CN112109990A

CN112109990A - Bottled product production system

Info

Publication number: CN112109990A
Application number: CN202010706862.1A
Authority: CN
Inventors: 余俊生; 吴兆军; 吴岐山; 刘少敏; 胡念; 刘绵冰
Original assignee: Guangzhou Jiafan Computer Co ltd
Current assignee: Guangzhou Jiafan Computer Co ltd
Priority date: 2020-07-21
Filing date: 2020-07-21
Publication date: 2020-12-22
Anticipated expiration: 2040-07-21
Also published as: CN112109990B

Abstract

The invention provides a bottled product production system.A controller of the bottled product production system sends a production task order of a current bottled product according to order data; the filling machine acquires the information of the customized formula through the production task order to carry out filling; the printing unit sequentially performs printing labeling and printing verification through the real-time printer and the inspection module, and controls the rejecting mechanism to reject bottled products which are unqualified in printing verification; the boxing unit puts gifts into the ground cover according to preset rules, and sequentially puts bottled products and the top cover at preset positions of the ground cover; the packaging unit is used for performing film wrapping, thermal shrinkage and labeling on the packaging box, and unqualified packaging boxes are removed according to the detection result of the outer code after labeling. The invention realizes the filling of bottled products with various formulas and types by a single production line without manual formula selection and manual filling, reduces the labor force requirement, improves the production efficiency, ensures the accuracy of the filling quantity, and reduces the defective rate and the production cost.

Description

Bottled product production system

Technical Field

The invention relates to the field of product filling, in particular to a bottled product production system.

Background

In daily life, bottled liquid products are very common, and the production of the products generally adopts a flow line mode, so that the products move along a production line and are finished step by step according to process steps. In these process steps, each production line is often only capable of filling bottles of the same type and size.

However, with the rapid development of online sales, most consumers have developed the habit of shopping online, and due to the difference in consumer preferences, purchasing power and purchasing online stores, manufacturers often receive a plurality of bottled product orders corresponding to different sizes or shapes of the same formula or a plurality of bottled product orders of similar formula products. The existing filling production line is difficult to process the products, and the products can be processed only by manually selecting a formula and manually filling. In such a case, not only is the labor on the production line increased, but also the production efficiency is lowered, the filling amount is not accurate, and the defective rate is high.

Disclosure of Invention

In order to overcome the defects of the prior art, the invention provides a bottled product production system, which generates a production queue of bottled products according to order data, acquires the customized formula of the current bottled products by using the production queue, controls a filling machine to fill corresponding ingredients, realizes the filling of the bottled products with various formulas and types by a single production line, does not need to manually select the formula and manually fill, reduces the labor force on the production line, improves the production efficiency, ensures the accuracy of the filling quantity, and reduces the defective rate and the production cost.

In order to solve the above problems, the present invention adopts a technical solution as follows: a bottled product production system, the bottled product production system comprising: the controller is respectively connected with the filling machine, the real-time printing and labeling machine, the boxing unit and the packaging unit; the controller generates a production queue according to the order data and sends a production task order corresponding to the current bottled product according to the production queue; the filling machine acquires information of the customized formula through the transmitted production task order and performs filling according to the information; the printing unit comprises a first real-time printing labeling machine, a first inspection module and a rejecting mechanism, the bottled products after being filled are printed and labeled through a real-time printer, the bottled products after being printed and labeled are printed and verified through the inspection module, and the rejecting mechanism is controlled to reject unqualified bottled products according to the printing and verifying result; the boxing unit acquires a gift, a ground cover and a top cover, the gift is placed in the ground cover according to a preset rule, and the bottled products and the top cover are sequentially placed at preset positions of the ground cover so as to realize packaging of the bottled products in a packaging box; the packaging unit is used for wrapping the packaging box with a film, performing thermal shrinkage and labeling, performing outer code detection after labeling, and rejecting unqualified packaging boxes according to an outer code detection result.

Further, the controller is connected with an ERP system, and order data are obtained through the ERP system.

Further, bottled product production system still includes weighing machine structure, reason bottle mechanism, the controller passes through after weighing machine structure, reason bottle mechanism are to the filling bottled product judge, automatic reason bottle is handled in proper order to through the conveyer belt with automatic reason bottle is handled bottled product send to the printing unit.

Further, the weighing mechanism acquires the weight of the bottled product according to the production task order, judges whether the bottled product is qualified or not according to the weight, and performs automatic bottle arranging treatment on the bottled product if the bottled product is qualified; if not, rejecting the bottled product.

Further, the first inspection module acquires an image of a label of the bottled product, acquires label information according to the image, compares the label information with pre-stored information, and judges whether the label is complete and correct according to a comparison result.

Further, the boxing unit comprises a first packaging device, the boxing unit acquires the gift placing information of a preset number of processed lids before the lids, and judges whether gifts are placed in the preset number of processed lids according to the gift placing information; if so, not placing the gift in the ground cover, and if not, controlling the first packaging device to place the gift in the ground cover.

