CN212399910U - Automatic cutting machine for honeycomb ceramics - Google Patents

Abstract

The utility model relates to a honeycomb pottery automatic cutout machine is applicable to honeycomb pottery and extrudes blank automatic cutout. The automatic material distributing device comprises a rack, a tool material distributing device, a belt transmission device, a cutting device, a belt backflow device, a turnover device, a material stirring device, a tool turnover device and a material receiving disc backflow device; the tool distribution device is arranged at the end part of the frame; the belt transmission device is arranged on the upper portion of the machine frame through the bottom plate, the belt transmission device conveys the honeycomb ceramic blank, the cutting device is arranged on the upper portion of the belt transmission device, the turnover device is arranged on the machine frame in the front portion of the belt transmission device, and the material receiving disc reflux device is arranged on the front portion of the turnover device. The material stirring device is installed on one side of the turnover device, the belt backflow device is installed on one side of the belt transmission device, the tool turnover device is installed between the belt backflow device and the material stirring device, tools which are stirred by the material stirring device are turned over to the belt backflow device by the tool turnover device, and the tools are conveyed to the tool distribution device through backflow of the belt backflow device.

Description

Automatic cutting machine for honeycomb ceramics

Technical Field

The utility model relates to a honeycomb pottery automatic cutout machine is applicable to honeycomb pottery and extrudes blank automatic cutout.

Background

The honeycomb ceramic is porous industrial ceramic, the interior of the honeycomb ceramic is divided into triangular, square or hexagonal parallel channels by thin walls, the specific surface area is large, the exhaust resistance is small, the honeycomb ceramic is an ideal carrier and a mainstream product of the current three-way catalyst for purifying the automobile exhaust, and the cross section of the honeycomb ceramic is mostly circular, oval or racetrack-shaped, and the like.

The production of the honeycomb ceramic blank is mainly to extrude and form the honeycomb ceramic material, namely the catalyst protective agent blank, by a honeycomb ceramic extruder. The blank is cut into sections to form the desired length before it is dried and set. The manual sheet knife is usually adopted for direct cutting, the manual cutting efficiency is low, the product percent of pass is low, only small-batch cutting can be performed, and the requirement of industrial automatic production cannot be met.

Disclosure of Invention

The utility model aims at the above-mentioned weak point provide a honeycomb ceramic automatic cutout machine, the frame has, frock feed divider, belt drive, cutting device, belt reflux unit, turning device, dial the material device, frock turning device, take-up (stock) pan reflux unit, can extrude honeycomb ceramic extruder, honeycomb ceramic material after the extrusion, divide the material through frock feed divider frock, the frock bears the honeycomb ceramic material after the extrusion, the frock is sent through belt drive transmission together with bearing honeycomb ceramic material, cutting device automatic segmentation cuts into honeycomb ceramic blank, take-up (stock) pan together with bear honeycomb ceramic blank after the extrusion upset take-up (stock) pan reflux unit through turning device, pass through take-up (stock) pan reflux unit and convey next process. The automatic cutting machine for honeycomb ceramics has high cutting efficiency and high product qualification rate, can automatically cut honeycomb ceramic blanks in large scale and can meet the requirement of industrial automatic production.

The automatic cutting machine for the honeycomb ceramics is realized by adopting the following technical scheme:

the automatic cutting machine for the honeycomb ceramics comprises a rack, a tool material distributing device, a belt transmission device, a cutting device, a belt backflow device, a turnover device, a material stirring device, a tool turnover device and a material receiving disc backflow device.

The tool material distributing device is arranged at the end part of the rack, and the tool material conveyed by the belt reflux device is pushed to the tool material distributing workbench through the tool material pushing cylinder;

the device comprises a frame, a belt transmission device, a cutting device, a turnover device, a material receiving disc reflux device and a cutting device, wherein the belt transmission device is arranged on the upper part of the frame through a bottom plate, the belt transmission device transmits honeycomb ceramic blanks, the cutting device is arranged on the upper part of the belt transmission device and automatically cuts the honeycomb ceramic blanks according to the set length, the turnover device is arranged on the frame at the front part of the belt transmission device, and.

The turning device turns and transfers the cut honeycomb ceramic blank and the receiving tray to the receiving tray backflow device, the honeycomb ceramic blank is conveyed to the next process, the receiving tray is placed on a receiving tray supporting plate II of the backflow device after being cleaned up, is conveyed to the receiving tray turning mechanism through a receiving tray circular belt II, and slides to a receiving tray clamping groove of the receiving turning mechanism through a receiving tray clamping sliding groove bottom inclined plane to receive the cut honeycomb ceramic blank.

The material stirring device is installed on one side of the turnover device, the belt backflow device is installed on one side of the belt transmission device, the tool turnover device is installed between the belt backflow device and the material stirring device, tools which are stirred by the material stirring device are turned over to the belt backflow device by the tool turnover device, and the tools are conveyed to the tool distribution device through backflow of the belt backflow device.

The tool material distributing device comprises a tool material distributing workbench, a tool material pushing cylinder, a tool position sensor and a tool jacking electric cylinder. The tool distribution workbench is mounted at the end of the frame, the tool jacking electric cylinder is mounted at the lower part of the tool distribution workbench, and the bottom of the tool jacking electric cylinder is fixed on the frame. The tool distribution workbench can be jacked up and down to descend under the action of the tool jacking electric cylinder, and the tools on the tool distribution workbench and honeycomb ceramic blanks extruded by a honeycomb ceramic extruder borne by the upper part of the tool are transferred to metal plate fluency strips of the belt transmission device. The tool jacking electric cylinder is provided with a motor, a synchronous gear, a ball screw, a nut and a push rod.

Frock material separating workbench one side is equipped with the frock and pushes away the material cylinder, and the frock pushes away and is equipped with the frock push pedal on the material cylinder front end piston rod that pushes away, and frock position sensor installs in being close to belt reflux unit one side for detect belt reflux unit backward flow who send the frock position of coming.

The belt transmission device comprises a bottom plate, a metal plate fluency strip, a supporting plate, a transmission circular belt, a belt transmission motor, a circular belt driving roller, a transmission shaft, a driving wheel, a driven wheel, a clamping cylinder and a circular belt tensioning mechanism. One side of the supporting plate is provided with a plurality of position sensors. The device is used for detecting the conveying position of the honeycomb ceramic blank, and is convenient for improving the cutting precision.

The bottom plate is installed on the upper portion of the rack, and the metal plate fluency strips are installed on the bottom plate close to one end of the tooling material distribution device. The metal plate fluency strip is provided with a plurality of carrier rollers. Clamping cylinders are arranged on two sides of the metal plate fluency strip and used for positioning the tools moved by the tool material distribution device and the honeycomb ceramic blanks borne on the tools.

The backup pad is provided with a plurality of pieces, install respectively on the bottom plate, it has a plurality of circle area transmission grooves to open in the backup pad, the transmission shaft is equipped with between the backup pad, fixed mounting has a plurality of action wheels on the transmission shaft, install between the action wheel from the driving wheel, a plurality of belt drive motor install respectively in bottom plate one side, belt drive motor output shaft links to each other with the transmission shaft, a plurality of transmission circle areas inlay respectively and inlay in circle area transmission groove, transmission circle area one end suit is on the action wheel, the other end suit is on from the driving wheel, belt drive motor passes through the action wheel when operation, drive the transmission circle area from the driving wheel, the frock on the transmission backup pad and.

The circular belt driving roller is installed on a bottom plate on one side of the metal plate fluency strip, an output shaft of the belt transmission motor is connected with the circular belt driving roller, the transmission circular belt is embedded in a circular belt transmission groove of the supporting plate, one end of the transmission circular belt is sleeved on the circular belt driving roller, the other end of the transmission circular belt is sleeved on a driven wheel of the transmission shaft, the belt transmission motor runs through the circular belt driving roller and the driven wheel to drive the transmission circular belt, and the tool on the transmission supporting plate and the honeycomb ceramic blank borne by the tool are conveyed forwards.

The lower part of the bottom plate is provided with a plurality of groups of circular belt tensioning mechanisms for tensioning and driving the circular belts. The circular belt tensioning mechanism is provided with a supporting shaft, a plurality of tensioning supporting rods are arranged on the supporting shaft, tensioning wheels are arranged at the end parts of the tensioning supporting rods, and the transmission circular belt is tensioned through the tensioning wheels, so that the transmission circular belt is not loosened in the transmission process to improve the transmission force.

The cutting device comprises a linear module, an auxiliary rail, a mounting rack, a connecting plate, a cutting wire electric cylinder, an electric cylinder mounting rack, a cutting wheel support rod connecting plate, a cutting wheel support rod, a cutting wire winding motor, a cutting wire winding wheel, a cutting wire winding wheel, a tensioning spring, a linear bearing and a wire breakage detection mechanism.

The cutting device is arranged on the upper part of the bottom plate of the belt transmission device through a mounting frame. The cutting device is at least provided with one set. The cutting device adopts 2 sets, the first set of cutting device cuts the length of 2 honeycomb ceramic products, the second set of cutting device is cutting the length of 2 honeycomb ceramic products into the standard length of single honeycomb ceramic product, can improve cutting efficiency greatly like this.

The cutting wire electric cylinder is installed on electric cylinder mounting bracket upper portion, and electric cylinder mounting bracket is installed on connecting plate upper portion, and the straight line module is installed respectively in the installing support both sides with assisting the rail, and connecting plate lower part one side is installed on the straight line module through the slider, and connecting plate lower part opposite side is installed on assisting the rail through the slider. The linear module is provided with a linear guide rail, a sliding block, a lead screw and a transmission motor.

The two cutting wheel support rods are arranged on the connecting plate through linear bearings, the lower ends of the cutting wheel support rods are provided with cutting wire passing wheels, and the upper parts of the cutting wheel support rods are provided with cutting wires through cutting wire passing wheels.

The cutting wheel support rod connecting plate is connected with the cutting wire electric cylinder pushing rod, the cutting wire electric cylinder pushes the cutting wheel support rod connecting plate, the cutting wire support rod, the cutting wire threading wheel and the cutting wire to slide up and down, and the honeycomb ceramic blank is cut into a honeycomb ceramic blank according to the design size.

The lower end part between the cutting wire support rod and the cutting wire passing wheel is provided with a tensioning spring for tensioning the cutting wire.

Two cutting wire winding motors are respectively arranged at the upper parts of the two sides of the electric cylinder mounting frame, cutting wire winding wheels are arranged at the end parts of output shafts of the cutting wire winding motors, and broken wire detection mechanisms are respectively arranged at the two ends of the connecting plate. One side of the connecting plate, which is close to the wire breakage detection mechanism, is provided with a wire passing groove for a cutting wire to pass through.

The broken wire detection mechanism is provided with a wire passing wheel support, a cutting wire transition wheel is arranged at the upper part of the wire passing wheel support, two sliding shafts are arranged in the middle of the wire passing wheel support, a linear bearing seat is sleeved on the two sliding shafts through linear bearings, a cutting wire tension wheel is arranged on the linear bearing seat, and springs are sleeved on the sliding shafts. And a wire breakage sensor is arranged on one side of the wire passing wheel bracket, and a wire breakage sensing piece is arranged on a linear bearing seat on the side close to the wire breakage sensor. The middle part of the cutting wire is sleeved on the cutting wire passing wheel at the lower end part of the support rods of the two cutting wheels, and the two ends of the cutting wire respectively pass through the wire breakage detection mechanism and are wound on the cutting wire winding wheels at the two sides of the electric cylinder mounting rack.

