CN213070899U - Solenoid valve skeleton assembly line - Google Patents
Solenoid valve skeleton assembly line Download PDFInfo
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- CN213070899U CN213070899U CN202022471878.7U CN202022471878U CN213070899U CN 213070899 U CN213070899 U CN 213070899U CN 202022471878 U CN202022471878 U CN 202022471878U CN 213070899 U CN213070899 U CN 213070899U
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Abstract
The utility model discloses a solenoid valve skeleton assembly line, which comprises a full-automatic skeleton pin inserting machine, a winding machine, a full-automatic skeleton welding pin inserting machine, a full-automatic skeleton welding ground foot block assembling machine and a full-automatic skeleton sleeve support tray assembling machine; the full-automatic framework pin inserting machine is arranged on one side of the winding machine and is in butt joint with the feeding end of the winding machine through the feeding mechanism; full-automatic skeleton welding participates in machine, full-automatic skeleton welding lower margin dress square machine and full-automatic skeleton cover support sabot machine and all locates the coiling machine opposite side, and full-automatic skeleton welding participates in the machine and passes through unloader and coiling machine unloading end butt joint, moves the skeleton conveyor butt joint of material device and full-automatic skeleton cover support sabot machine through the second, full-automatic skeleton welding lower margin dress square machine docks with the cover support device of full-automatic skeleton cover support sabot machine. The utility model discloses solenoid valve skeleton assembly line can automize and accomplish the equipment of skeleton coil, and production efficiency is high, and the product homogeneity is good, can satisfy large batch production demand.
Description
Technical Field
The utility model belongs to the technical field of the solenoid valve is produced, concretely relates to solenoid valve skeleton assembly line.
Background
In the production process of the electromagnetic valve, the framework electromagnetic coil is scattered due to multiple working procedures, the framework electromagnetic coil is mainly produced in a mode of manual streamlined production or combination of manual work and semi-automatic equipment in the prior art, a large number of operators and corresponding production equipment are required, the intelligent production degree is low, some working procedures with higher precision requirements completely depend on the processing experience of the operators, the uniformity of manually operated products is poor, the quality of the products cannot be guaranteed with high quality, the production efficiency is low, and the production requirements of large batches cannot be met.
SUMMERY OF THE UTILITY MODEL
The utility model discloses the technical problem that will solve is: the electromagnetic valve framework assembly line and the production process thereof are provided for solving the problems that the existing framework coil in the background art is low in production efficiency, product quality cannot be guaranteed, and the large-batch production requirements cannot be met.
In order to achieve the above technical effect, the utility model discloses a technical scheme is:
an electromagnetic valve framework assembly line is characterized by comprising a full-automatic framework pin inserting machine, a winding machine, a full-automatic framework welding pin inserting machine, a full-automatic framework welding ground foot block assembling machine and a full-automatic framework sleeve support tray assembling machine; the full-automatic framework pin inserting machine is arranged on one side of the winding machine and is in butt joint with a feeding end of the winding machine through a feeding mechanism of a pin inserting framework feeding device arranged on the full-automatic framework pin inserting machine; full-automatic skeleton welding participates in machine, full-automatic skeleton welding lower margin dress square machine and full-automatic skeleton cover support sabot machine and all locates the coiling machine opposite side, and full-automatic skeleton welding participates in the unloader and the coiling machine unloading end butt joint that the machine set up through it on, full-automatic skeleton welding participates in the machine and still moves the material device and the butt joint of the skeleton conveyor of full-automatic skeleton cover support sabot machine through the second that sets up on it, full-automatic skeleton welding lower margin dress square machine is through the cover support device butt joint of the rotatory support assembly device that sets up on it and the full-automatic skeleton cover support sabot machine.
Furthermore, the full-automatic skeleton pin inserting machine is also provided with a skeleton automatic feeding device, a first moving device, a pin automatic feeding device, a pin inserting device, a final inserting device, a trimming device, a missing pin detection device, a missing pin NG sorting device, a rotating device, a first conveying device and a first control device; the first control device is respectively and electrically connected with the rest devices on the full-automatic framework pin inserting machine and controls the operation of the rest devices; skeleton automatic feeding device passes through skeleton malposition mechanism and the first material device that moves, first material device that moves is used for transferring the skeleton in proper order to needle inserting device, final cartridge, side cut device, hourglass contact pin detection device, hourglass contact pin NG sorting unit and rotary device's corresponding station after through pneumatic element drive, needle automatic feeding device connects the needle inserting device, rotary device connects first conveyor through moving the material mechanism, first conveyor passes through apron positioning mechanism butt joint contact pin skeleton loading attachment.
Furthermore, the pin framework feeding device comprises a material taking mechanism, a rotating mechanism, a pitch changing mechanism, a lifting mechanism and a feeding mechanism; the material taking mechanism is used for taking the framework out of the first conveying device under the driving of a signal of the sensing device, the rotating mechanism is used for rotating the taken framework in parallel for 90 degrees so as to change the direction, the distance changing mechanism is used for ensuring the same distance between the framework and the winding machine, the position lifting mechanism is used for lifting the framework with the changed distance to the position same as the winding machine, and the feeding mechanism is used for feeding the framework to the feeding end of the winding machine to enter the winding machine for framework winding.