Further, the boxing unit comprises a second packaging device and a third manipulator, the second packaging device is provided with the second manipulator, the boxing unit controls the second manipulator of the second packaging device to place the bottled products on the bottled product placing positions of the ground cover, and the top cover is buckled on the ground cover through the third manipulator to form the packaging box for the bottled products.

Further, the packaging unit comprises a first film wrapping machine, a heat shrinking machine and a second film wrapping machine, the packaging unit sequentially performs film wrapping and heat shrinking operations on the packaging box through the first film wrapping machine and the heat shrinking machine, associated scanning is performed during the heat shrinking operation, and hidden codes are set after the heat shrinking operation; and performing film wrapping operation again through a second film wrapping machine, printing a label according to the information of the associated scanning, and attaching the label to the side face of the packaging box.

Further, the packaging unit comprises a second inspection module, and outer code detection is performed through the second inspection module.

Further, bottled product production system still includes the hacking machine, after the unqualified packing carton is rejected through the encapsulation unit to the controller, control the hacking machine and carry out the pile up neatly operation to qualified packing carton.

Compared with the prior art, the invention has the beneficial effects that: the production queue of the bottled products is generated according to the order data, the customized formula of the current bottled products is obtained by utilizing the production queue, and the corresponding ingredients are filled by controlling the filling machine, so that the bottled products with various formulas and types are filled by a single production line, the formula is not required to be manually selected and manually filled, the labor force on the production line is reduced, the production efficiency is improved, the accuracy of the filling quantity is ensured, and the defective rate and the production cost are reduced.

Drawings

FIG. 1 is a block diagram of an embodiment of a bottled product manufacturing system according to the present invention;

FIG. 2 is a flow chart illustrating an exemplary production process of the bottled product production system according to the present invention.

Detailed Description

The present invention will be further described with reference to the accompanying drawings and the detailed description, and it should be noted that any combination of the embodiments or technical features described below can be used to form a new embodiment without conflict.

Referring to fig. 1 and fig. 2, fig. 1 is a structural diagram of a bottled product production system according to an embodiment of the present invention; FIG. 2 is a flow chart illustrating an exemplary production process of the bottled product production system according to the present invention. The bottled product production system of the present invention will be described in detail with reference to fig. 1 and 2.

The bottled product production system includes: the controller is respectively connected with the filling machine, the real-time printing labeling machine, the boxing unit and the packaging unit; the controller generates a production queue according to the order data and sends a production task order corresponding to the current bottled product according to the production queue; the filling machine acquires the information of the customized formula through the transmitted production task order and performs filling according to the information; the printing unit comprises a first real-time printing labeling machine, a first inspection module and a rejecting mechanism, the bottled products after being filled are printed and labeled through a real-time printer, the bottled products after being printed and labeled are printed and verified through the inspection module, and the rejecting mechanism is controlled to reject unqualified bottled products according to the printing and verifying result; the boxing unit acquires a gift, a ground cover and a top cover, the gift is placed in the ground cover according to a preset rule, and the bottled products and the top cover are sequentially placed at preset positions of the ground cover so as to realize the packaging of the bottled products in a packaging box; the packaging unit is used for wrapping the packaging box with a film, performing thermal shrinkage and labeling, performing outer code detection after labeling, and removing unqualified packaging boxes according to the outer code detection result.

In this embodiment, the controller is connected to the ERP system, and obtains order data through the ERP system, where the order data includes order user information, a user-customized formula, an order production date, and priority information, and the controller generates a production queue according to the order data.

In this embodiment, the bottled product may be shampoo, bath lotion, fruit juice, mineral water, and other products using bottle type containers.

In this embodiment, after the production queue is generated, the controller determines whether the production quantity, the priority and the order data in the production queue are the same, and determines whether error data and bottled products that cannot be produced exist in the production queue. And outputting a judgment result, and giving an alarm when the bottled products are different or have wrong data and cannot be produced.

In this embodiment, the controller determines information about the current bottled product to be filled by the filling machine based on the production queue and the filled data of the filling machine, and sends a production task order to the filling machine based on the information.

In this embodiment, the filling machine comprises a liquid storage tank, a lifting filling head, a drip-proof liquid receiving tank, and a sensor, and ingredients or mixed liquid to be filled are stored in the liquid storage tank.

In this embodiment, the filling machine further includes a control panel, and the control panel receives the transmitted production task order and controls the filling machine and the limiting device to operate according to information of the production task order. The controller can also display at least one of the working condition of the filling machine, the information of the bottled products to be filled and the filling quantity through the display screen of the control panel.

In this embodiment, the production task order includes information of bottled products to be filled, a filling quantity, a filling sequence of the bottled products, and information of a customized formula corresponding to each bottled product to be filled.

