CN112177131A - Municipal engineering sewage pipe network construction device and construction method - Google Patents
Municipal engineering sewage pipe network construction device and construction method Download PDFInfo
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- CN112177131A CN112177131A CN202011072395.8A CN202011072395A CN112177131A CN 112177131 A CN112177131 A CN 112177131A CN 202011072395 A CN202011072395 A CN 202011072395A CN 112177131 A CN112177131 A CN 112177131A
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- Prior art keywords
- double
- pipe
- conveying mechanism
- wall corrugated
- conveying
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- E—FIXED CONSTRUCTIONS
- E03—WATER SUPPLY; SEWERAGE
- E03F—SEWERS; CESSPOOLS
- E03F1/00—Methods, systems, or installations for draining-off sewage or storm water
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G15/00—Conveyors having endless load-conveying surfaces, i.e. belts and like continuous members, to which tractive effort is transmitted by means other than endless driving elements of similar configuration
- B65G15/30—Belts or like endless load-carriers
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G23/00—Driving gear for endless conveyors; Belt- or chain-tensioning arrangements
- B65G23/02—Belt- or chain-engaging elements
- B65G23/04—Drums, rollers, or wheels
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G23/00—Driving gear for endless conveyors; Belt- or chain-tensioning arrangements
- B65G23/22—Arrangements or mountings of driving motors
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/02—Devices for feeding articles or materials to conveyors
- B65G47/04—Devices for feeding articles or materials to conveyors for feeding articles
- B65G47/12—Devices for feeding articles or materials to conveyors for feeding articles from disorderly-arranged article piles or from loose assemblages of articles
- B65G47/14—Devices for feeding articles or materials to conveyors for feeding articles from disorderly-arranged article piles or from loose assemblages of articles arranging or orientating the articles by mechanical or pneumatic means during feeding
- B65G47/1407—Devices for feeding articles or materials to conveyors for feeding articles from disorderly-arranged article piles or from loose assemblages of articles arranging or orientating the articles by mechanical or pneumatic means during feeding the articles being fed from a container, e.g. a bowl
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/52—Devices for transferring articles or materials between conveyors i.e. discharging or feeding devices
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- E—FIXED CONSTRUCTIONS
- E02—HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
- E02F—DREDGING; SOIL-SHIFTING
- E02F5/00—Dredgers or soil-shifting machines for special purposes
- E02F5/02—Dredgers or soil-shifting machines for special purposes for digging trenches or ditches
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- E—FIXED CONSTRUCTIONS
- E03—WATER SUPPLY; SEWERAGE
- E03F—SEWERS; CESSPOOLS
- E03F3/00—Sewer pipe-line systems
- E03F3/06—Methods of, or installations for, laying sewer pipes
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- E—FIXED CONSTRUCTIONS
- E03—WATER SUPPLY; SEWERAGE
- E03F—SEWERS; CESSPOOLS
- E03F5/00—Sewerage structures
- E03F5/04—Gullies inlets, road sinks, floor drains with or without odour seals or sediment traps
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G2201/00—Indexing codes relating to handling devices, e.g. conveyors, characterised by the type of product or load being conveyed or handled
- B65G2201/02—Articles
- B65G2201/0276—Tubes and pipes
Abstract
The utility model relates to the technical field of pipeline construction, especially, relate to a municipal works sewer pipe network construction equipment and construction method, including the running gear who stretches over above the slot, the running gear top is equipped with second transport mechanism and the first transport mechanism who is used for conveying the double-walled bellows along its direction of advance in proper order, one side of first transport mechanism is equipped with the storage tube box that is used for saving the double-walled bellows, and the storage tube box is equipped with the pipe laying mechanism who is used for putting the double-walled bellows into to first transport mechanism one by one near one side of first transport mechanism, the double-walled bellows passes through pipe laying mechanism in proper order, first transport mechanism and second transport mechanism and enter the ditch inslot, and the transfer speed of first transport mechanism is greater than the transfer speed of second transport mechanism, the transfer speed of second transport mechanism is greater than the forward speed of running mechanism. The sewage pipe network laying efficiency can be improved, and the labor intensity of workers is reduced.
Description
Technical Field
The application relates to the technical field of pipeline construction, in particular to a municipal engineering sewage pipe network construction device and a construction method.
Background
In the process of modern city construction, a rainwater pipeline and a sewage pipeline are important components and important marks for measuring the level of a modern city. Wherein, the rainwater pipeline is a pipeline for collecting natural rainwater on the ground and conveying the natural rainwater to a natural water body; the sewage pipeline is used for collecting sewage used by people, and generally, the sewage is conveyed to a sewage treatment plant to be treated and discharged into a water body or recycled after reaching a discharge standard by the sewage pipeline.
At present, the sewage pipeline is laid by excavating linear grooves on the ground by using equipment such as an excavator and the like, then trimming and leveling the bottoms of the grooves by matching with manpower, then putting the pipeline into the grooves and splicing, and finally covering soil and backfilling.
Aiming at the related technologies, the inventor thinks that the existing sewage pipeline mostly adopts a double-wall corrugated pipe, the double-wall corrugated pipe is longer in length and heavier in weight, the existing laying method has higher requirement on manpower and low construction efficiency, and the requirement of modern construction on construction speed is difficult to meet; therefore, there is room for improvement.
