CN112109190A - Cutting device of vertical automatic cutting machine for honeycomb ceramics - Google Patents

Cutting device of vertical automatic cutting machine for honeycomb ceramics Download PDF

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Publication number
CN112109190A
CN112109190A CN202011112067.6A CN202011112067A CN112109190A CN 112109190 A CN112109190 A CN 112109190A CN 202011112067 A CN202011112067 A CN 202011112067A CN 112109190 A CN112109190 A CN 112109190A
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CN
China
Prior art keywords
cutting
wheel
honeycomb ceramic
wire
wheel support
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CN202011112067.6A
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Chinese (zh)
Inventor
徐越
周峰
徐张铭
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Changzhou Heming Automation Technology Co ltd
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Changzhou Heming Automation Technology Co ltd
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Priority to CN202011112067.6A priority Critical patent/CN112109190A/en
Publication of CN112109190A publication Critical patent/CN112109190A/en
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    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B28—WORKING CEMENT, CLAY, OR STONE
    • B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B11/00—Apparatus or processes for treating or working the shaped or preshaped articles
    • B28B11/14—Apparatus or processes for treating or working the shaped or preshaped articles for dividing shaped articles by cutting
    • B28B11/16—Apparatus or processes for treating or working the shaped or preshaped articles for dividing shaped articles by cutting for extrusion or for materials supplied in long webs
    • B28B11/166—Apparatus or processes for treating or working the shaped or preshaped articles for dividing shaped articles by cutting for extrusion or for materials supplied in long webs with devices for determining the correct cutting moment, e.g. measuring rollers or the like
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B28—WORKING CEMENT, CLAY, OR STONE
    • B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B17/00—Details of, or accessories for, apparatus for shaping the material; Auxiliary measures taken in connection with such shaping
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B28—WORKING CEMENT, CLAY, OR STONE
    • B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B17/00—Details of, or accessories for, apparatus for shaping the material; Auxiliary measures taken in connection with such shaping
    • B28B17/0063—Control arrangements
    • B28B17/0081—Process control
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B28—WORKING CEMENT, CLAY, OR STONE
    • B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B3/00—Producing shaped articles from the material by using presses; Presses specially adapted therefor
    • B28B3/20—Producing shaped articles from the material by using presses; Presses specially adapted therefor wherein the material is extruded
    • B28B3/26—Extrusion dies
    • B28B3/269—For multi-channeled structures, e.g. honeycomb structures

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  • Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Ceramic Engineering (AREA)
  • Mechanical Engineering (AREA)
  • Automation & Control Theory (AREA)
  • Manufacturing & Machinery (AREA)
  • Structural Engineering (AREA)
  • Devices For Post-Treatments, Processing, Supply, Discharge, And Other Processes (AREA)

Abstract

The invention relates to a cutting device of a honeycomb ceramic vertical automatic cutting machine, which is matched with the honeycomb ceramic vertical automatic cutting machine for use and is suitable for automatically cutting honeycomb ceramic extruded blanks. The cutting device comprises a lifting linear module, a lifting guide rail, a support frame, a cutting linear module, a cutting wheel support rod connecting plate, an auxiliary guide rail, a sliding block, a cutting wheel support rod, a cutting wire winding motor, a cutting wire winding wheel, a cutting wire winding wheel, a tensioning spring and a wire breakage detection mechanism; the cutting machine comprises a right vertical rack, a lifting linear module, a support frame, a cutting linear module, a cutting wheel support rod, a lifting guide rail, a cutting wheel support rod connecting plate, a cutting wheel support rod, a cutting wheel and a cutting wheel, wherein the lifting linear module and the lifting guide rail are arranged on the upper part of the right vertical rack; one end of each of the two cutting wheel support rods is mounted on the cutting wheel support rod connecting plate, the other end of each of the two cutting wheel support rods is mounted on the supporting frame through a linear bearing, and the front end of each of the cutting wheel support rods is provided with a cutting wire through a cutting wire passing wheel.