In a specific embodiment, the controller is connected with the ERP system, the ERP system receives the production task data, the controller counts the products filled by the filling machine, acquires information of bottled products to be filled currently according to the counting result and the filling sequence in the production task data, and sends a production task order to the filling machine according to the information of the bottled products.

In another specific embodiment, an image sensor may be disposed on the filling machine, the image sensor is connected to the controller, the controller obtains image information of the bottles in the area to be filled on the conveyor belt through the image sensor, obtains information of the bottled products corresponding to the image information from the production task data according to the image information including the size, shape, code spraying, color and shape information of the bottles, and further sends the production task orders corresponding to the bottled products to the filling machine.

In other embodiments, the controller may also be connected to a control panel of the filling machine, receive a production task order transmitted by a user through the control panel, and obtain the customized formula information according to the production task order, and the controller may also receive a formula modification instruction transmitted by the user through the control panel, and modify the customized formula according to the formula modification instruction.

In this embodiment, the filling machine is provided with at least one storage bin, and different storage bins store different ingredients. The controller controls the filling machine to obtain the ingredients with corresponding quantities from the corresponding ingredient bins according to the quantity and the type of the ingredients.

In a specific embodiment, a plurality of filling machines are arranged on the side face of the conveying belt, each filling machine is connected with a different storage bin, and the controller controls the filling machines connected with the corresponding batching bins to obtain batching according to the obtained batching types and batching quantities. The amount of the ingredients required by a single bottled product, the total amount of the ingredients required in the production task data, and the amount of the ingredients required by the liquid storage tank can be set according to the liquid storage tank and the requirements of users.

In another embodiment, the filling machine is connected to a plurality of storage bins, and the controller controls the filling machine to obtain a corresponding amount of ingredients from the storage bins according to the customized recipe information, and to mix the ingredients and store the mixed ingredients in the storage bins, or to mix the ingredients in the storage bins. The controller obtains the customized formula according to the production task data, and fills the bottles to be filled according to the filling machines corresponding to the customized formula to form the bottled products.

In this embodiment, the controller obtains the position of the bottle through a sensor on the filling machine, wherein the sensor is a laser sensor, and the controller judges whether the bottle is located in the preset area by judging whether light emitted to the preset area by the laser sensor is shielded.

In other embodiments, the sensor may also be an image sensor, an infrared sensor, or other sensors capable of detecting an object, and it is only necessary to detect whether the bottle is located in the preset area through the sensor.

In this embodiment, the preset time may be 0.1S, 0.05S, or other time, and it is only necessary to ensure that the bottle to be filled does not leak.

In this embodiment, the step of filling the ingredients into the bottle specifically includes: controlling a spray head of the filling machine to be inserted into the bottle, and filling the mixed ingredients into the bottle through the spray head; or controlling a spray head of the filling machine to be inserted into the bottle, filling the ingredients into the bottle through the spray head, and stirring and mixing the ingredients in the bottle.

In one particular embodiment, the controller activates the stop device to fix the position of the bottle when the sensor senses the position of the bottle. And then controlling the lifting filling head to descend to fill the bottles. The filling head is provided with a miniature cylinder which drives a small piston to open and close a nozzle of the lifting filling head to play a role of a valve. The whole lifting filling head can ascend and descend according to instructions. And when filling is about to start, controlling the nozzle to be inserted into the bottle for filling. And closing the nozzle when the liquid filling is finished, and controlling the nozzle to rise to the position of the bottle opening. The stop device returns to the initial position.

In this embodiment, the limiting device and the filling machine are arranged on the same side of the conveyor belt, and when the controller detects that the bottles are located at the preset filling position through the sensor, the controller controls the limiting device to be started to fix the bottles at the preset filling position for filling. Wherein the time for filling the night can be set according to the volume of the bottled product or the amount of the ingredients in the production task data.

In other embodiments, the stop means may also be arranged on both sides of the conveyor belt with respect to the filling machine, and opposite each other.

After the bottles on the conveying belt are filled, bottle caps corresponding to the bottles are obtained through a cap screwing machine, and the bottle caps are arranged on the bottles.

In this embodiment, bottled product production system still includes weighing machine structure, reason bottle mechanism, and the controller carries out the judgement of weighing, automatic reason bottle processing in proper order to bottled product after the filling through weighing machine structure, reason bottle mechanism to the bottled product after will managing automatically through the conveyer belt and handle sends the printing unit to.

In this embodiment, the weighing mechanism acquires the weight of the bottled product according to the production task order, judges whether the bottled product is qualified according to the weight, and performs automatic bottle arranging processing on the bottled product if the bottled product is qualified; if not, rejecting bottled products.