Disclosure of Invention
In order to improve the laying efficiency of a sewage pipe network and reduce the labor intensity of workers, the application provides a municipal engineering sewage pipe network construction device and a construction method.
In a first aspect, the application provides a municipal works sewage pipe network construction equipment, adopts following technical scheme:
a municipal works sewer network construction equipment, including the running gear that stretches over the slot, the running gear top is equipped with second transport mechanism and the first transport mechanism who is used for conveying the double-walled bellows along its direction of advance in proper order, one side of first transport mechanism is equipped with the storage tube case that is used for storing the double-walled bellows, and the storage tube case is equipped with the pipe laying mechanism who is used for putting the double-walled bellows into first transport mechanism one by one near one side of first transport mechanism, the double-walled bellows passes through pipe laying mechanism, first transport mechanism and second transport mechanism and gets into the slot in proper order, and the transfer rate of first transport mechanism is greater than the transfer rate of second transport mechanism, the transfer rate of second transport mechanism is greater than the forward velocity of running gear.
By adopting the technical scheme, the travelling mechanism can advance along the extending direction of the groove, the second conveying mechanism and the first conveying mechanism which are sequentially arranged along the advancing direction of the travelling mechanism can be used for conveying the double-wall corrugated pipes, the pipe storage box can be used for storing a plurality of double-wall corrugated pipes, the pipe placing mechanism can be used for placing the double-wall corrugated pipes into the first conveying mechanism one by one, the first conveying mechanism conveys the double-wall corrugated pipes into the second conveying mechanism, and the second conveying mechanism conveys the double-wall corrugated pipes out and gradually falls to the bottom of the groove; the transmission speed of the first transmission mechanism to the double-wall corrugated pipe is higher than that of the second transmission mechanism, so that the double-wall corrugated pipe in the first transmission mechanism can be quickly transmitted and is spliced with the tail of the double-wall corrugated pipe in the second transmission mechanism, the connection of the double-wall corrugated pipe is automatically completed, and the processing efficiency is improved; and because the transmission speed of the first transmission mechanism and the second transmission mechanism to the double-wall corrugated pipe is greater than the advancing speed of the travelling mechanism, sliding friction is generated between the first transmission mechanism and the double-wall corrugated pipe and between the second transmission mechanism and the double-wall corrugated pipe, the double-wall corrugated pipe always has a movement trend opposite to the advancing direction of the travelling mechanism, so that the double-wall corrugated pipe in the groove is pushed, and the head-tail connection between the double-wall corrugated pipes in the groove is more stable.
Optionally, the first conveying mechanism comprises a support frame fixedly arranged at the top of the traveling mechanism, a drive roller, a driven roller, a conveyor belt and a first motor, wherein the drive roller and the driven roller are respectively and rotatably arranged at two ends of the support frame in a penetrating manner, the support frame is positioned between the drive roller and the driven roller and is rotatably provided with two sets of supporting rollers, the conveyor belt is connected between the drive roller and the driven roller, the inner side surface of the conveyor belt is attached to the supporting rollers, the first motor is fixedly arranged on the support frame, and the output shaft of the first motor is connected with the drive roller.
Through adopting above-mentioned technical scheme, first motor drive roll rotates to drive the conveyer belt operation, put tub mechanism and place the double-walled bellows on the conveyer belt, can realize the transfer function of first transport mechanism to the double-walled bellows, make first transport mechanism can spread into the double-walled bellows on the second transport mechanism, the cylinder that is located on two sets of backing rolls between drive roll and the driven voller contacts with the medial surface of conveyer belt, in order to be used for forming supporting role to the double-walled bellows.
Optionally, the second conveying mechanism includes a mounting frame fixedly arranged at the top of the traveling mechanism, a plurality of conveying assemblies arranged at intervals along the length direction of the mounting frame, and a second driving assembly, wherein each conveying assembly includes a first transverse shaft, a second transverse shaft arranged parallel to the first transverse shaft at intervals, a driving wheel fixedly arranged on the first transverse shaft, and a driven wheel fixedly arranged on the second transverse shaft, two ends of the first transverse shaft and two ends of the second transverse shaft are respectively rotatably penetrated through two sides of the mounting frame, and one end of each first transverse shaft is provided with a driven bevel gear; the second driving assembly comprises a second motor and a synchronizing shaft, the synchronizing shaft is rotatably arranged on the mounting frame, a driving bevel gear matched with the driven bevel gear is arranged on the synchronizing shaft, the second motor is fixedly arranged on the mounting frame, and an output shaft of the second motor is connected with the synchronizing shaft.
Through adopting above-mentioned technical scheme, can form the passageway that supplies the double-walled bellows to pass between action wheel and the follow driving wheel, the second motor can drive the synchronizing shaft and rotate, and the synchronizing shaft pivoted in-process can drive first cross axle through gear engagement transmission and rotate to drive the action wheel and rotate, and then realize the transfer function of second transport mechanism to the double-walled bellows, make the double-walled bellows can spread second transport mechanism, and gradually fall to the tank bottom of slot.