Supporting honeycomb pottery automatic cutout machine during operation of cutting device, under PLC programmable controller control, linear module motor operation drives the connecting plate and installs the cutting wire on the connecting plate, cutting wheel cradling piece, cutting mechanism such as electric cylinder mounting bracket is along the guide rail, assist the rail removal, adjust needs cutting honeycomb ceramic blank length as required by the design, position sensor detection signal through belt transmission, give PLC start signal, signals with higher speed, return signal, etc., thereby realize the completion of cutting action. The cutting wire winding motor is started to drive the cutting wire winding wheel to wind wires, the two cutting wire winding motors are wound and unwound one by one due to the same running direction, the two cutting wire winding motors run in a positive and negative alternating mode at regular time, the cutting wires rapidly move between the cutting wire winding wheels, the cutting wire electric cylinder is started at the same time, the cutting wire electric cylinder push rod pushes the cutting wheel support rod connecting plate, the cutting plate wheel support rod, the cutting wire winding wheel, the cutting wires and the cutting wires moving at high speed, and a transmission circular belt of the belt transmission device transmits honeycomb ceramic blanks borne on the tool to cut the honeycomb ceramic blanks into honeycomb ceramic blanks with required specification and length.

If the cutting wire is broken in the cutting process, the cutting wire wound on the tension of the cutting wire loses upward tension due to the wire breakage, the linear bearing seat and the wire breakage induction sheet arranged on one side fall into the induction notch on the wire breakage sensor, the wire breakage induction sensor transmits a wire breakage signal to the PLC, the cutting wire winding motor stops running under the control of the PLC controllable programming, and the normal working state is recovered after the wire breakage fault is repaired.

The turnover device comprises a receiving disc turnover mechanism, a receiving disc turnover mechanism and a receiving disc turnover transmission motor, a synchronous belt I, a synchronous belt pulley I, a photoelectric sensor I, a turnover induction sheet I, a receiving turnover transmission motor, a synchronous belt II, a synchronous belt pulley II, a photoelectric sensor II, a turnover induction sheet II, a turnover support shaft and a turnover support frame.

The material receiving turnover mechanism is arranged at the front end of the belt transmission device. The material receiving turnover mechanism comprises a material receiving disc baffle II, a material receiving disc base plate II and a turnover connecting plate II. And the second take-up pan baffle and the take-up pan backing plate are combined into a group. And a material receiving fluency strip II is arranged on the material receiving tray backing plate II. The material receiving fluency strip II is provided with a plurality of rollers, so that the material receiving disc can slide conveniently. And a material receiving disc clamping groove is formed between the material receiving disc baffle II and the material receiving disc base plate II and used for clamping the material receiving disc.

The second material receiving disc baffle and the second material receiving disc base plate are provided with four groups, and the two groups are distributed at 90 degrees. The second material receiving disc baffle and the two sides of the second material receiving disc backing plate are fixedly arranged on the second turnover connecting plate, the second turnover connecting plate is provided with a shaft hole,

connect the material tilting mechanism to install on the upset back shaft through the shaft hole, the upset back shaft is installed in the frame through the upset support frame.

A second synchronous belt wheel is arranged on one side of the second overturning connecting plate, and a second photoelectric sensor is arranged on the rack close to one side of the second synchronous belt wheel. The overturning induction sheet is provided with 4 sheets which are respectively arranged on one side of the two synchronizing wheels, and the included angle between the two sheets is 90 degrees.

Connect material upset transmission motor to install in the frame lower part, connect material upset transmission motor to pass through synchronous pulley two, the transmission connects the upset of material tilting mechanism to accept belt drive and transmits, and the honeycomb ceramic blank that cuts is together with the take-up (stock) pan.

When the transmission material receiving turnover mechanism works, the synchronous belt wheel II rotates the 90-degree turnover induction sheet to be turned into a notch of the photoelectric sensor, the photoelectric sensor transmits signals to the PLC, the controller controls the material receiving turnover transmission motor to stop the rotation of the material receiving turnover transmission motor, an operator takes a honeycomb ceramic blank cut on the material receiving disc together with the material receiving disc from the rotation material receiving turnover mechanism, the honeycomb ceramic blank is sent to the next process for further processing, the material receiving disc is cleaned and then sent to the material receiving disc turnover mechanism through the material receiving disc transmission circular belt II of the material receiving disc reflux device to reflow to the material receiving turnover mechanism to receive the honeycomb ceramic blank, and the honeycomb ceramic blank enters a new round of circulation.

The receiving tray turnover mechanism is arranged on the left side of the receiving turnover mechanism. The receiving tray overturning transmission mechanism comprises a receiving tray baffle I, a receiving tray base plate I and an overturning receiving plate I. The first material receiving disc baffle and the material receiving disc base plate are combined into a group. The material receiving tray liner plate I is provided with a material receiving fluency strip I which is provided with a plurality of rollers, so that the material receiving tray can slide conveniently.

A receiving disc clamping sliding groove is formed between the first receiving disc baffle and the first receiving disc base plate. The bottom surface of the material receiving disc clamping sliding groove is a sliding inclined plane. When the material receiving disc overturning mechanism rotates 1 station to align to the material receiving disc clamping groove of the material receiving overturning mechanism, the material receiving disc can smoothly slide to the material receiving disc clamping groove along the inclined plane at the bottom of the material receiving disc clamping sliding groove under the action of the sliding inclined plane, and is used for receiving a cut honeycomb ceramic blank.

The first material receiving disc baffle and the first material receiving disc base plate are provided with four groups and are distributed at 90 degrees between the two groups, the first material receiving disc baffle and the two sides of the first material receiving disc base plate are fixedly arranged on the first turnover connecting plate, a shaft hole is formed in the first turnover connecting plate, the turnover material receiving disc turnover mechanism is arranged on the turnover support shaft through the shaft hole, and the turnover support shaft is arranged on the rack through the turnover support frame.

A synchronous belt wheel I is installed on one side of the turnover connecting plate, a turnover sensing piece I is installed on the outer side of the synchronous belt wheel I, and a photoelectric sensor I is installed on a rack close to one side of the synchronous belt wheel I. The first turnover induction sheet is provided with 4 turnover induction sheets which are respectively arranged on one side of the first synchronous belt wheel, and the included angle between the first turnover induction sheets and the second turnover induction sheet is 90 degrees and corresponds to four groups of the first receiving tray baffle and the receiving tray base plate.

The receiving disc overturning transmission motor is arranged at the lower part of the rack and transmits a receiving disc overturning mechanism to receive a receiving disc conveyed by the receiving disc backflow device through a synchronous belt I and a synchronous belt wheel I.

When the honeycomb ceramic blank is turned, the receiving disc clamping sliding groove is aligned to the receiving disc clamping groove of the receiving turning mechanism, and the bottom surface of the receiving disc clamping sliding groove is a sliding inclined surface, so that the receiving disc can slide to the receiving disc clamping groove along the inclined surface at the bottom of the receiving disc clamping sliding groove to receive the cut honeycomb ceramic blank conveyed from the belt transmission device.

The material stirring device is arranged on one side of the material receiving and overturning mechanism of the overturning device. The material shifting device comprises a material shifting plate lifting cylinder, a material shifting plate lifting guide rail, a material shifting plate slide block, a material shifting cylinder mounting bottom plate, a slide block, a guide rail mounting plate, a material shifting cylinder mounting frame, a transition plate and a photoelectric sensing switch.

The material shifting cylinder mounting plate is mounted on the rack on one side of the material receiving turnover mechanism through a material shifting cylinder, the material shifting cylinder is mounted on the material shifting cylinder mounting plate, the front end of a piston push rod of the material shifting cylinder is connected with a guide rail mounting plate, the two sliding blocks are fixedly mounted on the front part of the material shifting cylinder mounting plate, and the two guide rails are mounted at the bottom of the guide rail mounting plate; the guide rail is matched with the sliding block. The switch board is equipped with to the tip before the guide rail mounting panel, and the switch board cooperatees with switch board lift guide through the switch board slider, and tip piston push rod is connected with the switch board before the switch board lift cylinder, and the switch board can be through switch board slider along switch board lift guide oscilaltion under the promotion of switch board lift cylinder. A transition plate is arranged on a material shifting cylinder mounting frame at the lower part of the material shifting cylinder mounting bottom plate, and a tooling photoelectric sensing switch is arranged on the material shifting cylinder mounting frame at one side of the transition plate.

When the automatic honeycomb ceramic cutting machine matched with the material stirring device works, when the belt transmission device is used, the tool and a well-cut honeycomb ceramic blank are conveyed to the material receiving turnover mechanism of the turnover device together with the bearing, the honeycomb ceramic blank is received by the material receiving disc, is transmitted by the material receiving turnover transmission motor of the material receiving turnover mechanism, is overturned and conveyed to the material receiving disc reflux device, and is conveyed to the next procedure. The tooling is left on the supporting plate, the material shifting cylinder works under the control of the controller and is pulled backwards to drive the front-end material shifting plate to shift the tooling to the transition plate and to shift the tooling to a tooling backing plate of the tooling turnover device through the transition plate.

When the kick-out cylinder pushes the kick-out plate forwards to return to the initial position, the kick-out plate lifting cylinder works to lift the kick-out plate, when the belt transmission device conveys the tool together with the bearing honeycomb ceramic blank to the turnover device, the kick-out plate lifting cylinder works to push the kick-out plate to descend, the kick-out cylinder works to push the tool conveyed with the honeycomb ceramic blank to the transition plate, and the kick-out process is repeated.

The tool turnover device comprises a tool base plate, a reflux turnover shaft, a reflux turnover bearing seat, a stepping motor, a synchronous belt wheel I, a synchronous belt wheel II, a stepping motor mounting plate, a tool metal plate fluency strip, a fluency strip mounting frame and a tool deflector rod.

The tooling backing plate is provided with 4, mutually perpendicular equipment is installed on the backward flow trip shaft, and the backward flow trip shaft passes through backward flow upset bearing frame, installs in the cab apron frock discharge gate frame of crossing of frock kickoff, and the frock is dialled the tooling backing plate through crossing the cab apron on, installs the frock driving lever on the tooling backing plate. One end of the reflux turnover shaft is provided with a second synchronous belt wheel.

The step motor is installed in the lower portion of the frame through the step motor installation plate, a synchronous belt pulley II is installed at the output shaft end of the step motor, the step motor drives the tooling backing plate to overturn through a synchronous belt pulley I, a synchronous belt and a synchronous belt pulley II transmission backflow overturning shaft, and the tooling backing plate is matched with the tooling shifting rod to overturn tooling on the tooling metal plate fluency strip. The frock metal plate fluency strip is obliquely arranged at the feed end of the belt reflux device through a fluency strip mounting rack.

A plurality of rotating rollers are arranged on the tool sheet metal fluency strip, so that the tool can conveniently slide onto a conveying belt of the belt reflux device along the tool sheet metal fluency strip.

The belt reflux device comprises a reflux mounting base plate, a reflux driving roller, a reflux driven roller, a conveying belt and a belt reflux transmission motor. The backflow mounting base plate is mounted on a rack on one side of the belt transmission device, the backflow driving roller is mounted on the backflow mounting base plate close to one end of the tool turnover device through a bearing seat, the backflow driven roller is mounted on the backflow mounting base plate close to one end of the tool material distribution device through a bearing seat, two ends of the transmission belt are respectively sleeved on the backflow driving roller and the backflow driven roller, and one end of the backflow driving roller is provided with a synchronous belt pulley. The belt backflow transmission motor drives the backflow driving roller through the backflow transmission synchronous belt, the synchronous belt wheel drives the backflow driving roller, the backflow driving roller drives the conveying belt and the backflow driven roller to rotate, the tooling is conveyed to the tooling material distribution device, and the tooling material pushing cylinder pushes the tooling material distribution workbench to bear the honeycomb ceramic blank.