The preset weight data of each bottled product can be acquired through order data, whether the difference value between the weight of the bottled product and the preset weight data is within a preset range or not is judged, if yes, the weighed bottled product is determined to be a qualified product, and if not, the bottled product is determined to be an unqualified product and is rejected. The rejecting mode can be manual rejecting or mechanical rejecting.

Bottled products after the weight judgement carry out automatic reason bottle and handle so that the front or the reverse side of making bottled products towards same direction, and wherein, the accessible acquires the image of bottled products, and according to this image drive reason bottle mechanism drive bottled products rotatory so that its front or reverse side towards same direction, this reason bottle mechanism can be for brush, auxiliary wheel or other can make the rotatory device of bottled products.

In this embodiment, the printing and labeling operation is performed by a real-time printer, wherein the real-time printer is provided with an image sensor, and the controller acquires an image of the bottled product through the image sensor.

In this embodiment, the image sensor may be a CCD camera, a structured light camera, or other sensors capable of acquiring images of bottled products. The sensor acquires an image of the bottled product approaching the real-time printer at a preset frequency.

The real-time printer acquires a production task order corresponding to the bottled product according to the image, and acquires printing information according to the production task order.

In this embodiment, the production task order includes user customized information of the bottled product, and the controller generates the basic information according to the actual production condition and acquires the user customized information through the production task order.

In a specific embodiment, the real-time printer confirms the shape, color and material of the bottled product according to the acquired image, and acquires the corresponding production task order of the bottled product according to at least one of the shape, the color and the material.

In another specific embodiment, the real-time printer confirms the code of the bottled product according to the code information in the acquired image, and acquires the corresponding production task order of the bottled product according to the code.

In other embodiments, the real-time printer may also control the image sensor to obtain an image of the bottled product at a preset frequency, count the bottled product according to the image, and determine a production task order corresponding to the bottled product according to the count result, the bottled product production task sequence in the production task order, and the production quantity of the bottled product of each task, so as to obtain the print information corresponding to the bottled product.

In this embodiment, the real-time printer may also obtain the production task order through the controller.

In this embodiment, real-time printer still is provided with control panel, shows the image of body label through this control panel, and control panel still is provided with control button, and operating personnel controls real-time printer's start-up and closing through this control button.

In other embodiments, the control panel may further receive a body label adjustment instruction input by an operator, and adjust the shape, color, and content of the body label according to the adjustment instruction.

The real-time printer controls the bottle body label to extend out along the outlet of the real-time printer, and enables one side, provided with the adhesive, of the bottle body label to face the bottled product.

In a specific embodiment, the adhesive on the bottle label is a self-adhesive, and the type of the adhesive can be any one of a universal super-adhesive type, a universal strong-adhesive type, a refrigerated food strong-adhesive type, a universal re-uncovering type and a fiber re-uncovering type.

The supplementary conveyer contact of real-time printer offside and drive the body rotation in order to paste the body label on the body.

In this embodiment, supplementary conveyer is the auxiliary wheel, and auxiliary wheel, real-time printer setting are in the conveyer belt both sides of transmission bottled product. And the interval between auxiliary wheel and the real-time printer export sets up according to the width of bottled product, ensures that auxiliary wheel, body label can contact the body of bottled product when bottled product process through this kind of mode.

In this embodiment, supplementary conveyer can rotate when real-time printer output body label, also can rotate always after real-time printer starts, only need can rotate when pasting the body label can.

In this embodiment, the auxiliary conveying device is further provided with a pressing mechanism on one side of the moving direction of the conveying belt, and one end of the pressing mechanism extends towards the conveying belt, contacts with the bottled products on the conveying belt, and is consistent with the bottle body labels on the bottled products in height. Supplementary conveyer drives when bottled product is rotatory to press the body label so that the better subsides of body label are on the body.

In one particular embodiment, the pressing mechanism is a brush.

In this embodiment, the first inspection module acquires an image of a label of a bottled product, acquires label information according to the image, compares the label information with pre-stored information, and judges whether the label is complete or correct according to a comparison result. If the product is correct, the next step of processing is carried out on the bottled product, and if the product is incorrect, the bottled product is rejected. Wherein, this bottled product is rejected to the mode that accessible cylinder promoted.

In this embodiment, the boxing unit includes a first packing device, and the boxing unit acquires gift placement information of a preset number of processed lids before the lids, and determines whether gifts are placed in the preset number of processed lids according to the gift placement information; if so, not placing the gift in the ground cover, and if not, controlling the first packaging device to place the gift in the ground cover.

In this embodiment, the boxing unit receives a production task order of the bottled product through the controller, and acquires information of the ground cover, the gift, and the top cover according to the production task order, and in another embodiment, the controller scans a label of the bottled product through the sensor, acquires information of the bottled product through the label, and further acquires information of the gift, the ground cover, and the top cover related to the bottled product according to the information.