Optionally, the pipe discharging mechanism includes a rotating shaft extending along the advancing direction of the traveling mechanism, a plurality of pipe discharging assemblies arranged at intervals along the extending direction of the rotating shaft, and a third motor, wherein an inclined plate inclined towards the first conveying mechanism is arranged at the bottom of the pipe storage box, a pipe outlet through which a single double-wall corrugated pipe can penetrate is formed in one side of the pipe storage box at the bottom end of the inclined plate, and the rotating shaft is rotatably arranged below the pipe outlet; every put a tub subassembly and all include a plurality of backstop poles along pivot axle center evenly distributed, the one end of every backstop pole all sets firmly in the pivot to the hole of dodging that supplies the backstop pole to wear out is seted up to the swash plate bottom, the third motor sets firmly on the storage box, and the output shaft of third motor is connected with the pivot.
Through adopting above-mentioned technical scheme, the swash plate slope can make the double-walled bellows that is located storage box have the trend of moving toward the swash plate bottom all the time towards first transport mechanism, and when third motor intermittent type nature drives the backstop pole through the pivot and rotates, the backstop pole can contact the interception to the double-walled bellows that is located the bottommost to intercept next wall bellows, thereby just realized putting into the double-walled bellows one by one to first transport mechanism.
Optionally, the mounting frame is equipped with infrared emitter and infrared receiver respectively in the both sides of being close to first transport mechanism one end, the mounting frame top is equipped with control module, and all be connected through predetermined wire electricity between infrared receiver and the control module and between control module and the third motor.
Through adopting above-mentioned technical scheme, when last double-walled bellows sent into second transport mechanism completely, aim at between infrared emitter and the infrared receiver, infrared receiver received signal and with signal transmission to control module in, by control module control third motor start, the third motor is put into first transport mechanism with next double-walled bellows through control pivot and putting the pipe subassembly to this circulation need not the manual control, improves degree of automation.
Optionally, an alarm module is arranged at the top of the mounting frame and comprises a buzzer and an LED indicator lamp, and the buzzer and the control module and the LED indicator lamp and the control module are electrically connected through preset wires.
By adopting the technical scheme, when the time for continuously receiving the signals by the infrared receiver exceeds the preset value, the control module controls the buzzer and the LED indicator lamp to give an alarm so as to remind workers that the double-wall corrugated pipe in the storage box is used up or that the double-wall corrugated pipe in the storage box cannot be put into the first conveying mechanism for conveying due to the fact that a mechanism of the workers breaks down.
Optionally, sliding grooves extending along the length direction of the support frame are formed in both sides of the support frame, a sliding block is slidably arranged in each sliding groove, and both ends of the driven roller are rotatably arranged on the two sliding blocks in a penetrating manner respectively; each sliding groove is provided with a fixed block at one end close to the driving roller, and each fixed block is provided with an adjusting screw rod used for pushing the sliding block to move along the direction far away from the driving roller.
Through adopting above-mentioned technical scheme, two adjusting screw run through behind two screws respectively with two slider looks butt for when rotating adjusting screw, adjusting screw can promote the slider and remove along the direction of keeping away from the drive roll, make the interval increase of drive roll and driven voller, with the rate of tension that changes the conveyer belt, with the normal operating of guaranteeing the conveyer belt.
Optionally, a plurality of anti-slip convex strips are arranged on the peripheral surface of the driving roller and the peripheral surface of the driven roller.
Through adopting above-mentioned technical scheme, the friction between anti-skidding sand grip can increase drive roll and driven voller and the conveyer belt reduces the phenomenon that conveyer belt and drive roll and driven voller appear skidding to guarantee the normal operating of conveyer belt.
In a second aspect, the application provides a construction method of a municipal works sewage pipe network construction device, which adopts the following technical scheme.
A construction method of a municipal works sewage pipe network construction device comprises the following steps:
s1, digging a groove: excavating a groove with a preset depth on the ground by using equipment such as an excavator and the like, and finishing the bottom of the groove to be level by matching with manpower;
s2, double-wall bellows preparation: the double-wall corrugated pipes are placed into the storage box by using hoisting equipment, and the head and the tail of each double-wall corrugated pipe face the same direction;
s3, preparing for installation of double-wall corrugated pipes: the traveling mechanism moves and spans over the groove, and starts the first conveying mechanism and the second conveying mechanism;
s4, formal installation of double-wall corrugated pipes: the running mechanism advances at a constant speed along the extending direction of the groove, and simultaneously, the pipe placing mechanism is started, the double-wall corrugated pipes in the storage box are placed into the first conveying mechanism one by the pipe placing mechanism, the first conveying mechanism conveys the double-wall corrugated pipes to the second conveying mechanism, and when the previous double-wall corrugated pipe is completely conveyed into the second conveying mechanism, the pipe placing mechanism places the next double-wall corrugated pipe into the first conveying mechanism, so that circulation is realized;
s5, finishing the installation of the double-wall corrugated pipe: the pipe discharging mechanism is stopped, and the first conveying mechanism and the second conveying mechanism are stopped after the last double-wall corrugated pipe completely leaves the second conveying mechanism.
By adopting the technical scheme, the transmission speed of the first transmission mechanism to the double-wall corrugated pipe is greater than that of the second transmission mechanism, so that the double-wall corrugated pipe in the first transmission mechanism can be rapidly transmitted and is spliced with the head and the tail of the double-wall corrugated pipe in the second transmission mechanism, and the connection of the double-wall corrugated pipe is automatically completed.
