CN114474335A - Horizontal automatic cutting machine for honeycomb ceramic wet blank - Google Patents
Horizontal automatic cutting machine for honeycomb ceramic wet blank Download PDFInfo
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- CN114474335A CN114474335A CN202210215612.7A CN202210215612A CN114474335A CN 114474335 A CN114474335 A CN 114474335A CN 202210215612 A CN202210215612 A CN 202210215612A CN 114474335 A CN114474335 A CN 114474335A
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- honeycomb ceramic
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B11/00—Apparatus or processes for treating or working the shaped or preshaped articles
- B28B11/14—Apparatus or processes for treating or working the shaped or preshaped articles for dividing shaped articles by cutting
- B28B11/16—Apparatus or processes for treating or working the shaped or preshaped articles for dividing shaped articles by cutting for extrusion or for materials supplied in long webs
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B17/00—Details of, or accessories for, apparatus for shaping the material; Auxiliary measures taken in connection with such shaping
- B28B17/0063—Control arrangements
- B28B17/0081—Process control
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- Automation & Control Theory (AREA)
- Devices For Post-Treatments, Processing, Supply, Discharge, And Other Processes (AREA)
Abstract
The invention relates to a horizontal automatic cutting machine for a honeycomb ceramic wet blank, which is suitable for extruding the wet blank by a honeycomb ceramic forming machine and automatically cutting the wet blank into a honeycomb ceramic wet blank and conveying the honeycomb ceramic wet blank. Comprises a frame, a honeycomb ceramic blank cutting device, a honeycomb ceramic blank air-floating type conveying device and a small robot transfer device; the machine frame upper portion be provided with the workstation, honeycomb ceramic blank cutting device installs on the workstation, honeycomb ceramic blank air supporting formula conveyer installs on honeycomb ceramic blank cutting device one side workstation, ceramic blank air supporting formula conveyer's input links to each other with honeycomb ceramic extruder discharge gate, ceramic blank air supporting formula conveyer carries out the air supporting formula conveying, cut into the wet blank of honeycomb ceramic through cutting device, the small-size robot moves and carries the device and install on the wet blank output end workstation of honeycomb ceramic of ceramic blank air supporting formula conveyer, the small-size robot moves and carries the wet blank of honeycomb ceramic to next process through the manipulator.
Description
Technical Field
The invention relates to a horizontal automatic cutting machine for a honeycomb ceramic wet blank, which is suitable for extruding the wet blank by a honeycomb ceramic forming machine and automatically cutting the wet blank into a honeycomb ceramic wet blank and conveying the honeycomb ceramic wet blank.
Background
The honeycomb ceramic is porous industrial ceramic, the interior of the honeycomb ceramic is divided into triangular, square or hexagonal parallel channels by thin walls, the specific surface area is large, the exhaust resistance is small, the honeycomb ceramic is an ideal carrier and a mainstream product of the current three-way catalyst for purifying the automobile exhaust, and the cross section of the honeycomb ceramic is mostly circular, oval or racetrack-shaped, and the like.
The honeycomb ceramic blank is produced by extrusion molding with a honeycomb ceramic molding machine, and the honeycomb ceramic material after extrusion molding is a honeycomb ceramic wet blank material. Before drying and shaping, the honeycomb ceramic wet blank material needs to be cut into multiple sections to form the required length, and the honeycomb ceramic wet blank material is easy to deform and damage in the processes of transmission, cutting and conveying and influences the product quality. In addition, the prior honeycomb ceramic cutting machine has lower production efficiency and can not meet the requirement of industrial automatic production.
Disclosure of Invention
The invention aims to provide a horizontal automatic cutting machine for a honeycomb ceramic wet blank, which is provided with a frame, a honeycomb ceramic blank cutting device, a honeycomb ceramic blank air-floating type conveying device and a small robot transfer device, and can extrude honeycomb ceramic wet blank materials extruded by a honeycomb ceramic forming machine onto the honeycomb ceramic blank air-floating type conveying device, cut into honeycomb ceramic blanks with set lengths by the honeycomb ceramic blank cutting device, and convey the honeycomb ceramic blanks by a V-shaped air-floating type conveying guide rail and a synchronous belt; and a vacuum sucker on a manipulator of the small robot transfer device sucks the honeycomb ceramic blank and transfers the honeycomb ceramic blank to the next procedure for drying treatment. The honeycomb ceramic wet blank horizontal automatic cutting machine is high in cutting efficiency, the honeycomb ceramic wet blank can be protected from deformation due to the fact that the honeycomb ceramic wet blank is conveyed through the honeycomb ceramic blank air floating type conveying device, the honeycomb ceramic wet blank can not be damaged in the conveying process, the product percent of pass is ensured, large-scale mass automatic cutting and conveying of the honeycomb ceramic blank can be achieved, production efficiency is high, and the requirement for industrial automatic production of the honeycomb ceramic blank can be met.
The horizontal automatic cutting machine for the honeycomb ceramic wet blank is realized by adopting the following technical scheme:
the honeycomb ceramic wet blank horizontal cutting machine comprises a frame, a honeycomb ceramic blank cutting device, a honeycomb ceramic blank air-floating type conveying device and a small robot transfer device.
The machine frame upper portion be provided with the workstation, honeycomb ceramic blank cutting device installs on the workstation for cut honeycomb ceramic wet blank material, honeycomb ceramic blank air supporting formula conveyer installs on honeycomb ceramic blank cutting device one side workstation, ceramic blank air supporting formula conveyer's input links to each other with honeycomb ceramic extruder discharge gate, ceramic blank air supporting formula conveyer carries out the air supporting formula conveying, cut into the honeycomb ceramic wet blank through honeycomb ceramic blank cutting device, the small-size robot moves and carries the device and install on the wet blank output end workstation of honeycomb ceramic of ceramic blank air supporting formula conveyer, the small-size robot moves and carries the wet blank of honeycomb ceramic to next process through the manipulator.
The lower part of the frame is provided with an electric control box which is provided with an electric control switch, an alternating current contactor, a relay, a PLC programmable controller, a servo motor controller, a motor controller and other electric control devices. And a cooling fan is arranged on one side of the electric control box and used for cooling the electric control box.
The lower part of the frame is provided with a Foumaki caster, which is convenient for the honeycomb ceramic wet blank horizontal automatic cutting and moving device.
And a man-machine interaction touch screen is arranged on one side of the workbench of the frame and is used for operation control, working state display and the like of the honeycomb ceramic wet blank horizontal automatic cutting machine. An alarm lamp is arranged above the man-machine interaction touch screen, and alarms when a fault occurs.