And the controller or the boxing unit controls the blanking machine to respectively suck the corresponding gift, the ground cover and the top cover according to the information of the gift, the ground cover and the top cover, and respectively places the gift, the ground cover and the top cover on different conveyor belts.

In this embodiment, the blanking machine may be a manipulator, and the manipulator sucks or grasps the corresponding gift, floor cover, and ceiling cover according to the received information, wherein the gift, floor cover, and ceiling cover may be disposed in the corresponding storage bin, and in other embodiments, the gift, floor cover, and ceiling cover may also be stored in the blanking machine, and the blanking machine outputs the corresponding gift, floor cover, and ceiling cover to the corresponding conveyor belt according to the received information.

In this embodiment, the conveyer belts convey the gift, the floor lid, and the ceiling lid, respectively, to the location where the first wrapping device is located.

In this embodiment, the shape of the ground cover and the top cover can be square, rectangular, cylindrical and other shapes, and only the gift and the bottled product can be put into the ground cover, and the top cover is buckled on the ground cover.

In this embodiment, the floor cover is provided with locations for accommodating bottled products and gifts for ease of placement and securing.

In this embodiment, the boxing unit includes a second packing device and a third manipulator, the second packing device is provided with the second manipulator, the second manipulator of the boxing unit controls the second packing device to place the bottled product on the bottled product placing position of the ground cover, and the third manipulator covers the top cover on the ground cover in a buckling manner to form the packing box of the bottled product.

In this embodiment, the processed ground covers are ground covers which have been judged whether to put a gift or not, and the number of the processed ground covers is obtained by the first packaging device. In other embodiments, the number of processed ground covers can be obtained by the inkjet printer for ground covers that have been subjected to inkjet printing by the inkjet printer.

In this embodiment, the preset number may be 1, 2, 3, or other data greater than 1, and in other embodiments, the preset number may also be a random number in a range of 100, 1000, or 50 generated according to a random number algorithm, and whether to place the gift or not is determined according to the random number, or a series of number sequences may be generated in advance, data in the number sequences are arranged in order from small to large, the bottled products passing through the first packaging device are counted, whether the counted data is the number in the number sequence or not is determined, and if yes, the gift is placed in the floor cover.

In this embodiment, first packing plant is the swing arm robot, is provided with first manipulator, absorbs or snatchs the gift through first manipulator to place the gift in gift and put the position.

In this embodiment, the conveyor belt moves at a set speed, the floor cover and the gift are arranged at preset positions on the conveyor belt to determine that the gift is close to the first packaging device, the gift is located at a position where the gift can be grabbed or sucked, after the sensor on the first packaging device detects that the floor cover is close to the first packaging device, whether the gift is placed is judged, after the gift is determined to be placed, the first manipulator is controlled to move along a fixed track to grab or suck the gift, and the gift is placed in the gift placement position, wherein the gift can move along the endless conveyor belt, and the blanking machine places the gift at the preset position where the gift is lost according to the use condition of the gift.

In another embodiment, a sensor capable of detecting the positions of the floor cover and the gift may be provided on the first packaging device, and the position obtained by the sensor may control the first manipulator to grasp or suck the gift and place the gift in the floor cover.

In this embodiment, cartoning unit still is provided with the ink jet numbering machine, pushes down mechanism and removing devices, and the ink jet numbering machine setting is located between first packing plant and the second packing plant at the side of the conveyer belt at ground lid place, carries out the sign indicating number through this ink jet numbering machine to ground lid, and wherein, the ink jet numbering machine can cover mark codes such as spraying two-dimensional code, bar code, date of production code to ground, and the concrete content and the type of spouting the sign indicating number can set up by oneself according to the demand.

Before the boxing unit places the bottled products in the ground cover, the bottled products pushed onto the product conveying belt are pushed through the pushing mechanism so that the second mechanical arm of the second packaging device can grab the bottled products.

In this embodiment, the toppling mechanism is a cylinder, and the cylinder is arranged at the side surface of the product conveyor belt, and the toppling of the bottled products is realized through the cylinder.

In a specific embodiment, a sensor and a push rod are arranged on the cylinder, whether the push rod is blocked by the bottled products is detected through the sensor, if the push rod is not blocked, the push rod is controlled to extend to the product conveyor belt, and the bottled products are blocked by the push rod to advance so as to push down the bottled products.

In other embodiments, it can also be detected whether the bottled product is opposite to the push rod through the sensor, if so, the push rod is controlled to extend to the product conveyor belt, the bottled product is pushed down through the push rod, and the push rod is driven to retract after the bottled product is pushed down.

In this embodiment, two ends of the supporting frame of the second manipulator of the second packaging device are respectively located at two sides of the conveyor belt where the product conveyor belt and the conveyor belt where the ground cover are located, the conveyor belt where the product conveyor belt and the ground cover are located pass through the second packaging device, and the second manipulator of the second packaging device places the bottled products on the bottled product placing position of the ground cover along a fixed track.