In summary, the present application includes at least one of the following beneficial technical effects:
in addition, as the transmission speeds of the first transmission mechanism and the second transmission mechanism to the double-wall corrugated pipe are both greater than the advancing speed of the traveling mechanism, sliding friction is generated between the first transmission mechanism and the double-wall corrugated pipe and between the second transmission mechanism and the double-wall corrugated pipe, the double-wall corrugated pipe always has a movement trend opposite to the advancing direction of the traveling mechanism, so as to push the double-wall corrugated pipe in the groove, and the head-tail connection between the double-wall corrugated pipes in the groove is more stable;
when last double-walled bellows sent into second transport mechanism completely, aim at between infrared emitter and the infrared receiver, infrared receiver received signal and with signal transmission to control module in, by control module control third motor start, the third motor is put into first transport mechanism with next double-walled bellows through control pivot and putting the pipe subassembly to this circulation need not the manual control, improves degree of automation.
Drawings
Fig. 1 is a schematic overall structure diagram of an embodiment of the present application.
Fig. 2 is an enlarged view of a in fig. 1.
Fig. 3 is a schematic view of the entire structure of the second conveyance mechanism in the embodiment of the present application.
Fig. 4 is a cross-sectional view of an embodiment of the present application.
Description of reference numerals: 1. a traveling mechanism; 11. a work table; 12. a crawler wheel; 2. a first conveying mechanism; 21. a support frame; 22. a drive roll; 23. a driven roller; 24. a conveyor belt; 25. a first motor; 26. a support roller; 261. a drum; 3. a second transport mechanism; 31. a mounting frame; 32. a transfer assembly; 321. a first lateral axis; 322. a second lateral axis; 323. a driving wheel; 324. a driven wheel; 33. a second drive assembly; 331. a second motor; 332. a synchronizing shaft; 34. a driven bevel gear; 35. a drive bevel gear; 36. a pipe conveying groove; 4. a storage tank; 41. a sloping plate; 42. an outlet pipe orifice; 43. avoiding holes; 5. a pipe placing mechanism; 51. a rotating shaft; 52. placing the pipe assembly; 521. a stop bar; 53. a third motor; 61. an infrared emitter; 62. an infrared receiver; 63. a control module; 7. an alarm module; 71. a buzzer; 72. an LED indicator light; 8. a chute; 81. a slider; 82. a fixed block; 83. adjusting the screw rod; 9. anti-skid convex strips; 10. a double-walled corrugated pipe.
Detailed Description
The present application is described in further detail below with reference to figures 1-4.
The embodiment of the application discloses municipal works sewage pipe network construction equipment.
Referring to fig. 1, municipal works sewer pipe network construction equipment includes running gear 1, and running gear 1 includes workstation 11 and two athey wheels 12, and workstation 11 is the rectangular plate-shaped body structure to workstation 11 spanes and sets up directly over the slot, and two athey wheels 12 are located the both sides of slot respectively, and two athey wheels 12 set up respectively in the bottom of workstation 11 both sides to it advances along the extending direction of slot directly over the slot to drive workstation 11.
The top surface of the workbench 11 is provided with a first conveying mechanism 2 and a second conveying mechanism 3, and both the first conveying mechanism 2 and the second conveying mechanism 3 can be used for conveying the double-wall corrugated pipe 10; the second conveying mechanism 3 and the first conveying mechanism 2 are arranged in sequence along the advancing direction of the workbench 11, and the first conveying mechanism 2 and the second conveying mechanism 3 are aligned with each other along the conveying direction of the double-wall corrugated pipe 10, that is, the double-wall corrugated pipe 10 on the first conveying mechanism 2 can be introduced onto the second conveying mechanism 3 under the action of the first conveying mechanism 2 and is discharged out and departed from the second conveying mechanism 3 under the action of the second conveying mechanism 3, in the process, due to the bendable performance of the double-wall corrugated pipe 10, the double-wall corrugated pipe 10 gradually falls to the bottom of the groove after being discharged out of the second conveying mechanism 3.
Referring to fig. 1 and 2, in the present embodiment, the first transmission mechanism 2 includes a support frame 21, a drive roller 22, a driven roller 23, a conveyor belt 24 and a first motor 25, wherein the support frame 21 is fixedly disposed at the top of the working table 11, two ends of the drive roller 22 respectively rotatably penetrate through two sides of the front end of the support frame 21, the first motor 25 is fixedly disposed at the front end of the support frame 21, and an output shaft of the first motor 25 is fixedly connected to one end of the drive roller 22, so that the first motor 25 can drive the drive roller 22 to rotate; the both sides of support frame 21 tail end all are seted up along the spout 8 that its length direction extends, and the cross section of every spout 8 is the dovetail, all is provided with the slider 81 with 8 looks sliding fit of spout in every spout 8 to the both ends of driven voller 23 are rotationally worn to locate on two sliders 81 respectively.