Furthermore, the full-automatic skeleton welding pin machine is also provided with a second conveying device, a welding device, a missing welding detection device, a missing welding NG sorting device, a pin automatic feeding device, a pin device, a missing pin detection device, a missing pin NG sorting device and a second control device; the second control device is respectively and electrically connected with other devices on the automatic framework welding pin machine and controls the operation of the devices; the blanking device is in butt joint with a blanking end of the winding machine through the blanking mechanism, and is also in butt joint with a second conveying device through the lifting mechanism, the second material moving device is connected with the second conveying device, and the second material moving device further sequentially moves the framework to corresponding stations of a welding device, a missing welding detection device, a missing welding NG sorting device, a pin inserting device, a missing pin detection device, a missing pin NG sorting device and a full-automatic framework sleeve support tray loading machine through a positioning assembly and a pneumatic element; the automatic pin feeding device is connected with the pin inserting device through a track of the automatic pin feeding device.
Furthermore, the blanking device comprises a blanking mechanism, a rotating mechanism, a lifting mechanism and a material blocking mechanism; the blanking mechanism is in butt joint with the blanking end of the winding machine and used for taking out a wound framework from the winding machine, the rotating mechanism is used for rotating the taken-out framework by 90 degrees, the framework is kept horizontal and is positioned above the second conveying device, the stop mechanism is used for stopping the framework, and the positioning mechanism is used for lifting the framework and separating the framework from the blanking device.
Furthermore, the full-automatic framework welding foot square block assembling machine is also provided with an automatic support feeding device, a support assembling device, a turntable device, an automatic grounding foot feeding device, a foot assembling device, a welding foot device, an automatic square block feeding device, a square block assembling device, a final square block pressing device and a third control device; the third control device is respectively and electrically connected with other devices on the full-automatic framework welding ground foot block assembling machine and controls the operation of the devices; the automatic support feeding device is connected with a support mounting device through a support rail of the automatic support feeding device, the support mounting device is in butt joint with a turntable device through a support mounting mechanism, and the turntable device transfers carriers on a turntable to corresponding stations of a grounding foot mounting device, a block mounting device, a final block pressing device and a rotating support component device in sequence through the operation of a turntable assembly; the automatic grounding pin feeding device is connected with the assembly foundation device through a grounding pin track, the automatic square block feeding device is connected with the assembly square block device through a square block track, and the rotating support assembly device is connected with the full-automatic framework sleeve support tray loading machine through a support assembly conveying mechanism.
Further, the support mounting device comprises a support dislocation mechanism, a support detecting forward and backward mechanism, a rotating support mechanism and a support mounting mechanism, wherein the support dislocation mechanism is connected with a support track and used for dislocating the support, the support detecting forward and backward mechanism is used for detecting the forward and backward directions of the support, the rotating support mechanism is used for rotationally correcting the support in the backward direction, and the support mounting mechanism is in butt joint with the turntable device and used for placing the corrected support on the turntable device.
Furthermore, the full-automatic framework sleeve support tray filling machine is also provided with a third material moving device, a resistance detection NG sorting device, a finished product discharging device and a fourth control device; the fourth control device is respectively and electrically connected with the rest devices on the full-automatic framework sleeve support tray loader and controls the operation of the rest devices; the framework conveying device is connected with the second material moving device through one end of a framework conveying track of the framework conveying device, and is connected with a support sleeving mechanism of the support sleeving device through the other end of the framework conveying track under the action of direct vibration; the third material moving device is used for sequentially moving products to the corresponding stations of the resistance detection device, the resistance detection NG sorting device and the finished product discharge device from the corresponding stations of the support sleeving device.
A production process of an electromagnetic valve framework assembly line is characterized by comprising the following steps:
s1, a full-automatic framework pin inserting machine carries out framework pin inserting and detection, and after the detection is qualified, a framework rotating angle for installing the pins and a framework are subjected to variable pitch and then sent into a winding machine for winding;
s2, the full-automatic framework welding pin inserting machine receives a framework wound in the winding machine, pins and the wound framework are welded, pins are inserted into the framework, and then the framework is conveyed to the full-automatic framework sleeve support tray loading machine.
S3, assembling the ground feet, the support and the square blocks by using a full-automatic framework welding ground foot square block assembling machine to form a support assembly, and conveying the support assembly to a full-automatic framework sleeve support tray assembling machine;
and S4, receiving and assembling the support assembly and the framework by the full-automatic framework sleeve support tray loading machine, and mounting the support on the framework to form a finished product.
Further, the step S1 includes the following production steps:
s11, automatically feeding the framework into a first material moving device;
s12, enabling the contact pin to enter a contact pin device through a contact pin rolling mechanism to insert the contact pin into the framework;
s13, moving the framework to a final inserting device along with the first material moving device to place the inserting pins;
s14, cutting off the needle edge from the framework to the edge cutting device along with the first material moving device;
s15, detecting the missing contact pin by the framework along with the first material moving device to the missing contact pin detection device;
s16, sorting the missing pins by the framework along with the first material moving device to the missing pin NG sorting device and discharging semi-finished products;
s17, rotating the semi-finished product by 90 degrees by the framework along with the first material moving device to the rotary mounting device, and then enabling the semi-finished product to enter a conveying device;
s18, moving the framework to a pin framework feeding device along with a conveying device to change the distance of the framework;
and S19, the pin framework feeding device conveys the framework to a winding machine for winding.
Further, the step S2 includes the following production steps:
s21, butting a winding machine and the full-automatic framework welding pin machine through a blanking device, and moving a framework semi-finished product to a conveying device through the blanking device;
s22, moving the semi-finished product to a second material moving device along with the conveying device;
s23, moving the semi-finished product to a welding device along with the second material moving device to weld the contact pin with the winding;
s24, moving the semi-finished product to a welding missing detection device along with the second material moving device to perform welding missing detection;
s25, moving the semi-finished products to an NG sorting device along with the second material moving device for NG sorting;
s26, moving the semi-finished product to the pin inserting device along with the second material moving device to insert pins into the framework;
s27, moving the semi-finished product to a missing pin detection device along with the second material moving device to perform missing pin detection;
s28, moving the semi-finished product to an NG sorting device along with the second material moving device for NG sorting;
and S29, moving the semi-finished product to a full-automatic framework sleeve support tray filling machine along with the second material moving device.