In this embodiment, the second manipulator of the second packaging device is an oscillating arm robot, wherein the oscillating arm robot can place a plurality of bottled products into the ground cover at a time.

In this embodiment, bottled products are put according to predetermined interval, and the position of putting corresponds with the position of ground lid to when making ground lid get into predetermineeing the area of putting, the second manipulator of second packing plant can snatch or absorb bottled products, is provided with the sensor on the second manipulator of second packing plant, whether the ground lid gets into through this sensor and predetermine the area of putting, if get into, snatch or absorb bottled products, and put it into ground lid with it.

In another embodiment, a sensor for acquiring the position of the bottled product may be further disposed on the second packaging device, and when the ground cover enters the preset placing position, the moving track of the second manipulator may be designed according to the acquired position of the bottled product to control the second manipulator to load the bottled product into the ground cover.

In this embodiment, the supporting legs setting of third manipulator covers the both sides that conveyer belt and sky lid place conveyer belt kept away from each other on ground, and the third manipulator drives the sky lid through the mode of the both sides of snatching the sky lid or absorbing the top of sky lid to cover the sky lid lock on ground.

The third mechanical arm is a swing arm robot, a sensor for detecting the positions of the ground cover and the top cover is arranged on the swing arm robot, the top cover is moved according to the position of the acquired top cover after the ground cover enters a set buckling area determined by the sensor, and the top cover is buckled on the ground cover.

After the top cover is buckled on the ground cover, the image of the packaging box is obtained through the visual detection device, and the packaging effect of the packaging box is detected according to the image.

In this embodiment, the visual detection device is disposed on a side of the conveyor belt on which the ground cover is disposed, and is located on a side of the third robot arm away from the second packaging device, wherein an image sensor is disposed on a side of the conveyor belt on which the visual detection device faces the ground cover, and an image of the packaging box is acquired by the image sensor.

In this embodiment, the image sensor may be a CCD camera, a structured light camera, or other sensor capable of acquiring an image of the package.

In this embodiment, the step of detecting the packaging effect of the bottled product according to the image specifically includes: and detecting whether the top cover is correctly buckled on the ground cover according to the image.

In this embodiment, whether the edge of the top cover is parallel to the bottom edge of the ground cover can be determined by identifying the edge of the top cover in the image, and if so, it is determined that the top cover is correctly buckled on the ground cover.

In other embodiments, the side images of the correctly fastened packing boxes may be obtained in advance, whether the obtained side images of the packing boxes are consistent with the side images obtained in advance is judged, and if so, it is determined that the top cover is correctly fastened on the ground cover.

In this embodiment, the step of detecting the packaging effect of the bottled product according to the image by the boxing unit further includes: the packaging box with the top cover not correctly buckled on the ground cover is rejected by a rejecting device arranged on one side of the conveying belt where the ground cover is located.

In this embodiment, the rejecting means is provided on a side of the visual inspection means remote from the second packaging means.

In a specific embodiment, the removing device is a cylinder, a push block is arranged on the removing device, the cylinder is connected with the visual detection device, after receiving a removing instruction sent by the visual detection device, the push block is started after a preset time, and unqualified packaging boxes are removed through the push block. The preset time corresponds to the conveying speed of the conveyor belt where the ground cover is located, so that the cover can enter the area opposite to the push block when the push block is started, and the push block can conveniently push the ground cover out of the conveyor belt.

In this embodiment, the packaging unit includes a first film wrapping machine, a heat shrinking machine and a second film wrapping machine, the packaging unit sequentially performs film wrapping and heat shrinking operations on the packaging box through the first film wrapping machine and the heat shrinking machine, performs associated scanning during the heat shrinking operation, and sets a hidden code after the heat shrinking operation; and performing film wrapping operation again through a second film wrapping machine, printing a label according to the information of the associated scanning, and attaching the label to the side face of the packaging box.

In this embodiment, the pyrocondensation machine includes insulation can, furnace body, electric cabinet, and wherein, it includes to go up the insulation can: the outer side, the heat preservation layer and the inner layer are sequentially arranged from outside to inside, the two ends of the outer shell are respectively provided with a packaging box inlet and a packaging box outlet, and a wind-blocking curtain is hung at the inlet and the outlet for the packaging box to pass in and out, and simultaneously, the outflow of hot air is blocked, so that the energy consumption is reduced. The middle part is provided with an observation window which penetrates through the shell, the heat insulation layer and the inner layer, and the processing condition of the packaging box in the operation of the heat shrinkage machine is observed through the observation window. The packing carton exit end is equipped with 2 air-supply adjustment handle, adjusts the direction and the flow of packing carton export wind through this air-supply adjustment handle.

