CN102069469A - Rubber stopper pressing-in automaton - Google Patents

Rubber stopper pressing-in automaton Download PDF

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Publication number
CN102069469A
CN102069469A CN 201110023883 CN201110023883A CN102069469A CN 102069469 A CN102069469 A CN 102069469A CN 201110023883 CN201110023883 CN 201110023883 CN 201110023883 A CN201110023883 A CN 201110023883A CN 102069469 A CN102069469 A CN 102069469A
Authority
CN
China
Prior art keywords
plug
pressed
workbench
rotating disk
defective
Prior art date
Application number
CN 201110023883
Other languages
Chinese (zh)
Inventor
项毅
Original Assignee
惠州金日工业科技有限公司
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 惠州金日工业科技有限公司 filed Critical 惠州金日工业科技有限公司
Priority to CN 201110023883 priority Critical patent/CN102069469A/en
Publication of CN102069469A publication Critical patent/CN102069469A/en

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Abstract

The invention relates to a rubber stopper pressing-in automaton which comprises a rack and a workbench arranged on the rack, wherein the workbench is provided with a turntable; the turntable is provided with a plug clamping seat; the workbench is successively provided with a plug feeding mechanism, a rubber stopper feeding mechanism and a pressing-in mechanism by surrounding the turntable; the plug feeding mechanism is used for transporting the plug to a turntable plug clamping seat; the rubber stopper feeding mechanism is used for transporting the rubber stopper to the plug; the pressing-in mechanism is used for pressing the rubber stopper in the plug; and the mechanisms are connected with and controlled by a main control circuit. The rubber stopper pressing-in automaton has the advantages of high production efficiency and reliable product quality, and by using the rubber stopper pressing-in automaton, the labor intensity of workers is reduced, and the market competitiveness of enterprises is improved.

