CN102803079B - Continuous rotary packing machinery and airtight container manufacture method - Google Patents

Continuous rotary packing machinery and airtight container manufacture method Download PDF

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Publication number
CN102803079B
CN102803079B CN201180009416.4A CN201180009416A CN102803079B CN 102803079 B CN102803079 B CN 102803079B CN 201180009416 A CN201180009416 A CN 201180009416A CN 102803079 B CN102803079 B CN 102803079B
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CN
China
Prior art keywords
container
sealing
head
filling
shaping cover
Prior art date
Application number
CN201180009416.4A
Other languages
Chinese (zh)
Other versions
CN102803079A (en
Inventor
早矢仕光二
增田智之
御船正
西谷光弘
Original Assignee
益力多本社有限公司
四国化工机株式会社
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Priority to JP2010031025 priority Critical
Priority to JP2010-031025 priority
Application filed by 益力多本社有限公司, 四国化工机株式会社 filed Critical 益力多本社有限公司
Priority to PCT/JP2011/000740 priority patent/WO2011102098A1/en
Publication of CN102803079A publication Critical patent/CN102803079A/en
Application granted granted Critical
Publication of CN102803079B publication Critical patent/CN102803079B/en

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65BMACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B61/00Auxiliary devices, not otherwise provided for, for operating on sheets, blanks, webs, binding material, containers or packages
    • B65B61/26Auxiliary devices, not otherwise provided for, for operating on sheets, blanks, webs, binding material, containers or packages for marking or coding completed packages
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B41PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
    • B41JTYPEWRITERS; SELECTIVE PRINTING MECHANISMS, e.g. INK-JET PRINTERS, THERMAL PRINTERS, i.e. MECHANISMS PRINTING OTHERWISE THAN FROM A FORME; CORRECTION OF TYPOGRAPHICAL ERRORS
    • B41J2/00Typewriters or selective printing mechanisms characterised by the printing or marking process for which they are designed
    • B41J2/005Typewriters or selective printing mechanisms characterised by the printing or marking process for which they are designed characterised by bringing liquid or particles selectively into contact with a printing material
    • B41J2/01Ink jet
    • B41J2/21Ink jet for multi-colour printing
    • B41J2/2107Ink jet for multi-colour printing characterised by the ink properties
    • B41J2/2114Ejecting transparent or white coloured liquids, e.g. processing liquids
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B41PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
    • B41JTYPEWRITERS; SELECTIVE PRINTING MECHANISMS, e.g. INK-JET PRINTERS, THERMAL PRINTERS, i.e. MECHANISMS PRINTING OTHERWISE THAN FROM A FORME; CORRECTION OF TYPOGRAPHICAL ERRORS
    • B41J3/00Typewriters or selective printing or marking mechanisms, e.g. ink-jet printers, thermal printers characterised by the purpose for which they are constructed
    • B41J3/407Typewriters or selective printing or marking mechanisms, e.g. ink-jet printers, thermal printers characterised by the purpose for which they are constructed for marking on special material
    • B41J3/4073Printing on three-dimensional objects not being in sheet or web form, e.g. spherical or cubic objects
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65BMACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B51/00Devices for, or methods of, sealing or securing package folds or closures; Devices for gathering or twisting wrappers, or necks of bags
    • B65B51/10Applying or generating heat or pressure or combinations thereof
    • B65B51/22Applying or generating heat or pressure or combinations thereof by friction or ultrasonic or high-frequency electrical means, i.e. by friction or ultrasonic or induction welding
    • B65B51/225Applying or generating heat or pressure or combinations thereof by friction or ultrasonic or high-frequency electrical means, i.e. by friction or ultrasonic or induction welding by ultrasonic welding
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65BMACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B57/00Automatic control, checking, warning, or safety devices
    • B65B57/02Automatic control, checking, warning, or safety devices responsive to absence, presence, abnormal feed, or misplacement of binding or wrapping material, containers, or packages
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65BMACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B57/00Automatic control, checking, warning, or safety devices
    • B65B57/02Automatic control, checking, warning, or safety devices responsive to absence, presence, abnormal feed, or misplacement of binding or wrapping material, containers, or packages
    • B65B57/04Automatic control, checking, warning, or safety devices responsive to absence, presence, abnormal feed, or misplacement of binding or wrapping material, containers, or packages and operating to control, or to stop, the feed of such material, containers, or packages
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65BMACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B7/00Closing containers or receptacles after filling
    • B65B7/16Closing semi-rigid or rigid containers or receptacles not deformed by, or not taking-up shape of, contents, e.g. boxes or cartons
    • B65B7/28Closing semi-rigid or rigid containers or receptacles not deformed by, or not taking-up shape of, contents, e.g. boxes or cartons by applying separate preformed closures, e.g. lids, covers
    • B65B7/2842Securing closures on containers
    • B65B7/285Securing closures on containers by deformation of the closure
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65BMACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B7/00Closing containers or receptacles after filling
    • B65B7/16Closing semi-rigid or rigid containers or receptacles not deformed by, or not taking-up shape of, contents, e.g. boxes or cartons
    • B65B7/28Closing semi-rigid or rigid containers or receptacles not deformed by, or not taking-up shape of, contents, e.g. boxes or cartons by applying separate preformed closures, e.g. lids, covers
    • B65B7/2842Securing closures on containers
    • B65B7/2878Securing closures on containers by heat-sealing

Abstract

The invention provides a kind of high-speed and continuous swinging packing machinery, problematic filling head and sealing head can not only be identified, and which part in the sealing function face can determined in sealing head there is problem.By shaping cover cover is installed to be filled with liquid contents container body on and container body and shaping cover are sealed to form in the sealing arrangement into the high-speed and continuous swinging packing machinery of airtight container, on container body under the state that the sealing function face of sealing head and the end face of container formation lid are crimped and the position relationship being in sealing function face and airtight container is fixed, utilize ink, the invisible ink (transparent ink) etc. that can read preferably by irradiation ultraviolet radiation comes ink-jet (lettering) filling head number, sealing head number.