The material receiving disc backflow device comprises a material receiving disc supporting plate I, a material receiving disc transmission circular belt I, a material receiving disc transmission driving roller I, a material receiving disc backflow motor mounting seat I, a material receiving disc transmission synchronous belt wheel I, a material receiving disc transmission step belt I, a material receiving disc transmission synchronous belt wheel II, a material receiving disc supporting plate II, a material receiving disc transmission circular belt II, a material receiving disc transmission driving roller II, a material receiving disc transmission driven roller II, a material receiving disc transmission circular belt II, a material receiving disc backflow transmission motor II, a material receiving disc motor mounting seat II, a material receiving disc transmission synchronous belt wheel III, a material receiving disc transmission synchronous belt wheel II, a material receiving disc transmission synchronous belt wheel IV and a material receiving disc transmission circular belt tensioning mechanism.

The first receiving tray transmission driven roller and the first receiving tray transmission driving roller are sequentially arranged on a front rack of a receiving turnover mechanism of the turnover device through bearing seats, a first receiving tray supporting plate is arranged between the first receiving tray transmission driven roller and the first receiving tray transmission driving roller, a circular belt mounting groove is formed in the first receiving tray supporting plate, a first receiving tray transmission circular belt is embedded in the circular belt mounting groove, two ends of the first receiving tray transmission driven roller and the first receiving tray transmission driving roller are respectively sleeved at the two ends of the first receiving tray transmission driven roller, and a second receiving tray transmission synchronous belt pulley is arranged at the outer end of the first receiving tray transmission driving roller. The first material receiving disc backflow motor is mounted on the lower portion of the rack 1 through a first material receiving disc backflow machine mounting seat, a first material receiving disc transmission synchronous belt wheel is mounted at the output shaft end of the first material receiving disc backflow motor, the first material receiving disc backflow motor drives the first material receiving disc transmission synchronous belt wheel, a first material receiving disc transmission stepping belt and a second material receiving disc transmission synchronous belt wheel to transmit a first material receiving disc transmission driving roller, a material receiving disc transmission circular belt drives a material receiving turnover mechanism to transmit a received material disc and the material receiving disc to bear a cut honeycomb ceramic blank, and the honeycomb ceramic blank and the material receiving disc are taken down from the first material receiving disc transmission circular belt and then are sent to a next process. The receiving disc is taken down, cleaned and placed on the second receiving disc transmission circular belt and conveyed to the receiving disc turnover mechanism of the turnover device.

A second take-up pan transmission driven roller and a second take-up pan transmission driving roller are sequentially arranged on a frame at the front part of a take-up pan overturning mechanism of the overturning device through a bearing seat, a second take-up pan supporting plate is arranged between the second take-up pan transmission driven roller and the second take-up pan transmission driving roller, a circular belt mounting groove is arranged on the second take-up pan supporting plate, a second take-up pan transmission circular belt is embedded in the circular belt mounting groove, two ends of the second take-up pan transmission driven roller and the second take-up pan transmission driving roller are respectively sleeved on the second take-up pan transmission driven roller and the second take-up pan transmission driving roller, a fourth take-up pan transmission synchronous belt pulley is arranged at the outer end of the take-up pan transmission driving roller, a second take-up pan reflux motor is arranged at the lower part of the frame through a second take-up pan reflux motor mounting seat, drive the take-up pan to transmit the round belt two

The clean take-up (stock) pan of transmission clearance conveys in the take-up (stock) pan joint sliding tray in the take-up (stock) pan tilting mechanism, and 1 station of take-up (stock) pan tilting mechanism rotation is aimed at the take-up (stock) pan joint groove that connects material tilting mechanism, because take-up (stock) pan joint sliding tray bottom surface is provided with the slip inclined plane, during the take-up (stock) pan slides to take-up (stock) pan joint groove along the slip inclined plane for accept the good honeycomb.

And a plurality of groups of material receiving disc transmission circular belt tensioning mechanisms are arranged at the lower parts of the first material receiving disc transmission driving roller and the second material receiving disc transmission driving roller. The material receiving disc transmission circular belt tensioning mechanism is provided with a circular belt tensioning support shaft, a circular belt tensioning support rod is arranged on the circular belt tensioning support shaft, a circular belt tensioning wheel is arranged at the end of the circular belt tensioning support rod, and the material receiving disc transmission circular belt I and the material receiving disc II are tensioned through the circular belt tensioning wheel, so that the transmission circular belt is not loosened in the transmission process, and the transmission force is improved.

The machine frame is an integral machine frame, a plurality of fixed seats are arranged at the bottom of the machine frame, and a track moving height adjusting mechanism is arranged at the lower parts of the fixed seats.

The track moving height adjusting mechanism is provided with a lifting screw rod, a linear bearing and a track wheel. The rail wheel is arranged on the sliding rail, so that the honeycomb ceramic automatic cutting machine can integrally move along the rail conveniently. After the honeycomb ceramic automatic cutting machine is installed and positioned, the horizontal height is adjusted by rotating the lifting screw rod, so that the whole machine works stably. The frame is made of aluminum alloy.

An automatic honeycomb ceramic cutting machine is provided with an electric control box, and the electric control box is provided with electric control devices such as an electric control switch, an alternating current contactor, a relay, a PLC programmable controller, a display, a servo motor controller, a stepping motor controller and the like.

Principle of operation

The utility model provides a when honeycomb ceramic automatic cutout machine used, install at honeycomb ceramic extruder extrusion mouth, honeycomb ceramic material after the extrusion, the frock divides the material through frock feed divider frock, the frock bears the honeycomb ceramic material after the extrusion, the frock is sent through the belt drive transmission along with bearing honeycomb ceramic material, cutting device automatic segmentation cuts into honeycomb ceramic blank, if launch 2 sets of cutting device, the length of 2 honeycomb ceramic products of first set cutting, the second cover is cutting into the standard length of single honeycomb ceramic product to the length of 2 honeycomb ceramic products, can improve cutting efficiency so greatly.

The receiving tray and the honeycomb ceramic blank after bearing extrusion molding are turned over to a receiving tray reflux device through a turning device and are transmitted to the next procedure through the receiving tray reflux device; the tool reflows to the tool distributing device through the material poking device, the tool overturning device and the belt reflowing device, the tool distributes materials through the tool distributing device, the tool bears the extruded honeycomb ceramic blank again, and the next cycle is carried out; the receiving tray and the honeycomb ceramic blank after bearing extrusion molding are turned to a receiving tray backflow device through a turning device, the receiving tray is conveyed to a receiving tray turning mechanism through a receiving tray transmission circular belt of the receiving tray backflow device after being cleaned, and then flows back to the receiving tray turning mechanism to bear the honeycomb ceramic blank, and the honeycomb ceramic blank enters a new cycle.

The automatic cutting machine for the honeycomb ceramics has reasonable design and compact structure, and is provided with a rack, a tool distribution device, a belt transmission device, a cutting device, a belt backflow device, a turnover device, a material stirring device, a tool turnover device and a material receiving disc backflow device; can extrude honeycomb ceramic extruder, honeycomb ceramic material after the extrusion, divide the material through frock feed divider frock, the frock bears the honeycomb ceramic material after the extrusion, the frock is sent through the belt drive transmission together with bearing honeycomb ceramic material, if launch 2 sets of cutting device, the length of 2 honeycomb ceramic products of first set cutting, the second set is cutting the length of 2 honeycomb ceramic products into the standard length of single honeycomb ceramic product, can improve cutting efficiency so greatly.

The cutting device automatically cuts the honeycomb ceramic blanks in sections, the receiving tray and the honeycomb ceramic blanks after bearing extrusion forming are turned over to the receiving tray backflow device through the turning device, and the honeycomb ceramic blanks are conveyed to the next procedure through the receiving tray backflow device.

The automatic cutting machine for honeycomb ceramics has high cutting efficiency which is improved by dozens of times compared with the manual cutting efficiency, and the product qualification rate is high, can automatically cut honeycomb ceramic blanks in large scale, and can meet the requirement of industrial automatic production.

Drawings

The present invention will be further explained with reference to the accompanying drawings:

fig. 1 is a perspective view of the structure of an automatic cutting machine for honeycomb ceramics.

Fig. 2 is a schematic structural perspective view of a tooling material distribution device of the automatic honeycomb ceramic cutting machine.

FIG. 3 is a perspective view of the belt drive of the automatic cutting machine for honeycomb ceramics.

Fig. 4 is a perspective bottom view of a belt transmission device of the automatic honeycomb ceramic cutting machine.

Fig. 5 is a front view of a cutting device of the automatic honeycomb ceramic cutting machine.

Fig. 6 is a perspective view of a cutting device of the automatic honeycomb ceramic cutting machine.

FIG. 7 is a front view of a cutting device of an automatic cutting machine for honeycomb ceramics.

FIG. 8 is a rear view of a cutting device disconnection detecting mechanism main body of the automatic honeycomb ceramic cutting machine.

FIG. 9 is a perspective view showing the structure of a belt return apparatus of an automatic cutting machine for honeycomb ceramics.

Fig. 10 is a perspective view of a turning device of the automatic cutting machine for honeycomb ceramics.

Fig. 11 is a front view of the turning device of the automatic honeycomb ceramic cutting machine.

FIG. 12 is a perspective view of a receiving tray turnover mechanism of the turnover device of the automatic cutting machine for honeycomb ceramics.

Fig. 13 is a perspective view of the material receiving and overturning mechanism of the overturning device of the automatic honeycomb ceramic cutting machine.

Fig. 14 is a perspective view of a kick-out device of the automatic honeycomb ceramic cutting machine.

Fig. 15 is a perspective view of a tooling turnover device of the automatic honeycomb ceramic cutting machine.

FIG. 16 is a perspective view of a receiving tray reflow apparatus of the automatic cutting machine for honeycomb ceramics.

Fig. 17 is a perspective view of a frame of the automatic honeycomb ceramic cutting machine.