Description

A kind of plug is pressed into automatic machine
Technical field
The present invention relates to a kind of being used for the plug that plug and plug carry out self-feeding, are pressed into and detect is pressed into automatic machine.
Background technology
Convenient for die sinking, save reason such as cost, the wire harness plug is generally made by unified several specifications, during use, on demand the position, hole of plug correspondence is plugged line again, so often reserves the flexibility of position, a plurality of hole to guarantee to use on the plug.The plug plug wire is generally manually-operated, because of position, unnecessary hole is arranged on the plug, may cause the plug wire mistake, influences operating efficiency, and when plug uses, also will consider the waterproof of plug, therefore will adopt plug that position, obsolete hole is clogged before artificial plug wire.At present, plug plug operation mainly is to rely on manually-operated, and intensity of workers is big, and production efficiency is low, and the error rate height, far can not satisfy the needs of production development.
Summary of the invention
The technical problem to be solved in the present invention provides a kind of packaging efficiency height, plug that assembling quality is good is pressed into automatic machine.
For solving the problems of the technologies described above, the present invention by the following technical solutions:
A kind of plug is pressed into automatic machine, comprise frame and the workbench that is located on the frame, workbench is provided with rotating disk, rotating disk is provided with the plug holder, also be provided with successively around the rotating disk direction on the described workbench plug is delivered to plug feed mechanism in the rotating disk plug holder, plug is delivered to the plug feed mechanism in the plug and plug is pressed into pressing mechanism in the plug, said mechanism is connected with governor circuit and by its control.
The prioritization scheme of such scheme is as follows:
Described plug feed mechanism comprises the conveyer belt one that is installed on the workbench, plug holder is taken to the robot manipulator structure one in the conveyer belt one and the plug holder of conveyer belt one end is taken to robot manipulator structure two in the plug holder.
Described plug feed mechanism comprises and is installed on vibrating disc, linear feeding track that is connected with vibrating disc and the plug delivery chute that is connected with linear feeding track that is placed with plug on the workbench, on the plug delivery chute, be connected with tracheae, the tracheae other end is connected with a plug suction means, and plug is carried and to be fallen into the suction of tracheae by tracheae gas be attracted to the plug suction means in the plug delivery chute.
Described plug suction means comprises the plug suction means fixed mount that is installed on the workbench, be fixed in the vertical guide rail device on the plug suction means fixed mount and be installed on plug pipeline on the vertical guide rail device, be connected with a vertical cylinder at plug pipeline top, be provided with feed opening in the plug duct bottom, tracheae is connected in plug pipeline top, and vertical cylinder promotion plug pipeline moves downward and makes plug fall into plug from plug pipeline feed opening.
The Y-axis track-type facilities that can move along Y direction is installed on the described plug suction means fixed mount and is arranged on the Y-axis track-type facilities X-axis track-type facilities that can move along X-direction, the vertical guide rail device is arranged on the X-axis track-type facilities.
Described pressing mechanism comprises and is installed on being pressed into fixed mount and being installed on the connecting rod that is pressed on the fixed mount on the workbench, be connected with cylinder two at the connecting rod top, be connected with press-in jig in the connecting rod bottom, cylinder two promotion connecting rods move downward the drive press-in jig plug are pressed in the plug.
Also comprise testing agency, the camera head that is connected with governor circuit on comprising testing agency's frame of being installed on the workbench and being installed on testing agency's frame is equipped with illuminating lamp below camera head, and product rotates to testing agency and detects on rotating disk.
Also comprise the non-defective unit cutting agency, this non-defective unit cutting agency comprises the blanking chute that is installed on the workbench and the qualified products on the rotating disk is clamped to the manipulator mechanism three of blanking chute, is provided with product tray in blanking chute exit; Workbench is provided with a holder, and holder is provided with the conveyer belt two by stepper motor driving work, and product tray bears on conveyer belt two.
Also comprise the defective products cutting agency, this defective products cutting agency comprises the defective product box that is installed on the workbench and the substandard product on the rotating disk is clamped to robot manipulator structure four in the defective product box, is provided with drain hole at the defective product box top.
Be provided with the inductor that the induction substandard product is in place in the described defective product box in defective product box.
The present invention has following remarkable result:
When the present invention uses, plug and plug are delivered to by plug feed mechanism and plug feed mechanism earlier and are pressed into station, plug is the stepping rotation on rotating disk, then, pressing mechanism cylinder two promotion connecting rods move downward the drive press-in jig plug are pressed in the plug, testing agency is detected product again, the product automatic blanking after detecting at last, thereby realized plug and plug self-feeding, be pressed into and detection and blanking.Production efficiency height of the present invention, reliable product quality have reduced working strength of workers, have improved the market competitiveness of enterprise.
Description of drawings
Accompanying drawing 1 is perspective view of the present invention;
Accompanying drawing 2 is plan structure schematic diagram of the present invention;
Accompanying drawing 3 is rotating disk perspective view of the present invention;
Accompanying drawing 4 is plug feed mechanism perspective view of the present invention;
Accompanying drawing 5 is plug feed mechanism perspective view of the present invention;
Accompanying drawing 6 is plug suction means perspective view of the present invention;
Accompanying drawing 7 is pressing mechanism perspective view of the present invention;
Accompanying drawing 8 is testing agency of the present invention perspective view;
Accompanying drawing 9 is non-defective unit cutting agency perspective view of the present invention;
Accompanying drawing 10 is defective products cutting agency perspective view of the present invention.
The specific embodiment
For the ease of it will be appreciated by those skilled in the art that the present invention is explained in further detail below in conjunction with accompanying drawing and embodiment.
Shown in accompanying drawing 1~10, a kind of plug is pressed into automatic machine, comprise frame and the workbench 1 that is located on the frame, be provided with rotating disk 2 on workbench, the below of rotating disk 2 is connected with driving mechanism, drive mechanism rotating disk 2 rotation works, driving mechanism adopts motor and supporting transfer assembly thereof, for guaranteeing that rotating disk 2 accurately rotates and the location by angle, motor is selected stepper motor for use, is provided with plug holder 21 on rotating disk 2.On workbench 1, also be provided with plug feed mechanism 3 successively around the rotating disk direction, plug feed mechanism 4, pressing mechanism 5, testing agency 6, non-defective unit cutting agency 7 and defective products cutting agency 8, plug feed mechanism 3 is delivered to plug in the rotating disk 2 plug holders 21, plug feed mechanism 4 is delivered to plug in the plug, pressing mechanism 5 is pressed into plug in the plug, whether testing agency's 6 testing products are qualified, non-defective unit cutting agency 7 will detect qualified product and carry blanking, defective products cutting agency 8 will detect underproof product and take out, and said mechanism is connected with governor circuit and by its control.