Description

Continuous rotary packing machinery and airtight container manufacture method
Technical field
The present invention relates to the continuous rotary packing machinery with printing mechanism, relate more specifically to the detection in order to support sealing off gauge, discharge, and be made up of marking machine and have the quality management function of filling device and sealing arrangement continuous rotary packing machinery, wherein, when the sealing function face of the shaping cover on container body in sealing arrangement and sealing head is in the state be crimped, this marking machine carries out lettering to the lateral circle surface of container, preferably carry out lettering by invisible ink, thus, by filling head number and sealing head number lettering on the lateral circle surface of container.
Background technology
In the past, as this packing machinery, be known to following continuous rotary packing machinery, it has: container collating unit, arranging being shaped with bottom tube-like container body with any synthetic resin towards supply, to make its upper end open portion upward, and supplying to subsequent handling; By Contents Fill to the filling device in the container supplied by container collating unit; The lid of roughly U-shaped, cross section is sleeved on the lid feedway in the upper end open portion of the container being filled with content; With the sealing arrangement above-mentioned lid sealed at container upper end peristome (for example, referring to patent documentation 1 and 2).
in the past, filling head self did not have the continuous rotary packing machinery of function of measuring, cannot obtain the sufficient loading result relative to filling expected value.In addition, even if measure product after end-of-fill and detect off gauge, also cannot be determined filling head number from multiple filling heads of filling device by off gauge, its result causes by detecting all filling devices to check, thus spending the plenty of time to check.In addition, except about except the problem of loading, for being also similarly in mechanism's (high frequency generator, hot enclosuring device etc., the mechanism adding heat cannot be measured) that self-diagnosing function occurs not have in heating arrangement in the inferior-quality situation of sealing, cannot determine sealing head number from multiple sealing heads of sealing arrangement when there is sealing nonconformity, causing all becoming check object.
As the means of the problems referred to above point solved in continuous rotary packing machinery etc., propose there is following device, that is: from the container process line possessing the swinging container processing comprising multiple process head, processed container is chosen and is provided with in the container withdrawing device extracted out: the identification mechanism that above-mentioned processed container is identified by the process which process head carries out, by the container output mechanism that the container of regulation is extracted out, be arranged on the inspection body between said vesse processing equipment and container output mechanism, the printing mechanism of lettering information on the container extracted out, this information is for determining the process head processed this container, with the control setup with shift register, the timing that this shift register rotates predetermined angular at above-mentioned swinging container processing is shifted, when above-mentioned inspection body detects nonconformity container, control setup will be used for the information write shift register of the process head determining to have processed nonconformity container and shift register is shifted, and when this information is displaced to the position of the printing mechanism on shift register, control setup instruction printing mechanism carries out lettering, and, when this information is displaced to the position being equivalent to container output mechanism, control setup instruction container output mechanism is discharged, thus, even if manually operation does not carry out the information of header record number etc., also discarded container and sampling container can be identified (such as, with reference to patent documentation 3).
But, in the continuous rotary packing machinery with one hour productive capacity of more than 30000 bottles, require high speed and failure-free sealing, at sealing arrangement, wherein also comprise in ultrasonic sealing device, namely allow to determine problematic sealing head, also cannot determine which part of sealing (soldering tip) plane of action in sealing head has problem, thus exist and the inferior-quality sealing head of discovery sealing must be pulled down from sealing arrangement, investigate the problem of nonconformity reason separately.And, in most instances, whether can only be improved in the problem of sealing head being carried checking sealing (soldering tip) plane of action under the state on sealing arrangement.
Prior art document
Patent documentation
Patent documentation 1: Japanese Patent Publication 49-37977 publication
Patent documentation 2: Japanese Unexamined Patent Publication 2005-343508 publication
Patent documentation 3: Japanese Patent No. 4258873 publication
Summary of the invention
Problem of the present invention is to provide a kind of high-speed and continuous swinging packing machinery, have one hour productive capacity of more than 30000 bottles high-speed and continuous swinging packing machinery sealing arrangement, wherein also comprise in ultrasonic sealing device, problematic filling head and sealing head can not only be identified, and which part of sealing (soldering tip) plane of action can determined in sealing head has problem, can also adjust under the state that sealing head is equipped on sealing arrangement to the unfavorable condition of sealing.