In the figure: 1. the automatic material receiving device comprises a rack, 2, a tool distributing device, 3, a belt transmission device, 4, a cutting device, 5, a belt backflow device, 6, a turnover device, 7, a material stirring device, 8, a tool turnover device, 9, a material receiving disc backflow device, 10, a tool, 11 and a material receiving disc;

1-1 parts of a fixed seat, 1-2 parts of a lifting screw rod, 1-3 parts of a linear bearing, 1-4 parts of a track wheel;

2-1, a tool shunting workbench, 2-2, a tool jacking electric cylinder, 2-3, a tool pushing air cylinder, 2-4 and a tool position sensor;

3-1 parts of a bottom plate, 3-2 parts of a metal plate fluency strip, 3-3 parts of a support plate, 3-4 parts of a transmission circular belt, 3-5 parts of a belt transmission motor, 3-6 parts of a circular belt driving roller, 3-7 parts of a driving wheel, 3-8 parts of a driven wheel, 3-9 parts of a positioning cylinder, 3-10 parts of a tensioning wheel, 3-11 parts of a tensioning support rod, 3-12 parts of a support shaft, 3-13 parts of a transmission shaft, 3-14 parts of a circular belt transmission groove and 3-15 parts of a position sensor;

4-1 parts of linear module, 4-2 parts of auxiliary rail, 4-3 parts of mounting rack, 4-4 parts of connecting plate, 4-5 parts of cutting wire electric cylinder, 4-6 parts of electric cylinder mounting rack, 4-7 parts of cutting wheel support rod connecting plate, 4-8 parts of cutting wheel support rod, 4-9 parts of cutting wire winding motor, 4-10 parts of cutting wire winding wheel, 4-11 parts of cutting wire, 4-12 parts of cutting wire winding wheel, 4-13 parts of cutting wire, 4-14 parts of tensioning spring, 4-15 parts of linear bearing and a wire breakage detection mechanism;

4-15-1 parts of a wire passing wheel bracket, 4-15-2 parts of a cutting wire transition wheel, 4-15-3 parts of a cutting wire tensioning wheel, 4-15-4 parts of a linear bearing seat, 4-15-5 parts of a sliding shaft, 4-15-6 parts of a spring, 4-15-7 parts of a wire breakage induction sheet, 4-15-8 parts of a wire breakage sensor;

5-1 parts of a backflow mounting bottom plate, 5-2 parts of a conveying belt, 5-3 parts of a belt backflow transmission motor, 5-4 parts of a backflow driving roller, 5-5 parts of a backflow driven roller;

6-1, a receiving tray turnover mechanism, 6-2, a receiving turnover mechanism, 6-3, a receiving tray turnover transmission motor, 6-4, a receiving turnover transmission motor, 6-5, a synchronous belt I, 6-6, a synchronous belt II, 6-7, a turnover induction sheet I, 6-8, a turnover induction sheet II, 6-9, a photoelectric inductor I, 6-10, a photoelectric inductor II, 6-11, a motor synchronous belt wheel, 6-12, a turnover support shaft, 6-13, a turnover support frame, 6-14, a synchronous belt wheel I, 6-15 and a synchronous belt wheel II;

6-1-1, a first receiving tray baffle plate, 6-1-2, a first receiving tray base plate, 6-1-3, a first receiving fluency strip, 6-1-4 and a first overturning connecting plate;

6-2-1, a second receiving tray baffle plate, 6-2-2, a second receiving tray base plate, 6-2-3, a second receiving flow strip, 6-2-4, a second turnover connecting plate, 6-2-5 and a receiving tray clamping groove;

7-1 parts of a shifting plate lifting cylinder, 7-2 parts of a shifting cylinder, 7-3 parts of a shifting plate, 7-4 parts of a shifting cylinder mounting bottom plate, 7-5 parts of a sliding block, 7-6 parts of a guide rail, 7-7 parts of a guide rail mounting plate, 7-8 parts of a shifting plate lifting guide rail, 7-9 parts of a shifting plate sliding block, 7-10 parts of a transition plate, 7-11 parts of a photoelectric sensing switch, 7-12 parts of a shifting cylinder;

8-1 parts of a tool base plate, 8-2 parts of a backflow overturning shaft, 8-3 parts of a backflow overturning bearing seat, 8-4 parts of a stepping motor, 8-5 parts of a first synchronous belt wheel, 8-6 parts of a synchronous belt, 8-7 parts of a second synchronous belt wheel, 8-8 parts of a second synchronous belt wheel, 8-9 parts of a tool metal plate fluency strip, a fluency strip mounting frame, 8-10 parts of a tool deflector rod, 8-11 parts of a stepping motor mounting plate;

9-1, a first material receiving tray supporting plate, 9-2, a second material receiving tray supporting plate, 9-3, a first material receiving tray transmission driving roller, 9-4, a second material receiving tray transmission driving roller, 9-5, a first material receiving tray reflux motor, 9-6 and a second material receiving tray reflux transmission motor,

9-7 parts of a receiving disc transmission circular belt I, 9-8 parts of a receiving disc transmission circular belt II, 9-9 parts of a circular belt tensioning wheel, 9-10 parts of a circular belt tensioning support shaft, 9-11 parts of a circular belt tensioning support rod, 9-12 parts of a receiving disc transmission driving roller I, 9-13 parts of a receiving disc transmission driven roller II, 9-14 parts of a receiving disc transmission step belt I, 9-15 parts of a receiving disc transmission synchronous belt II, 9-16 parts of a receiving disc backflow motor mounting seat I, 9-17 parts of a receiving disc backflow motor mounting seat II, 9-18 parts of a receiving disc transmission synchronous belt wheel I, 9-19 parts of a receiving disc transmission synchronous belt wheel II, 9-20 parts of a receiving disc transmission synchronous belt wheel III, 9-21 parts of a receiving disc transmission synchronous belt wheel IV.

Detailed Description

Referring to the attached drawings 1-17, the automatic honeycomb ceramic cutting machine comprises a machine frame 1, a tool distribution device 2, a belt transmission device 3, a cutting device 4, a belt backflow device 5, a turnover device 6, a material stirring device 7, a tool turnover device 8 and a material receiving disc backflow device 9.

The tool distributing device 2 is arranged at the end part of the rack 1, and the tool 10 conveyed by the belt reflux device 5 is pushed to the tool distributing workbench 2-1 through a tool pushing cylinder 2-3;

the belt transmission device 3 is arranged on the upper portion of the machine frame 1 through the bottom plate 3-1, the belt transmission device 3 conveys the honeycomb ceramic blank, the cutting device 4 is arranged on the upper portion of the belt transmission device 3 and automatically cuts the honeycomb ceramic blank according to the set length, the turnover device 6 is arranged on the machine frame 1 in the front portion of the belt transmission device 3, and the material receiving disc reflux device 9 is arranged in the front portion of the turnover device 6.

The turning device 6 turns and transfers the cut honeycomb ceramic blank and the receiving tray to the receiving tray backflow device 9, the honeycomb ceramic blank is transmitted to the next process, the receiving tray is placed on the receiving tray supporting plate II 9-2 of the backflow device 9 after being cleaned up, is transmitted to the receiving tray turning mechanism 6-1 through the receiving tray circular belt II 9-8, and then is slid to the receiving tray clamping groove 6-2-5 of the receiving tray turning mechanism 6-2 through the bottom inclined plane of the receiving tray clamping sliding groove 6-1-5 to receive the cut honeycomb ceramic blank.

The material stirring device 7 is installed on one side of the turning device 6, the belt backflow device 5 is installed on one side of the belt transmission device 3, the tool overturning device 8 is installed between the belt backflow device 5 and the material stirring device 7, the tool 10 stirred and conveyed by the material stirring device 7 is overturned on the belt backflow device 5 by the tool overturning device 8, and the tool distributing device 2 is conveyed through backflow of the belt backflow device 5.

The tool material distribution device 2 comprises a tool material distribution workbench 2-1, a tool material pushing cylinder 2-3, a tool position sensor 2-4 and a tool jacking electric cylinder 2-2. The tool distributing workbench 2-1 is installed at the end part of the frame 1, the tool jacking electric cylinder 2-2 is installed at the lower part of the tool distributing workbench 2-1, and the bottom of the tool jacking electric cylinder 2-2 is fixed on the frame 1. The tool distributing workbench 2-1 can be lifted up and down to descend under the action of the tool lifting electric cylinder 2-2, and the tool 10 on the tool distributing workbench 2-1 and honeycomb ceramic blanks extruded by a honeycomb ceramic extruder carried by the upper part of the tool are transferred to the sheet metal fluency strip 3-2 of the belt transmission device 2. The tool jacking electric cylinder 2-2 is provided with a motor, a synchronous gear, a ball screw, a nut and a push rod.

The tool pushing cylinder 2-3 is installed on one side of the tool material distributing workbench 2-1, the tool pushing push plate 2-5 is installed on a piston rod at the front end of the tool pushing cylinder 2-3, and the tool position sensor 2-4 is installed on one side close to the belt backflow device 5 and used for detecting the tool position of the belt backflow device 5 for returning and sending the tool.

The belt transmission device comprises a bottom plate 3-1, a metal plate fluency strip 3-2, a supporting plate 3-3, a transmission circular belt 3-4, a belt transmission motor 3-5, a circular belt driving roller 3-6, a transmission shaft 3-13, a driving wheel 3-7, a driven wheel 3-8, a clamping cylinder 3-9 and a circular belt tensioning mechanism. One side of the supporting plate is provided with a plurality of position sensors 3-15. The device is used for detecting the conveying position of the honeycomb ceramic blank, and is convenient for improving the cutting precision. The sensors 3-15 are connected with the PLC programmable controller through signal control lines. And the tool position sensors 2-4 and the position sensors 3-15 adopt commercially available position sensors.

The bottom plate 3-1 is arranged on the upper portion of the rack 1, and the sheet metal fluency strip 3-2 is arranged on the bottom plate 3-1 close to one end of the tooling material distribution device 2. The metal plate fluency strip 3-2 is provided with a plurality of carrier rollers. And clamping cylinders 3-9 are arranged on two sides of the metal plate fluency strip 3-2 and are used for positioning a tool 10 moved by the tool distributing device 2 and a honeycomb ceramic blank loaded on the tool 10.

A plurality of supporting plates 3-3 are arranged and are respectively arranged on a bottom plate 3-1, a plurality of circular belt transmission grooves 3-14 are arranged on the supporting plates, transmission shafts 3-13 are arranged between the supporting plates 3-3, a plurality of driving wheels 3-7 are fixedly arranged on the transmission shafts 3-13, driven wheels 3-8 are arranged between the driving wheels 3-7, a plurality of belt transmission motors 3-5 are respectively arranged on one side of the bottom plate 3-1, output shafts of the belt transmission motors 3-5 are connected with the transmission shafts 3-13, a plurality of transmission circular belts 3-4 are respectively embedded in the circular belt transmission grooves 3-14, one end of each transmission circular belt 3-4 is sleeved on the driving wheel 3-7, the other end of each transmission circular belt is sleeved on the driven wheel 3-8, and when the belt transmission motors 3-5 run, the, The driven wheel 3-8 drives the transmission circular belt 3-4, the tool 10 on the transmission supporting plate 3-3 and the honeycomb ceramic blank loaded by the tool 10 to be conveyed forwards.

The circular belt driving roller 3-6 is arranged on a bottom plate 3-1 on one side of the metal plate flow strip 3-2, an output shaft of a belt transmission motor 3-5 is connected with the circular belt driving roller 3-6, a transmission circular belt 3-4 is embedded in a circular belt transmission groove 3-14 of the supporting plate 3-3, one end of the transmission circular belt 3-4 is sleeved on the circular belt driving roller 3-6, the other end of the transmission circular belt is sleeved on a driven wheel 3-8 of a transmission shaft 3-13, the belt transmission motor 3-5 drives the transmission circular belt 3-4 through the circular belt driving roller 3-6 and the driven wheel 3-8, and a tool 10 on the transmission supporting plate 3-3 and a honeycomb ceramic blank borne by the tool 10 are transmitted forwards. And a positioning cylinder 3-9 is arranged on a bottom plate 3-1 on two sides of the metal plate fluency strip 3-2 and is used for positioning the tool 10 and the honeycomb ceramic blank loaded by the tool 10.

The lower part of the bottom plate 3-1 is provided with a plurality of groups of circular belt tensioning mechanisms for tensioning the transmission circular belts 3-4. The circular belt tensioning mechanism is provided with a support shaft 3-12, a plurality of tensioning support rods 3-11 are arranged on the support shaft 3-12, tensioning wheels 3-10 are arranged at the end parts of the tensioning support rods 3-11, and a transmission circular belt 3-4 is tensioned through the tensioning wheels 3-10, so that the transmission circular belt is not loosened in the transmission process, and the transmission force is improved.

The cutting device 4 comprises a linear module 4-1, an auxiliary rail 4-2, a mounting rack 4-3, a connecting plate 4-4, a cutting wire electric cylinder 4-5, an electric cylinder mounting rack 4-6, a cutting wheel support rod connecting plate 4-7, a cutting wheel support rod 4-8, a cutting wire winding motor 4-9, a cutting wire winding wheel 4-10, a cutting wire 4-11, a cutting wire winding wheel 4-12, a tensioning spring 4-13, a linear bearing 4-14 and a broken wire detection mechanism 4-15.