The supporting frame 21 is provided with two sets of supporting rollers 26 which are symmetrically arranged between the driving roller 22 and the driven roller 23, each set of supporting rollers 26 comprises a plurality of rollers 261 which are equidistantly arranged along the length direction of the supporting frame 21 at intervals, each roller 261 is rotatably arranged on the supporting frame 21, the plurality of rollers 261 between the two sets of supporting rollers 26 are arranged in a one-to-one correspondence manner, and a V-shaped supporting structure is formed between the two rollers 261 which correspond to each other.
The conveying belt 24 is connected between the driving roller 22 and the driven roller 23, the conveying belt 24 is in a tensioning state, when the first motor 25 drives the driving roller 22 to rotate, friction force exists between the conveying belt 24 and the driving roller 22 so as to drive the conveying belt 24 to run, and the conveying function of the first conveying mechanism 2 on the double-wall corrugated pipe 10 can be realized by placing the double-wall corrugated pipe 10 on the conveying belt 24, so that the first conveying mechanism 2 can transfer the double-wall corrugated pipe 10 to the second conveying mechanism 3; at this time, the rollers 261 on the two sets of support rollers 26 between the drive roller 22 and the driven roller 23 are in contact with the inner side of the conveyor belt 24 for supporting the double-walled corrugated tube 10.
In the present embodiment, a fixed block 82 is fixedly disposed at one end of each sliding chute 8 close to the driving roller 22, each fixed block 82 is provided with a screw hole extending along the length direction of the supporting frame 21, and each screw hole is provided with an adjusting screw 83; two adjusting screw 83 run through behind the two screw respectively with two sliders 81 butt for when rotating adjusting screw 83, adjusting screw 83 can promote slider 81 and move along the direction of keeping away from drive roll 22, makes the interval increase of drive roll 22 and driven voller 23, with the rate of tension that changes conveyer belt 24, with the normal operating of guaranteeing conveyer belt 24.
In this embodiment, the outer circumferential surfaces of the driving roller 22 and the driven roller 23 are respectively provided with a plurality of anti-slip ribs 9, and the anti-slip ribs 9 can increase the friction between the driving roller 22 and the driven roller 23 and the conveyor belt 24, and reduce the slip phenomenon between the conveyor belt 24 and the driving roller 22 and the driven roller 23, so as to ensure the normal operation of the conveyor belt 24.
Referring to fig. 1 and 3, in the present embodiment, the second conveying mechanism 3 includes a mounting frame 31, a plurality of conveying assemblies 32, and a second driving assembly 33, where the second driving assembly 33 includes a second motor 331 and a synchronizing shaft 332; the mounting bracket 31 is fixedly arranged on the top surface of the workbench 11, and the front end of the mounting bracket 31 is aligned with the tail end of the supporting frame 21; the conveying assemblies 32 in this embodiment are provided with three conveying assemblies 32, the three conveying assemblies 32 are arranged at equal intervals along the length direction of the mounting frame 31, each conveying assembly 32 comprises a first transverse shaft 321, a second transverse shaft 322, a driving wheel 323 and a driven wheel 324, wherein, the first cross shaft 321 and the second cross shaft 322 are parallel and spaced, two ends of the first cross shaft 321 are respectively rotatably disposed through two sides of the mounting frame 31, two ends of the second cross shaft 322 are respectively rotatably disposed through two sides of the mounting frame 31, and the second cross shaft 322 is positioned right below the first cross shaft 321, the driving wheel 323 is fixedly arranged at the middle position of the first cross shaft 321, the driven wheel 324 is fixedly arranged at the middle position of the second cross shaft 322, and the outer peripheral surface of the driving wheel 323 and the outer peripheral surface of the driven wheel 324 are both provided with a pipe conveying groove 36, so that a passage through which the double-walled bellows 10 passes can be formed between the driving pulley 323 and the driven pulley 324.
The synchronous shaft 332 is horizontally arranged, the synchronous shaft 332 is rotatably arranged at one side of the mounting frame 31, one end of each of the three first transverse shafts 321, which is close to the synchronous shaft 332, is fixedly provided with a driven bevel gear 34, the synchronous shaft 332 is fixedly provided with three driving bevel gears 35, the three driving bevel gears 35 and the three driven bevel gears 34 are arranged in a one-to-one correspondence manner, the driving bevel gears 35 and the driven bevel gears 34 which correspond to each other are meshed with each other, the second motor 331 is arranged on the mounting frame 31, and an output shaft of the second motor 331 is fixedly connected with one end of the synchronous shaft 332; the second motor 331 can drive the synchronizing shaft 332 to rotate, and the synchronizing shaft 332 can drive the first transverse shaft 321 to rotate through gear engagement transmission in the rotating process, so as to drive the driving wheel 323 to rotate, and further realize the transmission function of the second transmission mechanism 3 to the double-wall corrugated pipe 10, so that the double-wall corrugated pipe 10 can be transmitted out of the second transmission mechanism 3 and gradually fall to the bottom of the groove.
Referring to fig. 1 and 4, a storage tank 4 is disposed on one side of the first conveying mechanism 2, the storage tank 4 can be used for storing a plurality of double-wall corrugated pipes 10, an inclined plate 41 is fixedly disposed at the bottom of the storage tank 4, and the inclined plate 41 is inclined toward the first conveying mechanism 2, so that the double-wall corrugated pipes 10 located in the storage tank 4 always have a tendency to move toward the bottom of the inclined plate 41; the storage box 4 is provided with an outlet 42 at one side of the bottom end of the inclined plate 41, the length of the outlet 42 is greater than that of the double-wall corrugated pipe 10, and the height of the outlet 42 is 1.5 times of that of the double-wall corrugated pipe 10, so that the outlet 42 can allow a single double-wall corrugated pipe 10 to pass through.