The furnace body sets up in the bottom of last insulation can, and the skin is the guard shield, has electrical heating box, air-blower in the furnace body, and the packing carton conveyer belt is pyrocondensation through the furnace body for the packing carton provides circulating hot-blast to automatic carry the packing carton of wrapping up in behind the membrane, accomplish the shrink of being heated of the membrane of parcel on the packing carton in transportation process. One side of the inlet end of the packing box of the shell is provided with a downwind adjusting knob which is used for adjusting the flow velocity of hot air transmitted into the upper insulation can by the furnace body.

The electric cabinet sets up the side at the furnace body, installs electric control element, and electric control element is connected with the furnace body, and the upper end is provided with operating panel, sends the instruction to electric control element through this operating panel in order to change the speed of settlement temperature, transfer chain in the heat compressor.

In this embodiment, the first and second film wrapping machines are operated to wrap the pack at a speed of 30 pcs/min. In other embodiments, the speed of the film wrapping operation of the first and second film wrappers may also be set according to the size of the pack, the conveying speed, the type of film wrapping, and the user's requirements, and is not limited herein.

In a specific embodiment, the heat shrinking machine is a station type heat shrinking furnace, a two-dimensional code and a code scanner are added on the heat shrinking machine corresponding to each station, when the packaging box leaves the first film wrapping machine and enters the station type heat shrinking furnace, the packaging box triggers the code scanner to scan the two-dimensional code on the station, and the code scanner or a device controlling the heat shrinking machine associates current information of the packaging box with the two-dimensional code of the station, wherein the current information can be at least one of order information, a manufacturer, a production date, a product name and a type corresponding to a product in the packaging box. The current information can be obtained by a code spraying mode on the code scanning packaging box, and also can be obtained by a memorizer connected with the code scanning device or a processor for controlling production and packaging of products.

In this embodiment, the invisible code includes at least one of an overlay invisible barcode, an optically processed invisible barcode, an invisible ink printed invisible barcode, and a metal invisible barcode.

The invisible codes comprise at least one of anti-counterfeiting codes, production date codes, traceability codes and associated information codes of the current information of the heat compressor and the packing box by the station corresponding to the packing box.

In this embodiment, the encapsulation unit sets up behind the invisible code to the packing carton, transmits the packing carton again to second film wrapping machine through the conveyer belt, wraps up the membrane again in order to protect packing carton and invisible code through second film wrapping machine, avoids the label to cover invisible code simultaneously, and wherein, this second film wrapping machine can be the same with first film wrapping machine, also can be different.

In this embodiment, the packaging unit includes a printing labeling machine, the printing labeling machine reads the invisible codes, controls the printing labeling machine to print labels according to the invisible codes and the order information corresponding to the products, and pastes the labels on the side surfaces of the packaging box.

In other embodiments, the printing and labeling machine can also be connected with a code scanner on the heat shrinking machine, and the code scanner obtains the station information of the heat shrinking machine and the current information of the packaging box, and prints labels according to the information.

In this embodiment, the encapsulation unit still includes supplementary transport mechanism, and supplementary transport mechanism sets up in printing labeller side, this supplementary transport mechanism with print the labeller to hug closely the packing carton, drive the packing carton through supplementary transport mechanism and remove so that print the labeller and remove at the packing carton and spit out the label gradually, and locate the label subsides on the packing carton.

In this embodiment, the packaging unit further includes a second checking module, the second checking module detects the outer code, the second checking module reads the information of the invisible code and the label on the side of the packaging box, and judges whether the information is correct according to the pre-stored information.

In this embodiment, the second checking module reads the invisible codes by using a touch-and-talk pen and other devices capable of recognizing the invisible codes.

In this embodiment, the pre-stored information may be the hidden code pre-stored when the hidden code is set and the label is printed, and the information in the label is determined whether the pre-stored information is the same as the read information, and if the pre-stored information is the same as the read information, the determination is correct.

In other embodiments, whether the read information is complete or not may be determined according to the pre-stored information, and if not, the information is determined to be incorrect. Whether the invisible code corresponds to the information contained in the label can also be judged, and if not, the incorrect determination is made.

In this embodiment, the packaging unit is further provided with a rejecting mechanism, and after the packaging unit identifies the packaging box with incorrect read information through external code detection, the rejecting mechanism is controlled to reject the packaging box, wherein the rejecting mechanism is the same as the rejecting device mentioned above, and details are not described here.

In the above embodiment, after the packaging unit and the boxing unit detect an unqualified packaging box, the packaging unit and the boxing unit can also send alarm information to a terminal or a control center of a user, and process the alarm information according to a processing instruction received after the alarm information is sent, wherein the alarm information can be short messages, light flicker, alarm ring and other modes capable of improving the user.

In this embodiment, bottled product production system still includes the hacking machine, and the controller passes through the encapsulation unit and rejects behind unqualified packing carton, and control the hacking machine carries out the pile up neatly operation to qualified packing carton.

