CN112117343A - 一种分段式涂黑焊带 - Google Patents
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Abstract
本发明提供了一种分段式涂黑焊带，包括铜基材，在所述的铜基材的两侧设置有镀层，镀层采用镀锡涂层，镀锡涂层分别铺设在铜基材的上平面和下平面，在镀锡涂层的外表面设置有涂黑涂层，所述的涂黑涂层采用多组涂黑块结构且涂黑块之间预留有间隙，所述的多组涂黑块之间预留的间隙等距；使得铜基材外表面显著变色且开裂脱落，同时将喷料碳粉高速喷砂在焊带的表面，使焊带表面呈现黑色，黑色的焊带的起到非绝缘状态且起到导电的作用。
Description
技术领域
本发明涉及一种焊带，进一步涉及一种分段式涂黑焊带及其加工的方法。
背景技术
光伏组件是一种可以将太阳能转化为电能的部件，充分利用太阳能且转化过程中不会产生任何废水、废渣等污染物，对于缓解能源危机和环境污染具有重要意义，电池片的组件有使用黑色贴膜覆于互联条表面，该工艺使用扁平焊带所制作的光伏组件原材料成本较高，良率较低，使其制作成本远高于市场成本，多主栅电池片的组件基本使用银白色的圆形的互联条，表面无法通过覆膜的工艺，如使用表面全涂黑的工艺，会使互联条处于绝缘的状态，不能起到导电的作用，现有技术中的光伏组件上设置的焊带外表面的涂黑工艺过程繁琐，使用效果欠佳。
发明内容
为了克服现有技术的不足，本发明提供了一种让焊带外表面涂黑工艺进一步优化的一种分段式涂黑焊带及其加工的方法。
本发明采用如下技术方案实现：一种分段式涂黑焊带，包括铜基材，在所述的铜基材的两侧设置有镀层，镀层采用镀锡涂层，镀锡涂层分别铺设在铜基材的上平面和下平面，在镀锡涂层的外表面设置有涂黑涂层，所述的涂黑涂层采用多组涂黑块结构且涂黑块之间预留有间隙，所述的多组涂黑块之间预留的间隙等距；
所述的涂黑涂层采用喷涂工艺或者喷砂工艺，在采用喷涂工艺的时候，将耐热黑色喷涂料直接喷涂在镀锡涂层的外表面形成涂黑涂层，涂黑涂层能耐400℃以上温度，涂黑涂层由耐热树脂、耐热颜料和填料配制而成，其中耐热树脂采用有机硅、聚钛酸酯、芳杂环聚合物的其中一种或者多种、耐热颜料采用耐热颜料石墨、石英粉末、碳粉和珍珠粉的其中一种或者多种，填料采用混凝剂配制而成；
在采用喷砂工艺，将需要喷砂的颗粒物喷砂到镀锡涂层的外表面，其中喷砂颗粒物成采用竹炭粉、有机硅以及木炭粉，通过采用压缩空气为动力形成高速喷射束，将喷料碳粉高速喷砂在镀锡涂层表面，使的镀锡涂层的表面形成涂黑涂层。
所述的涂黑涂层采用黑釉加工方法，黑釉加工方法主要包括呈色剂和有色金属，其中呈色剂采用为氧化铁，有色金属采用锰、钴、铜、铬其中的任何一种；
所述的涂黑涂层采用电镀工艺，在电镀的时候将铜基带放入电镀液中，依靠电镀液对于铜基带进行电镀，电镀后的铜基带外表面形成电镀层，电镀层为黑镍层，在电镀液中加入酸性液体，酸性液体中包含硫氰酸根离子，其中硫氰酸根离子中硫与镍生产黑色的含镍粒子。
相比现有技术，本发明在进行处理焊带外表面涂黑涂层的时候采用多道工序，尤其是采用喷涂工艺，涂刷烘干后能耐高温，使得焊带的外表面形成涂黑涂层，涂黑涂层附着在铜基材的外表面，使得铜基材外表面显著变色且开裂脱落，同时将喷料碳粉高速喷砂在焊带的表面，使焊带表面呈现黑色，黑色的焊带的起到非绝缘状态且起到导电的作用。
附图说明
图1是本发明结构示意图；
图中：1为铜基材，2为镀锡涂层，3为涂黑涂层。
具体实施方式
下面，结合附图以及具体实施方式，对本发明做进一步描述，需要说明的是，在不相冲突的前提下，以下描述的各实施例之间或各技术特征之间可以任意组合形成新的实施例。
一种分段式涂黑焊带，包括铜基材1，在所述的铜基材1的两侧设置有镀层，镀层采用镀锡涂层2，镀锡涂层2分别铺设在铜基材的上平面和下平面，在镀锡涂层的外表面设置有涂黑涂层3，所述的涂黑涂层3采用多组涂黑块结构且涂黑块之间预留有间隙，所述的多组涂黑块之间预留的间隙等距；