In conjunction with Fig. 1 and shown in Figure 4, plug feed mechanism 3 comprises conveyer belt 1, robot manipulator structure 1 and the robot manipulator structure 2 33 that is installed on the workbench 1, conveyer belt 1 is rotated by motor-driven, the plug holder that robot manipulator structure 1 will be put on 1 of workbench is taken in the conveyer belt 1, plug is fed forward in conveyer belt 1, plug is delivered to conveyer belt 1 when terminal, and robot manipulator structure 2 33 is taken to plug holder in the plug holder 21 on the rotating disk 2.
In conjunction with Fig. 1 and Fig. 5, Fig. 6, plug feed mechanism 4 comprises vibrating disc 41, linear feeding track 42, plug delivery chute 43 and the plug suction means 44 that is installed on the workbench 1, be placed with the plug product in the vibrating disc 41, linear feeding track 42 is connected with vibrating disc 41, plug delivery chute 43 is connected with linear feeding track 42, be connected with tracheae on plug delivery chute 43, the tracheae other end is connected with plug suction means 44.Plug suction means 44 comprises plug suction means fixed mount 441, vertical guide rail device 442 and the plug pipeline 443 that is installed on the workbench 1, vertical guide rail device 442 is fixed on the plug suction means fixed mount 441, plug pipeline 443 is installed on the vertical guide rail device 442, tracheae is connected in the top of plug pipeline 442, be connected with a vertical cylinder 444 at plug pipeline 443 tops, be provided with feed opening in plug pipeline 443 bottoms.Plug is delivered to linear feeding track 42 from vibrating disc 41, then, plug is delivered to plug delivery chute 43 from linear feeding track 42 again, plug in plug delivery chute 43 by tracheae in the suction of gas be attracted in the plug pipeline 443 of plug suction means 44, at last, vertical cylinder 444 promotion plug pipelines 443 move downward and make plug fall into plug from plug pipeline 443 feed openings.
When having a plurality of need to be pressed into the position of plug in the plug, be pressed into for convenience, Y-axis track-type facilities 445 and X-axis track-type facilities 446 are installed on plug suction means fixed mount 441, Y-axis track-type facilities 445 can move along Y direction, X-axis track-type facilities 446 can move along X-direction, and vertical guide rail device 442 is arranged on the X-axis track-type facilities 446.When a plurality of positions are pressed into plug in plug, accurately locate by the mobile realization of Y-axis track-type facilities 445 and X-axis track-type facilities 446, raising is pressed into efficient.
As Fig. 7, pressing mechanism 5 comprises being installed on and is pressed into fixed mount 51, connecting rod 52 and cylinder 2 53 on the workbench 1, and connecting rod 52 is installed on and is pressed on the fixed mount 51, and cylinder 2 53 is connected in connecting rod 52 tops, is connected with press-in jig 54 in connecting rod 52 bottoms.After plug was positioned in the plug, rotating disk 2 rotation rotated to pressing mechanism 5 places with plug, and pressing mechanism 5 cylinders 2 53 promote connecting rods 52 and move downward and drive press-in jig 54 plug is pressed in the plug.
As Fig. 8, testing agency 6 comprises testing agency's frame 61, camera head 62 and the illuminating lamp 63 that is installed on the workbench 1, camera head 62 is installed on testing agency's frame 61, and camera head 62 also is connected with governor circuit, and illuminating lamp 63 is installed on the below of camera head 62.The plug that is pressed into plug rotates to testing agency 6 places through rotating disk 2 and detects, camera head 62 transmission illumination lamps 63 photographic products, and photographed data is sent to the control system that is connected with governor circuit, the control system detection zone is told qualified products and substandard product.
As Fig. 9, non-defective unit cutting agency 7 comprises blanking chute 71 and the manipulator mechanism 3 72 that is installed on the workbench 1, be provided with product tray 73 in blanking chute 72 exits, workbench 1 is provided with a holder 74, holder 74 is provided with the conveyer belt two by stepper motor driving work, and product tray 73 bears on conveyer belt two.When the qualified product of detection rotated to non-defective unit cutting agency 7 on rotating disk 2, manipulator mechanism 3 72 was clamped to the qualified products on the rotating disk 2 in the blanking chute 72, and qualified products fall into product tray 73 in blanking chute 72.After product tray 73 was put completely, stepper motor drove conveyer belt two conveyer belt movable property product pallets 73 move left and right, the contract product is delivered in the empty product tray 73 again.In order to calculate qualified products quantity, on blanking chute 72, counter 75 can be set.
As Figure 10, defective products cutting agency 8 comprises defective product box 81 and the robot manipulator structure 4 82 that is installed on the workbench 1, is provided with drain hole 83 at defective product box 81 tops.When the underproof product of detection rotated to defective products cutting agency 8 on rotating disk 2, robot manipulator structure 4 82 was clamped to substandard product in the defective product box 81 by drain hole 83.
For safety, prevent security incident, in defective product box 81, be provided with inductor, whether inductor induction substandard product is in place in defective product box 81, if be not in place, rotating disk 2 will not rotate, after treating that inductor induction substandard product is in place, rotating disk 2 just is rotated further.
The course of work of the present invention is as follows:
Start governor circuit, at first, the plug holder that robot manipulator structure 1 will be put on 1 of workbench is taken in the conveyer belt 1, and plug is fed forward in conveyer belt 1, plug is delivered to conveyer belt 1 when terminal, and robot manipulator structure 2 33 is taken to plug holder in the plug holder 21 on the rotating disk 2; Rotating disk 2 rotations, plug is delivered to linear feeding track 42 from vibrating disc 41, plug is delivered to plug delivery chute 43 from linear feeding track 42 again, plug in plug delivery chute 43 by tracheae in the suction of gas be attracted in the plug pipeline 443 of plug suction means 44, vertical cylinder 444 promotes plug pipelines 443 and moves downward and make plug fall into plug from plug pipeline 443 feed openings; Rotating disk 2 rotations continue rotation, and pressing mechanism 5 cylinders 2 53 promotion connecting rods 52 move downward drive press-in jig 54 plug is pressed in the plug; Rotating disk 2 rotations continue rotation, and 6 pairs of products of testing agency detect, and the data that detect are sent to the control system that is connected with governor circuit, and the control system detection zone is told qualified products and substandard product; When the qualified product of detection rotated to non-defective unit cutting agency 7 on rotating disk 2, manipulator mechanism 3 72 was clamped to the qualified products on the rotating disk 2 in the blanking chute 72, and qualified products fall into product tray 73 in blanking chute 72; When the underproof product of detection rotated to defective products cutting agency 8 on rotating disk 2, robot manipulator structure 4 82 was clamped to substandard product in the defective product box 81 by drain hole 83.
So move in circles the self-feeding that promptly realizes plug and plug, be pressed into and detection and blanking.
Production efficiency height of the present invention, reliable product quality have reduced working strength of workers, have improved the market competitiveness of enterprise.
The preferred version that the foregoing description is realized for the present invention; and non-limiting exhaustive, the present invention can also have other variations under same idea, need to prove; under the prerequisite that does not break away from inventive concept of the present invention, any conspicuous replacement is all within protection domain of the present invention.