The cutting device 4 is arranged on the upper part of a bottom plate 3-1 of the belt transmission device 3 through a mounting frame 4-3. The cutting device 4 is provided with at least one set.

The cutting wire electric cylinder 4-5 is installed on the upper portion of an electric cylinder installation frame 4-6, the electric cylinder installation frame 4-6 is installed on the upper portion of a connection plate 4-4, a straight line module 4-1 and an auxiliary rail 4-2 are installed on the two sides of an installation support 4-3 respectively, one side of the lower portion of the connection plate 4-4 is installed on the straight line module 4-1 through a sliding block, and the other side of the lower portion of the connection plate 4-4 is installed on the auxiliary rail 4-2 through the sliding block. The linear module is provided with a linear guide rail, a sliding block, a lead screw and a transmission motor.

Two cutting wheel support rods 4-8 are arranged on the connecting plate 4-4 through linear bearings 4-14, cutting wire passing wheels 4-12 are arranged at the lower ends of the cutting wheel support rods 4-8, and cutting wires 4-11 are arranged on the upper portions of the cutting wheel support rods 4-8 through the cutting wire passing wheels 4-12.

The cutting wheel support rod connecting plate 4-7 is connected with a cutting wire electric cylinder 4-5 pushing rod, the cutting wire electric cylinder 4-5 pushes the cutting wheel support rod connecting plate 4-7, the cutting wire support rod 4-8, the cutting wire threading wheel 4-12 and the cutting wire 4-11 to slide up and down, and the honeycomb ceramic blank is cut into a honeycomb ceramic blank according to the designed size.

The lower end part between the cutting wire support rod 4-8 and the cutting wire passing wheel 4-12 is provided with a tensioning spring 4-13 for tensioning the cutting wire 4-11.

Two cutting wire winding motors 4-9 are respectively arranged at the upper parts of the two sides of the electric cylinder mounting rack 4-6, cutting wire winding wheels 4-10 are arranged at the end parts of output shafts of the cutting wire winding motors, and wire breakage detection mechanisms 4-15 are respectively arranged at the two ends of the connecting plate 4-4. One side of the connecting plate 4-4, which is close to the broken wire detection mechanism 4-15, is provided with a wire passing groove 4-16 for the cutting wire 4-11 to pass through.

The broken wire detection mechanism 4-15 is provided with a wire passing wheel support 4-15-1, a cutting wire transition wheel 4-15-2 is arranged at the upper part of the wire passing wheel support 4-15-1, two sliding shafts 4-15-5 are arranged in the middle of the wire passing wheel support 4-15-1, a linear bearing seat 4-5-4 is sleeved on the two sliding shafts 4-15-5 through linear bearings, a cutting wire tension wheel 4-15-3 is arranged on the linear bearing seat 4-5-4, and a spring 4-15-6 is sleeved on the sliding shaft 4-15-5. A broken line sensor 4-15-8 is arranged on one side of the line wheel bracket 4-15-1, and a broken line induction sheet 4-15-7 is arranged on a linear bearing seat 4-5-4 on one side close to the broken line sensor 4-15-8. The middle part of the cutting wire 4-11 is sleeved on the cutting wire passing wheel 4-12 at the lower end part of the support rod 4-8 of the two cutting wheels, and the two ends of the cutting wire respectively pass through the wire breakage detection mechanism 4-15 and are wound on the cutting wire winding wheels 4-10 at the two sides of the electric cylinder mounting rack 4-6.

When the cutting device 4 is matched with the automatic honeycomb ceramic cutting machine to work, under the control of a PLC (programmable logic controller), a motor of a linear module 4-1 operates to drive a connecting plate 4-4 and cutting mechanisms such as a cutting wire 4-11, a cutting wheel support rod 4-8 and an electric cylinder mounting rack 4-6 which are arranged on the connecting plate to move along a guide rail and an auxiliary rail 4-2, the length of a honeycomb ceramic blank to be cut is adjusted according to design requirements, signals are detected by position sensors 3-15 of a belt transmission device 3, a PLC starting signal, an accelerating signal and a return signal are given, and the cutting action is finished. The cutting wire winding motors 4-9 are started to drive the cutting wire winding wheels 4-10 to wind wires, because the two cutting wire winding motors 4-9 are in the same operation direction and are wound one by one, the two cutting wire winding motors 4-9 are regularly and alternately operated in a positive and negative direction, the cutting wires 4-11 rapidly move between the cutting wire winding wheels 4-12, meanwhile, the cutting wire electric cylinder 4-5 is started, a cutting wire electric cylinder push rod pushes a cutting wheel support rod connecting plate 4-7, a cutting plate wheel support rod 4-8, a cutting wire winding wheel 4-12, the cutting wires 4-11 and the cutting wires 4-11 moving at a high speed, and a transmission circular belt 3-4 of the belt transmission device 3 is transmitted to a honeycomb ceramic blank loaded on the tool 10 to be cut into a honeycomb ceramic blank with the required specification length.

If the cutting wire 4-11 breaks the wire in the cutting process, the cutting wire wound on the cutting wire tensioning 4-15-3 loses upward tension due to the wire breakage, the linear bearing seat 4-5-4 and the wire breakage induction sheet 4-15-7 installed on one side fall into the induction notch on the wire breakage sensor 4-15-8, the wire breakage induction sensor 4-15-8 transmits a wire breakage signal to the PLC, the cutting wire winding motor 4-9 stops running under the control of the PLC controllable programming, and the normal working state is recovered after the wire breakage fault is repaired.

The turnover device 6 comprises a receiving tray turnover mechanism 6-1, a receiving turnover mechanism 6-2, a receiving tray turnover transmission motor 6-3, a synchronous belt I6-5, a synchronous belt pulley I6-14, a photoelectric sensor I6-9, a turnover sensing piece I6-7, a receiving turnover transmission motor 6-4, a synchronous belt II 6-6, a synchronous belt pulley II 6-15, a photoelectric sensor II 6-10, a turnover sensing piece II 6-8, a turnover support shaft 6-12 and a turnover support frame 6-13.

The material receiving and turning mechanism 6-2 is arranged at the front end of the belt transmission device 3. The material receiving turnover mechanism 6-2 comprises a material receiving disc baffle plate II 6-2-1, a material receiving disc base plate II 6-2-2 and a turnover connecting plate II 6-2-4. The second receiving tray baffle 6-2-1 and the second receiving tray backing plate 6-2-2 are combined into a group. The material receiving plate backing plate II 6-2-2 is provided with a material receiving fluency strip II 6-2-3. The second material receiving fluency strip 6-2-3 is provided with a plurality of rollers, which is convenient for the material receiving disc 11 to slide. A receiving tray clamping groove 6-2-5 is arranged between the receiving tray baffle plate II 6-2-1 and the receiving tray backing plate II 6-2-2 and used for clamping the receiving tray 11.

The second receiving tray baffle 6-2-1 and the second receiving tray backing plate 6-2-2 are arranged into four groups, and the two groups are distributed at 90 degrees. The two sides of the receiving tray baffle plate II 6-2-1 and the two sides of the receiving tray backing plate II 6-2-2 are fixedly arranged on the turning connecting plate II 6-2-4, the turning connecting plate II 6-2-4 is provided with a shaft hole,

the material receiving turnover mechanism 6-2 is arranged on a turnover support shaft 6-12 through a shaft hole, and the turnover support shaft 6-12 is arranged on the machine frame 1 through a turnover support frame 6-13.

A synchronous belt wheel II 6-15 is arranged on one side of the turnover connecting plate II 6-2-4, and a photoelectric sensor II 6-10 is arranged on the machine frame 1 close to one side of the synchronous belt wheel II 6-15. The turning induction sheets 6-8 are provided with 4 sheets which are respectively arranged at one side of the second synchronizing wheel 6-15, and the included angle between the two sheets is 90 degrees.

The material receiving turnover transmission motor 6-4 is arranged at the lower part of the frame 1, the material receiving turnover transmission motor 6-4 drives the material receiving turnover mechanism 6-2 to turn over the material receiving belt transmission device 3 to transmit through the synchronous belt pulley II 6-6 and the synchronous belt pulley II 6-15, and the cut honeycomb ceramic blank and the material receiving disc 11 are obtained.

When the transmission material receiving turnover mechanism 6-2 works, the synchronous belt pulley II 6-15 rotates for 90 degrees, the turnover induction sheet II 6-8 is turned into a notch of the photoelectric inductor 6-10, the photoelectric inductor 6-10 transmits signals to the PLC, the controller controls the material receiving turnover transmission motor 6-4 to stop the rotation of the material receiving turnover transmission motor 6-4, an operator takes the honeycomb ceramic blank cut on the material receiving disc 11 and the material receiving disc 11 from the rotary material receiving turnover mechanism 6-2, and the honeycomb ceramic blank is sent to a next process for further processing; after the receiving disc 11 is cleaned, the round belt II 9-8 is transmitted to the receiving disc turnover mechanism 6-1 through the receiving disc transmission round belt II of the receiving disc reflux device in a reflux mode, and then the round belt II flows back to the receiving turnover mechanism 6-2 to receive the honeycomb ceramic blank, and the honeycomb ceramic blank enters a new cycle.

The material receiving plate turnover mechanism 6-1 is arranged on the left side of the material receiving turnover mechanism 6-2. The receiving tray overturning transmission mechanism 6-1 comprises a receiving tray baffle plate I6-1-1, a receiving tray base plate I6-1-2 and an overturning connecting plate I6-1-4. The receiving tray baffle plate I6-1-1 and the receiving tray backing plate I6-1-2 are combined into a group. The material receiving tray backing plate I6-1-2 is provided with a material receiving fluency strip I6-1-3, and the material receiving fluency strip I6-1-3 is provided with a plurality of rollers to facilitate the sliding of the material receiving tray 11.

A receiving tray clamping sliding groove 6-1-5 is arranged between the receiving tray baffle plate 6-1-1 and the receiving tray backing plate 6-1-2. The bottom surface of the receiving tray clamping sliding groove 6-1-5 is a sliding inclined surface. When the material receiving disc overturning mechanism 6-1 rotates 1 station to align with the material receiving disc clamping groove 6-2-5 of the material receiving overturning mechanism 6-2, the material receiving disc 11 can smoothly slide into the material receiving disc clamping groove 6-2-5 along the bottom inclined plane of the material receiving disc clamping sliding groove 6-1-5 due to the action of the sliding inclined plane, and is used for receiving the cut honeycomb ceramic blank.

Four groups of the receiving tray baffle I6-1-1 and the receiving tray backing plate I6-1-2 are arranged, the two groups are distributed at 90 degrees, two sides of the receiving tray baffle I6-1-1 and two sides of the receiving tray backing plate I6-1-2 are fixedly arranged on the turning connecting plate I6-1-4, a shaft hole is formed in the turning connecting plate I6-1-4, the receiving tray turning mechanism 6-1 is arranged on the turning support shaft 6-12 through the shaft hole, and the turning support shaft 6-12 is arranged on the rack 1 through the turning support frame 6-13.

A synchronous belt wheel I6-14 is arranged on one side of the turnover connecting plate I6-1-4, a turnover sensing piece I6-7 is arranged on the outer side of the synchronous belt wheel I6-14, and a photoelectric sensor I6-9 is arranged on the rack 1 close to one side of the synchronous belt wheel I6-14. The first turning induction sheet 6-7 is provided with 4 turning induction sheets which are respectively arranged at one side of the first synchronous belt wheel 6-14, the included angle between the first turning induction sheet 6-7 and the second turning induction sheet 6-7 is 90 degrees, and the first turning induction sheet corresponds to four groups consisting of the first receiving tray baffle plate 6-1-1 and the first receiving tray backing plate 6-1-2.