Description

Cutting device of vertical automatic cutting machine for honeycomb ceramics
Technical Field
The invention relates to a cutting device of a honeycomb ceramic vertical automatic cutting machine, which is matched with the honeycomb ceramic vertical automatic cutting machine for use and is suitable for automatically cutting honeycomb ceramic extruded blanks.
Background
The honeycomb ceramic is porous industrial ceramic, the interior of the honeycomb ceramic is divided into triangular, square or hexagonal parallel channels by thin walls, the specific surface area is large, the exhaust resistance is small, the honeycomb ceramic is an ideal carrier and a mainstream product of the current three-way catalyst for purifying the automobile exhaust, and the cross section of the honeycomb ceramic is mostly circular, oval or racetrack-shaped, and the like.
The production of the honeycomb ceramic blank is mainly to extrude and form the honeycomb ceramic material, namely the catalyst protective agent blank, by a honeycomb ceramic extruder. The blank is cut into sections to form the desired length before it is dried and set. The prior honeycomb ceramic cutting machine mainly uses a horizontal cutting machine, has low production efficiency and can not meet the requirement of industrial automatic production.
Disclosure of Invention
The invention aims to provide a cutting device of a honeycomb ceramic vertical automatic cutting machine, which is matched with the honeycomb ceramic vertical automatic cutting machine for use and comprises a frame part, a honeycomb ceramic material lifting device, a cutting device, a honeycomb ceramic material cutting and conveying device, a honeycomb ceramic accessory conveying device, a tooling plate backflow conveying device and a tooling plate lifting and conveying device.
The honeycomb ceramic material cutting and conveying device can extrude a honeycomb ceramic extruder, honeycomb ceramic material after extrusion molding is received on a tooling plate on a honeycomb ceramic material lifting bracket of a honeycomb ceramic material lifting device, a honeycomb ceramic blank with a set length is cut by a cutting device, the honeycomb ceramic lifting device is lowered to the upper part of a honeycomb ceramic material cutting and conveying device, the tooling plate bearing the honeycomb ceramic blank falls on a conveying synchronous belt of the honeycomb ceramic material cutting and conveying device, the honeycomb ceramic material cutting and conveying device conveys the honeycomb ceramic blank to a honeycomb ceramic blank conveying device, and the tooling plate and the honeycomb ceramic blank are conveyed to the next process drying treatment through the honeycomb ceramic blank conveying device. The tooling plate is taken off and put on tooling plate reflux unit, and on tooling plate backward flow conveying motor, tooling plate backward flow conveying hold-in range conveyed to tooling plate conveying bracket upper portion of tooling plate hoisting device, the tooling plate lifting lead screw ascends to honeycomb ceramic material cutting conveyer's operating position through tooling plate conveying motor transmission tooling plate on the tooling plate conveying hold-in range.
The vertical automatic cutting machine for honeycomb ceramics has high cutting efficiency and high product qualification rate, can automatically cut honeycomb ceramic blanks in large scale and can meet the requirement of industrial automatic production.
The cutting device of the honeycomb ceramic vertical automatic cutting machine is realized by adopting the following technical scheme:
the cutting device of the honeycomb ceramic vertical automatic cutting machine is arranged on the upper part of the right vertical frame.
The cutting device of the honeycomb ceramic vertical automatic cutting machine comprises a lifting linear module, a lifting guide rail, a support frame, a cutting linear module, a cutting wheel support rod connecting plate, an auxiliary guide rail, a sliding block, a cutting wheel support rod, a cutting wire winding motor, a cutting wire winding wheel, a cutting wire winding wheel, a tensioning spring and a wire breakage detection mechanism.
The lifting linear module and the lifting guide rail are arranged on the upper part of the right vertical frame. The support frame is installed on the straight line module that goes up and down, and the cutting straight line module is installed on the support frame, and the cutting wheel cradling piece passes through cutting wheel cradling piece connecting plate to be installed on the cutting straight line module.
The cutting straight line module and the auxiliary guide rail are respectively installed on the installation supporting frame, one side of the lower portion of the connecting plate of the support rod of the cutting wheel is installed on the cutting straight line module through a sliding block, and the other side of the lower portion of the connecting plate of the support rod of the cutting wheel is installed on the auxiliary guide rail through a sliding block. The cutting linear module is provided with a linear guide rail, a sliding block, a lead screw and a transmission motor.
One end of each of the two cutting wheel support rods is mounted on the cutting wheel support rod connecting plate, the other end of each of the two cutting wheel support rods is mounted on the supporting frame through a linear bearing, the cutting wire passing wheel is mounted at the front end of each of the cutting wheel support rods, and the cutting wire is mounted on the cutting wire passing wheel at the front end of each of the cutting wheel support rods.
The cutting wheel support rod connecting plate is pushed through the cutting linear module, the cutting linear module pushes the cutting wheel support rod connecting plate, the cutting wheel support rod together with the cutting wire through the wire wheel and the cutting wire to slide back and forth, and the honeycomb ceramic blank is cut into a honeycomb ceramic blank according to the design size.
The lower end part between the cutting wheel support rod and the cutting wire passing wheel is provided with a tensioning spring for tensioning the cutting wire.
The two cutting wire winding motors are respectively arranged on two sides of the rear part of the connecting plate of the support rod of the cutting wheel, the end part of an output shaft of the cutting wire winding motor is provided with a cutting wire winding wheel, and two sides of the rear part of the connecting plate of the support rod of the cutting wheel are respectively provided with a wire breakage detection mechanism.