Referring to fig. 1 and 2, the pipe storage box 4 is provided with a pipe discharging mechanism 5 at a side close to the first conveying mechanism 2, and the pipe discharging mechanism 5 can be used for discharging the double-walled corrugated pipes 10 into the first conveying mechanism 2 one by one.
Specifically, the pipe discharging mechanism 5 includes a rotating shaft 51, a plurality of pipe discharging assemblies 52 and a third motor 53, wherein the rotating shaft 51 extends along the advancing direction of the traveling mechanism 1, the rotating shaft 51 is rotatably disposed below the bottom end of the inclined plate 41, that is, the rotating shaft 51 is located below the pipe outlet 42, the third motor 53 is fixedly disposed at one side of the storage tank 4, and an output shaft of the third motor 53 is fixedly connected with the rotating shaft 51, so that the third motor 53 can drive the rotating shaft 51 to rotate; the pipe placing assemblies 52 in this embodiment are provided with three pipe placing assemblies 52, the three pipe placing assemblies 52 are arranged at equal intervals along the extending direction of the rotating shaft 51, each pipe placing assembly 52 comprises three stop rods 521 which are uniformly distributed along the axis of the rotating shaft 51, each stop rod 521 is arranged perpendicular to the axis of the rotating shaft 51, and one end of each stop rod 521 is fixedly arranged on the outer peripheral surface of the rotating shaft 51, so that the stop rods 521 can be driven to rotate in the rotating process of the rotating shaft 51; therefore, the bottom end of the sloping plate 41 is provided with an avoiding hole 43 at a position corresponding to the pipe placing assembly 52, through which the stop rod 521 can pass, so that the stop rod 521 can pass through the top surface of the sloping plate 41 and intercept the shape of the double-wall corrugated pipe 10 in the pipe storage tank 4; when the third motor 53 intermittently drives the stop lever 521 to rotate through the rotating shaft 51, the stop lever 521 can contact and intercept the double-wall corrugated pipe 10 located at the lowermost end and intercept the next double-wall corrugated pipe 10, so that the double-wall corrugated pipes 10 are put into the first conveying mechanism 2 one by one.
In the present embodiment, the conveying speed of the first conveying mechanism 2 to the double-wall corrugated pipe 10 is greater than that of the second conveying mechanism 3, and the conveying speed of the second conveying mechanism 3 to the double-wall corrugated pipe 10 is greater than the advancing speed of the traveling mechanism 1.
When a sewage pipe network is laid, the walking mechanism 1 advances at a constant speed along the extending direction of the groove, the pipe placing mechanism 5 places one double-wall corrugated pipe 10 in the storage box 4 into the first conveying mechanism 2, the first conveying mechanism 2 conveys the double-wall corrugated pipe 10 into the second conveying mechanism 3, and the second conveying mechanism 3 conveys the double-wall corrugated pipe 10 out and gradually falls to the bottom of the groove; when the last double-wall corrugated pipe 10 is completely conveyed into the second conveying mechanism 3, the pipe discharging mechanism 5 is used for placing one double-wall corrugated pipe 10 in the pipe storage box 4 into the first conveying mechanism 2 again, and the conveying speed of the first conveying mechanism 2 to the double-wall corrugated pipe 10 is higher than that of the second conveying mechanism 3, so that the double-wall corrugated pipe 10 in the first conveying mechanism 2 is quickly conveyed and is spliced with the double-wall corrugated pipe 10 in the second conveying mechanism 3 end to end, and the double-wall corrugated pipe 10 is automatically connected, so that the circulation is realized; at this time, since the transmission speeds of the first transmission mechanism 2 and the second transmission mechanism 3 to the double-wall corrugated pipe 10 are both greater than the advancing speed of the traveling mechanism 1, sliding friction occurs between the first transmission mechanism 2 and the double-wall corrugated pipe 10 and between the second transmission mechanism 3 and the double-wall corrugated pipe 10, and the double-wall corrugated pipe 10 always has a movement tendency opposite to the advancing direction of the traveling mechanism 1, so as to push the double-wall corrugated pipe 10 located in the groove, and the head-to-tail connection between the double-wall corrugated pipes 10 located in the groove is more stable.
Referring to fig. 3 and 4, in the present embodiment, an infrared emitter 61 and an infrared receiver 62 are respectively disposed on two sides of the front end of the mounting frame 31, a control module 63 is fixedly disposed on the top of the mounting frame 31, and the control module 63 in the present embodiment adopts a single chip as a main control chip, which is STC89C 51; the infrared receiver 62 and the control module 63, and the control module 63 and the third motor 53 are electrically connected through a preset conducting wire. When the previous double-wall corrugated pipe 10 is completely sent to the second conveying mechanism 3, the infrared emitter 61 and the infrared receiver 62 are aligned, the infrared receiver 62 receives signals and transmits the signals to the control module 63, the control module 63 controls the third motor 53 to start, and the third motor 53 puts the next double-wall corrugated pipe 10 into the first conveying mechanism 2 through the control rotating shaft 51 and the pipe placing assembly 52, so that the circulation is realized, manual operation is not needed, and the automation degree is improved.