Honeycomb ceramic blank cutting device include the cutting device mounting panel, the mounting panel fixing base, feeding direction removes electric jar module, the electric jar slider, the feeding direction guide rail, the guide rail slider, the guide rail mount pad, cutting direction removes electric jar module, the fixed plate, the motor connecting plate, the filament motor mounting panel, the filament motor removes the guide rail, the filament motor slider, receive the silk motor mounting panel, receive the silk motor slider, cutting wheel cradling piece, the cutting silk crosses the silk wheel, the cutting silk winding wheel, receive line motor removal guide rail and disconnected silk detection mechanism.
The feeding direction moving electric cylinder module and the cutting direction moving electric cylinder module are provided with linear guide rails, lead screws, nuts and servo motors.
The feeding direction removes the electric jar module and installs on the workstation of honeycomb ceramic blank air supporting formula conveyer one side, and feeding direction guide rail passes through guide rail mount pad parallel mount and removes electric jar module one side in the feeding direction, and the cutting device mounting panel is installed on mounting panel fixing base upper portion, and mounting panel fixing base one end is installed on the linear guide of feeding direction removal electric jar module through electric jar slider, and the mounting panel fixing base other end passes through guide rail slider and installs on the feeding direction guide rail. And reinforcing plates are arranged on two sides of the guide rail fixing seat and used for fixedly connecting the cutting device mounting plate and the mounting plate fixing seat.
The cutting device mounting panel on be provided with two motor sliding tray, the cutting direction removes the electric jar module and installs in cutting device mounting panel one side, unwrapping wire motor removes the guide rail and receives line motor and remove the guide rail and install both sides about the cutting direction removes the electric jar module respectively, the motor fixed plate passes through the slider and installs on the removal guide rail of cutting direction removal electric jar module. The wire releasing motor mounting plate is fixedly connected to the upper portion of the motor fixing plate, the wire releasing motor is mounted on the wire releasing motor mounting plate, the wire releasing motor is clamped in the motor sliding groove, and the bottom of the wire releasing motor mounting plate is mounted on the wire releasing motor moving guide rail through the wire releasing motor sliding block.
Receive a motor mounting panel fixed connection on motor fixed plate upper portion, receive a motor and install on receiving a motor mounting panel, receive a motor and clamp in the motor sliding tray, receive a motor mounting panel bottom and install on receiving a motor movable guide through receiving a motor slider.
When the cutting direction moving electric cylinder module works, the wire unwinding motor and the wire winding motor are driven to slide along the wire unwinding motor moving guide rail and the wire winding motor moving guide rail respectively through the motor fixing plate and the sliding block, the wire unwinding motor and the wire winding motor are driven to slide along the motor sliding grooves, and the cutting wires are cut to cut honeycomb ceramic blanks according to setting requirements.
The cutting wheel support rod connecting plate is arranged on the other side of the cutting device mounting plate through the sliding guide rail and the sliding block, and the two sides of the cutting wheel support rod connecting plate are connected with a motor fixing support arranged on the other side of the cutting device mounting plate through a motor connecting plate arranged in a motor sliding groove.
Two cutting wheel cradling pieces are respectively installed on cutting wheel cradling piece connecting plate, and the cutting silk is installed to cutting wheel cradling piece front end and is crossed the silk wheel, and two cutting silk winding wheels are respectively installed in cutting wheel cradling piece connecting plate both sides, link to each other through motor sliding tray and filament motor output shaft, receipts silk motor output shaft.
The two groups of broken wire detection mechanisms are respectively arranged on two sides of the two cutting wheel support rods, are provided with a broken wire sensor and a broken wire induction sheet for carrying out broken wire detection, and control the operation of a cutting wire releasing motor and a wire collecting motor through a PLC (programmable logic controller).
The broken wire detection mechanism is provided with a wire passing wheel support, a cutting wire passing wheel is mounted at the upper part of the wire passing wheel support, two sliding shafts are arranged in the middle of the wire passing wheel support, a linear bearing seat is sleeved on the two sliding shafts through linear bearings, a cutting wire tensioning wheel is mounted on the linear bearing seat, and springs are sleeved on the sliding shafts. One side of the wire passing wheel bracket is provided with a wire breakage sensor, and a wire breakage sensing piece is arranged on a linear bearing seat close to one side of the wire breakage sensor. The middle part of the cutting wire is sleeved on the cutting wire passing wheel at the front end part of the two cutting wheel support rods, and the two ends of the cutting wire respectively pass through the broken wire detection mechanism and are respectively wound on the cutting wire winding wheels arranged at the output shaft ends of the cutting wire winding motors arranged at the two sides of the rear part of the cutting wheel support rod connecting plate.
When the honeycomb ceramic blank cutting device is matched with a honeycomb ceramic wet blank horizontal cutting machine to work, under the control of a PLC (programmable logic controller), the feeding direction moving electric cylinder module operates to drive the cutting device mounting plate and cutting mechanisms such as a cutting wheel support rod, a cutting wire, a wire releasing motor, a wire receiving motor and a wire breaking detection mechanism on the cutting device mounting plate to move along the feeding direction, and the length of a honeycomb ceramic blank to be cut is adjusted according to design requirements.
The cutting direction moving electric cylinder module is started, the wire releasing motor is driven through the motor fixing plate and the sliding block, the wire receiving motor is driven to respectively slide along the wire releasing motor moving guide rail and the wire receiving motor moving guide rail, the wire releasing motor is driven to slide along the motor sliding groove, the cutting wire on the wire passing wheel is cut at the front end of the cutting wheel support rod and is close to the cutting gap of the honeycomb ceramic blank air floating type conveying device, the wire releasing motor and the wire receiving motor are simultaneously started to drive the cutting wire to move at a high speed, the cutting wire cuts honeycomb ceramic wet blank materials extruded and extruded by the honeycomb ceramic extruder according to design requirements, and the honeycomb ceramic wet blank materials are cut into honeycomb ceramic blanks with set lengths.
If the cutting wire is broken in the cutting process, the cutting wire wound on the cutting wire tension wheel loses upward tension due to the wire breakage, the linear bearing seat and the wire breakage induction sheet arranged on one side fall into the induction notch on the wire breakage sensor, the wire breakage induction sensor transmits a wire breakage signal to the PLC, the cutting wire unwinding motor and the wire winding motor stop running under the control of the PLC controllable programming, and the normal working state is recovered after the wire breakage fault is repaired.
The honeycomb ceramic blank air-floating type conveying device comprises a V-shaped air-floating type speed measuring mechanism and a V-shaped air-floating type conveying mechanism.