The broken wire detection mechanism is provided with a wire passing wheel support, a cutting wire transition wheel is arranged at the upper part of the wire passing wheel support, two sliding shafts are arranged in the middle of the wire passing wheel support, a linear bearing seat is sleeved on the two sliding shafts through linear bearings, a cutting wire tension wheel is arranged on the linear bearing seat, and springs are sleeved on the sliding shafts. And a wire breakage sensor is arranged on one side of the wire passing wheel bracket, and a wire breakage sensing piece is arranged on a linear bearing seat on the side close to the wire breakage sensor. The middle part of the cutting wire is sleeved on the cutting wire passing wheel at the front end part of the two cutting wheel support rods, the two ends of the cutting wire respectively pass through the wire breakage detection mechanism and are respectively wound on the two sides of the rear part of the connecting plate of the cutting wheel support rods, and the end part of the output shaft of the cutting wire winding motor is provided with the cutting wire winding wheel.
When the cutting device is matched with a honeycomb ceramic vertical automatic cutting machine to work, under the control of a PLC (programmable logic controller), a lifting linear module motor operates to drive a support frame and a cutting mechanism arranged on the support frame to move up and down along a lifting guide rail, and the length of a honeycomb ceramic blank to be cut is adjusted according to design requirements;
the linear module motor of the cutting linear module operates to drive the cutting wheel support rod connecting plate and cutting mechanisms such as the cutting wheel support rod, a cutting wire winding motor, a wire breakage detection mechanism and the like which are arranged on the cutting wheel support rod connecting plate to move forwards along the auxiliary guide rail, and simultaneously the cutting wire winding motor is started to drive the cutting wire to wind around the wire, because the two cutting wire winding motors have the same operation direction and are wound and unwound one by one, the two cutting wire winding motors are regularly and alternately operated in a positive and negative way, the cutting wire rapidly moves between the cutting wire winding wheels, the cutting linear module pushes the cutting wheel support rod connecting plate, the cutting wire winding wheels, the cutting wire and the cutting wire which moves at a high speed, the honeycomb ceramic material extruded and extruded by the honeycomb ceramic extruder is cut into honeycomb ceramic blanks with required specification length and is received on a tooling plate on a honeycomb ceramic material lifting bracket of a honeycomb ceramic material lifting device, the honeycomb ceramic material is conveyed to the next process by a honeycomb ceramic material cutting and conveying device and a honeycomb ceramic blank conveying device.
If the cutting wire is broken in the cutting process, the cutting wire wound on the cutting wire tension wheel loses upward tension due to wire breakage, the linear bearing seat and the wire breakage induction sheet arranged on one side fall into the induction notch on the wire breakage sensor, the wire breakage induction sensor transmits a wire breakage signal to the PLC, the cutting wire winding motor stops running under the control of the PLC controllable programming, and the normal working state is recovered after the wire breakage fault is repaired.
The honeycomb ceramic vertical automatic cutting machine is matched with an electric control box, and the electric control box is provided with electric control devices such as an electric control switch, an alternating current contactor, a relay, a PLC programmable controller, a display, a servo motor controller, a stepping motor controller and the like.
Principle of operation
The cutting device of the vertical automatic cutting machine for honeycomb ceramics is matched with the vertical automatic cutting machine for honeycomb ceramics, when the vertical automatic cutting machine for honeycomb ceramics is used, the honeycomb ceramic material extruding and extruding device is mounted at the lower part of an extruding port of the honeycomb ceramic extruder, honeycomb ceramic material extruded and extruded by the honeycomb ceramic extruder is received on a tooling plate on a honeycomb ceramic material lifting bracket of a honeycomb ceramic material lifting device and is cut into honeycomb ceramic blanks with set length by a cutting device, the honeycomb ceramic lifting device is lowered to the upper part of a honeycomb ceramic material cutting and conveying device, the tooling plate bearing the honeycomb ceramic blanks falls on a conveying synchronous belt of a honeycomb ceramic material device of the honeycomb ceramic material cutting and conveying device and is conveyed to the honeycomb ceramic blank conveying device by a honeycomb ceramic material cutting and conveying motor, and the tooling plate and the honeycomb ceramic blanks are conveyed to the next process for drying treatment by the honeycomb ceramic blank conveying device. The tooling plate is taken off and put on tooling plate reflux unit, and on tooling plate backward flow conveying motor, tooling plate backward flow conveying hold-in range conveyed to tooling plate conveying bracket upper portion of tooling plate hoisting device, the tooling plate lifting lead screw ascends to honeycomb ceramic material cutting conveyer's operating position through tooling plate conveying motor transmission tooling plate on the tooling plate conveying hold-in range. After the cutting of the honeycomb ceramic material on the tooling plate on the honeycomb ceramic material lifting bracket is completed, the tooling plate and the honeycomb ceramic blank are conveyed to the honeycomb ceramic blank conveying device, meanwhile, the returned tooling plate is conveyed to the honeycomb ceramic material lifting bracket of the honeycomb ceramic material lifting device through the tooling plate conveying motor and the tooling plate conveying synchronous belt, and then the honeycomb ceramic material lifting motor is started, and the honeycomb ceramic material lifting screw rod and the slide block drive the honeycomb ceramic material lifting bracket and the tooling plate to ascend to bear the honeycomb ceramic material extruded by the honeycomb ceramic extruder and then enter the next round of honeycomb ceramic cutting working process.
The cutting device of the vertical automatic cutting machine for honeycomb ceramics is matched with the vertical automatic cutting machine for use, the vertical automatic cutting machine for honeycomb ceramics has reasonable design and compact structure, and is provided with a rack part, a lifting device for honeycomb ceramic materials, a cutting device, a cutting and conveying device for honeycomb ceramic materials, a conveying device for honeycomb ceramic accessories, a backflow conveying device for tool plates and a lifting and conveying device for tool plates; the honeycomb ceramic material can be extruded by a honeycomb ceramic extruder, and the honeycomb ceramic material after extrusion molding is cut into the standard length of a single honeycomb ceramic blank at one time according to the designed length, so that the cutting efficiency can be greatly improved.