Further, the step S3 includes the following production steps:
s31, moving the support to a support mounting device along with the automatic support feeding device;
s32, placing a support on the turntable device by the support mounting device, and moving the support to the ground pin mounting device along with the turntable device;
s33, placing the grounding pin on the rotary table device by the pin mounting device, and moving the grounding pin to the welding pin device along with the rotary table device;
s34, welding the grounding pin by the welding foot pin device, and moving the support assembly to the block mounting device along with the turntable device;
s35, the square block mounting device mounts the square block on the support assembly and moves the square block to a final pressure device along with the turntable device;
s36, the final pressing device finally presses the square blocks to the proper positions and moves the square blocks to the support component rotating device along with the turntable device to rotate the support component;
s37, the support assembly rotating device places the rotated support assembly on a full-automatic framework sleeve support tray filler;
further, the step S4 includes the following production steps:
s41, the full-automatic framework sleeve support tray filling machine is in butt joint with the full-automatic framework welding pin filling machine through a framework conveying device to receive a framework semi-finished product, the full-automatic framework sleeve support tray filling machine is in butt joint with a sleeve support device of the full-automatic framework sleeve support tray filling machine through a rotating support device to receive a support assembly, the framework conveying device moves the framework semi-finished product to the sleeve support device, and the support assembly is installed on the framework semi-finished product to form a finished product;
s42, moving the finished product to a resistance detection device along with a third material moving device for resistance detection;
s43, moving the finished products to an NG sorting device along with the third material moving device for NG sorting;
and S44, moving the finished product to a finished product discharging device along with the third material moving device to discharge the finished product.
Compared with the prior art, the beneficial effects of the utility model are that: the utility model discloses solenoid valve skeleton assembly line can automize and accomplish the equipment of skeleton coil, and production efficiency is high, and the product homogeneity is good, and the quality obtains guaranteeing, can satisfy large batch production demand, reduces skeleton coil's manufacturing cost, has improved the product competitiveness of enterprise.
The above description is only an overview of the technical solution of the present invention, and in order to make the technical means of the present invention more clearly understood, the present invention can be implemented according to the content of the description, and in order to make the above and other objects, features and advantages of the present invention more obvious and understandable, the present invention is described in further detail below with reference to the accompanying drawings and embodiments, wherein the winding machine belongs to the mature technology, and is relatively common, can be purchased outside, and is not represented again, and obviously, the described embodiments are some embodiments of the present invention, but not all embodiments.
Drawings
FIG. 1 is a schematic view of a three-dimensional structure of an assembly line of a solenoid valve framework of the present invention;
FIG. 2 is a top view of the assembly line of the solenoid valve framework of the present invention;
FIG. 3 is a schematic structural view of the electromagnetic valve skeleton assembly line of the present invention without a protective cover;
fig. 4 is a schematic structural view of the full-automatic framework pin inserting machine of the present invention;
fig. 5 is a schematic view of a partial structure of the full-automatic framework pin inserting machine of the present invention;
fig. 6 is a schematic view of a partial structure of the full-automatic framework pin inserting machine of the present invention;
fig. 7 is a schematic view of a partial structure of the full-automatic framework pin inserting machine of the present invention;
fig. 8 is a schematic structural view of the fully automatic skeleton welding pin machine of the present invention;
fig. 9 is a schematic view of a partial structure of the full-automatic skeleton welding pin machine of the present invention;
fig. 10 is a schematic view of a partial structure of the full-automatic skeleton welding pin machine of the present invention;
FIG. 11 is a schematic structural view of the fully automatic framework welding foot square assembling machine of the present invention;
fig. 12 is a schematic view of a partial structure of the fully automatic framework welding foot square assembling machine of the present invention;
fig. 13 is a schematic view of a partial structure of the fully automatic framework welding foot square assembling machine of the present invention;
fig. 14 is a schematic view of a partial structure of the fully automatic framework welding foot square assembling machine of the present invention;
fig. 15 is a schematic view of a partial structure of the fully automatic framework welding foot square assembling machine of the present invention;
fig. 16 is a schematic structural view of the fully automatic framework sleeve bracket tray filler of the present invention;
fig. 17 is a schematic view of a partial structure of the full-automatic framework sleeve bracket tray filler of the present invention;
fig. 18 is a partial structural schematic view of the full-automatic framework sleeve bracket tray filler of the present invention;
wherein, each reference number and its corresponding part name in the figure are:
1. a full-automatic framework pin inserting machine, 11, a first frame, 12, a first protective cover,
13. a framework automatic feeding device 131, a framework vibration disc 132, a feeding track,
133. a framework dislocation mechanism, 14, a first material moving device, 15, an automatic needle feeding device,
151. a sensing device, 152, a winding needle mechanism, 153, a material moving belt mechanism,
154. a material belt cutting mechanism, 16 a pin inserting device, 161 a pin clamping mechanism,