The take-up pan overturning transmission motor 6-3 is arranged at the lower part of the frame 1, and the take-up pan overturning transmission motor 6-3 transmits the take-up pan overturning mechanism 6-1 and the take-up pan 11 conveyed by the take-up pan refluxing device 9 through a motor synchronous pulley 6-11, a synchronous belt I6-5 and a synchronous pulley I6-14.

The receiving tray clamping sliding groove 6-1-5 is aligned with the receiving tray clamping groove 6-2-5 of the receiving turnover mechanism 6-2 during turnover, and the receiving tray 11 can slide into the receiving tray clamping groove 6-2-5 along the bottom inclined surface of the receiving tray clamping sliding groove 6-1-5 to receive the cut honeycomb ceramic blanks transmitted from the belt transmission device 3 because the bottom surface of the receiving tray clamping sliding groove 6-1-5 is a sliding inclined surface.

The material shifting device 7 is arranged on one side of the material receiving and overturning mechanism 6-2 of the overturning device 6. The material shifting device 7 comprises a material shifting plate lifting cylinder 7-1, a material shifting plate 7-3, a material shifting plate lifting guide rail 7-8, a material shifting plate sliding block 7-9, a material shifting cylinder 7-2, a material shifting cylinder mounting bottom plate 7-4, a sliding block 7-5, a guide rail 7-6, a guide rail mounting plate 7-7, a material shifting cylinder mounting frame 7-12, a transition plate 7-10 and a photoelectric sensing switch 7-11.

A material shifting cylinder mounting bottom plate 7-4 is mounted on the rack 1 at one side of the material receiving turnover mechanism 6-2 through a material shifting cylinder mounting 7-12, the material shifting cylinder 7-2 is mounted on the material shifting cylinder mounting bottom plate 7-4, the front end of a piston push rod of the material shifting cylinder 7-2 is connected with a guide rail mounting plate 7-7, two sliding blocks 7-5 are fixedly mounted at the front part of the material shifting cylinder mounting bottom plate 7-4, and two guide rails 7-6 are mounted at the bottom of the guide rail mounting plate 7-7; the guide rail 7-6 is matched with the slide block 7-5. The front end part of the guide rail mounting plate 7-7 is provided with a material shifting plate 7-3, the material shifting plate 7-3 is matched with a material shifting plate lifting guide rail 7-8 through a material shifting plate sliding block 7-9, a piston push rod at the front end part of a material shifting plate lifting cylinder 7-1 is connected with the material shifting plate 7-3, and the material shifting plate 7-3 can be lifted up and down along the material shifting plate lifting guide rail 7-8 through the material shifting plate sliding block 7-9 under the pushing of the material shifting plate lifting cylinder 7-1. A transition plate 7-10 is arranged on a material shifting cylinder mounting rack 7-12 at the lower part of the material shifting cylinder mounting bottom plate 7-4, and a tool photoelectric sensing switch 7-11 is arranged on the material shifting cylinder mounting rack 7-12 at one side of the transition plate 7-10.

When the material stirring device is matched with the honeycomb ceramic automatic cutting machine to work, when the belt transmission device 3 is used, the tool 10 and a load-bearing cut honeycomb ceramic blank are conveyed to the material receiving turnover mechanism 6-2 of the turnover device 6, the honeycomb ceramic blank is received by the material receiving disc 11 and is conveyed to the material receiving disc reflux device 9 through the transmission of the material receiving turnover transmission motor 6-4 of the material receiving turnover mechanism 6-2, and then the honeycomb ceramic blank is conveyed to the next process. The tool 10 is left on the supporting plate 3-3, the material shifting cylinder 7-2 works under the control of the controller, and the material shifting cylinder 7-2 is pulled backwards to drive the front-end material shifting plate 7-3 to shift the tool 10 to the transition plate 7-10 and to be shifted to a tool backing plate 8-1 of the tool turnover device 8 through the transition plate 7-10.

When the material shifting cylinder 7-2 pushes the material shifting plate 7-3 forwards to return to the initial position, the material shifting plate lifting cylinder 7-1 works to lift the material shifting plate 7-3, when the belt transmission device 3 conveys the tool 10 together with the bearing honeycomb ceramic blank to the turnover device 6, the material shifting plate lifting cylinder 7-12 works to push the material shifting plate 7-3 downwards, the material shifting cylinder 7-2 works to shift the tool 11 conveying the honeycomb ceramic blank to the transition plate 7-10, and the material shifting process is repeated.

The tool overturning device comprises a tool base plate 8-1, a backflow overturning shaft 8-2, a backflow overturning bearing seat 8-3, a stepping motor 8-4, a first synchronous belt pulley 8-5, a synchronous belt 8-6, a second synchronous belt pulley 8-7, a stepping motor mounting plate 8-11, a tool metal plate fluency strip 8-8, a fluency strip mounting frame 8-9 and a tool deflector rod 8-10.

The tool backing plate 8-1 is provided with 4 pieces which are vertically assembled and installed on a backflow overturning shaft 8-2, the backflow overturning shaft 8-2 is installed on a tool discharge port rack 1 of a transition plate 7-10 of a tool material shifting device 7 through a backflow overturning bearing seat 8-3, and a tool 11 is shifted onto the tool backing plate 8-1 through the transition plate 7-10. A tool deflector rod 8-10 is arranged on the tool backing plate 8-1. One end of the reflux overturning shaft 8-2 is provided with a synchronous belt wheel II 8-7.

The stepping motor 8-4 is installed on the lower portion of the rack 1 through a stepping motor installation plate 8-11, a synchronous belt wheel II 8-7 is installed at the output shaft end of the stepping motor 8-4, the stepping motor 8-4 drives the backflow overturning shaft 8-2 through a synchronous belt wheel I8-5, a synchronous belt 8-6 and a synchronous belt wheel II 8-7 to drive the tool backing plate 8-1 to overturn, and the tool 11 on the tool backing plate is overturned on the tool metal plate fluent metal strip 8-8 through matching with a tool deflector rod 8-10. The tooling metal plate fluency strips 8-8 are obliquely arranged at the feed end of the belt reflux device 5 through fluency strip mounting frames 8-9.

The tool sheet metal fluency strip 8-8 is provided with a plurality of rotating rollers, so that the tool 11 can slide onto the conveying belt 5-2 of the belt reflux device 5 along the tool sheet metal fluency strip 8-8 conveniently.

The belt reflux device 5 comprises a reflux mounting base plate 5-1, a reflux driving roller 5-4, a reflux driven roller 5-5, a conveying belt 5-2 and a belt reflux transmission motor 5-3. The backflow mounting base plate 5-1 is mounted on a rack 1 on one side of the belt transmission device 3, the backflow driving roller 5-4 is mounted on the backflow mounting base plate 5-1 close to one end of the tool turning device 8 through a bearing seat, the backflow driven roller 5-5 is mounted on the backflow mounting base plate 5-1 close to one end of the tool distributing device 2 through a bearing seat, two ends of the transmission belt 5-2 are respectively sleeved on the backflow driving roller 5-3 and the backflow driven roller 5-5, and one end of the backflow driving roller 5-4 is provided with a synchronous belt wheel. The belt backflow transmission motor 5-3 transmits a synchronous belt 5-7 through backflow transmission, the synchronous belt wheel transmits a backflow driving roller 5-4, the backflow driving roller 5-4 drives a conveying belt 5-2 and a backflow driven roller 5-5 to run, the conveying tool 10 is conveyed to the tool distributing device 2, and the tool pushing cylinder 2-3 pushes the tool pushing cylinder 2-3 to the tool distributing workbench 2-1 to bear honeycomb ceramic blanks.

The material receiving disc reflux device 9 comprises a material receiving disc support plate I9-1, a material receiving disc transmission circular belt I9-7, a material receiving disc transmission driving roller I9-12, a material receiving disc reflux motor I9-5, a material receiving disc reflux motor mounting seat I9-16, a material receiving disc transmission synchronous pulley I9-18, a material receiving disc transmission step belt I9-14, a material receiving disc transmission synchronous pulley II 9-19, a material receiving disc support plate II 9-2, a material receiving disc transmission circular belt II 9-8, a material receiving disc transmission driving roller II 9-4, a material receiving disc transmission driven roller II 9-13, a material receiving disc transmission circular belt II 9-8, a material receiving disc reflux transmission motor II 9-6, a material receiving disc motor mounting seat II 9-9, a material receiving disc transmission synchronous pulley III 9-20 and a material receiving disc transmission synchronous belt II 9-15, the take-up pan transmission synchronous pulley is four 9-21, take-up pan transmission circular belt straining device.

The first receiving tray transmission driven roller 9-12 and the first receiving tray transmission driving roller 9-3 are sequentially arranged on the front rack 1 of the receiving turnover mechanism 6-2 of the turnover device 6 through bearing seats, a first receiving tray supporting plate 9-1 is arranged between the first receiving tray transmission driven roller 9-12 and the first receiving tray transmission driving roller 9-3, a circular belt mounting groove is formed in the first receiving tray supporting plate 9-1, a first receiving tray transmission circular belt 9-7 is embedded in the circular belt mounting groove, two ends of the first receiving tray transmission driven roller 9-12 and the first receiving tray transmission driving roller 9-3 are respectively sleeved at two ends of the first receiving tray transmission driven roller 9-12, and a second receiving tray transmission synchronous belt wheel 9-19 is arranged at the outer end of the first receiving tray transmission driving roller 9. The first material receiving disc backflow motor 9-5 is installed on the lower portion of the rack 1 through a first material receiving disc backflow machine installation seat 9-16, a first material receiving disc transmission synchronous belt wheel 9-18 is installed at the output shaft end of the first material receiving disc backflow motor 9-5, the first material receiving disc backflow motor 9-5 transmits the first material receiving disc transmission synchronous belt wheel 9-18, a first material receiving disc transmission step belt 9-14, a second material receiving disc transmission synchronous belt wheel 9-19 transmits a first material receiving disc transmission driving roller 9-3, a first material receiving disc transmission circular belt 9-7 is driven to transmit a material receiving disc 11 conveyed by the first material receiving disc transmission circular belt 6-2 and a material receiving disc bearing cut honeycomb ceramic blanks, and the honeycomb ceramic blanks and the material receiving disc 11 are taken down from the first material receiving disc transmission circular belt 9-7 and then are conveyed into a next process. The receiving tray 11 is taken down, cleaned and placed on the second receiving tray transmission circular belt 9-8 and is conveyed to the receiving tray turnover mechanism 6-1 of the turnover device 6.

A second receiving tray transmission driven roller 9-13 and a second receiving tray transmission driving roller 9-4 are sequentially arranged on the front part rack 1 of a receiving tray overturning mechanism 6-1 of the overturning device 6 through a bearing seat, a second receiving tray supporting plate 9-2 is arranged between the second receiving tray transmission driven roller 9-13 and the second receiving tray transmission driving roller 9-4, a circular belt mounting groove is arranged on the second receiving tray supporting plate 9-2, a second receiving tray transmission circular belt 9-8 is embedded in the circular belt mounting groove, two ends of the second receiving tray transmission driven roller 9-13 and the second receiving tray transmission roller 9-4 are respectively sleeved at the two ends of the second receiving tray transmission driven roller 9-13 and the second receiving tray transmission roller 9-4, a fourth receiving tray transmission synchronous belt wheel 9-21 is arranged at the outer end of the second receiving tray transmission driving roller 9-4, and a second receiving tray reflux motor 9-, a material receiving disc drive synchronous belt wheel III 9-20 is arranged at the output shaft end of a material receiving disc reflux motor II 9-6, the material receiving disc reflux motor II 9-6 drives a material receiving disc drive driving roller II 9-4 to drive a material receiving disc drive circular belt II 9-8 to clean a material receiving disc 11 through the material receiving disc drive synchronous belt wheel III 9-20, a material receiving disc drive synchronous belt II 9-15 and a material receiving disc synchronous belt wheel IV 9-21 to drive a material receiving disc drive driving roller II 9-4, the material receiving disc drive circular belt II 9-8 is conveyed into a material receiving disc clamping sliding groove 6-1-5 in a material receiving disc overturning mechanism 6-1, the material receiving disc overturning mechanism 6-1 rotates 1 station to align with the material receiving disc clamping groove 6-2-5 of the material receiving overturning mechanism 6-2, the material receiving disc 11 slides into the material receiving disc clamping groove 6-2-5 along the sliding inclined plane because, used for receiving the cut honeycomb ceramic blank.