The present inventor has carried out inquiring into keen determination to solve above-mentioned problem, it found that, by liquid contents is filled in container body, and discoid shaping cover cover is installed to be filled with on the container body of liquid contents, container body and shaping cover are sealed to form in the sealing arrangement into the high-speed and continuous swinging packing machinery of airtight container, be conceived to following situation: the sealing function face of sealing head and the position that the end face of sealing moulding lid is being equivalent to container body opening oral area are crimped, position relationship between sealing function face and airtight container is fixed, and use the printing mechanism with identification equipment, this means of identification can identify airtight container by which filling head is filled, which by sealing head sealed, position relationship between sealing function face and airtight container is on the container body of stationary state, ink-jet (stealthy lettering) filling head number and sealing head number is come by the invisible ink that can be read by irradiation ultraviolet radiation (transparent ink) etc., thus, can not only identify filling, seal the filling head that problematic airtight container is filled and the sealing head sealed, and which part in the sealing function face can determined in sealing head has problem, thus complete the present invention.
That is, the present invention relates to: (1) a kind of continuous rotary packing machinery, liquid contents is filled in container body, and shaping cover cover is installed to be filled with on the container body of liquid contents, and container body and shaping cover are sealed, become airtight container thus, have: filling device, this filling device has in during container body is in rotary moving for liquid contents being filled into the multiple filling heads in container; Lid feedway, is supplied to the upper end open portion being filled with the container body of liquid contents transported from filling device by shaping cover; Sealing arrangement, sealing device has: in the container body being placed with shaping cover period in rotary moving, shaping cover is sealed to the upper end open portion of container body and becomes multiple sealing heads of airtight container; And lifting mechanism, this lifting mechanism has the jacking equipment of container platform or the sealing head loaded for container body, and is formed in the mode making the shaping cover on container body crimp with the sealing function face of sealing head; With the printing mechanism with identification typing equipment, in the sealing process that this identification typing equipment carries out at described sealing arrangement, in airtight container main body under the end face of the sealing function face of sealing head and the shaping cover of airtight container is crimped and is in the state that the position relationship between sealing function face and airtight container fixes, the filling head number that lettering is relevant with sealing container and sealing head number; (2) above-mentioned (1) continuous rotary packing machinery of recording, is characterized in that, identify that the lettering that carries out of typing equipment is the lettering undertaken by invisible ink; (3) above-mentioned (2) record continuous rotary packing machinery, it is characterized in that, the identification typing equipment of printing mechanism has the ink jet printer employing invisible ink, and this invisible ink can be read by irradiation ultraviolet radiation; (4) above-mentioned (3) record continuous rotary packing machinery, it is characterized in that, printing mechanism has the water droplet removing equipment of the water droplet removing for being attached on container at the upstream side of ink jet printer, makes can not fuzzy (oozing profit) to ink during vessel side side face lettering; (5) the continuous rotary packing machinery recorded any one of above-mentioned (1) to (4), it is characterized in that, identify that typing equipment has control mechanism, this control mechanism has arithmetical device to be carried out computing and answers lettering to the filling head number on container and sealing head number; (6) above-mentioned (5) record continuous rotary packing machinery, it is characterized in that, arithmetical device also has: filling machine control panel, and this filling machine control panel has the filling head number shift register storing filling head number and the sealing head number shift register storing sealing head number; With IJP control panel, this IJP control panel has the filling head number ring counter storing filling head number and the sealing head number ring counter storing sealing head number; (7) the continuous rotary packing machinery recorded any one of above-mentioned (1) to (6), it is characterized in that, sealing arrangement is ultrasonic sealing device, this ultrasonic sealing device makes shaping cover ultrasonic sealing become airtight container to the upper end open portion of container body, and there is wave welding head of ultrasonic wave, this wave welding head of ultrasonic wave makes with the compression aspect pressurizeed to shaping cover and container body as the ultrasonic rotary of the hand of rotation at axle center turns effect of vibration; (8) the continuous rotary packing machinery recorded any one of above-mentioned (1) to (7), it is characterized in that having in the downstream of sealing arrangement: the nonconformity inspection device for containers configured for detecting nonconformity container and the nonconformity apparatus for discharging from container that inferior-quality container is discharged from travel line will be detected.
In addition, the present invention relates to (9) a kind of airtight container manufacture method, use the continuous rotary packing machinery recorded any one of above-mentioned (1) to (8), liquid contents is filled in container body, being installed to by shaping cover cover is filled with on the container body of liquid contents, container body and shaping cover are sealed, manufactures airtight container thus.
The effect of invention
According to the present invention, a kind of high-speed and continuous swinging packing machinery is provided, have one hour productive capacity of more than 30000 bottles high-speed and continuous swinging packing machinery sealing arrangement, wherein also comprise in ultrasonic sealing device, problematic filling head and sealing head can not only be identified, and which part of sealing (soldering tip) plane of action can determined in sealing head has problem, can also adjust under the state that sealing head is equipped on sealing arrangement to the unfavorable condition of sealing.In addition, when filling nonconformity and/or sealing nonconformity occurs, off gauge can not be delivered to subsequent processing, and the discharge supported from carrying path, confirm the nonconformity filling head of institute's lettering and/or nonconformity sealing head on the container of discharging immediately, thus can at short notice nonconformity device and its position be determined and be repaired.