The V-shaped air-floating speed measuring mechanism comprises a V-shaped air-floating speed measuring guide rail component, an encoder, a speed measuring wheel and a speed measuring guide rail supporting seat.
The V-shaped air floating type speed measurement guide rail assembly is provided with a V-shaped air floating type speed measurement guide rail, air chambers are arranged on two sides of the V-shaped air floating type speed measurement guide rail, an air chamber cover plate is arranged on the upper portion of each air chamber, a plurality of air outlet holes are formed in the air chamber cover plate and used for spraying compressed air in the air chambers, a floating air pressure layer is formed between the surface of a honeycomb ceramic blank and the V-shaped air floating type speed measurement guide rail, the honeycomb ceramic blank is convenient to air float, speed measurement and transmission, and the honeycomb ceramic wet blank is guaranteed not to deform or damage.
The V-arrangement air supporting formula guide rail subassembly that tests the speed install on the workstation through the guide rail supporting seat that tests the speed, the encoder passes through the encoder mounting bracket to be installed on the workstation of V-arrangement air supporting formula guide rail one side that tests the speed, can adjust mounted position and lift height, the encoder is equipped with the tachometer wheel, during testing the speed, the tachometer wheel leans on the wet blank of honeycomb pottery, the encoder links to each other with PLC programmable controller for detect the wet blank transfer rate of honeycomb pottery.
The V-shaped air floating type conveying mechanism comprises a V-shaped air floating type conveying guide rail assembly, a conveying guide rail supporting seat, a honeycomb ceramic blank conveying mechanism and a honeycomb ceramic blank conveying detection mechanism.
The inlet end of the V-shaped air floating type conveying guide rail component blank corresponds to the inlet end of the V-shaped air floating type speed measuring guide rail blank, and a cutting wire cutting gap is reserved between the inlet ends. The V-shaped air-floating type conveying guide rail assembly is installed on the workbench through the conveying guide rail supporting seat, the V-shaped air-floating type conveying guide rail assembly is provided with the V-shaped air-floating type conveying guide rail, air chambers are arranged on two sides of the V-shaped air-floating type conveying guide rail, an air chamber cover plate is installed on the upper portion of each air chamber, a plurality of air outlet holes are formed in the air chamber cover plate and used for spraying out compressed air in each air chamber, a floating air pressure layer is formed between the surface of a honeycomb ceramic blank and the V-shaped air-floating type conveying guide rail, the air-floating type conveying of the honeycomb ceramic wet blank is facilitated, the conveying resistance is reduced, and the honeycomb ceramic wet blank is guaranteed not to deform or damage. The air chamber is provided with an air inlet of the air chamber and is provided with an air inlet joint, an air chamber cover plate fixing column is arranged in the air chamber, and the air chamber cover plate is fixed by adopting a screw.
The honeycomb ceramic blank conveying mechanism is arranged on one side of the V-shaped air floating type conveying guide rail and comprises a plurality of conveying synchronous wheels, synchronous belt wheels, conveying synchronous belts, synchronous belt tensioning wheels, a transmission motor, a motor transmission belt wheel, a motor mounting plate and a motor mounting plate mounting seat.
The conveying synchronous wheels and the synchronous belt wheels are doubly connected synchronous wheels, the conveying synchronous wheels and the synchronous belt wheels are arranged on the upper portion of the motor mounting plate, and the conveying synchronous belt wheels are tightly close to the upper portion of the V-shaped air floating type conveying guide rail and used for conveying cut honeycomb ceramic wet blanks. The conveying synchronous belt is arranged between the two synchronous belt wheels, a synchronous belt tensioning wheel is arranged on the lower side of the synchronous belt and used for tensioning the conveying synchronous belt, the conveying motor is arranged on the lower portion of the motor mounting plate, a motor synchronous wheel is arranged on an output shaft of the conveying motor, and the motor synchronous wheel drives the synchronous belt wheels through a motor transmission belt to transmit the conveying synchronous belt wheels to convey the honeycomb ceramic wet blanks.
The honeycomb ceramic blank conveying and detecting mechanism is arranged on the other side of the V-shaped air floating type conveying guide rail. The honeycomb ceramic blank conveying and detecting mechanism comprises a photoelectric sensor for detecting and adjusting the length of a cut blank, a photoelectric sensor mounting sliding block, a sliding guide rail, a guide rail mounting plate, a mounting seat and a position detection photoelectric sensor.
The guide rail mounting plate is installed on the workbench through the mounting seat, the sliding guide rail is installed on the guide rail mounting plate and is parallel to the V-shaped air floating type conveying guide rail, the photoelectric sensor for detecting and adjusting the length of the cut blank is installed on the sliding guide rail through the photoelectric sensor mounting sliding block, the photoelectric sensor for detecting and adjusting the length of the cut blank is connected with the PLC, and the cutting length of the honeycomb ceramic blank product can be detected and adjusted through the PLC.
The position detection photoelectric sensor is arranged at the outlet end of the V-shaped air-floating type conveying guide rail blank and is connected with the PLC to detect whether the honeycomb ceramic blank is conveyed in place.
The small robot transfer device is arranged at the blank output end of the honeycomb ceramic blank air-floating type conveying device. The small robot transfer device comprises a small robot mounting frame, a mechanical arm gyration transmission motor, a mechanical arm lifting transmission shaft, a mechanical arm gyration transmission motor, a vacuum sucker, a vacuum generator, a V-shaped supporting plate fixing plate, a gyration cylinder, a mechanical arm mounting box frame, a sucker fixing plate and a case. The small robot mounting frame is arranged on the workbench and is close to the outlet end of the V-shaped air-floating type conveying guide rail blank of the air-floating type conveying device. The machine case is installed on a small robot installation frame, the mechanical arm gyration transmission motor is installed at the bottom of the machine case, the mechanical arm is installed on an output shaft of the mechanical gyration transmission motor, a mechanical arm installation box frame is installed at the front part of the mechanical arm, the mechanical arm gyration transmission motor, the mechanical arm lifting transmission motor and the mechanical arm lifting transmission shaft are installed in the mechanical arm installation box frame, the mechanical arm is installed at the lower end of the mechanical arm lifting transmission shaft, a sucker fixing plate is installed on the mechanical arm, a vacuum sucker is installed on the sucker fixing plate, a V-shaped supporting plate installation plate is installed on one side of the sucker fixing plate, a gyration cylinder is installed on the V-shaped supporting plate installation plate, the V-shaped supporting plate is installed on the V-shaped supporting plate installation plate, and the lower part of the vacuum sucker can be rotated to support the vacuum sucker to suck wet honeycomb ceramic blanks to prevent the honeycomb ceramic blanks from sliding down under the control of the gyration cylinder. The V-shaped supporting plate is lined with the spongy cushion, so that the damage of the honeycomb ceramic wet blank is prevented.