In this embodiment, the top of the mounting frame 31 is fixedly provided with the alarm module 7, the alarm module 7 includes a buzzer 71 and an LED indicator 72, and the buzzer 71 and the control module 63 and the LED indicator 72 and the control module 63 are electrically connected through preset wires. When the time for the infrared receiver 62 to continuously receive the signal exceeds a preset value, the control module 63 controls the buzzer 71 and the LED indicator 72 to alarm, so as to remind a worker that the double-wall corrugated pipe 10 in the storage box 4 is used up, or remind the worker that the double-wall corrugated pipe 10 in the storage box 4 cannot be put into the first conveying mechanism 2 for conveying due to a failure of the mechanism.
The embodiment of the application also discloses a construction method of the municipal engineering sewage pipe network construction device.
Referring to fig. 1, the construction method of the municipal works sewage pipe network construction device includes the steps of:
s1, digging a groove: excavating a groove with a preset depth on the ground by using equipment such as an excavator and the like, and finishing the bottom of the groove to be level by matching with manpower;
s2, double-wall bellows preparation: the double-wall corrugated pipes 10 are placed into the storage box 4 by using hoisting equipment, and the head and tail of each double-wall corrugated pipe 10 face the same direction;
s3, preparing for installation of double-wall corrugated pipes: the travelling mechanism 1 moves and spans over the groove, and the first conveying mechanism 2 and the second conveying mechanism 3 are started;
s4, formal installation of double-wall corrugated pipes: the walking mechanism 1 advances at a constant speed along the extending direction of the groove, the pipe placing mechanism 5 is started simultaneously, the pipe placing mechanism 5 places the double-wall corrugated pipes 10 in the pipe storage box 4 into the first conveying mechanism 2 one by one, the first conveying mechanism 2 conveys the double-wall corrugated pipes 10 to the second conveying mechanism 3, and when the previous double-wall corrugated pipe 10 is completely conveyed into the second conveying mechanism 3, the pipe placing mechanism 5 places the next double-wall corrugated pipe 10 into the first conveying mechanism 2, and circulation is performed;
s5, finishing the installation of the double-wall corrugated pipe: the pipe-discharging mechanism 5 is stopped first, and after the last double-walled corrugated pipe 10 completely leaves the second conveying mechanism 3, the first conveying mechanism 2 and the second conveying mechanism 3 are stopped.
The embodiments of the present invention are preferred embodiments of the present application, and the scope of protection of the present application is not limited by the embodiments, so: all equivalent changes made according to the structure, shape and principle of the present application shall be covered by the protection scope of the present application.
Claims (9)
1. The utility model provides a municipal works sewage pipe network construction equipment which characterized in that: comprises a walking mechanism (1) which stretches across the upper part of a groove, a second conveying mechanism (3) and a first conveying mechanism (2) which are used for conveying a double-wall corrugated pipe (10) are sequentially arranged at the top of the walking mechanism (1) along the advancing direction of the walking mechanism, a pipe storage box (4) for storing a double-wall corrugated pipe (10) is arranged at one side of the first conveying mechanism (2), and a pipe placing mechanism (5) used for placing double-wall corrugated pipes (10) into the first conveying mechanism (2) one by one is arranged on one side of the storage box (4) close to the first conveying mechanism (2), the double-wall corrugated pipes (10) sequentially pass through the pipe placing mechanism (5), the first conveying mechanism (2) and the second conveying mechanism (3) and enter the groove, and the conveying speed of the first conveying mechanism (2) is greater than the conveying speed of the second conveying mechanism (3), the conveying speed of the second conveying mechanism (3) is greater than the advancing speed of the travelling mechanism (1).
2. The municipal engineering sewer network construction device of claim 1, wherein: first drive mechanism (2) is including setting firmly in support frame (21), drive roll (22), driven voller (23), conveyer belt (24) and first motor (25) at running gear (1) top, wherein, drive roll (22) and driven voller (23) are rotationally worn to locate the both ends of support frame (21) respectively, and support frame (21) are being located and rotationally be equipped with two sets of backing rolls (26) between drive roll (22) and driven voller (23), conveyer belt (24) are connected between drive roll (22) and driven voller (23), and conveyer belt (24) medial surface and backing roll (26) are laminated mutually, first motor (25) set firmly on support frame (21), and the output shaft of first motor (25) is connected with drive roll (22).
3. The municipal engineering sewer network construction device of claim 1, wherein: the second conveying mechanism (3) comprises a mounting frame (31) fixedly arranged at the top of the walking mechanism (1), a plurality of conveying assemblies (32) arranged at intervals along the length direction of the mounting frame (31) and second driving assemblies (33), wherein each conveying assembly (32) comprises a first transverse shaft (321), a second transverse shaft (322) parallel to the first transverse shaft (321) and arranged at intervals, a driving wheel (323) fixedly arranged on the first transverse shaft (321) and a driven wheel (324) fixedly arranged on the second transverse shaft (322), two ends of the first transverse shaft (321) and two ends of the second transverse shaft (322) are respectively and rotatably arranged on two sides of the mounting frame (31) in a penetrating manner, and one end of each first transverse shaft (321) is provided with a driven bevel gear (34); the second driving assembly (33) comprises a second motor (331) and a synchronizing shaft (332), the synchronizing shaft (332) is rotatably arranged on the mounting frame (31), a driving bevel gear (35) matched with the driven bevel gear (34) is arranged on the synchronizing shaft (332), the second motor (331) is fixedly arranged on the mounting frame (31), and an output shaft of the second motor (331) is connected with the synchronizing shaft (332).