Accompanying drawing explanation
Fig. 1 is the overall birds-eye view of the embodiment representing continuous rotary packing machinery of the present invention.
Fig. 2 is the birds-eye view of the main portion of continuous rotary packing machinery of the present invention.
Fig. 3 is the longitudinal section of the ultrasonic sealing device in continuous rotary packing machinery of the present invention.
Fig. 4 is the figure representing use continuous rotary packing machinery of the present invention and implement the container of lettering process.
Detailed description of the invention
As continuous rotary packing machinery of the present invention, a kind of continuous rotary packing machinery, it is by being filled in container body by liquid contents, and shaping cover cover is installed to be filled with on the container body of liquid contents, and container body and shaping cover are sealed to form as airtight container, and have: filling device, has the multiple filling heads for being filled into by liquid contents during container body is in rotary moving in container; Lid feedway, is supplied to the upper end open portion being filled with the container body of liquid contents transported from filling device by shaping cover; Sealing arrangement, sealing device has: in the container body being placed with shaping cover period in rotary moving, shaping cover is sealed to the upper end open portion of container body and becomes multiple sealing heads of airtight container; And lifting mechanism, this lifting mechanism has the jacking equipment of container platform or the sealing head loaded for container body, and is formed in the mode making the shaping cover on container body crimp with the sealing function face of sealing head; With the printing mechanism with identification typing equipment, in the sealing process that this identification typing equipment carries out at described sealing arrangement, in airtight container main body under the state that the end face of the sealing function face of sealing head and the shaping cover of airtight container is crimped and the position relationship being in sealing function face and airtight container is fixed, print the filling head number relevant with sealing container and sealing head number, as long as continuous rotary packing machinery as above is then not particularly limited, but above-mentioned ink is preferably invisible ink especially.In addition, milk, fruit juice, lactic acid drink, wine, aqueous Yoghourt, wet goods can be exemplified as aforesaid liquid content.
Continuous rotary packing machinery of the present invention, be preferably, not only as described above there is filling device, lid feedway, sealing arrangement and printing mechanism, also have: synthetic resin is shaped with at the upstream side of filling device the container supply device that bottom tube-like container body supplies to filling device, be disposed in the lid detecting device in the downstream of lid feedway, be disposed in the downstream of sealing arrangement and the nonconformity inspection device for containers for detecting nonconformity container, with will detect the nonconformity apparatus for discharging from container that inferior-quality container is discharged from travel line, in addition also have: once cover cold-formed device, it is by sheet cover material shaping synthetic resin shaping cover, this synthetic resin shaping cover has discoid lid main body and is set to the side edge part of sagging shape in lid body periphery portion, with secondary cover forming device, it is shaped to final lid shape by by the shaping cover once covering the shaping airtight container of cold-formed device.
As said vesse feedway, can use synthetic resin can be shaped with bottom tube-like container body be supplied to filling device device, such as use there is the existing known devices such as container collating unit, transport conveyer belt, screw conveyer.When using this container supply device, by container collating unit, can arrange to make its upper end open portion upward to any ampuliform synthetic resin container towards supply, and be placed on transport conveyer belt in row, the container be placed on transport conveyer belt is carried to downstream, and being arranged as regulation pitch at transport conveyer belt downstream portion by screw conveyer, the container of arrangement supplies to filling device via star-shaped inlet wheel.
As above-mentioned filling device, for the container body supplied by container supply device, have in during container body is in rotary moving for liquid contents being filled into the device of the multiple filling heads in container as long as use, be not particularly limited, such as can use and there is filling liquid case, with the applying nozzle of the specified quantity arranged facing downward at equal intervals on filling liquid case circumference lower surface, be arranged on the container mounting table on the applying nozzle correspondence position below applying nozzle, with the existing known device of rotating table being provided with container mounting table, wherein, for the high-speed filling of 33000 bottles/hour, preferably make container be air-tight state and attract to remove air while the vacuum-filling device of filling.When using this filling device, in during the container in container mounting table rotating, container mounting table or applying nozzle lifting can be made, fill content.
As above-mentioned sealing arrangement, be a kind of sealing arrangement, have: within the container body being placed with shaping cover period in rotary moving, shaping cover be sealed to the upper end open portion of container body and become multiple sealing heads of airtight container, and lifting mechanism, this lifting mechanism has the jacking equipment of container platform and/or the sealing head loaded for container body, and formed in the mode making the shaping cover on container body crimp with the sealing function face of sealing head, as long as sealing arrangement as above, be not particularly limited, ultrasonic sealing device and high frequency sealing arrangement can be listed particularly, but, particularly preferably can exemplify ultrasonic sealing device, this ultrasonic sealing device makes shaping cover ultrasonic sealing become airtight container to the upper end open portion of container body, and there is wave welding head of ultrasonic wave, this wave welding head of ultrasonic wave makes the ultrasonic rotary using the compression aspect pressurizeed to shaping cover and container body as the hand of rotation at axle center turn effect of vibration.