The vacuum generator is installed on one side of the manipulator installation box frame and is connected with the vacuum sucker through a vacuum tube, so that the vacuum sucker generates vacuum to suck the honeycomb ceramic blank, after the ceramic wet blank is cut on a V-shaped air floating type conveying guide rail of the honeycomb ceramic blank air floating type conveying device sucked by the vacuum sucker, the manipulator lifting transmission shaft ascends, the rotary air cylinder rotates to drive the V-shaped supporting plate to the lower part of the honeycomb ceramic blank, the honeycomb ceramic wet blank is supported by the sponge cushion on the inner lining of the V-shaped supporting plate, and the mechanical arm rotates to convey the honeycomb ceramic wet blank to a next procedure for drying treatment.
Principle of operation
A honeycomb ceramic wet blank horizontal automatic cutting machine is provided with a rack, a honeycomb ceramic blank cutting device, a honeycomb ceramic blank air-floating type conveying device and a small robot transfer device, wherein when the honeycomb ceramic wet blank horizontal automatic cutting machine is used, the honeycomb ceramic wet blank horizontal automatic cutting machine is arranged at a honeycomb ceramic wet blank material extrusion end of a honeycomb ceramic forming machine, and can extrude honeycomb ceramic wet blank materials extruded by the honeycomb ceramic forming machine onto the honeycomb ceramic blank air-floating type conveying device, the honeycomb ceramic blank materials are cut into honeycomb ceramic blanks with set lengths by the honeycomb ceramic blank cutting device and are conveyed in an air-floating type manner by a V-shaped air-floating type conveying guide rail; and a vacuum sucker on a manipulator of the small robot transfer device sucks the honeycomb ceramic wet blank and transfers the honeycomb ceramic wet blank to the next procedure for drying treatment.
The horizontal automatic cutting machine for the wet honeycomb ceramic blanks is reasonable in design and compact in structure, and is high in horizontal automatic cutting and conveying efficiency due to the fact that the horizontal automatic cutting machine for the wet honeycomb ceramic blanks is provided with the frame, the cutting device for the wet honeycomb ceramic blanks, the air floating type conveying device for the wet honeycomb ceramic blanks and the small robot transfer device. Because the honeycomb ceramic blank air-floating type conveying device is used for carrying out air-floating type conveying on the honeycomb ceramic wet blank, the shape of the wet blank can be protected from being deformed and damaged.
The manipulator of the small robot transfer device is arranged at the lower end of a manipulator lifting transmission shaft, a sucker fixing plate is arranged on the manipulator, a vacuum sucker is arranged on the sucker fixing plate, a V-shaped supporting plate mounting plate is arranged on one side of the sucker fixing plate, a turning cylinder is arranged on the V-shaped supporting plate mounting plate, the V-shaped supporting plate is arranged on the V-shaped supporting plate mounting plate, the turning cylinder is controlled to turn to the lower part of the vacuum sucker, the vacuum sucker is supported, honeycomb ceramic wet blank pieces are sucked to prevent slipping, the honeycomb ceramic wet blank pieces are transferred to a next procedure to be dried, transferred and transferred conveniently, and the honeycomb ceramic wet blank transfer device is flexible and not limited by position. The V-shaped supporting plate is lined with the spongy cushion, so that the honeycomb ceramic blank is prevented from being damaged.
The photoelectric sensor for detecting, adjusting and cutting the length of the honeycomb ceramic blank is arranged on the sliding guide rail through the photoelectric sensor mounting sliding block, the photoelectric sensor for detecting, adjusting and cutting the length of the honeycomb ceramic blank is connected with the PLC, and the cutting length of a honeycomb ceramic blank product can be detected, adjusted and controlled through the PLC.
The photoelectric sensor of the honeycomb ceramic blank cutting length adjusting and conveying device is installed on the upper portion of the sliding block, the photoelectric sensor is connected with the PLC, the conveying distance of the honeycomb ceramic wet blank is sensed and detected by adjusting the position of the photoelectric sensor on the sliding track, and the cutting length of the honeycomb ceramic wet blank can be conveniently adjusted according to design requirements.
In the automatic cutting and conveying process of the horizontal automatic cutting machine for the wet honeycomb ceramic blanks, the wet honeycomb ceramic blanks cannot be damaged, the product percent of pass is ensured, the wet honeycomb ceramic blanks can be automatically cut and conveyed in large scale, the production efficiency is high, and the industrial automatic production requirements of the wet honeycomb ceramic blanks can be met.
Drawings
The invention will be further explained with reference to the drawings, in which:
FIG. 1 is a schematic view of a horizontal automatic cutting machine for wet green honeycomb ceramics.
FIG. 2 is a structural view of a frame of a horizontal automatic cutting machine for wet green honeycomb ceramics.
Fig. 3 is a schematic structural diagram 1 of a honeycomb ceramic blank cutting device of a horizontal automatic cutting machine for a honeycomb ceramic wet blank.
Fig. 4 is a schematic structural diagram 2 of a honeycomb ceramic blank cutting device of a horizontal automatic cutting machine for a honeycomb ceramic wet blank.
Fig. 5 is a schematic structural diagram 1 of an air floating type conveying device for a honeycomb ceramic blank of a horizontal automatic cutting machine for a honeycomb ceramic wet blank.
FIG. 6 is a schematic structural diagram 2 of an air floating type conveying device for a honeycomb ceramic blank of a horizontal automatic cutting machine for a honeycomb ceramic wet blank.
Fig. 7 is a schematic structural diagram of a V-shaped air floating type conveying guide rail of a honeycomb ceramic blank air floating type conveying device of a honeycomb ceramic wet blank horizontal type automatic cutting machine.
Fig. 8 is a schematic structural view of a small robot transfer device of a horizontal automatic cutting machine for green honeycomb ceramics.
