterized in that: the sealing ring feeding mechanism comprises a sealing placing seat, a sealing conveying device and a sealing clamping hand, wherein a waterproof sealing ring for waterproof sealing is contained in the sealing placing seat, the sealing placing seat is placed from one end of the sealing conveying device, the sealing clamping hand is arranged at the upper end of the sealing conveying device, the sealing clamping hand is used for clamping the sealing ring in the sealing placing seat, moving the sealing ring to a second placing jig and rotating the sealing ring to the whole riveting mechanism, and the whole riveting mechanism is used for riveting and pressing the assembled encoder.
9. The automatic assembling device of logical encoder for household electrical appliances according to claim 1, characterized in that: the detection mechanism comprises an integral detection device and a component detection device, the integral detection device is used for carrying out power-on detection on a finished product, and the component detection device is arranged between adjacent mechanisms of the first assembly table and the second assembly table and is used for detecting whether the component assembly is finished in the previous process.
10. The automatic assembling device of logical encoder for household electrical appliances according to claim 1, characterized in that: still be equipped with discharge apparatus on the base, discharge apparatus includes unloading centre gripping hand and discharge passage, still be equipped with defective products baffle on the discharge passage.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202011463163.5A CN112355635A (en) | 2020-12-14 | 2020-12-14 | Automatic assembling equipment for logic type encoder for household electrical appliance |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202011463163.5A CN112355635A (en) | 2020-12-14 | 2020-12-14 | Automatic assembling equipment for logic type encoder for household electrical appliance |
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| Publication Number | Publication Date |
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| CN112355635A true CN112355635A (en) | 2021-02-12 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202011463163.5A Pending CN112355635A (en) | 2020-12-14 | 2020-12-14 | Automatic assembling equipment for logic type encoder for household electrical appliance |
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| CN (1) | CN112355635A (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113618392A (en) * | 2021-08-06 | 2021-11-09 | 东莞市钺河自动化科技有限公司 | Assembling equipment of full-automatic potentiometer production line |
| CN113664496A (en) * | 2021-08-27 | 2021-11-19 | 深圳市阿尓法智慧科技有限公司 | Full-automatic intelligent assembly equipment of magnetic encoder |
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