The vertical automatic cutting machine for honeycomb ceramics has high cutting efficiency which is improved by dozens of times compared with the manual cutting efficiency, and the product qualification rate is high, can automatically cut honeycomb ceramic blanks in large scale, and can meet the requirement of industrial automatic production.
Drawings
The invention will be further explained with reference to the drawings, in which:
fig. 1 is a perspective view of a honeycomb ceramic vertical automatic cutting machine.
Fig. 2 is a perspective view of a frame part structure of the honeycomb ceramic vertical automatic cutting machine.
Fig. 3 is a schematic perspective view of a honeycomb ceramic material lifting device of the vertical automatic honeycomb ceramic cutting machine.
Fig. 4 is a perspective bottom view of a cutting device of the vertical automatic cutting machine for honeycomb ceramics.
Fig. 5 is a schematic perspective view of a wire breakage detecting mechanism of the cutting device of the vertical automatic honeycomb ceramic cutting machine.
Fig. 6 is a perspective view of the structure of the honeycomb ceramic material cutting and conveying device of the vertical automatic honeycomb ceramic cutting machine.
Fig. 7 is a perspective view of the structure of a honeycomb ceramic blank conveying device of a honeycomb ceramic vertical automatic cutting machine.
FIG. 8 is a perspective view of the tooling plate reflow transfer apparatus of the vertical automatic cutting machine for honeycomb ceramics.
FIG. 9 is a perspective view of a tooling plate lifting and conveying device of a vertical automatic cutting machine for honeycomb ceramics.
In the figure: 1. the device comprises a frame part, 2, a honeycomb ceramic material lifting device, 3, a cutting device, 4, a honeycomb ceramic material cutting and conveying device, 5, a honeycomb ceramic blank conveying device, 6, a tooling plate backflow conveying device and 7, and a tooling plate lifting and conveying device;
1-1, a conveying rack, 1-2, a left vertical rack, 1-3, a right vertical rack, 1-4 and a horse wheel;
2-1, a honeycomb ceramic material lifting bracket, 2-2, a honeycomb ceramic material lifting screw rod, 2-3, a honeycomb ceramic material lifting guide rail, 2-4, a honeycomb ceramic material lifting slide block, 2-5, a honeycomb ceramic material lifting motor, 2-6 and a honeycomb ceramic material lifting photoelectric switch;
3-1 parts of a lifting linear module, 3-2 parts of a lifting guide rail, 3-3 parts of a support frame, 3-4 parts of a cutting linear module, 3-5 parts of a cutting wheel support rod connecting plate, 3-6 parts of an auxiliary guide rail, 3-7 parts of a sliding block, 3-8 parts of a cutting wheel support rod, 3-9 parts of a cutting wire winding motor, 3-10 parts of a cutting wire winding wheel, 3-11 parts of a cutting wire, 3-12 parts of a cutting wire winding wheel, 3-13 parts of a tensioning spring, 3-14 parts of a wire breakage detection mechanism;
3-14-1 parts of a wire passing wheel bracket, 3-14-2 parts of a cutting wire transition wheel, 3-14-3 parts of a sliding shaft, 3-14-4 parts of a linear bearing seat, 3-14-5 parts of a cutting wire tension wheel, 3-14-6 parts of a spring, 3-14-7 parts of a wire breaking sensor;
4-1 parts of a synchronous belt pulley seat, 4-2 parts of a synchronous belt pulley I, 4-3 parts of a synchronous belt I, 4-4 parts of a synchronous belt I, 4-5 parts of a honeycomb ceramic material cutting and conveying motor, 4-6 parts of a driving shaft I, 4-6 parts of a sensor I, 4-7 parts of a guide support I, 4-8 parts of a driven synchronous belt pulley seat I, 4-9 parts of a driving synchronous belt pulley I, 4-10 parts of a driven synchronous belt pulley I, 4-11 parts of a support plate I;
5-1 parts of a second support plate, 5-2 parts of a second synchronous belt, 5-3 parts of a second driven synchronous belt wheel, 5-4 parts of a second honeycomb ceramic blank conveying motor, 5-5 parts of a second driving shaft, 5-6 parts of a second buffer seat, 5-7 parts of a second sensor, 5-8 parts of a second guide support, 5-9 parts of a second driven synchronous belt wheel seat, 5-10 parts of a second driving synchronous belt wheel;
6-1 parts of synchronous belts III, 6-2 parts of main transmission shafts III, 6-3 parts of support plates III, 6-4 parts of tooling plate backflow conveying motors 6-5 parts of driving synchronous belt wheel III, 6-6 parts of baffle plates 6-7 parts of driven synchronous belt wheel seats III, 6-8 parts of driven synchronous belt wheels;
7-1 parts of a lifting mounting frame, 7-2 parts of a tooling plate lifting screw rod, 7-3 parts of a tooling plate lifting guide rail, 7-4 parts of a tooling plate lifting motor, 7-5 parts of a tooling plate conveying bracket, 7-6 parts of a tooling supporting plate, 7-7 parts of a tooling plate conveying synchronous belt, 7-8 parts of a tooling plate conveying driven synchronous belt wheel, 7-9 parts of a tooling plate conveying motor, 7-10 parts of a nut, 7-11 parts of a tooling plate conveying driving synchronous belt wheel, 7-12 parts of a tooling plate lifting slide block, 7-13 parts of a transmission shaft.
Detailed Description
Referring to the attached drawings 1-9, the vertical automatic cutting machine for honeycomb ceramics comprises a frame part 1, a honeycomb ceramic material lifting device 2, a cutting device 3, a honeycomb ceramic material cutting and conveying device 4, a honeycomb ceramic blank conveying device 5, a tooling plate backflow conveying device 6 and a tooling plate lifting and conveying device 7.
The frame part 1 comprises a conveying frame 1-1, a left vertical frame 1-2 and a right vertical frame 1-3, the left vertical frame 1-2 is arranged on the left side of the conveying frame 1-1, the right vertical frame 1-3 is arranged on the right side of the conveying frame 1-1, a horse wheel 1-4 is arranged at the bottom of the frame, the horse wheel 1-4 can adjust the frame to be horizontal, and a roller is arranged on the horse wheel, so that the whole frame can move.
The honeycomb ceramic material lifting device 2 is installed on a left vertical rack 1-2, the cutting device 3 is installed on the upper portion of a right vertical rack 1-3, the honeycomb ceramic material cutting and conveying device 4 is installed on a conveying rack 1-1 on the lower portion of the honeycomb ceramic material lifting device 2, the honeycomb ceramic blank conveying device 5 is installed on a conveying rack 1-1 in front of the honeycomb ceramic material cutting and conveying device 4, the tooling plate backflow conveying device 6 is installed on the conveying rack 1-1 on the lower portion of the honeycomb ceramic material cutting and conveying device 4 and the honeycomb ceramic blank conveying device 5, and the tooling plate lifting and conveying device 7 is installed on a conveying rack 1-1 at the rear end of the tooling plate backflow conveying device 6.