162. a pin inserting mechanism 17, a final inserting device 18, a trimming device,
19. a missing pin detection device 110, a missing pin NG sorting device,
111. rotary device, 1111, positioning assembly, 1112, pneumatic element,
1113. a material moving mechanism 112, a first conveying device 1121, a cover plate positioning mechanism,
1122. a conveying mechanism, 1123, a sensing device, 113, a pin inserting framework feeding device,
1131. a material taking mechanism 1132, a rotating mechanism 1133, a pitch changing mechanism,
1134. a lifting mechanism 1135, a feeding mechanism 114 and a first control device;
2. the winding machine comprises a winding machine 21, a feeding end and a discharging end 22;
3. a full-automatic framework welding pin machine, 31, a second frame, 32, a second protective cover,
33. a blanking device 331, a blanking mechanism 332, a rotating mechanism,
333. a lifting mechanism 334, a material blocking mechanism 34, a second conveying device,
341. a conveying mechanism, 342, a dislocation mechanism, 343, a rotation mechanism,
35. a second material moving device, 36, a welding device, 361, a welding mechanism,
37. a missing welding detection device, 38 a missing welding NG sorting device, 39 a pin automatic feeding device,
391. foot vibration plate, 392. rail, 310. pin device,
3101. a foot dislocation mechanism, a 3102 foot guide mechanism, a 3103 foot mechanism,
312. a missing pin NG sorting device 313, a second control device;
4. a full-automatic framework welding ground foot squaring machine 41, a third machine frame,
42. a third protective cover, 43, a bracket automatic feeding device, 431, a bracket vibrating disk,
432. a bracket rail, 44, a bracket mounting device, 441, a bracket dislocation mechanism,
442. a forward and reverse mechanism of the detection bracket 443, a rotating bracket mechanism 444, a bracket mounting mechanism,
45. carousel, 451, carrier, 452, carousel assembly,
453. a transmission mechanism, 46, an automatic feeding device of the grounding pin, 461, a vibrating disk of the grounding pin,
462. a grounding pin track, 47, a mounting foot device, 471, a grounding pin positioning mechanism,
472. a ground pin taking mechanism 473, a rotary ground pin mechanism 474, a ground pin guiding mechanism,
475. a ground pin guiding and recovering mechanism 476, a ground pin assembling mechanism 48, a welding ground pin device,
49. automatic feeding device for square blocks, 491, vibration disc for square blocks, 492, rail for square blocks,
410. a square block assembling device, 4101 a square block dislocation mechanism, 4102 a square block assembling mechanism,
411. a block final-pressing device, 4111, a positioning mechanism, 4112, a block final-pressing mechanism,
412. a rotating bracket component device 4121. a bracket component taking mechanism 4122. a rotating bracket component mechanism,
4123. a bracket feeding component mechanism, 5, a full-automatic framework sleeve bracket tray filler, 51, a fourth frame,
52. a fourth protective cover 53, a framework conveying device 54, a support device,
541. bracket conveying mechanism 542, bracket positioning mechanism 543, bracket sleeving mechanism,
55. a third material moving device, 56, a resistance detection device,
57. a resistance detection NG sorting device, 58, a finished product discharging device, 581, a finished product positioning mechanism,
582. finished product moving mechanism, 583, induction device, 584, finished product taking mechanism,
585. a finished product conveying mechanism 5851, an induction device,
5852. conveying belt and step motor assembly 5853 alarm device, 59 fourth control device.
Detailed Description
As shown in fig. 1-3, an electromagnetic valve skeleton assembly line includes a full-automatic skeleton pin inserting machine 1, a winding machine 2, a full-automatic skeleton welding pin inserting machine 3, a full-automatic skeleton welding foot block assembling machine 4 and a full-automatic skeleton sleeve support tray assembling machine 5. The full-automatic framework pin inserting machine 1 is arranged on one side of the winding machine 2 and is in butt joint with a feeding end 21 of the winding machine through a pin inserting framework feeding device 113 arranged on the full-automatic framework pin inserting machine. The full-automatic framework welding pin inserting machine 3, the full-automatic framework welding pin blocking machine 4 and the full-automatic framework sleeve support tray filling machine 5 are arranged on the other side of the winding machine 2, and the full-automatic framework welding pin inserting machine 3 is in butt joint with a blanking end 22 of the winding machine through a blanking device 33 arranged on the full-automatic framework welding pin inserting machine. The full-automatic framework welding pin inserting machine 3 is also in butt joint with a framework conveying device 53 of the full-automatic framework sleeve support tray filling machine 5 through a second material moving device 35 arranged on the full-automatic framework welding pin inserting machine, and the full-automatic framework welding pin block filling machine 4 is in butt joint with a sleeve support device 54 of the full-automatic framework sleeve support tray filling machine 5 through a rotating support component device 412 arranged on the full-automatic framework welding pin inserting machine.
As shown in fig. 1 to 7, the full-automatic skeleton pin inserting machine 1 includes a first frame 11, a first shield 12, a skeleton automatic feeding device 13, a first moving device 14, a pin automatic feeding device 15, a pin inserting device 16, a final inserting device 17, a trimming device 18, a missing pin detecting device 19, a missing pin NG sorting device 110, a rotating device 111, a first conveying device 112, a pin skeleton feeding device 113, and a first control device 114. The first protective cover 12, the framework automatic feeding device 13, the first moving device 14, the needle automatic feeding device 15, the pin inserting device 16, the final inserting device 17, the edge cutting device 18, the missing pin detecting device 19, the missing pin NG sorting device 110, the rotating device 111, the first conveying device 112, the feeding device 113 and the control device 114 are all arranged on the first framework 11, and the first control device 114 is electrically connected with the rest devices on the full-automatic framework pin inserting machine 1 respectively and controls the operation of the rest devices.