As the lifting mechanism of the container platform in above-mentioned sealing arrangement, preferably there is the lifting mechanism of following mechanism: possess the spring above pushing away container platform, and by the elastic force pressure of spring, the shaping cover on container body is crimped when sealing with the plane of action of sealing head, more specifically, the following lifting mechanism formed can be exemplified: there is the mounting table that is fixed in lower support plate and be arranged on the container platform above mounting table in lifting mode freely, above-mentioned mounting table has: be fixed on the adapter plate in lower support plate, be arranged on the guide barrel of the top of adapter plate, adapter plate is set to the tubular bracket of sagging shape, said vesse platform has: for the container loading plate of container mounting, be arranged on container loading plate upper surface and by container loading plate container location container holder, with the tubular side edge part being set to sagging shape on container loading plate, the lifting body that lifting freely can slide in guide barrel is provided with in above-mentioned guide barrel, the tubular side edge part of said vesse platform is arranged in the mode can slided at the outside face of the guide barrel of mounting table, the spring from downside supporting container platform is provided with between lifting body upper end and container loading plate lower surface, the guide barrel of mounting table is provided with elongated hole, the position of the lifting body corresponding with this elongated hole is provided with axle, the front end of this axle is provided with cam follower, drive cam driven member is carried out by the cam outside the lower support plate that is arranged on sealing arrangement, made the lifting body in guide barrel carry out lifting action by the action of cam follower.
In addition, as the lifting mechanism of the sealing head in above-mentioned sealing arrangement, such as Japanese Patent Publication 5-26006 publication is recorded like that, a kind of lifting mechanism can be exemplified, be provided with: sealing head is declined and makes shaping cover be crimped onto the oral area of container body and the lifting cylinder that seals, with the rising switch and the decline switch that make this lifting cylinder action, also be provided with: act on above-mentioned rising switch in the assigned position that sealing head is in rotary moving and the rising cam making sealing head increase, with act on decline switch and the decline cam that sealing head is declined.
As above-mentioned printing mechanism, there is provided a kind of and there is the mechanism identifying typing equipment, in the sealing process that this identification typing equipment carries out at described sealing arrangement, be crimped at the end face of the sealing function face of sealing head and the shaping cover of airtight container, and be in the airtight container main body under the state that the position relationship between sealing function face and airtight container fixes, the filling head number that lettering is relevant with sealing container and sealing head number, as long as printing mechanism as above, be not particularly limited, as above-mentioned identification typing equipment, as long as the known printing mechanism that usually can use in the lettering of such container, just be not particularly limited, when carrying out lettering with ink at lettering, can enumerate black, in vain, red, blue, Huang waits colored ink, in addition invisible ink can also be exemplified, wherein preferred invisible ink, as this invisible ink, can exemplify under normality and visible rays cannot visual confirmation, but can the transparent ink etc. of visual confirmation when irradiating the light of specific wavelength, use the marking machines such as ink jet printer, make printed word and/or mark in advance under the normality under visible rays for not visible by invisible ink (transparent ink), when wishing, by irradiating such as ultraviolet and can visual confirmation.Usually, to sealing arrangement supply container towards there is no systematicness.If carry out visual lettering from assigned position to such container, then the position to container lettering is indefinite, therefore, under the outer peripheral face of container implements the situations such as decorative print, obviously damages the outward appearance of container.Due to such problem, outward appearance can not be damaged by using invisible ink, and the information of needs can be obtained where necessary.
As above-mentioned printing mechanism, preferably, there is at the upstream side of the marking machines such as ink jet printer the water droplet removing mechanism of the water droplet removing for being attached on container, make ink can not being made fuzzy to during vessel side side face lettering, as water droplet removing mechanism, the water droplet with hot blast blowout hole can be exemplified and remove device, the water droplet of dry paper, cloth and vessel side circumferential contact can be made to remove device.
In addition, as the mechanism identified the filling head number relevant with airtight container and sealing head number in the identification typing equipment of printing mechanism, a kind of mechanism is provided, it transmits following identifying information to marking machine, that is: implementing the container of lettering by marking machine is by the liquid contents of which filling head filling in multiple filling head, the sealing undertaken by which sealing head in multiple sealing head in addition, as long as such mechanism, be not particularly limited, also known identification mechanism is comprised, the mechanism with control mechanism can be exemplified, this control mechanism has container detector and arithmetical device.
Next, illustrate as follows about the identification typing equipment with control mechanism, this control mechanism has: be disposed in filling device upstream star-shaped inlet wheel previous stage screw conveyer on set inspection device for containers and computing answer lettering to the arithmetical device of the filling head number on container and sealing head number.
The mode that screw conveyer rotates a circle when moving one pitch (pitch) with filling device and sealing arrangement is formed.The axle of screw conveyer is provided with resolver, and by resolver, the arbitrary set angle rotated a circle at screw conveyer in 360 °, takes out timing wave (signal of a pulse).