The lower parts of the first material receiving disc driving roller 9-3 and the second material receiving disc driving roller 9-4 are respectively provided with a plurality of groups of material receiving disc driving circular belt tensioning mechanisms. The take-up pan transmission circular belt tensioning mechanism is provided with a circular belt tensioning support shaft 9-10, a circular belt tensioning support rod 9-11 is arranged on the circular belt tensioning support shaft 9-10, a circular belt tensioning wheel 9-9 is arranged at the end part of the circular belt tensioning support rod 9-11, and a circular belt tensioning wheel 9-9 is used for tensioning the take-up pan transmission circular belt first 9-7 and the take-up pan second 9-8, so that the transmission circular belt is not loosened in the transmission process, and the transmission force is improved.

The machine frame 1 is an integral machine frame, a plurality of fixed seats 1-1 are arranged at the bottom of the machine frame 1, and a track moving height adjusting mechanism is arranged at the lower parts of the fixed seats 1-1.

The rail moving height adjusting mechanism is provided with a lifting screw rod 1-2, a linear bearing 1-3 and a rail wheel 1-4. The track wheels 1-4 are arranged on the sliding track, so that the honeycomb ceramic automatic cutting machine can integrally move along the track. After the honeycomb ceramic automatic cutting machine is installed and positioned, the horizontal height is adjusted by rotating the lifting screw rod 1-2, so that the whole machine works stably. The frame 1 is made of aluminum alloy.

An automatic honeycomb ceramic cutting machine is provided with an electric control box, and the electric control box is provided with electric control devices such as an electric control switch, an alternating current contactor, a relay, a PLC programmable controller, a display, a servo motor controller, a stepping motor controller and the like.

When the automatic honeycomb ceramic cutting machine is used, the automatic honeycomb ceramic cutting machine is installed at an extrusion port of a honeycomb ceramic extruder, honeycomb ceramic materials extruded and extruded by the honeycomb ceramic extruder are separated by a tool 2 through a tool separating device, the tool 10 bears the honeycomb ceramic materials extruded and extruded, the tool 10 and the bearing honeycomb ceramic materials are conveyed through a belt transmission device 4 in a transmission manner, the cutting device 4 automatically cuts the honeycomb ceramic blanks in sections, a material receiving disc 11 and the bearing honeycomb ceramic blanks extruded and extruded are overturned to a material receiving disc backflow device 9 through an overturning device 6, and the honeycomb ceramic blanks are conveyed to a next process through the material receiving disc backflow device 9; the tool 10 flows back to the tool distributing device 2 through the material stirring device 7, the tool overturning device 8 and the belt backflow device 5, the tool 10 is distributed through the tool distributing device 2, the tool 10 bears the extruded honeycomb ceramic blank again, and the next cycle is carried out; the receiving tray 11 together with the honeycomb ceramic blank after bearing extrusion molding is turned to a receiving tray backflow device 9 through a turning device 6, after the receiving tray 11 is cleaned, the receiving tray drives a circular belt II 9-8 to flow back and be conveyed to a receiving tray turning mechanism 6-1 through a receiving tray driving circular belt II of the receiving tray backflow device, then the receiving tray returns to a receiving turning mechanism 6-2 to receive the honeycomb ceramic blank, and the honeycomb ceramic blank enters a new cycle.

Claims (10)

1. An automatic cutting machine for honeycomb ceramics is characterized by comprising a rack, a tool distribution device, a belt transmission device, a cutting device, a belt backflow device, a turnover device, a material stirring device, a tool turnover device and a material receiving disc backflow device;

the tool material distributing device is arranged at the end part of the rack, and the tool material conveyed by the belt reflux device is pushed to the tool material distributing workbench through the tool material pushing cylinder;

the device comprises a frame, a belt transmission device, a cutting device, a turnover device, a material receiving disc reflux device, a cutting device, a material receiving disc reflux device and a cutting device, wherein the belt transmission device is arranged;

the material stirring device is installed on one side of the turnover device, the belt backflow device is installed on one side of the belt transmission device, the tool turnover device is installed between the belt backflow device and the material stirring device, tools which are stirred by the material stirring device are turned over to the belt backflow device by the tool turnover device, and the tools are conveyed to the tool distribution device through backflow of the belt backflow device.

2. The automatic honeycomb ceramic cutting machine according to claim 1, wherein the tool material distribution device comprises a tool material distribution workbench, a tool material pushing cylinder, a tool position sensor and a tool jacking electric cylinder; the tool distributing workbench is arranged at the end part of the frame, the tool jacking electric cylinder is arranged at the lower part of the tool distributing workbench, the bottom of the tool jacking electric cylinder is fixed on the frame, the tool distributing workbench can be jacked up and down to descend under the action of the tool jacking electric cylinder, and the tool on the tool distributing workbench and a honeycomb ceramic blank extruded by a honeycomb ceramic extruder carried by the upper part of the tool are transferred to a metal plate fluent strip of a belt transmission device;

frock material separating workbench one side is equipped with the frock and pushes away the material cylinder, and the frock pushes away and is equipped with the frock push pedal on the material cylinder front end piston rod that pushes away, and frock position sensor installs in being close to belt reflux unit one side for detect belt reflux unit backward flow who send the frock position of coming.

3. The automatic honeycomb ceramic cutting machine according to claim 1, wherein the belt transmission device comprises a bottom plate, a sheet metal fluency strip, a supporting plate, a transmission circular belt, a belt transmission motor, a circular belt driving roller, a transmission shaft, a driving wheel, a driven wheel, a clamping cylinder and a circular belt tensioning mechanism;

the bottom plate is arranged at the upper part of the rack, the metal plate fluency strip is arranged on the bottom plate close to one end of the tool material distribution device, and clamping cylinders are arranged on two sides of the metal plate fluency strip;

the supporting plate is provided with a plurality of blocks which are respectively installed on the bottom plate, the supporting plate is provided with a plurality of circular belt transmission grooves, transmission shafts are installed between the supporting plates, a plurality of driving wheels are fixedly installed on the transmission shafts, driven wheels are installed between the driving wheels, a plurality of belt transmission motors are respectively installed on one side of the bottom plate, output shafts of the belt transmission motors are connected with the transmission shafts, a plurality of transmission circular belts are respectively embedded in the circular belt transmission grooves, one ends of the transmission circular belts are sleeved on the driving wheels, the other ends of the transmission circular belts are sleeved on the driven wheels, the belt transmission motors drive the transmission circular belts through the driving wheels and the driven wheels when in operation, and tools on;

the circular belt driving roller is installed on a bottom plate on one side of the metal plate fluency strip, an output shaft of the belt transmission motor is connected with the circular belt driving roller, the transmission circular belt is embedded in a circular belt transmission groove of the supporting plate, one end of the transmission circular belt is sleeved on the circular belt driving roller, the other end of the transmission circular belt is sleeved on a driven wheel of the transmission shaft, the belt transmission motor runs to drive the transmission circular belt through the circular belt driving roller and the driven wheel, and the tool on the transmission supporting plate and the honeycomb ceramic blank borne by the tool are conveyed forwards;

the lower part of the bottom plate is provided with a plurality of groups of circular belt tensioning mechanisms for tensioning and driving the circular belts; the circular belt tensioning mechanism is provided with a supporting shaft, a plurality of tensioning supporting rods are arranged on the supporting shaft, tensioning wheels are arranged at the end parts of the tensioning supporting rods, and the transmission circular belt is tensioned through the tensioning wheels, so that the transmission circular belt is not loosened in the transmission process to improve the transmission force.

4. The automatic honeycomb ceramic cutting machine according to claim 1, wherein the cutting device comprises a linear module, an auxiliary rail, a mounting frame, a connecting plate, a cutting wire electric cylinder, an electric cylinder mounting frame, a cutting wheel support rod connecting plate, a cutting wheel support rod, a cutting wire winding motor, a cutting wire winding wheel, a cutting wire winding wheel, a tensioning spring, a linear bearing and a wire breakage detection mechanism;

the cutting device is arranged on the upper part of the bottom plate of the belt transmission device through a mounting frame;

the cutting wire electric cylinder is arranged on the upper portion of the electric cylinder mounting frame, the electric cylinder mounting frame is arranged on the upper portion of the connecting plate, the linear module and the auxiliary rail are respectively arranged on two sides of the mounting support, one side of the lower portion of the connecting plate is arranged on the linear module through a sliding block, and the other side of the lower portion of the connecting plate is arranged on the auxiliary rail through a sliding block;

the two cutting wheel support rods are arranged on the connecting plate through linear bearings, the lower ends of the cutting wheel support rods are provided with cutting wire passing wheels, and the upper parts of the cutting wheel support rods are provided with cutting wires through cutting wire passing wheels;

the cutting wheel support rod connecting plate is connected with a cutting wire electric cylinder pushing rod, the cutting wire electric cylinder pushes the cutting wheel support rod connecting plate, the cutting wire support rod, the cutting wire threading wheel and the cutting wire to slide up and down, and the honeycomb ceramic blank is cut into a honeycomb ceramic blank according to the designed size;

the two cutting wire winding motors are respectively arranged at the upper parts of the two sides of the electric cylinder mounting frame, the end parts of output shafts of the cutting wire winding motors are provided with cutting wire winding wheels, and the two ends of the connecting plate are respectively provided with a wire breakage detection mechanism;

the wire breakage detection mechanism is provided with a wire passing wheel bracket, a cutting wire transition wheel is arranged at the upper part of the wire passing wheel bracket, two sliding shafts are arranged at the middle part of the wire passing wheel bracket, a linear bearing seat is sleeved on the two sliding shafts through a linear bearing, a cutting wire tension wheel is arranged on the linear bearing seat, a spring is sleeved on the sliding shaft, a wire breakage sensor is arranged at one side of the wire passing wheel bracket, and a wire breakage induction sheet is arranged on the linear bearing seat at the side close to the wire breakage sensor; the middle part of the cutting wire is sleeved on the cutting wire passing wheel at the lower end part of the support rods of the two cutting wheels, and the two ends of the cutting wire respectively pass through the wire breakage detection mechanism and are wound on the cutting wire winding wheels at the two sides of the electric cylinder mounting rack.