Has the advantages that: the bottled product production system generates the production queue of the bottled products according to the order data, acquires the customized formula of the current bottled products by using the production queue, controls the filling machine to fill corresponding ingredients, realizes filling of various formulas and types of bottled products by a single production line, does not need manual formula selection and manual filling, reduces labor force on the production line, improves production efficiency, ensures accuracy of filling quantity, and reduces defective rate and production cost.

In the embodiments provided in the present invention, it should be understood that the disclosed devices, modules and circuits may be implemented in other manners. For example, the above-described apparatus embodiments are merely illustrative, and for example, the structural components of the modules may be divided into only one logical function, and other divisions may be made in practice, for example, a plurality of modules or modules may be combined or integrated into another system, or some features may be omitted, or not implemented. In addition, the shown or discussed mutual coupling or direct coupling or communication connection may be through some interfaces, devices or indirect coupling or communication connection, and may be in an electrical, mechanical or other form.

The components described as separate parts may or may not be physically separate, and the components shown may or may not be physically separate, may be located in one place, or may be distributed in a plurality of places. Some or all of them can be selected according to actual needs to achieve the purpose of the embodiment.

The above embodiments are only preferred embodiments of the present invention, and the protection scope of the present invention is not limited thereby, and any insubstantial changes and substitutions made by those skilled in the art based on the present invention are within the protection scope of the present invention.

Claims

1. A bottled product production system, comprising: the controller is respectively connected with the filling machine, the real-time printing and labeling machine, the boxing unit and the packaging unit;

the controller generates a production queue according to the order data and sends a production task order corresponding to the current bottled product according to the production queue;

the filling machine acquires information of the customized formula through the transmitted production task order and performs filling according to the information;

the printing unit comprises a first real-time printing labeling machine, a first inspection module and a rejecting mechanism, the bottled products after being filled are printed and labeled through a real-time printer, the bottled products after being printed and labeled are printed and verified through the inspection module, and the rejecting mechanism is controlled to reject unqualified bottled products according to the printing and verifying result;

the boxing unit acquires a gift, a ground cover and a top cover, the gift is placed in the ground cover according to a preset rule, and the bottled products and the top cover are sequentially placed at preset positions of the ground cover so as to realize packaging of the bottled products in a packaging box;

the packaging unit is used for wrapping the packaging box with a film, performing thermal shrinkage and labeling, performing outer code detection after labeling, and rejecting unqualified packaging boxes according to an outer code detection result.

2. A bottled product production system, as claimed in claim 1, wherein said controller is connected to an ERP system through which order data is obtained.

3. The bottled product manufacturing system according to claim 1, further comprising a weighing mechanism and a bottle arranging mechanism, wherein the controller sequentially performs weighing judgment and automatic bottle arranging processing on the bottled products after filling through the weighing mechanism and the bottle arranging mechanism, and transmits the bottled products after the automatic bottle arranging processing to a printing unit through a conveyor belt.

4. The bottled product production system of claim 3, wherein said weighing means obtains a weight of said bottled product according to said production task order, judges whether said bottled product is acceptable according to said weight, and if so, performs an automatic bottle arranging process on said bottled product; if not, rejecting the bottled product.

5. The bottled product production system of claim 1, wherein said first inspection module acquires an image of a label of a bottled product, acquires label information based on said image, compares said label information with pre-stored information, and judges whether said label is complete and correct based on the result of the comparison.

6. The bottled product production system of claim 1, wherein the packing unit includes a first packing device, the packing unit acquires gift placement information of a preset number of processed closures before the closures, and judges whether or not gifts are placed in the preset number of processed closures based on the gift placement information; if so, not placing the gift in the ground cover, and if not, controlling the first packaging device to place the gift in the ground cover.

7. The bottled product producing system recited in claim 1, wherein said packing unit includes a second packing device provided with a second robot, and a third robot, said packing unit controls the second robot of the second packing device to place the bottled products on the bottled product placing positions of the floor caps, and said ceiling caps are fastened to the floor caps by the third robot to constitute the packing boxes of the bottled products.

8. The bottled product production system of claim 1, wherein the packaging unit comprises a first film wrapping machine, a heat shrinking machine and a second film wrapping machine, the packaging unit sequentially performs film wrapping and heat shrinking operations on the packaging box through the first film wrapping machine and the heat shrinking machine, performs correlation scanning during the heat shrinking operation, and sets a hidden code after the heat shrinking operation;

and performing film wrapping operation again through a second film wrapping machine, printing a label according to the information of the associated scanning, and attaching the label to the side face of the packaging box.

9. The bottled product production system of claim 1, wherein said packing unit includes a second inspection module, and outer code detection is performed by said second inspection module.

10. The bottled product production system of claim 1, wherein the bottled product production system further comprises a palletizer, and the controller controls the palletizer to palletize the qualified packing boxes after rejecting the unqualified packing boxes through the packing unit.