Claims (10)

1. a plug is pressed into automatic machine, comprise frame and the workbench (1) that is located on the frame, workbench is provided with rotating disk (2), rotating disk is provided with plug holder (21), it is characterized in that: also be provided with successively around the rotating disk direction on the described workbench plug is delivered to plug feed mechanism (3) in the rotating disk plug holder, plug is delivered to the plug feed mechanism (4) in the plug and plug is pressed into pressing mechanism (5) in the plug, said mechanism is connected with governor circuit and by its control.
2. plug according to claim 1 is pressed into automatic machine, it is characterized in that: described plug feed mechanism comprises the conveyer belt one (31) that is installed on the workbench, plug holder is taken to the robot manipulator structure one (32) in the conveyer belt one and the plug holder of conveyer belt one end is taken to robot manipulator structure two (33) in the plug holder.
3. plug according to claim 2 is pressed into automatic machine, it is characterized in that: described plug feed mechanism comprises and is installed on vibrating disc (41), linear feeding track (42) that is connected with vibrating disc and the plug delivery chute (43) that is connected with linear feeding track that is placed with plug on the workbench, on the plug delivery chute, be connected with tracheae, the tracheae other end is connected with a plug suction means (44), and plug is carried and to be fallen into the suction of tracheae by tracheae gas be attracted to the plug suction means in the plug delivery chute.
4. plug according to claim 3 is pressed into automatic machine, it is characterized in that: described plug suction means comprises the plug suction means fixed mount (441) that is installed on the workbench, be fixed in the vertical guide rail device (442) on the plug suction means fixed mount and be installed on plug pipeline (443) on the vertical guide rail device, be connected with a vertical cylinder (444) at plug pipeline top, be provided with feed opening in the plug duct bottom, tracheae is connected in plug pipeline top, and vertical cylinder promotion plug pipeline moves downward and makes plug fall into plug from plug pipeline feed opening.
5. plug according to claim 4 is pressed into automatic machine, it is characterized in that: the Y-axis track-type facilities (445) that can move along Y direction is installed on the described plug suction means fixed mount and is arranged on the Y-axis track-type facilities X-axis track-type facilities (446) that can move along X-direction, the vertical guide rail device is arranged on the X-axis track-type facilities.
6. plug according to claim 3 is pressed into automatic machine, it is characterized in that: described pressing mechanism comprises and is installed on being pressed into fixed mount (51) and being installed on the connecting rod (52) that is pressed on the fixed mount on the workbench, be connected with cylinder two (53) at the connecting rod top, be connected with press-in jig (54) in the connecting rod bottom, cylinder two promotion connecting rods move downward the drive press-in jig plug are pressed in the plug.
7. plug according to claim 6 is pressed into automatic machine, it is characterized in that: also comprise testing agency (6), the camera head (62) that is connected with governor circuit on comprising testing agency's frame (61) of being installed on the workbench and being installed on testing agency's frame, illuminating lamp (63) is installed below camera head, and product rotates to testing agency and detects on rotating disk.
8. plug according to claim 7 is pressed into automatic machine, it is characterized in that: also comprise non-defective unit cutting agency (7), this non-defective unit cutting agency comprises the blanking chute (71) that is installed on the workbench and the qualified products on the rotating disk is clamped to the manipulator mechanism three (72) of blanking chute, is provided with product tray (73) in blanking chute exit; Workbench is provided with a holder (74), and holder is provided with the conveyer belt two by stepper motor driving work, and product tray bears on conveyer belt two.
9. plug according to claim 7 is pressed into automatic machine, it is characterized in that: also comprise defective products cutting agency (8), this defective products cutting agency comprises the defective product box (81) that is installed on the workbench and the substandard product on the rotating disk is clamped to robot manipulator structure four (82) in the defective product box, is provided with drain hole (83) at the defective product box top.
10. plug according to claim 9 is pressed into automatic machine, it is characterized in that: be provided with the inductor that the induction substandard product is in place in defective product box in the described defective product box.
CN 201110023883 2011-01-21 2011-01-21 Rubber stopper pressing-in automaton CN102069469A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN 201110023883 CN102069469A (en) 2011-01-21 2011-01-21 Rubber stopper pressing-in automaton