The automatic framework feeding device 13 comprises a framework vibration disc 131, a feeding track 132 and a framework dislocation mechanism 133; the framework vibration disk 131 is connected with the feeding track 132, the framework dislocation mechanism 133 is connected with the first material moving device 14, the framework vibration disk 131 screens frameworks in the direction and sequentially arranges the frameworks to enter the feeding track 132, the framework dislocation mechanism 133 dislocates the frameworks, and the first material moving device 14 moves the frameworks to the pin inserting device 16. The first material moving device 14 comprises a positioning assembly and a pneumatic element, positions the framework through the positioning assembly, and moves the framework to different stations under the action of the pneumatic element. The automatic needle feeding device 15 comprises a sensing device 151, a needle winding mechanism 152, a material moving belt mechanism 153 and a material cutting belt mechanism 154; the needle winding mechanism 152 is connected with the material moving mechanism 153, the needle winding motor operates to drive the needle winding mechanism 152 to operate and discharge materials, the sensing device 151 stops the action of the needle winding motor under the driving of a signal, the material moving mechanism 153 positions the needle material belt and moves the needle material belt to the material cutting mechanism 154, the material cutting mechanism 154 cuts the needle material belt, and under the condition that the material moving mechanism 153 moves the needle material belt again, the cut needle material belt is moved to the needle inserting device 16. The pin inserting device 16 comprises a pin clamping mechanism 161 and a pin inserting mechanism 162; the needle clamping mechanism 161 is connected with the material cutting belt mechanism 154, the cut needle material belt is moved out and freely falls off to the needle clamping mechanism 161, the needle clamping mechanism 161 clamps the needle, the needle inserting mechanism 162 delivers the needle to be pre-inserted into the framework, and the framework is moved to the final insertion device 17 by the first material moving device 14. The final inserting device 17 is a device for inserting the pins of the pin inserting device 16 into the frame, and after the final inserting, the frame is moved to the trimming device 18 by the first material moving device 14. The edge cutting device 18 cuts off the needle material strip edge which is finally inserted in place, the cut needle material strip edge freely falls off to the waste material box, and the framework is moved to the missing inserting needle detection device 19 from the first material moving device 14. The missing pin detection device 19 detects the number of the inserted pins through an optical element to obtain data, and the detected framework is moved from the first material moving device 14 to the missing pin NG sorting device 110. The missing pin NG sorting device 110 performs NG sorting on the pin frame by using the data obtained by the missing pin detecting device 19, defective products flow into the defective product box, and the defective products are transferred to the rotating device 111 by the first material transferring device 14. The rotating device 111 comprises a positioning assembly 1111, a pneumatic element 1112 and a material moving mechanism 1113; the positioning assembly 1111 positions the frame, rotates the frame 90 ° under the force of the pneumatic element 1112, and moves the rotated frame to the first conveyor 112 by the moving mechanism 1113. The first conveying device 112 includes a cover plate positioning mechanism 1121, a conveying mechanism 1122 and a sensing device 1123; the cover positioning mechanism 1121 is in butt joint with the pin framework feeding device 113, and when the pin framework feeding device 113 takes out the framework from the first conveying device 112, the cover positioning mechanism 1121 is opened, and when the framework is taken out, the cover positioning mechanism 1121 is closed, so that the movement space of the moving framework above the conveying mechanism 1122 is limited. The conveying mechanism 1122 comprises a synchronous belt, a synchronous wheel and a speed-regulating motor; the timing motor operates to drive the timing belt, thereby moving the frame, and when the frame moves to the other end of the conveying mechanism 1122, the sensing device 1123 is driven by a signal to take the frame away by the pin frame feeding device 113. The pin inserting framework feeding device 113 comprises a material taking mechanism 1131, a rotating mechanism 1132, a pitch changing mechanism 1133, a lifting mechanism 1134 and a feeding mechanism 1135; the material taking mechanism 1131 is driven by a signal of the sensing device 1123 to take out the framework from the first conveying device 112, the rotating mechanism 1132 rotates the taken out framework in parallel by 90 degrees to change the direction, the distance changing mechanism 1133 changes the distance of the framework to be equal to that of the winding machine, the position lifting mechanism 1134 lifts the distance-changed framework to be equal to that of the winding machine 2, and the feeding mechanism 1135 feeds the framework to the feeding end 21 of the winding machine 2 to enter the winding machine 2 for framework winding.
As shown in fig. 1-3 and 8-10, the fully automatic skeleton welding pin machine 3 includes a second frame 31, a second protective cover 32, a blanking device 33, a second conveying device 34, a second material moving device 35, a welding device 36, a missing welding detection device 37, a missing welding NG sorting device 38, a pin automatic feeding device 39, a pin device 310, a missing pin detection device 311, a missing pin NG sorting device 312, and a second control device 313. The second protective cover 32, the blanking device 33, the second conveying device 34, the second material moving device 35, the welding device 36, the missing welding detection device 37, the missing welding NG sorting device 38, the automatic pin feeding device 39, the pin device 310, the missing pin detection device 311, the missing pin NG sorting device 312 and the second control device 313 are all mounted on the second rack 31. The second control device 31 is electrically connected with the rest devices on the full-automatic framework welding pin machine 3 respectively and controls the operation of the rest devices.