Filling device has: filling head, and this filling head has intrinsic filling head number respectively; With detected body (dog), be arranged on the assigned position of the filling device together rotated with filling head.The position relative with the swing-around trajectory of detected body is provided with proximity switch, and proximity switch detects a detected body during filling device rotates a circle.Similarly, sealing arrangement also has: sealing head, and sealing head has intrinsic sealing head number respectively; And detected body, be arranged on the assigned position of the sealing arrangement together rotated with sealing head.The position relative with the swing-around trajectory of detected body is provided with proximity switch, and proximity switch detects a detected body during sealing arrangement rotates a circle.
The arithmetical device of control mechanism has filling machine control panel and IJP control panel.Filling machine control panel has the filling head number shift register storing filling head number and the sealing head number shift register storing sealing head number.Similarly, IJP control panel also has the filling head number ring counter storing filling head number and the sealing head number ring counter storing sealing head number.
When the packing that will operate is mechanical, power supply is dropped into the packing machinery comprising control mechanism, but at this time point, the filling head number shift register of filling machine control panel does not recognize filling head number and its position, and sealing head number shift register does not recognize sealing head number and its position yet.
Next, when making the elimination run of packing machinery in the mode making filling device and sealing arrangement rotate, the proximity switch of filling device and sealing arrangement detects respective detected body.Because filling head and sealing head and respective detected body are in the position relationship of regulation, so arithmetical device computing is in the filling head number in this moment and its position and sealing head number and its position, and make filling head number shift register and the identification of sealing head number shift register respectively.
After filling machine control panel recognizes filling head and sealing head number separately and its position, arithmetical device computing ink jet printer answers lettering to the filling head number on container and sealing head number, and this No.1 code is identified in the filling head number ring counter and sealing head number ring counter of IJP control panel.After completing above preparation, filling-packaging machine becomes the state can carrying out conventional running.
After becoming the state can carrying out conventional running, based on the timing wave taken out from the resolver on the axle being installed on screw conveyer, make the filling head number that identified by filling head number ring counter and sealing head number ring counter and sealing head number add 1 at every turn, in filling head number ring counter and sealing head number ring counter, be set with the numerical value identical with filling head number and sealing head number, this numerical value is repeatedly counted in order.Such as, when filling head is 40, in filling head number ring counter, be set with the numerical value from 1 to 40, and as 1,2 ... 39,40,1,2 count in this wise.
After filling-packaging machine starts conventional running, container is transported on screw conveyer.When container transport is come, the container detector (opto-electronic pickup) of screw conveyer exports the signal with container.The signal with container is stored in filling machine control panel in the same manner as filling head number and sealing head number, exports lettering signal based on these information from filling machine control panel to IJP control panel.After IJP control panel receives lettering signal, the filling head number that filling head number ring counter and sealing head number ring counter are identified by ink jet printer and sealing head number lettering are on container.
As additive method, also can be, before just wanting lettering sealing head number, read sealing head number by the reader (reading device) of regulation, and by marking machine this number of lettering immediately.In addition, identification mechanism that above-mentioned patent documentation 3 is recorded, that be made up of arithmetical device, rotary encoder, sensor and detected body can also be used.
When container is transferred by star-shaped inlet wheel, performed by the testing fixture being positioned at the lower procedure of middle star gear and check confirmation, be judged as container container body not being placed with shaping cover if detect, then by control mechanism, non-covered container discharged from carrying path by nonconformity apparatus for discharging from container.
And, when container transport extremely exports the downstream of star gear, detect that filling nonconformity, sealing nonconformity, conveying nonconformity etc. manufactures nonconformity, is judged as the inferior-quality container of manufacture and is discharged from carrying path by nonconformity container removing device by control mechanism by nonconformity inspection device for containers.In addition, as long as be not judged as manufacture nonconformity, nonconformity container removing device controls with regard to not carrying out discharge, and this container is transported to subsequent processing.And, by by the Ultraviolet radiation of black light etc. on the lower lateral circle surface of discharged nonconformity container, filling head number and the sealing head number of institute's lettering can be read, in the inferior-quality situation of sealing, position relationship between sealing nonconformity part and lettering, can have problem to determine to which part of the soldering tip plane of action in sealing head.From these results, nonconformity device and position can be detected fast, thus nonconformity device and its region of interest can be repaired at short notice.
Below, further illustrate continuous rotary packing of the present invention machinery with reference to accompanying drawing, but technical scope of the present invention is not limited to these examples.
The overall birds-eye view of the continuous rotary packing machinery of the high-speed filling of 33000 bottles/hour is shown in FIG as an embodiment of the invention.In addition, figure 4 illustrates the airtight container A that shaping cover P is sealed to the upper end open portion of container body B.As shown in Figure 1, the summary of continuous rotary packing machinery of the present invention is have: by the container supply device 20 having bottom tube-like container body to supply to filling device; By Contents Fill to the filling device 30 in supplied container body; Carried out the cold-formed device 50 of once lid of moulding moulded lid by sheet cover material, this shaping cover has discoid lid main body and is set to the side edge part of sagging shape in lid body periphery portion; Shaping cover P is supplied to the lid feedway 60 in the upper end open portion of the container body being filled with content; Be disposed in the lid detecting device 70 in the downstream of lid feedway; Shaping cover P be sealed to the upper end open portion of container body B and become the sealing arrangement 100 of airtight container; By the container output unit 80 that the airtight container of sealing exports; And the secondary cover forming device 90 of final lid shape will be shaped to by the shaping cover P once covering the shaping airtight container of cold-formed device 50.