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN 201110023883 CN102069469A (en) 2011-01-21 2011-01-21 Rubber stopper pressing-in automaton

Publications (1)

Publication Number Publication Date
CN102069469A true CN102069469A (en) 2011-05-25

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CN 201110023883 CN102069469A (en) 2011-01-21 2011-01-21 Rubber stopper pressing-in automaton

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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102294673A (en) * 2011-05-30 2011-12-28 中山环亚塑料包装有限公司 Automatic capping machine
CN106808182A (en) * 2017-03-10 2017-06-09 苏州松翔电通科技有限公司 A kind of plug is automatically injected equipment
CN108789264A (en) * 2018-08-02 2018-11-13 佛山市南海区广工大数控装备协同创新研究院 A kind of automatic assembly equipment of silicone tube and check valve
CN109516179A (en) * 2018-11-09 2019-03-26 青岛时间河智能科技有限公司 Film automatic charging device and the automatic deflesher of rubber plug

Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH10264050A (en) * 1997-03-27 1998-10-06 Tokai Rubber Ind Ltd Hose hardware inserting method and device thereof
CN2755068Y (en) * 2004-12-16 2006-02-01 王业桥 Colloid stopper feed and press mechanism
CN101882723A (en) * 2009-05-07 2010-11-10 孙力 Waterproof anti-explosion safety plug
CN201907098U (en) * 2011-01-21 2011-07-27 惠州金日工业科技有限公司 Automata for pressing rubber stopper

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH10264050A (en) * 1997-03-27 1998-10-06 Tokai Rubber Ind Ltd Hose hardware inserting method and device thereof
CN2755068Y (en) * 2004-12-16 2006-02-01 王业桥 Colloid stopper feed and press mechanism
CN101882723A (en) * 2009-05-07 2010-11-10 孙力 Waterproof anti-explosion safety plug
CN201907098U (en) * 2011-01-21 2011-07-27 惠州金日工业科技有限公司 Automata for pressing rubber stopper

Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102294673A (en) * 2011-05-30 2011-12-28 中山环亚塑料包装有限公司 Automatic capping machine
CN106808182A (en) * 2017-03-10 2017-06-09 苏州松翔电通科技有限公司 A kind of plug is automatically injected equipment
CN106808182B (en) * 2017-03-10 2018-10-09 苏州松翔电通科技有限公司 A kind of rubber plug is automatically injected equipment
CN108789264A (en) * 2018-08-02 2018-11-13 佛山市南海区广工大数控装备协同创新研究院 A kind of automatic assembly equipment of silicone tube and check valve
CN108789264B (en) * 2018-08-02 2021-03-30 佛山市南海区广工大数控装备协同创新研究院 Automatic assembling equipment for silicone tube and one-way valve
CN109516179A (en) * 2018-11-09 2019-03-26 青岛时间河智能科技有限公司 Film automatic charging device and the automatic deflesher of rubber plug

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