The blanking device 33 includes a blanking mechanism 331, a rotating mechanism 332, a lifting mechanism 333, and a material blocking mechanism 334. The blanking mechanism 331 is in butt joint with the blanking end 22 of the winding machine 2, the blanking mechanism 331 takes out the wound framework from the winding machine 2, the rotating mechanism 332 rotates the framework by 90 degrees, the rotated framework is kept horizontal and is positioned above the second conveying device 34, the material blocking mechanism 334 blocks the framework, the framework is lifted along with the lifting mechanism 333 and is separated from the blanking device 33, and the framework moves along with the second conveying device 34. The second conveying device 34 comprises a conveying mechanism 341, a dislocation mechanism 342 and a rotating mechanism 343, the conveying mechanism 341 comprises a synchronous belt, a synchronous wheel and a speed regulating motor, the speed regulating motor operates to drive the synchronous belt, the framework moves to the dislocation mechanism 342 along with the synchronous belt, the dislocation mechanism 342 dislocates the framework, the second material moving device 35 moves the framework from the dislocation mechanism 342 to the rotating mechanism 343, the rotating mechanism 343 is installed on the material channel, the rotating mechanism 343 rotates the framework in the same direction as the welding machine before welding, and the second material moving device 35 moves the rotated framework to the welding device 36. The second material moving device 35 comprises a positioning assembly and a pneumatic element, wherein the positioning assembly positions the framework and moves the framework to a corresponding station under the action of the pneumatic element. The welding device 36 comprises two sets of identical welding mechanisms 361 which correspond to the incoming wire and the outgoing wire of the winding respectively, the two sets of welding machines are connected with the welding instrument respectively, the incoming end and the outgoing end of the winding are welded with the two contact pins respectively under the action of current, and the winding is moved to the missing welding detection device 37 from the second material moving device 35 through the welded framework. The leak detection device 37 detects whether welding is leaking; the detected skeleton is moved to the missing welding NG sorting device 38 by the second material moving device 35. The NG sorting device 38 for missing welding sorts whether missing welding is performed, defective products flow into a waste box, and the defective products are transferred to the pin device 310 by the second transfer device 35. The automatic pin feeding device 39 comprises a pin vibrating plate 391 and a rail 392, the pin vibrating plate 391 aligns the pins in the pin screening direction into the rail 392, and the rail 392 is connected with the pin device 310. The pin device 310 comprises a pin dislocation mechanism 3101, a pin guide mechanism 3102 and a pin mechanism 3103, wherein the pin dislocation mechanism 3101 is connected with the rail 392, the pin dislocation mechanism 3101 dislocates and moves the pins to the pin guide mechanism 3102, the pin guide mechanism 3102 positions the frame and guides the pin path, the pins are inserted into the frame by the pin mechanism 3103, and the second material moving device 35 moves the pinned frame to the missing pin detection device. The missing pin detection device detects the number of the inserted pins through an optical element and obtains data, and the detected framework is moved to the missing pin NG sorting device 312 by the second material moving device 35. Missing participate in NG sorting unit 312 and participate in the skeleton through the missing data that participate in detection device and obtain and carry out NG and select separately, and the defective products flows into the defective products box, and the defective products are moved to full-automatic skeleton cover support tray filler 5 by second material moving device 35.
As shown in fig. 1-3, 11-15, the fully automatic skeleton welding foot block mounting machine 4 includes a third frame 41, a third mask 42, a bracket automatic feeding device 43, a bracket mounting device 44, a turntable device 45, a grounding foot automatic feeding device 46, a foot mounting device 47, a welding foot device 48, a block automatic feeding device 49, a block mounting device 410, a final pressure block device 411, a rotating bracket assembly device 412 and a third control device. The third protection cover 42, the support automatic feeding device 43, the support mounting device 44, the turntable device 45, the grounding pin automatic feeding device 46, the support mounting device 47, the welding pin device 48, the block automatic feeding device 49, the block mounting device 410, the final block pressing device 411, the rotating support assembly device 412 and the third control device are all mounted on the third frame 41, and the third control device 43 is electrically connected with the rest devices on the full-automatic framework welding pin block mounting machine 4 respectively and controls the operation of the rest devices.
The automatic bracket feeding device 43 comprises a bracket vibrating disk 431 and a bracket rail 432, the bracket vibrating disk 431 sequentially arranges the bracket screening directions into the bracket rail 432, and the bracket rail 432 is connected with the bracket mounting device 44. The rack mounting device 44 includes a rack displacement mechanism 441, a rack detecting forward/backward mechanism 442, a rotating rack mechanism 443, and a rack mounting mechanism 444, wherein the rack displacement mechanism 441 is connected to the rack rail 432, the rack enters the rack displacement mechanism 441 from the rack rail 432 to displace the rack, the rack forward/backward mechanism 442 detects the forward/backward of the rack, the rotating rack mechanism 443 rotates the rack in the reverse direction, and the rack mounting mechanism 444 places the rack on the turntable device 45. The turntable device 45 comprises a carrier 451, a turntable assembly 452, a transmission mechanism 453 and a sensing assembly; the carrier 451 is arranged on the turntable assembly 452, the turntable assembly 452 comprises relevant parts and components such as a divider, and the transmission mechanism 453 comprises a stepping motor and a transmission assembly; the transmission assembly is connected with the turntable assembly 452, and the stepping motor operates to drive the transmission assembly to work under the driving of the signal of the sensing assembly, so that the turntable assembly 452 is driven to operate, and the product moves to different stations along with the carrier 451. The automatic ground pin feeding device 46 includes a ground pin vibration disk 461 and a ground pin rail 462, the ground pin vibration disk 461 arranges the ground pin screening directions in sequence into the ground pin rail 462, and the ground pin rail 462 is connected to the mounting and ground pin device 47. The attaching foot device 47 includes a ground foot positioning mechanism 471, a ground foot attaching mechanism 472, a rotating ground foot mechanism 473, a ground foot guide mechanism 474, a ground foot guide restoration mechanism 475, and an attaching foot