Said vesse feedway 20 has container collating unit 21, transport conveyer belt 22 and screw conveyer 23, in container collating unit 21, arrange to make its upper end open portion upward to the bottom tube-like container body B that has of any ampuliform towards supply, and be placed on transport conveyer belt 22 in row.The container body B be placed on transport conveyer belt is carried by downstream, is arranged as prescribed distance at transport conveyer belt downstream portion by screw conveyer 23.The container body B be arranged supplies to filling device 30 via star-shaped inlet wheel 24.In filling device 30, in container period in rotary moving in device, liquid contents is filled in container from 40 vacuum filling heads (not shown).The container being filled with liquid contents is transferred to middle star gear 40.
Be provided with near filling device 30 and once cover cold-formed device 50.Once covering in cold-formed device 50, be roughly discoid by sheet cover material stamping-out, further, the cover material be punched is made to be shaped to roughly U-shaped, cross section, namely by discoid lid main body be the shaping cover P that the side edge part that arranges of sagging shape is formed from lid body periphery portion.Shaping lid P is sleeved in the upper end open portion of the container body B carried by middle star gear 40 by lid feedway 60.And, by being disposed in the lid detecting device 70 in the downstream in lid feedway 60 of middle star gear 40, the container that container body B does not load shaping cover P is detected.
Next, the container being filled with content is supplied to sealing arrangement 100 by from middle star gear 40.In sealing arrangement 100, to be judged as that in lid detecting device 70 container that shaping cover normally loads is for object, makes shaping cover P be sealed on container at container and seals, and make airtight container carry to container output unit 80 in sealing arrangement during movement.In addition, in lid detecting device 70, be judged as the container not being placed with shaping cover P, carrying out, under the state controlling to avoid shaping cover P to contact with soldering tip 108, carrying to container output unit 80.
Container output unit 80 is made up of output star gear 81, exit conveyor 82 and screw conveyer 83, and airtight container is placed on exit conveyor 82 via output star gear 81.The airtight container be placed on exit conveyor 82 is transported to downstream, is arranged as prescribed distance at exit conveyor downstream portion by screw conveyer 83.The airtight container of arrangement supplies to secondary cover forming device 90 via star-shaped inlet wheel 91.In secondary cover forming device 90, post forming is carried out to the shaping cover P be sealed on container body, thus becomes the airtight container of net shape during movement at airtight container in device.The airtight container of net shape is delivered to subsequent handling via outlet star gear 92.
Figure 2 illustrates the main portion of the device of continuous rotary packing machinery.In the lid detecting device 70 shown in Fig. 2, be judged as the container not being placed with shaping cover and the container being judged as nonconformity container in nonconformity inspection device for containers 84, discharged by the nonconformity container removing device 85 be placed on exit conveyor 82.Nonconformity container removing device 85 has container output mechanism, and the non-covered container on exit conveyor 82 and nonconformity container are blowed to the slideway of the slide shape on belt conveyor side by this container output mechanism by air blast, and are discharged to outside mechanism by slideway.
In addition, the screw conveyer 23 of the star-shaped inlet wheel previous stage shown in Fig. 2 is fixedly installed a pair opto-electronic pickup 10, thus the container transported by the plane orthogonal relative to container transport direction and the line segment linked between a pair opto-electronic pickup receiving and transmitting part block, confirm the conveying with or without container by this opto-electronic pickup 10.
And after screw conveyer 23 rotates certain number, container is input in the groove (pocket) of star-shaped inlet wheel 24.Then, container is transferred according to the order of filling device 30, middle star gear 40, sealing arrangement 100, in order to not make ink fuzzy when lettering, the water droplet being attached to container is removed with high precision by the water droplet removing device 111 being arranged on the previous stage of marking machine (ink jet printer: ink-jet printer) 110, then, by being disposed in the marking machine 110 on sealing arrangement 100, lateral circle surface utilize invisible ink to print filling head number, sealing head number as lettering W under container.Further, there is the container of lettering W to be input to and export star gear 81, and detect manufacture nonconformity by the nonconformity inspection device for containers 84 being disposed in the downstream exporting star gear 81.And, detecting in inferior-quality situation, by nonconformity apparatus for discharging from container 85, will detect that inferior-quality container is discharged from travel line.
Have again, by irradiating the ultraviolet of black light etc. to the lower lateral circle surface of the container of discharging, can read by the filling head number of stealthy lettering and sealing head number, in addition, in the inferior-quality situation of sealing, position relationship between sealing nonconformity part and lettering, can determine which part of the soldering tip plane of action in sealing head has problem.