The honeycomb ceramic material lifting device 2 comprises a honeycomb ceramic material lifting bracket 2-1, a honeycomb ceramic material lifting screw rod 2-2, a honeycomb ceramic material lifting guide rail 2-3, a honeycomb ceramic material lifting slide block 2-4, a honeycomb ceramic material lifting motor 2-5 and a honeycomb ceramic material lifting photoelectric switch 2-6. The honeycomb ceramic material lifting screw rod 2-2 and the honeycomb ceramic material lifting guide rail 2-3 are installed on the left vertical rack 1-2, the honeycomb ceramic material lifting bracket 2-1 is installed on the honeycomb ceramic material lifting guide rail 2-3 through a honeycomb ceramic material lifting slide block 2-4, the honeycomb ceramic material lifting slide block 2-4 is matched with the honeycomb ceramic material lifting screw rod 2-2 through a screw rod nut, and the honeycomb ceramic material lifting motor 2-5 is installed on the lower portion of the left vertical rack 1-2. An output shaft of the honeycomb ceramic material lifting motor 2-5 is connected with a honeycomb ceramic material lifting screw rod 2-2. The honeycomb ceramic material lifting motor 2-5 drives the honeycomb ceramic material lifting screw rod 2-2 to drive the honeycomb ceramic material lifting bracket 2-1 to move up and down along the honeycomb ceramic material lifting guide rail 2-3 to receive the honeycomb ceramic material extruded by the honeycomb ceramic extruder. The two honeycomb ceramic material lifting photoelectric switches 2-6 are respectively arranged at the upper end and the lower end of the honeycomb ceramic material lifting guide rail 2-3 and are used for controlling the lifting position of the honeycomb ceramic material lifting bracket 2-1.
The cutting device 3 is installed on the upper portion of a right vertical rack 1-3, and the cutting device 3 comprises a lifting linear module 3-1, a lifting guide rail 3-2, a support frame 3-3, a cutting linear module 3-4, a cutting wheel support rod connecting plate 3-5, an auxiliary guide rail 3-6, a sliding block 3-7, a cutting wheel support rod 3-8, a cutting wire winding motor 3-9, a cutting wire winding wheel 3-10, a cutting wire 3-11, a cutting wire winding wheel 3-12, a tensioning spring 3-13 and a wire breakage detection mechanism 3-14.
The lifting linear module 3-1 and the lifting guide rail 3-2 are arranged on the upper part of the right vertical frame 1-3. The support frame 3-3 is installed on the lifting linear module 3-1, the cutting linear module 3-4 is installed on the support frame 3-3, and the cutting wheel support rod 3-8 is installed on the cutting linear module 3-4 through the cutting wheel support rod connecting plate 3-5.
The cutting linear module 3-4 and the auxiliary guide rail 3-6 are respectively arranged on the mounting support frame 3-3, one side of the lower part of the cutting wheel support rod connecting plate 3-5 is arranged on the cutting linear module 3-4 through a sliding block, and the other side of the lower part of the cutting wheel support rod connecting plate 3-5 is arranged on the auxiliary guide rail 3-6 through a sliding block. The cutting linear module 3-4 is provided with a linear guide rail, a slide block, a lead screw and a transmission motor.
One end of each of the two cutting wheel support rods 3-8 is mounted on the cutting wheel support rod connecting plate 3-5, the other end of each of the two cutting wheel support rods 3-8 is mounted on the support frame 3-3 through a linear bearing 3-13, the cutting wire passing wheel 3-12 is mounted at the front end of each of the cutting wheel support rods 3-8, and the cutting wire 3-11 is mounted at the front end of each of the cutting wheel support rods 3-8 through the cutting wire passing wheel 3-12.
The cutting wheel support rod connecting plate 3-5 is pushed by the cutting straight line module 3-4, the cutting straight line module 3-4 pushes the cutting wheel support rod connecting plate 3-5, the cutting wheel support rod 3-8, the cutting wire passing wheel 3-12 and the cutting wire 3-11 to slide back and forth, and honeycomb ceramic blanks are cut into honeycomb ceramic blanks according to the designed size.
A tensioning spring 3-13 is arranged at the lower end part between the cutting wheel support rod 3-8 and the cutting wire passing wheel 3-12 and is used for tensioning the cutting wire.
Two cutting wire winding motors 3-8 are respectively arranged at two sides of the rear part of the connecting plate 3-5 of the support rod of the cutting wheel, the end part of the output shaft of the cutting wire winding motor 3-8 is provided with a cutting wire winding wheel 3-10, and two sides of the rear part of the connecting plate 3-5 of the support rod of the cutting wheel are respectively provided with a wire breakage detection mechanism 3-14.
The broken wire detection mechanism 3-14 is provided with a wire passing wheel bracket 3-14-1, a cutting wire transition wheel 3-14-2 is arranged at the upper part of the wire passing wheel bracket 3-14-1, two sliding shafts 3-14-3 are arranged in the middle of the wire passing wheel bracket 3-14-1, a linear bearing seat 3-14-4 is sleeved on the two sliding shafts 3-14-3 through linear bearings, a cutting wire tension wheel 3-14-5 is arranged on the linear bearing seat 3-14-4, and a spring 3-14-6 is sleeved on the sliding shaft 3-14-3. A broken line sensor 3-14-7 is arranged on one side of the wire wheel support 3-14-1, and a broken line induction sheet is arranged on a linear bearing seat 3-14-4 close to one side of the broken line sensor 3-14-7. The middle part of the cutting wire 3-11 is sleeved on the cutting wire winding wheel 3-12 at the front end part of the two cutting wheel support rods 3-8, the two ends of the cutting wire respectively pass through the wire breakage detection mechanisms 3-14 and are respectively wound on the two sides of the rear part of the cutting wheel support rod connecting plate 3-5, and the cutting wire winding wheel 3-10 arranged at the end part of the output shaft of the cutting wire winding motor 3-8.
When the cutting device 3 is matched with a honeycomb ceramic vertical automatic cutting machine to work, under the control of a PLC (programmable logic controller), a motor of a lifting linear module 3-1 operates to drive a support frame 3-3 and a cutting mechanism arranged on the support frame to move up and down along a lifting guide rail 3-2, the length of a honeycomb ceramic blank to be cut is adjusted according to design requirements,