In the figure: 1. the device comprises a frame, 2, a honeycomb ceramic blank cutting device, 3, a honeycomb ceramic blank air-floating type conveying device, 4, a small robot transfer device, 5, a human-computer interaction touch screen, 6, an alarm lamp, 7 and a honeycomb ceramic wet blank;
1-1 parts of a workbench, 1-2 parts of an electrical control box, 1-3 parts of a cooling fan, 1-4 parts of a horseshoe wheel;
2-1 parts of cutting device mounting plates, 2-2 parts of mounting plate fixing seats, 2-3 parts of feeding direction moving electric cylinder modules, 2-4 parts of electric cylinder sliding blocks, 2-5 parts of feeding direction guide rails, 2-6 parts of guide rail sliding blocks, 2-7 parts of guide rail mounting seats, 2-8 parts of cutting direction moving electric cylinder modules, 2-9 parts of fixing plates, 2-10 parts of motor connecting plates, 2-11 parts of filament releasing motors, 2-12 parts of filament releasing motor mounting plates, 2-13 parts of filament releasing motor moving guide rails, 2-14 parts of filament releasing motor sliding blocks, 2-15 parts of filament receiving motors, 2-16 parts of filament receiving motor mounting plates, 2-17 parts of filament receiving motor sliding blocks, 2-18 parts of cutting wheel support rods, 2-19 parts of cutting filaments, 2-20 parts of cutting filament passing wheels, 2-21 parts of cutting wire winding wheel, 2-22 parts of wire winding motor moving guide rail, 2-23 parts of cutting wheel support rod connecting plate, 2-24 parts of motor sliding groove, 2-25 parts of sliding guide rail, 2-26 parts of broken wire detection mechanism, 2-27 parts of wire passing wheel support, 2-28 parts of cutting wire passing wheel, 2-29 parts of sliding shaft, 2-30 parts of cutting wire tensioning wheel, 2-31 parts of spring, 2-32 parts of reinforcing plate;
3-1, a V-shaped air-floating speed measuring mechanism, and 3-2, a V-shaped air-floating conveying mechanism;
3-1-1, a V-shaped air-floating lateral speed guide rail component 3-1-2, an encoder 3-1-3 and a speed measuring wheel speed measuring guide rail supporting seat; 3-1-2-1, a tachometer wheel;
3-1-1-1, V-shaped air-floating speed measurement guide rails, 3-1-1-2, air chambers, 3-1-1-3, air chamber cover plates, 3-1-1-4, air outlet holes, 3-1-1-5, air chamber cover plate fixing columns, 3-1-1-6, air inlets, 3-1-1-7 and air inlet connectors;
3-2-1, 3-2-2, 3-2-3, 3-2-4 and 3-2-4, wherein the conveying guide rail is a V-shaped air floating type conveying guide rail assembly; 3-2-1-1, V-shaped air-floating type conveying guide rails;
3-2-3-1, a plurality of conveying synchronous wheels, 3-2-3-2, synchronous belt wheels, 3-2-3-3, conveying synchronous belts, 3-2-3-4, synchronous belt tensioning wheels, 3-2-3-5, a transmission motor, 3-2-3-6, a motor transmission belt, 3-2-3-7, motor driving belt wheels, 3-2-3-8, a motor mounting plate, 3-2-3-9 and a motor mounting plate mounting seat;
3-2-4-1, detecting and adjusting the length of the cut blank by using a photoelectric sensor, 3-2-4-2, installing a sliding block of the photoelectric sensor, 3-2-4-3, sliding guide rails, 3-2-4-4, installing plates of the guide rails, 3-2-4-5, installing seats, 3-2-4-6 and a position detection photoelectric sensor;
3-2-4-1, detecting and adjusting the length of the cut blank by using a photoelectric sensor, 3-2-4-2, installing a sliding block of the photoelectric sensor, 3-2-4-3, sliding guide rails, 3-2-4-4, installing plates of the guide rails, 3-2-4-5, installing seats, 3-2-4-6 and a position detection photoelectric sensor;
4-1 parts of a small robot mounting rack case, 4-2 parts of a mechanical arm, 4-3 parts of a mechanical arm rotation transmission motor, 4-4 parts of a mechanical arm lifting transmission motor, 4-5 parts of a mechanical arm lifting transmission shaft, 4-6 parts of a mechanical arm, 4-7 parts of a mechanical arm rotation transmission motor, 4-8 parts of a vacuum sucker, 4-9 parts of a vacuum generator, 4-10 parts of a V-shaped supporting plate, 4-11 parts of a V-shaped supporting plate fixing plate, 4-12 parts of a rotation cylinder, 4-13 parts of a mechanical arm mounting rack.
Detailed Description
Referring to the attached drawings 1-8, the honeycomb ceramic wet blank horizontal cutting machine comprises a frame 1, a honeycomb ceramic blank cutting device 2, a honeycomb ceramic blank air floating type conveying device 3 and a small robot transfer device 4.
The machine frame is characterized in that a workbench 1-1 is arranged on the upper portion of the machine frame 1, a honeycomb ceramic blank cutting device 2 is installed on the workbench 1-1 and used for cutting a honeycomb ceramic wet blank material, a honeycomb ceramic blank air floating type conveying device 3 is installed on the workbench 1-1 on one side of the honeycomb ceramic blank cutting device 2, the input end of the ceramic blank air floating type conveying device 3 is connected with a discharge port of a honeycomb ceramic extruder, the ceramic blank air floating type conveying device 3 carries out air floating type conveying and is cut into a honeycomb ceramic wet blank through the honeycomb ceramic blank cutting device 2, a small robot transfer device 4 is installed on the workbench 1-1 at the honeycomb ceramic wet blank output end of the ceramic blank air floating type conveying device 3, and the small robot transfer device 4 transfers the honeycomb ceramic wet blank to a next process through a mechanical arm.
The lower part of the frame 1 is provided with an electric control box 1-2, and the electric control box 1-2 is provided with electric control switches, electric control devices such as an alternating current contactor, a relay, a PLC programmable controller, a servo motor controller, a motor controller and the like. One side of the electric control box 1-2 is provided with a cooling fan 1-3 for cooling and heat dissipation of the electric control box.
The lower part of the frame 1 is provided with Fuma truckles 1-4, which is convenient for a honeycomb ceramic wet blank horizontal automatic cutting and moving device.
And a man-machine interaction touch screen 5 is arranged on one side of the workbench 1-1 of the frame 1 and is used for operation control, working state display and the like of the honeycomb ceramic wet blank horizontal automatic cutting machine. An alarm lamp 6 is arranged above the man-machine interaction touch screen, and alarms when a fault occurs.
The honeycomb ceramic blank cutting device 2 comprises a cutting device mounting plate 2-1, a mounting plate fixing seat 2-2, a feeding direction moving electric cylinder module 2-3, an electric cylinder sliding block 2-4, a feeding direction guide rail 2-5, a guide rail sliding block 2-6, a guide rail mounting seat 2-7, a cutting direction moving electric cylinder module 2-8, a fixing plate 2-9, a motor connecting plate 2-10, a filament paying-off motor 2-11, a filament paying-off motor mounting plate 2-12, a filament paying-off motor moving guide rail 2-13, a filament paying-off motor sliding block 2-14, a filament collecting motor 2-15, a filament collecting motor mounting plate 2-16, a filament collecting motor sliding block 2-17, a cutting wheel support rod 2-18, a cutting filament 2-19, a cutting filament passing wheel 2-20 and a cutting filament winding wheel 2-21, The wire winding motor comprises 2-22 parts of moving guide rails, 2-23 parts of cutting wheel support rod connecting plates, 2-24 parts of motor sliding grooves, 2-25 parts of sliding guide rails and 2-26 parts of wire breakage detection mechanisms.