4. The municipal engineering sewer network construction device of claim 3, wherein: the pipe discharging mechanism (5) comprises a rotating shaft (51) extending along the advancing direction of the walking mechanism (1), a plurality of pipe discharging assemblies (52) arranged at intervals along the extending direction of the rotating shaft (51) and a third motor (53), wherein the bottom of the storage box (4) is provided with an inclined plate (41) inclined towards the first conveying mechanism (2), one side of the storage box (4) positioned at the bottom end of the inclined plate (41) is provided with a pipe outlet (42) through which a single double-wall corrugated pipe (10) can penetrate, and the rotating shaft (51) is rotatably arranged below the pipe outlet (42); put a tub subassembly (52) and all include a plurality of backstop poles (521) along pivot (51) axle center evenly distributed, the one end of every backstop pole (521) all sets firmly on pivot (51) to swash plate (41) bottom is seted up and is supplied dodging hole (43) that backstop pole (521) worn out, third motor (53) set firmly on storage box (4), and the output shaft of third motor (53) is connected with pivot (51).
5. The municipal engineering sewer network construction device of claim 4, wherein: mounting bracket (31) are equipped with infrared emitter (61) and infrared receiver (62) respectively in the both sides that are close to first transport mechanism (2) one end, mounting bracket (31) top is equipped with control module (63), and all be connected through predetermined wire electricity between infrared receiver (62) and control module (63) and between control module (63) and third motor (53).
6. The municipal works sewer pipe network construction device of claim 5, wherein: mounting bracket (31) top is equipped with alarm module (7), alarm module (7) include bee calling organ (71) and LED pilot lamp (72), all be connected through predetermined wire electricity between bee calling organ (71) and control module (63) and between LED pilot lamp (72) and control module (63).
7. The municipal works sewer pipe network construction device of claim 2, wherein: sliding grooves (8) extending along the length direction of the supporting frame (21) are formed in the two sides of the supporting frame, a sliding block (81) is arranged in each sliding groove (8) in a sliding mode, and the two ends of the driven roller (23) are rotatably arranged on the two sliding blocks (81) in a penetrating mode respectively; each sliding groove (8) is provided with a fixed block (82) at one end close to the driving roller (22), and each fixed block (82) is provided with an adjusting screw rod (83) used for pushing the sliding block (81) to move along the direction far away from the driving roller (22).
8. The municipal works sewer pipe network construction device of claim 7, wherein: the peripheral surfaces of the driving roller (22) and the driven roller (23) are provided with a plurality of anti-skid convex strips (9).
9. The construction method of the municipal works sewer network construction device according to any one of claims 1 to 8, wherein: the method comprises the following steps:
s1, digging a groove: excavating a groove with a preset depth on the ground by using equipment such as an excavator and the like, and finishing the bottom of the groove to be level by matching with manpower;
s2, double-wall bellows preparation: the double-wall corrugated pipes (10) are placed into the storage box (4) by using hoisting equipment, and the head and the tail of each double-wall corrugated pipe (10) face the same direction;
s3, preparing for installation of double-wall corrugated pipes: the traveling mechanism (1) moves and spans over the groove, and the first conveying mechanism (2) and the second conveying mechanism (3) are started;
s4, formal installation of double-wall corrugated pipes: the walking mechanism (1) advances at a constant speed along the extending direction of the groove, the pipe placing mechanism (5) is started simultaneously, the pipe placing mechanism (5) places the double-wall corrugated pipes (10) in the storage box (4) into the first conveying mechanism (2) one by one, the first conveying mechanism (2) conveys the double-wall corrugated pipes (10) to the second conveying mechanism (3), and when the previous double-wall corrugated pipe (10) is completely conveyed into the second conveying mechanism (3), the pipe placing mechanism (5) places the next double-wall corrugated pipe (10) into the first conveying mechanism (2) so as to circulate;
s5, finishing the installation of the double-wall corrugated pipe: the pipe releasing mechanism (5) is stopped, and the first conveying mechanism (2) and the second conveying mechanism (3) are stopped after the last double-wall corrugated pipe (10) completely leaves the second conveying mechanism (3).
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| CN202011072395.8A CN112177131B (en) | 2020-10-09 | 2020-10-09 | Municipal engineering sewage pipe network construction device and construction method |
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| DE102021123629A1 (en) | 2021-09-13 | 2023-03-16 | erler gmbh automation . robotik | DEVICE AND PROCESS FOR SEPARATING CYLINDRICAL WORKPIECES |
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| DE102021123629B4 (en) | 2021-09-13 | 2024-01-04 | erler gmbh automation . robotik | DEVICE AND METHOD FOR SEPARATING CYLINDRICAL WORKPIECES |
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