the linear module motor of the cutting linear module 3-4 operates to drive the cutting wheel support rod connecting plate 3-5 and the cutting mechanisms such as the cutting wheel support rod 3-8, the cutting wire 3-11, the cutting wire winding motor 3-8, the wire breakage detection mechanism 3-14 and the like which are arranged on the cutting wheel support rod connecting plate 3-5 to move forwards along the auxiliary guide rail 3-6, simultaneously the cutting wire winding motor 3-9 is started to drive the cutting wire to wind around the wire winding wheel, because the two cutting wire winding motors 3-9 operate in the same direction, one winding and the other winding, the two cutting wire winding motors 3-9 operate in a positive and negative alternating mode at regular time, the cutting wire 3-11 moves rapidly between the cutting wire winding wheels 3-12, the cutting linear module 3-4 pushes the cutting wheel support rod connecting plate 3-5 and the cutting wheel support rod connecting plate 3-5, The honeycomb ceramic material is extruded by a honeycomb ceramic extruder and extruded to form a honeycomb ceramic blank with required specification length, and the honeycomb ceramic material is received on a tooling plate on a honeycomb ceramic material lifting bracket of a honeycomb ceramic material lifting device and is conveyed to the next process by a honeycomb ceramic material cutting and conveying device 4 and a honeycomb ceramic blank conveying device 5.
If the cutting wire 3-11 breaks during cutting, the cutting wire 3-11 wound on the cutting wire tension wheel 3-14-5 loses upward tension due to wire breakage, the linear bearing seat 3-14-4 and the wire breakage induction sheet arranged on one side fall into the induction notch on the wire breakage sensor 3-14-7, the wire breakage induction sensor transmits a wire breakage signal to the PLC, the cutting wire winding motor 3-9 stops running under the control of the PLC controllable programming, and the normal working state is recovered after the wire breakage fault is repaired.
The honeycomb ceramic material cutting and conveying device 4 is arranged on a conveying rack 1-1 at the lower part of the honeycomb ceramic material lifting device 2. The honeycomb ceramic material cutting and conveying device 4 comprises a synchronous pulley seat 4-1, a synchronous pulley I4-2, a synchronous belt I4-3, a honeycomb ceramic material cutting and conveying motor 4-4, a driving shaft I4-5, a sensor I4-6, a guide support I4-7, a driven synchronous pulley seat I4-8, a driving synchronous pulley I4-9, a driven synchronous pulley I4-10 and a support plate I4-11.
Two groups of synchronous pulley seats 4-1 are respectively arranged on a conveying rack 1-1, a synchronous pulley I4-2 is arranged on the synchronous pulley seat I4-1, a support plate I4-11 is arranged at the rear part of the synchronous pulley seat I4-1, a honeycomb ceramic material cutting and conveying motor 4-4 and a driving shaft I4-5 are respectively arranged on the conveying rack 1-1 at the front part of the synchronous pulley seat I4-1, the honeycomb ceramic material cutting and conveying motor 4-4 is connected with the driving shaft I4-5, two driving synchronous pulley I4-9 are arranged on the driving shaft I4-5, two driven synchronous pulley seats I4-8 are arranged at the rear side of the support plate I4-11, and driven synchronous pulley I4-10 is arranged on the driven synchronous pulley seat I4-8. Two sides of the first support plate 4-11 are respectively provided with a first guide bracket 4-7.
Two synchronous belts I4-3 are respectively sleeved on two driving synchronous belt wheels I4-9, two synchronous belt wheels I4-2 and two driven synchronous belt wheels I4-10 and penetrate through a supporting plate I4-11 and a guide support I4-7, a honeycomb ceramic material cutting and conveying motor 4-4 is used for driving the synchronous belt I4-3, the synchronous belt wheels I4-2 and the driven synchronous belt wheels I4-10 through the driving synchronous belt wheels I4-9 and conveying a honeycomb ceramic material blank cut on a tooling plate above the synchronous belt I4-3. The front part of the honeycomb ceramic material cutting and conveying device 4 is provided with sensors 4-6 for detecting the conveying position of the tool plate provided with the cut honeycomb ceramic material blank.
The honeycomb ceramic blank conveying device 5 comprises a second support plate 5-1, a second synchronous belt 5-2, a second driven synchronous belt wheel 5-3, a honeycomb ceramic blank conveying motor 5-4, a second driving shaft 5-5, a buffer seat 5-6, a second sensor 5-7, a second guide support 5-8, a second driven synchronous belt wheel seat 5-9 and a second driving synchronous belt wheel 5-10.
The second support plate 5-1 is arranged on the conveyor frame 1-1 at the front part of the honeycomb ceramic material cutting and conveying device 4, and the second guide support 5-8 is arranged on two sides of the second support plate 5-1. The honeycomb ceramic blank conveying motor 5-4 and the driving shaft II 5-5 are arranged on the conveying rack 1-1 in front of the supporting plate II 5-1. The honeycomb ceramic blank conveying motor 5-4 is connected with the second driving shaft 5-5. Two driving synchronous belt wheels 5-10 are installed on the driving shaft II 5-5, two driven synchronous belt wheel seats II 5-9 are installed on the rear portion of the supporting plate II 5-1, and driven synchronous belt wheel II 5-3 are installed on the driven synchronous belt wheel seats II 5-9. Two synchronous belts II 5-2 are respectively sleeved on a driving synchronous belt pulley II 5-10 and a driven synchronous belt pulley seat II 5-9 and are sleeved outside a support plate II 5-1.
And the honeycomb ceramic blank conveying motor 5-4 drives the driving synchronous pulley II 5-10, the synchronous belt II 5-2 and the driven synchronous pulley II 5-3 to run through the driving shaft II 5-5, and conveys the honeycomb ceramic material blanks cut on the tooling plate above the synchronous belt I5-2 to the next process. The front part of the honeycomb ceramic blank conveying device 5 is provided with a buffer seat 5-6 and a second sensor 5-7 which are used for detecting the conveying position of a tooling plate provided with the cut honeycomb ceramic material blanks and conveying the cut honeycomb ceramic material blanks on the tooling plate above a buffer synchronous belt I5-2.
The tooling plate backflow conveying device 6 comprises a synchronous belt III 6-1, a main transmission shaft III 6-2, a supporting plate III 6-3, a tooling plate backflow conveying motor 6-4, a driving synchronous belt wheel III 6-5, a baffle 6-6, a driven synchronous belt wheel seat III 6-7 and a driven synchronous belt wheel 6-8.
A third support plate 6-3 is arranged on a conveying rack 1-1 at the lower part of the honeycomb ceramic material cutting and conveying device 4 and the honeycomb ceramic blank conveying device 5, baffles 6-6 are arranged at two sides of the third support plate 6-3, a tooling plate backflow conveying motor 6-4 and a main transmission shaft third 6-2 are arranged at one end of the third support plate 6-3, two driving synchronous belt pulleys third 6-5 are arranged on the main transmission shaft third 6-2, two driven synchronous belt pulley seats third 6-7 are arranged at the other end of the third support plate 6-3, driven synchronous belt pulleys 6-8 are arranged on the driven synchronous belt pulley seats third 6-7, and two synchronous belt pulleys third 6-1 are respectively sleeved on the driving synchronous belt pulleys third 6-5 and the driven synchronous belt pulleys 6-8 and are sleeved outside the third support plate 6. The tooling plate backflow conveying motor 6-4 conveys the tooling plate to flow back to the tooling plate lifting conveying device 7 through the main transmission shaft III 6-2, the driving synchronous pulley III 6-5 and the driven synchronous pulley 6-8 to drive the synchronous belt III 6-1.