The feeding direction moving electric cylinder module 2-3 and the cutting direction moving electric cylinder module 2-8 are provided with linear guide rails, lead screws, nuts and servo motors.
The feeding direction moving electric cylinder module 2-3 is installed on a workbench 1-1 on one side of a honeycomb ceramic blank air floating type conveying device 3, a feeding direction guide rail 2-5 is installed on one side of the feeding direction moving electric cylinder module 2-3 in parallel through a guide rail installation seat 2-7, a cutting device installation plate 2-1 is installed on the upper portion of an installation plate fixing seat 2-2, one end of the installation plate fixing seat 2-2 is installed on a linear guide rail of the feeding direction moving electric cylinder module 2-3 through an electric cylinder sliding block 2-4, and the other end of the installation plate fixing seat 2-2 is installed on a feeding direction guide rail 2-5 through a guide rail sliding block 2-6. And reinforcing plates 2-32 are arranged on two sides of the guide rail fixing seat 2-1 and used for reinforcing the connection and fixation between the cutting device mounting plate 2-1 and the mounting plate fixing seat 2-2.
The wire unwinding and winding device is characterized in that two motor sliding grooves 2-24 are formed in the cutting device mounting plate 2-1, the cutting direction movable electric cylinder module 2-3 is mounted on one side of the cutting device mounting plate 2-1, the wire unwinding motor movable guide rail 2-13 and the wire winding motor movable guide rail 2-22 are mounted on the upper side and the lower side of the cutting direction movable electric cylinder module 2-8 respectively, and the motor fixing plate 2-9 is mounted on the movable guide rail of the cutting direction movable electric cylinder module 2-8 through a sliding block. The filament discharging motor mounting plate 2-12 is fixedly connected to the upper portion of the motor fixing plate 2-9, the filament discharging motor 2-11 is mounted on the filament discharging motor mounting plate 2-12, the filament discharging motor 2-11 is clamped in the motor sliding groove 2-24, and the bottom of the filament discharging motor mounting plate 2-12 is mounted on the filament discharging motor moving guide rail 2-13 through the filament discharging motor sliding block 2-14.
The yarn collecting motor mounting plate 2-16 is fixedly connected to the upper portion of the motor fixing plate 2-9, the yarn collecting motor 2-15 is mounted on the yarn collecting motor mounting plate 2-16, the yarn collecting motor 2-15 is clamped in the motor sliding groove 2-24, and the bottom of the yarn collecting motor mounting plate 2-16 is mounted on the yarn collecting motor moving guide rail 2-22 through the yarn collecting motor sliding block 2-17.
When the cutting direction moving electric cylinder module 2-8 works, the wire releasing motor 2-11 and the wire collecting motor 2-15 are driven to respectively slide along the wire releasing motor moving guide rail 2-13 and the wire collecting motor moving guide rail-22 through the motor fixing plate 2-9 and the sliding block, the wire releasing motor 2-11 and the wire collecting motor 2-15 are driven to slide along the motor sliding grooves 2-24, and the wire is cut according to the setting requirement to cut the honeycomb ceramic blank.
The cutting wheel support rod connecting plate 2-23 is arranged on the other side of the cutting device mounting plate 2-1 through a sliding guide rail 2-25 and a sliding block, and the two sides of the cutting wheel support rod connecting plate 2-23 are connected with a motor fixing support 2-10 arranged on the other side of the cutting device mounting plate 2-1 through a motor connecting plate 2-10 arranged in a motor sliding groove 2-24.
Two cutting wheel support rods 2-18 are respectively arranged on the cutting wheel support rod connecting plates 2-23, cutting wire passing wheels 2-20 are arranged at the front end parts of the cutting wheel support rods 2-18, two cutting wire winding wheels 2-20 are respectively arranged on two sides of the cutting wheel support rod connecting plates 2-23 and are connected with the output shafts of a wire releasing motor and a wire collecting motor through motor sliding grooves 2-24.
Two groups of broken wire detection mechanisms 2-26 are respectively arranged at two sides of the two cutting wheel support rods 2-18, are provided with a broken wire sensor and a broken wire induction sheet for carrying out broken wire detection, and control the operation of a cutting wire releasing motor and a cutting wire collecting motor through a PLC programmable controller.
The broken wire detection mechanism 2-26 is provided with a wire passing wheel support 2-27, a cutting wire passing wheel 2-28 is arranged at the upper part of the wire passing wheel support 2-27, two sliding shafts 2-29 are arranged at the middle part of the wire passing wheel support 2-28, a linear bearing seat is sleeved on the two sliding shafts 2-29 through a linear bearing, a cutting wire tension wheel 2-30 is arranged on the linear bearing seat, and springs 2-31 are sleeved on the sliding shafts 2-29. And a wire breakage sensor is arranged on one side of the wire passing wheel bracket 2-28, and a wire breakage sensing piece is arranged on a linear bearing seat on the side close to the wire breakage sensor. The middle parts of the cutting wires 2-19 are sleeved on the cutting wire passing wheels 2-20 at the front end parts of the two cutting wheel support rods 2-18, and the two ends of the cutting wires respectively pass through the wire breakage detection mechanism and are respectively wound on the cutting wire unwinding wheel 2-21 arranged at the output shaft end parts of the cutting wire unwinding motor and the wire winding motor arranged at the two sides of the rear part of the cutting wheel support rod connecting plate 2-23.
When the honeycomb ceramic blank cutting device is matched with a honeycomb ceramic wet blank horizontal cutting machine to work, under the control of a PLC (programmable logic controller), the electric cylinder module 2-3 is moved in the feeding direction to operate and drive the cutting device mounting plate 2-1 and cutting wheel support rods 2-18, cutting wires 2-19, wire releasing motors 2-11, wire receiving motors 2-15, wire breakage detection mechanisms 2-26 and other cutting mechanisms on the cutting device mounting plate 2-1 to move in the feeding direction, and the length of a honeycomb ceramic blank to be cut is adjusted according to design requirements.