mechanism 476; the grounding pin positioning mechanism 471 is installed on the grounding pin track 462, the grounding pin is moved to the grounding pin positioning mechanism 471 from the grounding pin track 462 to position the grounding pin, the grounding pin taking mechanism 472 takes out the positioned grounding pin, the grounding pin rotating direction is realized by rotating the grounding pin mechanism 473, the grounding pin is placed in the turntable device carrier 451 by the grounding pin installing mechanism 476, the grounding pin guiding mechanism 474 is connected with the carrier 451, the grounding pin installing mechanism 476 places the grounding pin in the carrier 451, the grounding pin guiding mechanism 474 is opened and clamps and positions the grounding pin, and after the grounding pin and the bracket are welded together by the grounding pin device 48, the grounding pin guiding and restoring mechanism 475 restores the grounding pin guiding mechanism 474 to the original position. The welding foot device 48 comprises a welding machine and a welding instrument, the welding machine is connected with the welding instrument, the grounding foot and the support are welded together through current, and the rotating disc device 45 moves the welded support to the block mounting device 410. The automatic block feeding device 9 includes a block vibrating tray 491 and a block rail 492, the block vibrating tray 491 arranges the block screening directions into the block rail 492 in sequence, and the block rail 492 is connected to the block mounting device 410. The block assembling device 410 comprises a block misalignment mechanism 4101 and a block assembling mechanism 4102, the block misalignment mechanism 4101 is connected with a block rail 492, a block enters the block misalignment mechanism 4101 from the block rail 492 to be misaligned, then the block is placed in a carrier by the block assembling mechanism 4102 and installed on the support assembly, and the block assembly is moved to the final block pressing device 411 by the turntable device 45. The block final pressing device 411 comprises a positioning mechanism 4111 and a final pressing mechanism 4112, wherein the positioning mechanism 4111 positions the carrier, the final pressing mechanism 4112 presses the block into position, and the turntable device 45 moves the block assembly pressed into position to the rotary rack assembly 412. The rotating bracket assembly device 412 comprises a bracket assembly taking mechanism 4121, a rotating bracket assembly mechanism 4122 and a bracket assembly sending mechanism 4123, wherein the bracket assembly taking mechanism 4121 takes out the bracket assembly from the carrier 451, the rotating bracket assembly mechanism 4122 rotates the bracket assembly in the rotating direction, and the bracket assembly sending mechanism 4123 sends the rotated bracket assembly to the full-automatic framework sleeve bracket tray loader 5.
As shown in fig. 1-3 and 16-18, the fully automatic framework sleeve support tray loader 5 comprises a fourth frame 51, a fourth protective cover 52, a framework conveying device 53, a sleeve support device 54, a third material moving device 55, a resistance detection device 56, a resistance detection NG sorting device 57, a finished product discharging device 58 and a fourth control device 59. The fourth protection cover 52, the framework conveying device 53, the sleeve support device 54, the third material moving device 55, the resistance detection device 56, the resistance detection NG sorting device 57, the finished product discharging device 58 and the fourth control device 59 are all arranged on the fourth rack 51. The fourth control device is respectively and electrically connected with the rest devices on the full-automatic framework sleeve support tray loader 5 and controls the operation of the rest devices.
Compared with the prior art, the beneficial effects of the utility model are that: the utility model discloses solenoid valve skeleton assembly line can automize and accomplish the equipment of skeleton coil, and production efficiency is high, and the product homogeneity is good, and the quality obtains guaranteeing, can satisfy large batch production demand, reduces skeleton coil's manufacturing cost, has improved the product competitiveness of enterprise.
The present invention is not limited to the above specific embodiments, and for those skilled in the art, the above conception can be used without any creative work, and all the changes made fall within the protection scope of the present invention.
Claims (8)
1. An electromagnetic valve framework assembly line is characterized by comprising a full-automatic framework pin inserting machine, a winding machine, a full-automatic framework welding pin inserting machine, a full-automatic framework welding ground foot block assembling machine and a full-automatic framework sleeve support tray assembling machine; the full-automatic framework pin inserting machine is arranged on one side of the winding machine and is in butt joint with a feeding end of the winding machine through a feeding mechanism of a pin inserting framework feeding device arranged on the full-automatic framework pin inserting machine; full-automatic skeleton welding participates in machine, full-automatic skeleton welding lower margin dress square machine and full-automatic skeleton cover support sabot machine and all locates the coiling machine opposite side, and full-automatic skeleton welding participates in the unloader and the coiling machine unloading end butt joint that the machine set up through it on, full-automatic skeleton welding participates in the machine and still moves the material device and the butt joint of the skeleton conveyor of full-automatic skeleton cover support sabot machine through the second that sets up on it, full-automatic skeleton welding lower margin dress square machine is through the cover support device butt joint of the rotatory support assembly device that sets up on it and the full-automatic skeleton cover support sabot machine.
2. The electromagnetic valve skeleton assembly line of claim 1, wherein the full-automatic skeleton pin machine is further provided with a skeleton automatic feeding device, a first material moving device, a pin automatic feeding device, a pin inserting device, a final inserting device, a trimming device, a missing pin detection device, a missing pin NG sorting device, a rotating device, a first conveying device and a first control device; the first control device is respectively and electrically connected with the rest devices on the full-automatic framework pin inserting machine and controls the operation of the rest devices; skeleton automatic feeding device passes through skeleton malposition mechanism and first material device connection that moves, first material device that moves is used for transferring the skeleton in proper order to contact pin device, final cartridge, side cut device, hourglass contact pin detection device, hourglass contact pin NG sorting unit and rotary device's corresponding station after through the pneumatic component drive, needle automatic feeding device connects the contact pin device, rotary device connects first conveyor through moving material mechanism, first conveyor passes through apron positioning mechanism butt joint contact pin skeleton loading attachment.