The tooling plate lifting and conveying device 7 comprises a lifting mounting frame 7-1, a tooling plate lifting screw rod 7-2, a tooling plate lifting guide rail 7-3, a tooling plate lifting motor 7-4, a tooling plate conveying bracket 7-5, a tooling support plate 7-6, a tooling plate conveying synchronous belt 7-7, a tooling plate conveying driven synchronous belt pulley 7-8, a tooling plate conveying motor 7-9, a nut 7-10, a tooling plate conveying driving synchronous belt pulley 7-11, a tooling plate lifting slide block 7-12 and a transmission shaft 7-13.
The lifting mounting frame 7-1 is installed on a conveying rack 1-1 at the rear end of the tooling plate backflow conveying device 6, a tooling plate lifting screw 7-2 and a tooling plate lifting guide rail 7-3 are vertically installed on the lifting mounting frame 7-1, a tooling plate lifting motor 7-4 is installed on the upper portion of the lifting mounting frame 7-1, and an output shaft of the tooling plate lifting motor 7-4 is connected with the tooling plate lifting screw 7-2. The tooling plate conveying bracket 7-5 is arranged on the tooling plate lifting guide rail 7-3 through a tooling plate lifting slide block 7-12, and the tooling plate conveying bracket 7-5 is connected with a tooling plate lifting screw rod 7-2 through a nut 7-10.
The tooling support plate 7-6 is arranged on the tooling plate conveying bracket 7-5, a tooling plate conveying motor 7-9 and a transmission shaft 7-13 are arranged on the tooling plate conveying bracket 7-5 at one side of the tooling support plate 7-6, two tooling plate conveying driving synchronous pulleys 7-11 are arranged on the transmission shaft 7-13, and two tooling plate conveying driven synchronous pulleys 7-8 are arranged on the tooling plate conveying bracket 7-5 at the other side of the tooling support plate 7-6.
The tooling plate conveying synchronous belt 7-7 is sleeved on the tooling plate conveying driving synchronous belt pulley 7-11 and the tooling plate conveying driven synchronous belt pulley 7-8 and is sleeved outside the tooling support plate 7-6.
When the tooling plate lifting and conveying device 7 works, a tooling support plate 7-6 and a tooling plate conveying synchronous belt 7-7 on the upper portion of a tooling plate conveying bracket 7-5 receive a tooling plate 8 which is conveyed by a synchronous belt III 6-1 of the tooling plate backflow conveying device 6 in a backflow mode, a tooling plate lifting motor 7-4 is started, the tooling plate lifting motor 7-4 drives the tooling plate conveying bracket 7-5, the upper tooling support plate 7-6 and the tooling plate conveying synchronous belt 7-7 through a tooling plate lifting screw 7-2 and a nut 7-10, and the tooling plate 8 conveyed in the backflow mode is lifted together to the position which is flush with the honeycomb ceramic material cutting and conveying device 4. And starting a tooling plate conveying motor 7-9, conveying the tooling plate to a honeycomb ceramic material lifting bracket 2-1 of a honeycomb ceramic material lifting device 2 through a tooling plate conveying motor 7-9 transmission shaft 7-13, a tooling plate conveying driving synchronous belt pulley 7-11, a tooling plate conveying synchronous belt 7-7 and a tooling plate conveying driven synchronous belt pulley 7-8, and receiving the honeycomb ceramic material extruded by the honeycomb ceramic extruder.
The honeycomb ceramic vertical automatic cutting machine is matched with an electric control box, and the electric control box is provided with electric control devices such as an electric control switch, an alternating current contactor, a relay, a PLC programmable controller, a display, a servo motor controller, a stepping motor controller and the like.
A cutting device of a honeycomb ceramic vertical automatic cutting machine is matched with the honeycomb ceramic vertical automatic cutting machine for use, when the honeycomb ceramic vertical automatic cutting machine is used, the honeycomb ceramic vertical automatic cutting machine is arranged at the lower part of an extrusion port of a honeycomb ceramic extruder, honeycomb ceramic materials extruded and extruded by the honeycomb ceramic extruder are received on a tooling plate 8 on a honeycomb ceramic material lifting bracket 2-1 of a honeycomb ceramic material lifting device 2, the honeycomb ceramic blanks with set length are cut by the cutting device 3, the honeycomb ceramic lifting device 2 descends to the upper part of a honeycomb ceramic material cutting and conveying device 4, the tooling plate 8 bearing the honeycomb ceramic blanks falls on a conveying synchronous belt 4-3 of a honeycomb ceramic material device of the honeycomb ceramic material cutting and conveying device and is conveyed to a honeycomb ceramic blank conveying device 5 by a honeycomb ceramic material cutting and conveying motor 4-4, the tooling plate 8 and the honeycomb ceramic blank are conveyed to the next procedure for drying treatment by the honeycomb ceramic blank conveying device 5. The tooling plate 8 is taken down and placed on the tooling plate reflux device 6, is conveyed to a tooling plate conveying synchronous belt 7-7 at the upper part of a tooling plate conveying bracket 7-5 of the tooling plate lifting device 7 through a tooling plate reflux conveying motor and a tooling plate reflux conveying synchronous belt, and is driven by a tooling plate conveying motor 7-9, and the tooling plate lifting screw 7-2 rises to the working position of the honeycomb ceramic material cutting conveying device 4. After cutting of the honeycomb ceramic material on the tooling plate on the honeycomb ceramic material lifting bracket is completed, the tooling plate 8 and the honeycomb ceramic blank are conveyed to a honeycomb ceramic blank conveying device 5, meanwhile, the returned tooling plate 8 is conveyed to a honeycomb ceramic material lifting bracket 2-1 of a honeycomb ceramic material lifting device 2 through a tooling plate conveying motor 7-9 and a tooling plate conveying synchronous belt 7-7, then the honeycomb ceramic material lifting motor 2-5 is started, and a honeycomb ceramic material lifting screw rod 2-2 and a sliding block 2-4 drive the honeycomb ceramic material lifting bracket 2-1 and the tooling plate 8 to ascend to bear the honeycomb ceramic material extruded by a honeycomb ceramic extruder and then enter the next round of honeycomb ceramic cutting working process.