Starting a cutting direction moving electric cylinder module 2-8, driving a filament discharging motor 2-11 and a filament collecting motor 2-15 to respectively slide along a filament discharging motor moving guide rail 2-13 and a filament collecting motor moving guide rail 2-22 through a motor fixing plate 2-9 and a sliding block, driving the filament discharging motor 2-11 and the filament collecting motor 2-15 to slide along a motor sliding groove 2-24, enabling a cutting filament at the front end of a cutting wheel support rod 2-18 to pass through a cutting filament 2-19 on a filament wheel 2-20 and to be close to a cutting gap of a honeycomb ceramic blank air floating type conveying device 3, simultaneously starting the filament discharging motor 2-11 and the filament collecting motor 2-15 to drive the cutting filament 2-19 to move at a high speed, and cutting the cutting filament 2-19 to cut the honeycomb ceramic wet blank material extruded and extruded by a honeycomb ceramic extruder according to the design requirement, and cutting the honeycomb ceramic wet blank material into honeycomb ceramic blanks with set lengths.
If the cutting wire 2-19 is broken in the cutting process, the cutting wire 2-19 wound on the cutting wire tension wheel 2-30 loses upward tension due to wire breakage, the linear bearing seat and the wire breakage sensing piece arranged on one side fall into the sensing notch on the wire breakage sensor, the wire breakage sensing sensor transmits a wire breakage signal to the PLC, the cutting wire winding motor stops running under the control of the PLC controllable programming, and the normal working state is recovered after the wire breakage fault is repaired.
The honeycomb ceramic blank air-floating type conveying device 3 comprises a V-shaped air-floating type speed measuring mechanism 3-1 and a V-shaped air-floating type conveying mechanism 3-2.
The V-shaped air-floating speed measurement mechanism 3-1 comprises a V-shaped air-floating speed measurement guide rail component 3-1-1, an encoder 3-1-2, a speed measurement wheel 3-1-2-1 and a speed measurement guide rail supporting seat 3-1-3.
The V-shaped air-floating speed measurement guide rail component 3-1-1 is provided with a V-shaped air-floating speed measurement guide rail 3-1-1, air chambers 3-1-1-2 are arranged on two sides of the V-shaped air-floating speed measurement guide rail 3-1-1-1, an air chamber cover plate 3-1-1-3 is arranged on the upper portion of the air chamber 3-1-1-2, and a plurality of air outlet holes 3-1-1-4 are formed in the air chamber cover plate 3-1-1-3 and used for ejecting compressed air in the air chambers to form a floating air pressure layer between the surface of a honeycomb ceramic blank and the V-shaped air-floating guide rail, so that the speed measurement and the transmission of the honeycomb ceramic blank are facilitated, and the honeycomb ceramic wet blank is guaranteed not to deform or damage.
The air chamber 3-1-1-2 is provided with an air chamber cover plate fixing column 3-1-1-5, and the air chamber cover plate is fixed on the upper part of the air chamber through a screw. The air chamber 3-1-1-2 is provided with an air inlet 3-1-1-6, the air inlet 3-1-1-6 is provided with an air inlet joint 3-1-1-7, and the air inlet joint 3-1-1-7 is connected with a compressed air source through a pipeline.
The V-shaped air-floating speed measurement guide rail assembly 3-1-1 is arranged on a workbench 1-1 through a speed measurement guide rail supporting seat 3-1-3, the encoder 3-1-2 is arranged on the workbench 1-1 on one side of the V-shaped air-floating speed measurement guide rail 3-1-1-1 through an encoder mounting frame 3-1-2-1, the mounting position and the lifting height can be adjusted, the encoder 3-1-2 is provided with a speed measurement wheel 3-1-2-1, the speed measurement wheel 3-1-2-1 leans against a honeycomb ceramic wet blank 7 during speed measurement, and the encoder 3-1-2 is connected with a PLC (programmable logic controller) and used for detecting the transmission speed of the honeycomb ceramic wet blank.
The encoder 3-1-2 adopts a commercially available encoder.
The V-shaped air floating type conveying mechanism 3-2 comprises a V-shaped air floating type conveying guide rail assembly 3-2-1, a conveying guide rail supporting seat 3-2-2, a honeycomb ceramic blank conveying mechanism 3-2-3 and a honeycomb ceramic blank conveying detection mechanism 3-2-4.
The inlet end of the blank of the V-shaped air floating type conveying guide rail assembly 3-2-1 corresponds to the outlet end of the blank of the V-shaped air floating type speed measuring guide rail assembly 3-1-1, and a cutting wire cutting gap 3-1-4 is reserved between the inlet end and the outlet end. The V-shaped air-floating type transfer guide rail assembly 3-2-1 is arranged on the workbench 1-1 through a transfer guide rail supporting seat 3-2-2. The V-shaped air floating type conveying guide rail component 3-2-1 is provided with a V-shaped air floating type conveying guide rail 3-2-1-1, air chambers are arranged on two sides of the V-shaped air floating type conveying guide rail 3-2-1-1, an air chamber cover plate is arranged on the upper portion of each air chamber, a plurality of air outlet holes are formed in the air chamber cover plate and used for spraying compressed air in the air chambers, a floating air pressure layer is formed between the surface of the honeycomb ceramic wet blank and the V-shaped air floating type conveying guide rail, air floating type conveying of the honeycomb ceramic blank is facilitated, conveying resistance is reduced, and the honeycomb ceramic wet blank is guaranteed not to deform or damage. The air chamber is provided with an air inlet of the air chamber and is provided with an air inlet joint, an air chamber cover plate fixing column is arranged in the air chamber, and the air chamber cover plate is fixed by adopting a screw.
The honeycomb ceramic blank conveying mechanism 3-2-3 is arranged on one side of a V-shaped air floating type conveying guide rail 3-2-1-1, and the honeycomb ceramic blank conveying mechanism 3-2-3 comprises a plurality of conveying synchronous wheels 3-2-3-1, synchronous belt wheels 3-2-3-2, conveying synchronous belts 3-2-3-3, synchronous belt tensioning wheels 3-2-3-4, a transmission motor 3-2-3-5, a motor transmission belt 3-2-3-6, a motor transmission belt wheel 3-2-3-7, a motor mounting plate 3-2-3-8 and a motor mounting plate mounting seat 3-2-3-9.