3. The electromagnetic valve skeleton assembly line of claim 2, wherein the pin skeleton feeding device comprises a material taking mechanism, a rotating mechanism, a distance changing mechanism, a lifting mechanism and a feeding mechanism; the material taking mechanism is used for taking the framework out of the first conveying device under the driving of a signal of the sensing device, the rotating mechanism is used for rotating the taken framework in parallel for 90 degrees so as to change the direction, the distance changing mechanism is used for ensuring the same distance between the framework and the winding machine, the position lifting mechanism is used for lifting the framework with the changed distance to the position same as the winding machine, and the feeding mechanism is used for feeding the framework to the feeding end of the winding machine to enter the winding machine for framework winding.
4. The electromagnetic valve skeleton assembly line of claim 1, wherein the full-automatic skeleton welding pin machine is further provided with a second conveying device, a welding device, a missing welding detection device, a missing welding NG sorting device, a pin automatic feeding device, a pin device, a missing pin detection device, a missing pin NG sorting device and a second control device; the second control device is respectively and electrically connected with other devices on the automatic framework welding pin machine and controls the operation of the devices; the blanking device is in butt joint with a blanking end of the winding machine through the blanking mechanism, and is also in butt joint with a second conveying device through the lifting mechanism, the second material moving device is connected with the second conveying device, and the second material moving device further sequentially moves the framework to corresponding stations of a welding device, a missing welding detection device, a missing welding NG sorting device, a pin inserting device, a missing pin detection device, a missing pin NG sorting device and a full-automatic framework sleeve support tray filling machine through a positioning assembly and a pneumatic element; the automatic pin feeding device is connected with the pin inserting device through a track of the automatic pin feeding device.
5. The electromagnetic valve framework assembly line of claim 4, wherein the blanking device comprises a blanking mechanism, a rotating mechanism, a lifting mechanism and a stop mechanism; the blanking mechanism is in butt joint with the blanking end of the winding machine and used for taking out a wound framework from the winding machine, the rotating mechanism is used for rotating the taken-out framework by 90 degrees, the framework is kept horizontal and is positioned above the second conveying device, the stop mechanism is used for stopping the framework, and the positioning mechanism is used for lifting the framework and separating the framework from the blanking device.
6. The electromagnetic valve skeleton assembly line of claim 1, wherein the full-automatic skeleton welding foot blocking machine is further provided with a support automatic feeding device, a support blocking device, a rotary table device, a grounding foot automatic feeding device, a foot blocking device, a welding foot device, a block automatic feeding device, a block blocking device, a final block pressing device and a third control device; the third control device is respectively and electrically connected with other devices on the full-automatic framework welding ground foot block assembling machine and controls the operation of the devices; the automatic support feeding device is connected with a support mounting device through a support rail of the automatic support feeding device, the support mounting device is in butt joint with a turntable device through a support mounting mechanism, and the turntable device transfers carriers on a turntable to corresponding stations of a grounding foot mounting device, a block mounting device, a final block pressing device and a rotating support component device in sequence through the operation of a turntable assembly; the automatic grounding pin feeding device is connected with the assembly foundation device through a grounding pin track, the automatic square block feeding device is connected with the assembly square block device through a square block track, and the rotating support assembly device is connected with the full-automatic framework sleeve support tray loading machine through a support assembly conveying mechanism.
7. The electromagnetic valve framework assembly line of claim 6, wherein the support mounting device comprises a support dislocation mechanism, a support detecting forward and backward mechanism, a rotating support mechanism and a support mounting mechanism, the support dislocation mechanism is connected with the support rail and used for dislocating the support, the support detecting forward and backward mechanism is used for detecting forward and backward directions of the support, the rotating support mechanism is used for rotationally correcting the support in the opposite direction, and the support mounting mechanism is in butt joint with the turntable device and used for placing the corrected support on the turntable device.
8. The electromagnetic valve framework assembly line of claim 1, wherein the fully automatic framework sleeve support tray filler is further provided with a third material moving device, a resistance detection NG sorting device, a finished product discharging device and a fourth control device; the fourth control device is respectively and electrically connected with the rest devices on the full-automatic framework sleeve support tray loader and controls the operation of the rest devices; the framework conveying device is connected with the second material moving device through one end of a framework conveying track of the framework conveying device, and is connected with a support sleeving mechanism of the support sleeving device through the other end of the framework conveying track under the action of direct vibration; the third material moving device is used for sequentially moving products to the corresponding stations of the resistance detection device, the resistance detection NG sorting device and the finished product discharge device from the corresponding stations of the support sleeving device.
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|---|---|---|---|
| CN202022471878.7U CN213070899U (en) | 2020-10-30 | 2020-10-30 | Solenoid valve skeleton assembly line |
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| Application Number | Priority Date | Filing Date | Title |
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| CN202022471878.7U CN213070899U (en) | 2020-10-30 | 2020-10-30 | Solenoid valve skeleton assembly line |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112271069A (en) * | 2020-10-30 | 2021-01-26 | 苏州市全力自动化科技有限公司 | Electromagnetic valve framework assembly line and production process thereof |
| CN115535623A (en) * | 2022-10-12 | 2022-12-30 | 广东昭信智能装备有限公司 | A coiler for making inductance |
| CN112271069B (en) * | 2020-10-30 | 2024-05-28 | 苏州市全力自动化科技有限公司 | Solenoid valve framework assembly line and production process thereof |
-
2020
- 2020-10-30 CN CN202022471878.7U patent/CN213070899U/en active Active
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112271069A (en) * | 2020-10-30 | 2021-01-26 | 苏州市全力自动化科技有限公司 | Electromagnetic valve framework assembly line and production process thereof |
| CN112271069B (en) * | 2020-10-30 | 2024-05-28 | 苏州市全力自动化科技有限公司 | Solenoid valve framework assembly line and production process thereof |
| CN115535623A (en) * | 2022-10-12 | 2022-12-30 | 广东昭信智能装备有限公司 | A coiler for making inductance |
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