Claims (7)

1. A cutting device of a honeycomb ceramic vertical automatic cutting machine is characterized by comprising a lifting linear module, a lifting guide rail, a support frame, a cutting linear module, a cutting wheel support rod connecting plate, an auxiliary guide rail, a sliding block, a cutting wheel support rod, a cutting wire winding motor, a cutting wire winding wheel, a cutting wire winding wheel, a tensioning spring and a wire breakage detection mechanism;
the cutting machine comprises a right vertical rack, a lifting linear module, a support frame, a cutting linear module, a cutting wheel support rod, a lifting guide rail, a cutting wheel support rod connecting plate, a cutting wheel support rod, a cutting wheel and a cutting wheel, wherein the lifting linear module and the lifting guide rail are arranged on the upper part of the right vertical rack;
the cutting linear module and the auxiliary guide rail are respectively arranged on the mounting support frame, one side of the lower part of the connecting plate of the bracket rod of the cutting wheel is arranged on the cutting linear module through a sliding block, and the other side of the lower part of the connecting plate of the bracket rod of the cutting wheel is arranged on the auxiliary guide rail through a sliding block;
one end of each of the two cutting wheel support rods is arranged on the cutting wheel support rod connecting plate, the other end of each of the two cutting wheel support rods is arranged on the supporting frame through a linear bearing, the front end of each of the cutting wheel support rods is provided with a cutting wire passing wheel, and the front end of each of the cutting wheel support rods is provided with a cutting wire through a cutting wire passing wheel;
a tensioning spring is arranged at the lower end part between the cutting wheel support rod and the cutting wire passing wheel and is used for tensioning the cutting wire;
the two cutting wire winding motors are respectively arranged on two sides of the rear part of the connecting plate of the support rod of the cutting wheel, the end part of an output shaft of the cutting wire winding motor is provided with a cutting wire winding wheel, and two sides of the rear part of the connecting plate of the support rod of the cutting wheel are respectively provided with a wire breakage detection mechanism.
2. The cutting device of a vertical automatic cutting machine for ceramic honeycomb according to claim 1, wherein the cutting device is installed at an upper portion of the right vertical frame.
3. The cutting device of the vertical automatic cutting machine for honeycomb ceramics according to claim 1, characterized in that the cutting linear module comprises a linear guide rail, a slide block, a lead screw and a transmission motor.
4. The cutting device of the vertical automatic cutting machine for honeycomb ceramics according to claim 1, wherein the cutting wheel support rod connecting plate is pushed by the cutting line module, and the cutting line module pushes the cutting wheel support rod connecting plate, the cutting wheel support rod, the cutting wire passing wheel and the cutting wire to slide back and forth, so as to cut the honeycomb ceramic blank into a honeycomb ceramic blank according to the designed size.
5. The cutting device of the vertical automatic cutting machine for honeycomb ceramics according to claim 1, characterized in that the thread breakage detecting mechanism is provided with a thread passing wheel support, a cutting thread passing wheel is arranged on the upper part of the thread passing wheel support, two sliding shafts are arranged in the middle of the thread passing wheel support, a linear bearing seat is sleeved on the two sliding shafts through linear bearings, a cutting thread tension wheel is arranged on the linear bearing seat, and a spring is sleeved on the sliding shaft.
6. The cutting device of the vertical automatic cutting machine for honeycomb ceramics according to claim 5, characterized in that a wire break sensor is installed on one side of the wire wheel bracket, and a wire break sensing piece is installed on a linear bearing seat on the side close to the wire break sensor.
7. The cutting device of the vertical automatic cutting machine for honeycomb ceramics according to claim 1 or 5, characterized in that the middle of the cutting wire is sleeved on the cutting wire passing wheel at the front end of the two cutting wheel support rods, the two ends of the cutting wire respectively pass through the wire breakage detection mechanism and respectively wind on the two sides of the rear part of the connecting plate of the cutting wheel support rods, and the cutting wire is wound on the cutting wire winding wheel arranged at the end part of the output shaft of the cutting wire winding motor.
CN202011112067.6A 2020-10-16 2020-10-16 Cutting device of vertical automatic cutting machine for honeycomb ceramics Pending CN112109190A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202011112067.6A CN112109190A (en) 2020-10-16 2020-10-16 Cutting device of vertical automatic cutting machine for honeycomb ceramics

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202011112067.6A CN112109190A (en) 2020-10-16 2020-10-16 Cutting device of vertical automatic cutting machine for honeycomb ceramics

Publications (1)

Publication Number Publication Date
CN112109190A true CN112109190A (en) 2020-12-22

Family

ID=73794582

Family Applications (1)

Application Number Title Priority Date Filing Date
CN202011112067.6A Pending CN112109190A (en) 2020-10-16 2020-10-16 Cutting device of vertical automatic cutting machine for honeycomb ceramics

Country Status (1)

Country Link
CN (1) CN112109190A (en)

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