所述的涂黑涂层3采用喷涂工艺或者喷砂工艺，在采用喷涂工艺的时候，将耐热黑色喷涂料直接喷涂在镀锡涂层的外表面形成涂黑涂层，涂黑涂层能耐400℃以上温度，涂黑涂层由耐热树脂、耐热颜料和填料配制而成，其中耐热树脂采用有机硅、聚钛酸酯、芳杂环聚合物的其中一种或者多种、耐热颜料采用耐热颜料石墨、石英粉末、碳粉和珍珠粉的其中一种或者多种，填料采用混凝剂配制而成；
在采用喷砂工艺，将需要喷砂的颗粒物喷砂到镀锡涂层的外表面，其中喷砂颗粒物成采用竹炭粉、有机硅以及木炭粉，通过采用压缩空气为动力形成高速喷射束，在喷砂工作的时候可以使用到喷砂设备，所述的喷砂设备采用喷砂枪，将喷砂颗粒物置入喷砂枪内，在喷砂枪上设置有喷砂头，喷砂头上设置有若干个圆孔，喷砂头和喷砂枪之间采用螺纹连接，这样可以便于喷砂头的更换，将喷料碳粉高速喷砂在镀锡涂层表面，使的镀锡涂层的表面形成涂黑涂层，在镀锡涂层外表面形成涂黑涂层之后外表面喷洒保护凝胶，所述的保护凝胶包含芦荟胶、含磷Ti膜粉、聚醚砜粉末，将芦荟胶、含磷Ti膜粉、聚醚砜粉末和甲基稀酰胺溶液进行混合形成凝胶液体，然后依靠自动机械手向涂黑涂层的外表面刷保护凝胶，自动机械手下设置有电机，电机和自动机械手之间设置有齿轮和链条，在电机的带动下带动齿轮转动，齿轮带动链条带动，在链条的带动下可以让自动机械手进行往复的运动。
涂黑涂层3采用黑釉加工方法，黑釉加工方法主要包括呈色剂和有色金属，其中呈色剂采用为氧化铁，有色金属采用锰、钴、铜、铬其中的任何一种；
涂黑涂层采用电镀工艺，在电镀的时候将铜基带放入电镀液中，依靠电镀液对于铜基带进行电镀，电镀后的铜基带外表面形成电镀层，电镀层为黑镍层，在电镀液中加入酸性液体，酸性液体中包含硫氰酸根离子，其中硫氰酸根离子中硫与镍生产黑色的含镍粒子，酸性液体种加入悬凝剂和絮凝剂，这样可以让焊带在酸性液体中的含镍粒子形成较大颗粒，然后含镍粒子吸附在铜基带外表面形成涂黑涂层，形成涂黑涂层后进行烘干，烘干的时候采用风机烘干机，风机设置在烘干机的底部，然后风机向烘干机输送热风，烘干机的外表面设置有搁置台，搁置台上设置有若干组圆孔，在搁置台上设置有铜条，搁置台和烘干机之间设置有磁性吸铁石，依靠磁性吸铁石固定在烘干机的外表面，搁置台的两侧设置有带有吸水的石英棉，石英棉可以让铜基带在烘干之前进行外表面的吸收电镀液，然后将铜基带搁置在搁置台上进行烘干，风机向烘干机进行吹热风，然后热风吹向搁置台，然后将铜基带进行烘干，烘干后外表面涂覆木炭粉。
上述实施方式仅为本发明的优选实施方式，不能以此来限定本发明保护的范围，本领域的技术人员在本发明的基础上所做的任何非实质性的变化及替换均属于本发明所要求保护的范围。
Claims (2)
1.一种分段式涂黑焊带，包括铜基材，在所述的铜基材的两侧设置有镀层，镀层采用镀锡涂层，镀锡涂层分别铺设在铜基材的上平面和下平面，其特征在于：在镀锡涂层的外表面设置有涂黑涂层，所述的涂黑涂层采用多组涂黑块结构且涂黑块之间预留有间隙，所述的多组涂黑块之间预留的间隙等距；
所述的涂黑涂层采用喷涂工艺或者喷砂工艺，在采用喷涂工艺的时候，将耐热黑色喷涂料直接喷涂在镀锡涂层的外表面形成涂黑涂层，涂黑涂层能耐400℃以上温度，涂黑涂层由耐热树脂、耐热颜料和填料配制而成，其中耐热树脂采用有机硅、聚钛酸酯、芳杂环聚合物的其中一种或者多种、耐热颜料采用耐热颜料石墨、石英粉末、碳粉和珍珠粉的其中一种或者多种，填料采用混凝剂配制而成；
在采用喷砂工艺，将需要喷砂的颗粒物喷砂到镀锡涂层的外表面，其中喷砂颗粒物成采用竹炭粉、有机硅以及木炭粉，通过采用压缩空气为动力形成高速喷射束，将喷料碳粉高速喷砂在镀锡涂层表面，使的镀锡涂层的表面形成涂黑涂层。
2.根据权利要求1所述的一种分段式涂黑焊带，其特征在于：所述的涂黑涂层采用黑釉加工方法，黑釉加工方法主要包括呈色剂和有色金属，其中呈色剂采用为氧化铁，有色金属采用锰、钴、铜、铬其中的任何一种；
所述的涂黑涂层采用电镀工艺，在电镀的时候将铜基带放入电镀液中，依靠电镀液对于铜基带进行电镀，电镀后的铜基带外表面形成电镀层，电镀层为黑镍层，在电镀液中加入酸性液体，酸性液体中包含硫氰酸根离子，其中硫氰酸根离子中硫与镍生产黑色的含镍粒子。
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