5. The automatic cutting machine for honeycomb ceramics according to claim 1, characterized in that the turnover device comprises a receiving tray turnover mechanism, a receiving tray turnover transmission motor, a synchronous belt I, a synchronous belt wheel I, a photoelectric sensor I, a turnover induction sheet I, a receiving turnover transmission motor, a synchronous belt II, a synchronous belt wheel II, a photoelectric sensor II, a turnover induction sheet II, a turnover support shaft and a turnover support frame;

the material receiving turnover mechanism is arranged at the front end of the belt transmission device and comprises a material receiving disc baffle II, a material receiving disc base plate II and a turnover connecting plate II; the second material receiving disc baffle and the second material receiving disc base plate are combined into a group, a second material receiving fluency strip is arranged on the second material receiving disc base plate, and a material receiving disc clamping groove is formed between the second material receiving disc baffle and the second material receiving disc base plate and used for clamping a material receiving disc;

four groups of material receiving disc baffle plates and material receiving disc backing plates are arranged, the two groups are distributed at 90 degrees, the two sides of the material receiving disc baffle plates and the two sides of the material receiving disc backing plates are fixedly arranged on the turning connecting plate II, the turning connecting plate II is provided with a shaft hole,

the material receiving turnover mechanism is arranged on the turnover support shaft through a shaft hole, and the turnover support shaft is arranged on the rack through a turnover support frame;

a second synchronous belt wheel is arranged on one side of the second turnover connecting plate, and a second photoelectric sensor is arranged on the rack close to one side of the second synchronous belt wheel;

the overturning induction sheet is provided with 4 sheets which are respectively arranged on one side of the second synchronizing wheel, and the included angle between the two sheets is 90 degrees;

the material receiving turnover transmission motor is arranged at the lower part of the rack and transmits a material receiving turnover mechanism turnover receiving belt transmission device to transmit through a second synchronous belt wheel and a second synchronous belt wheel, and the cut honeycomb ceramic blank and a material receiving disc are connected;

the receiving tray overturning mechanism is arranged on the left side of the receiving overturning mechanism, and the receiving tray overturning transmission mechanism comprises a receiving tray baffle I, a receiving tray base plate I and an overturning connecting plate I; the first material receiving disc baffle and the first material receiving disc base plate are combined into a group, and the first material receiving disc base plate is provided with a first material receiving fluency strip;

a receiving plate clamping sliding groove is formed between the first receiving plate baffle plate and the first receiving plate base plate, the bottom surface of the receiving plate clamping sliding groove is a sliding inclined surface, and when the receiving plate turnover mechanism rotates 1 station to align to the receiving plate clamping groove of the receiving turnover mechanism, the receiving plate can smoothly clamp the bottom inclined surface of the sliding groove along the receiving plate under the action of the sliding inclined surface and slide into the receiving plate clamping groove to receive the cut honeycomb ceramic blank;

the first material receiving disc baffle and the first material receiving disc base plate are arranged in four groups, the two groups are distributed at 90 degrees, the first material receiving disc baffle and the two sides of the first material receiving disc base plate are fixedly arranged on the first turnover connecting plate, a shaft hole is formed in the first turnover connecting plate, the turnover mechanism of the material receiving disc is arranged on a turnover support shaft through the shaft hole, and the turnover support shaft is arranged on the rack through a turnover support frame;

a first synchronous belt wheel is arranged on one side of the first turnover connecting plate, a first turnover sensing piece is arranged on the outer side of the first synchronous belt wheel, and a first photoelectric sensor is arranged on the rack close to one side of the first synchronous belt wheel;

the first turning induction sheet is provided with 4 turning induction sheets which are respectively arranged on one side of the first synchronous belt wheel, and the included angle between the two turning induction sheets is 90 degrees and corresponds to four groups consisting of the first receiving tray baffle and the first receiving tray base plate;

the receiving disc overturning transmission motor is arranged at the lower part of the rack and transmits a receiving disc overturning mechanism to receive a receiving disc conveyed by the receiving disc backflow device through a synchronous belt I and a synchronous belt wheel I.

6. The automatic cutting machine for honeycomb ceramics according to claim 1, characterized in that the kick-out device is installed at one side of the receiving and overturning mechanism of the overturning device, and comprises a kick-out plate lifting cylinder, a kick-out plate lifting guide rail, a kick-out plate slide block, a kick-out cylinder mounting bottom plate, a slide block, a guide rail mounting plate, a kick-out cylinder mounting frame, a transition plate and a photoelectric sensing switch;

the material shifting cylinder mounting plate is mounted on the rack on one side of the material receiving turnover mechanism through a material shifting cylinder, the material shifting cylinder is mounted on the material shifting cylinder mounting plate, the front end of a piston push rod of the material shifting cylinder is connected with a guide rail mounting plate, the two sliding blocks are fixedly mounted on the front part of the material shifting cylinder mounting plate, and the two guide rails are mounted at the bottom of the guide rail mounting plate; the guide rail is matched with the sliding block; the switch plate is equipped with to tip before the guide rail mounting panel, and the switch plate cooperatees with switch plate lift guide through the switch plate slider, and tip piston push rod is connected with the switch plate before the switch plate lift cylinder, and the switch plate promotes down at switch plate lift cylinder, through switch plate slider along switch plate lift guide oscilaltion, is equipped with the cab apron on the switch plate cylinder mounting bracket of switch plate cylinder mounting plate lower part, crosses and is equipped with frock photoelectric sensing switch on the cab apron one side switch plate cylinder mounting bracket.

7. The automatic honeycomb ceramic cutting machine according to claim 1, wherein the tool turnover device comprises a tool base plate, a reflux turnover shaft, a reflux turnover bearing seat, a stepping motor, a synchronous pulley I, a synchronous belt, a synchronous pulley II, a stepping motor mounting plate, a tool sheet metal fluency strip, a fluency strip mounting frame and a tool deflector rod;

the tooling backing plate is provided with 4 tooling backing plates which are vertically assembled and installed on a backflow overturning shaft, the backflow overturning shaft is installed on a transition plate tooling discharge port rack of a tooling material poking device through a backflow overturning bearing seat, a tooling is poked onto the tooling backing plate through a transition plate, and a tooling poking rod is installed on the tooling backing plate;

one end of the reflux overturning shaft is provided with a synchronous belt wheel II;

the stepping motor is arranged at the lower part of the frame through a stepping motor mounting plate, a synchronous belt pulley II is arranged at the output shaft end of the stepping motor, the stepping motor drives a tool backing plate to overturn through a synchronous belt pulley I, a synchronous belt and a synchronous belt pulley II transmission backflow overturning shaft, and a tool on the tool backing plate is overturned on a tool metal plate fluent metal strip in cooperation with a tool driving lever;

the frock metal plate fluency strip is obliquely arranged at the feed end of the belt reflux device through a fluency strip mounting rack.

8. The automatic honeycomb ceramic cutting machine according to claim 1, wherein the belt return device comprises a return mounting base plate, a return driving roller, a return driven roller, a conveying belt and a belt return transmission motor; the backflow mounting base plate is mounted on a machine frame on one side of the belt transmission device, the backflow driving roller is mounted on the backflow mounting base plate close to one end of the tool turnover device through a bearing seat, the backflow driven roller is mounted on the backflow mounting base plate close to one end of the tool distribution device through a bearing seat, two ends of the transmission belt are respectively sleeved on the backflow driving roller and the backflow driven roller, a synchronous belt wheel is mounted at one end of the backflow driving roller, the belt backflow transmission motor drives the backflow driving roller through a backflow transmission synchronous belt, the synchronous belt wheel drives the backflow driving roller, the backflow driving roller drives the transmission belt and the backflow driven roller to operate, the tool is transmitted to the tool distribution device, and the tool is pushed to.

9. The automatic honeycomb ceramic cutting machine according to claim 1, wherein the take-up pan returning device comprises a take-up pan supporting plate I, a take-up pan transmission circular belt I, a take-up pan transmission driving roller I, a take-up pan returning motor mounting seat I, a take-up pan transmission synchronous pulley I, a take-up pan transmission walking belt I, a take-up pan transmission synchronous pulley II, a take-up pan supporting plate II, a take-up pan transmission circular belt II, a take-up pan transmission driving roller II, a take-up pan transmission driven roller II, a take-up pan transmission circular belt II, a take-up pan return transmission motor II, a take-up pan motor mounting seat II, a take-up pan transmission synchronous pulley III, a take-up pan transmission synchronous belt II, a take-up pan transmission synchronous pulley IV and a take-;

the first material receiving disc transmission driven roller and the first material receiving disc transmission driving roller are sequentially arranged on a front rack of a material receiving turnover mechanism of the turnover device through a bearing seat, a first material receiving disc supporting plate is arranged between the first material receiving disc transmission driven roller and the first material receiving disc transmission driving roller, a circular belt mounting groove is formed in the first material receiving disc supporting plate, a first material receiving disc transmission circular belt is embedded in the circular belt mounting groove, two ends of the first material receiving disc transmission driven roller and the first material receiving disc transmission driving roller are respectively sleeved at the two ends of the first material receiving disc transmission driven roller and the first material receiving disc transmission driving roller, and a; a first material receiving disc backflow motor is mounted on the lower portion of the rack through a first material receiving disc backflow machine mounting seat, a first material receiving disc transmission synchronous belt wheel is mounted at the output shaft end of the first material receiving disc backflow motor, the first material receiving disc backflow motor drives the first material receiving disc transmission synchronous belt wheel, a first material receiving disc transmission step belt and a second material receiving disc transmission synchronous belt wheel to transmit a first material receiving disc transmission driving roller, a material receiving disc transmission circular belt is driven to transmit a material receiving turnover mechanism to transmit a received material receiving disc and the material receiving disc to bear a cut honeycomb ceramic blank, and the honeycomb ceramic blank and the material receiving disc are taken down from the first material receiving disc transmission circular belt and then are sent to a next process; the receiving disc is taken down, cleaned and placed on the second receiving disc transmission circular belt and is transmitted to a receiving disc overturning mechanism of the overturning device;

a second take-up pan transmission driven roller and a second take-up pan transmission driving roller are sequentially arranged on a frame at the front part of a take-up pan overturning mechanism of the overturning device through a bearing seat, a second take-up pan supporting plate is arranged between the second take-up pan transmission driven roller and the second take-up pan transmission driving roller, a circular belt mounting groove is arranged on the second take-up pan supporting plate, a second take-up pan transmission circular belt is embedded in the circular belt mounting groove, two ends of the second take-up pan transmission driven roller and the second take-up pan transmission driving roller are respectively sleeved on the second take-up pan transmission driven roller and the second take-up pan transmission driving roller, a fourth take-up pan transmission synchronous belt pulley is arranged at the outer end of the take-up pan transmission driving roller, a second take-up pan reflux motor is arranged at the lower part of the frame through a second take-up pan reflux motor mounting seat, drive the take-up pan to transmit the round belt two

The receiving plate is cleaned in a transmission mode, the receiving plate is conveyed to a receiving plate clamping sliding groove in a receiving plate turnover mechanism, the receiving plate turnover mechanism rotates 1 station to align to the receiving plate clamping groove of the receiving plate turnover mechanism, and the receiving plate slides into the receiving plate clamping groove along the sliding inclined plane because the sliding inclined plane is arranged on the bottom surface of the receiving plate clamping sliding groove and is used for receiving the cut honeycomb ceramic blank;

the lower parts of the first material receiving disc driving roller and the second material receiving disc driving roller are respectively provided with a plurality of groups of material receiving disc driving circular belt tensioning mechanisms, each material receiving disc driving circular belt tensioning mechanism is provided with a circular belt tensioning supporting shaft, a circular belt tensioning supporting rod is arranged on each circular belt tensioning supporting shaft, a circular belt tensioning wheel is arranged at the end part of each circular belt tensioning supporting rod, and the first material receiving disc driving circular belt and the second material receiving disc are tensioned by the circular belt tensioning wheels, so that the circular belt is not loosened in the transmission process, and the transmission force is improved.

10. The automatic honeycomb ceramic cutting machine according to claim 1, wherein the machine frame is an integral machine frame, a plurality of fixed seats are arranged at the bottom of the machine frame, and a rail moving height adjusting mechanism is arranged at the lower part of each fixed seat.

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