Next, by referring to the overall cutaway view of the sealing arrangement 100 of Fig. 3, the relation between marking machine 110 and sealing station is described.Sealing arrangement 100 has: upper bearing plate 102, at its circumference to be fixedly installed 30 ultrasonic welders 101 at equal intervals; With lower support plate 104, the relative position of this lower support plate 104 below ultrasonic welder is fixedly installed 30 container platforms 103.Upper bearing plate 102 and lower support plate 104 are fixed on the axle drive shaft 105 of sealing arrangement.In addition, above each bonding machine, be provided with the control setup 106 of sealing arrangement.Ultrasonic welder 101 comprises: be fixedly installed on the bonding machine main body 107 on upper bearing plate 102 and give prominence to downwards from bonding machine main body 107 and have the soldering tip 108 of the pole shape in sealing function face in lower end.By being arranged on the rising of the container platform 103 in lower support plate 104 via mounting table, dead point makes the upper end of the container being placed in container platform 103 via the shaping cover P be sleeved on container by being pressed on soldering tip 108 thereon, the end face of the plane of action of soldering tip and container formation lid P is crimped in the position of the opening oral area being equivalent to container body B, thus the position relationship between the plane of action of soldering tip and airtight container A is fixed.
Shaping cover P on container body and the plane of action of soldering tip 108 are in the slightly downstream of the sealing arrangement 100 under the state of being crimped, the mode that marking machine 110 has a fixed inclination with inkjet direction relative to the lower lateral circle surface of container is arranged, thus the nozzle of this marking machine 110 can as shown in Figure 4 by lateral circle surface under the lettering W lettering to container of filling head number, sealing head number etc.
Description of reference numerals

Claims (9)

1. continuous rotary packing machinery, is filled into liquid contents in container body, and is installed to by shaping cover cover and be filled with on the container body of liquid contents, container body and shaping cover are sealed, become airtight container thus, it is characterized in that, have:
Filling device, this filling device has in container body period in rotary moving for liquid contents being filled into the multiple filling heads in container;
Lid feedway, is supplied to the upper end open portion being filled with the container body of liquid contents transported from filling device by shaping cover;
Sealing arrangement, sealing device has: in the container body being placed with shaping cover period in rotary moving, shaping cover is sealed to the upper end open portion of container body and becomes multiple sealing heads of airtight container; And lifting mechanism, this lifting mechanism has the jacking equipment of container platform or the sealing head loaded for container body, and is formed in the mode making the shaping cover on container body crimp with the sealing function face of sealing head; With
There is the printing mechanism identifying typing equipment, in the sealing process that this identification typing equipment carries out at described sealing arrangement, in airtight container main body under the state that the end face of the sealing function face of sealing head and the shaping cover of airtight container is crimped and the position relationship being in sealing function face and airtight container is fixed, print the filling head number relevant with sealing container and sealing head number.
2. continuous rotary packing machinery according to claim 1, is characterized in that, identifies that the lettering that typing equipment carries out is the lettering undertaken by invisible ink.
3. continuous rotary packing machinery according to claim 2, it is characterized in that, the identification typing equipment of printing mechanism has the ink jet printer employing invisible ink, and this invisible ink can be read by irradiation ultraviolet radiation.
4. continuous rotary packing machinery according to claim 3, it is characterized in that, printing mechanism has the water droplet removing equipment of the water droplet removing for being attached on container at the upstream side of ink jet printer, makes can not be fuzzy to ink during vessel side side face lettering.
5. continuous rotary packing according to any one of claim 1 to 4 machinery, is characterized in that, identifies that typing equipment has control mechanism, and this control mechanism has arithmetical device to be carried out computing and answer lettering to the filling head number on container and sealing head number.
6. continuous rotary packing machinery according to claim 5, it is characterized in that, arithmetical device also has: filling machine control panel, and this filling machine control panel has the filling head number shift register storing filling head number and the sealing head number shift register storing sealing head number; With IJP control panel, this IJP control panel has the filling head number ring counter storing filling head number and the sealing head number ring counter storing sealing head number.
7. continuous rotary packing machinery according to any one of claim 1 to 4, it is characterized in that, sealing arrangement is ultrasonic sealing device, this ultrasonic sealing device makes shaping cover ultrasonic sealing become airtight container to the upper end open portion of container body, and there is wave welding head of ultrasonic wave, this wave welding head of ultrasonic wave makes the super sonic whirling vibration of the hand of rotation taking compression aspect as axle center act on, and this compression aspect refers to the direction of pressurizeing to shaping cover and container body.
8. continuous rotary packing machinery according to any one of claim 1 to 4, it is characterized in that having in the downstream of sealing arrangement: the nonconformity inspection device for containers configured for detecting nonconformity container and the nonconformity apparatus for discharging from container that inferior-quality container is discharged from travel line will be detected.
9. an airtight container manufacture method, use the continuous rotary packing machinery according to any one of claim 1 to 8, liquid contents is filled in container body, and shaping cover cover is installed to be filled with on the container body of liquid contents, container body and shaping cover are sealed, manufactures airtight container thus.
CN201180009416.4A 2010-02-16 2011-02-10 Continuous rotary packing machinery and airtight container manufacture method CN102803079B (en)

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EP2537767B1 (en) 2015-11-25
EP2537767A1 (en) 2012-12-26
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TWI537183B (en) 2016-06-11
US20130042575A1 (en) 2013-02-21
JP5398902B2 (en) 2014-01-29
EP2537767A4 (en) 2014-01-22
US9850015B2 (en) 2017-12-26
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KR101749092B1 (en) 2017-06-20
KR20120120401A (en) 2012-11-01

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