The conveying synchronous wheel 3-2-3-1 and the synchronous belt wheel 3-2-3-2 are doubly connected synchronous wheels, a plurality of conveying synchronous wheels 3-2-3-1 and synchronous belt wheels 3-2-3-2 are arranged on the upper part of the motor mounting plate 3-2-3-8, and the conveying synchronous belt wheel 3-2-3-1 is closely attached to the upper part of the V-shaped air floating type conveying guide rail 3-2-1-1 and used for conveying cut honeycomb ceramic wet blanks. A conveying synchronous belt 3-2-3-3 is arranged between the two synchronous belt wheels 3-2-3-2, a synchronous belt tension wheel 3-2-3-4 is arranged at the lower side of the conveying synchronous belt 3-2-3-3, the device is used for tensioning and conveying a synchronous belt 3-2-3-3, a conveying motor 3-2-3-5 is arranged at the lower part of a motor mounting plate 3-2-3-8, a motor synchronous wheel 3-2-3-7 is arranged on an output shaft of the driving motor, and the motor synchronous wheel 3-2-3-7 drives a synchronous belt wheel 3-2-3-2 through a motor driving belt 3-2-3-6 to drive the conveying synchronous belt wheel 3-2-3-1 to convey a honeycomb ceramic wet blank.
The honeycomb ceramic blank conveying detection mechanism 3-2-4 is arranged on the other side of the V-shaped air floating type conveying guide rail 3-2-1-1. The honeycomb ceramic blank conveying detection mechanism 3-2-4 comprises a photoelectric sensor 3-2-4-1 for detecting and adjusting the length of a cut blank, a photoelectric sensor mounting sliding block 3-2-4-2, a sliding guide rail 3-2-4-3, a guide rail mounting plate 3-2-4-4, a mounting seat 3-2-4-5 and a position detection photoelectric sensor 3-2-4-6.
The guide rail mounting plate 3-2-4-4 is arranged on the workbench 1-1 through a mounting seat 3-2-4-5, the sliding guide rail 3-2-4-3 is arranged on the guide rail mounting plate 3-2-4-4, a photoelectric sensor 3-2-4-1 for detecting and adjusting the length of the cut blank is parallel to the V-shaped air floating type conveying guide rail 3-2-1-1, a photoelectric sensor mounting slide block-2-4-2 is arranged on a sliding guide rail 3-4-3, the photoelectric sensor 3-2-4-1 for detecting and adjusting the length of a cut blank is connected with a PLC programmable controller, the cutting length of the honeycomb ceramic wet blank product can be detected, adjusted and controlled through the PLC.
The position detection photoelectric sensor 3-2-4-6 is arranged at the outlet end of the blank of the V-shaped air floating type conveying guide rail 3-2-2 and is connected with the PLC for detecting whether the honeycomb ceramic wet blank is conveyed in place or not.
The small robot transfer device 4 is arranged at the blank output end of the honeycomb ceramic blank air-floating type conveying device 3. The small robot transfer device 4 comprises a small robot mounting frame 4-1, a mechanical arm 4-2, a mechanical arm gyration transmission motor 4-3, a mechanical arm lifting transmission motor 4-4, a mechanical arm lifting transmission shaft 4-5, a mechanical arm 4-6, a mechanical arm gyration transmission motor 4-7, a vacuum sucker 4-8, a vacuum generator 4-9, a V-shaped supporting plate 4-10, a V-shaped supporting plate fixing plate 4-11, a gyration cylinder 4-12, a mechanical arm mounting box frame 4-13, a sucker fixing plate 4-14 and a case 4-15. The small robot mounting frame 4-1 is arranged on the workbench 1-1 and is close to the V-shaped air-floating type conveying guide rail blank outlet end of the air-floating type conveying device. The machine case 4-14 is arranged on a small robot mounting frame 4-1, the mechanical arm gyration transmission motor 4-3 is arranged at the bottom of the machine case 4-15, the mechanical arm 4-2 is arranged on an output shaft of the mechanical gyration transmission motor 4-3, the front part of the mechanical arm 4-2 is provided with a mechanical arm mounting case frame 4-13, the mechanical arm gyration transmission motor 4-7, the mechanical arm lifting transmission motor 4-4 and the mechanical arm lifting transmission shaft 4-5 are arranged in the mechanical arm mounting case frame 4-13, the mechanical arm 4-6 is arranged at the lower end of the mechanical arm lifting transmission shaft 4-5, the mechanical arm 4-6 is provided with a sucker fixing plate 4-14, the vacuum sucker 4-8 is arranged on the sucker fixing plate 4-14, one side of the sucker fixing plate 4-14 is provided with a V-shaped supporting plate mounting plate 4-11, the V-shaped supporting plate mounting plate 4-11 is provided with a rotary cylinder 4-12, the V-shaped supporting plate 4-10 is arranged on the V-shaped supporting plate mounting plate 4-11 and can be controlled by the rotary cylinder 4-12 to rotate to the lower part of the vacuum sucker 4-8 to support the vacuum sucker 4-8 and suck the honeycomb ceramic wet blank to prevent the honeycomb ceramic wet blank from sliding down. The V-shaped supporting plate 4-10 is lined with a spongy cushion to prevent the honeycomb ceramic wet blank from being damaged.
The vacuum generator 4-9 is installed on one side of a manipulator installation box frame 4-13, the vacuum generator 4-9 is connected with a vacuum sucker 4-8 through a vacuum tube, the vacuum sucker 4-8 generates vacuum to suck a honeycomb ceramic wet blank, when the ceramic wet blank is cut on a V-shaped air floating type conveying guide rail 3-2-1-1 of a honeycomb ceramic blank sucking type conveying device, a manipulator lifting transmission shaft 4-5 rises, a rotary cylinder 4-12 rotates to drive a V-shaped supporting plate 4-10 to the lower portion of the honeycomb ceramic wet blank, a sponge cushion is arranged inside the V-shaped supporting plate 4-10 to support the honeycomb ceramic wet blank, and a mechanical arm 4-2 rotates to convey the honeycomb ceramic wet blank to a next procedure for drying.
A honeycomb ceramic wet blank horizontal automatic cutting machine comprises a frame 1, a honeycomb ceramic blank cutting device 2, a honeycomb ceramic blank air-floating type conveying device 3 and a small robot transfer device 4, wherein when the honeycomb ceramic wet blank horizontal automatic cutting machine is used, the honeycomb ceramic wet blank air-floating type conveying device is arranged at a honeycomb ceramic wet blank material extrusion end of a honeycomb ceramic forming machine, honeycomb ceramic wet blank 7 materials extruded and formed by the honeycomb ceramic forming machine can be extruded to the honeycomb ceramic blank air-floating type conveying device 3, and are cut into honeycomb ceramic blanks with set lengths through the honeycomb ceramic blank cutting device 2 and are conveyed in an air-floating manner through a V-shaped air-floating type conveying guide rail 3-2-1-1; vacuum chucks 4-8 on manipulators 4-6 of the small robot transfer device 4 suck the honeycomb ceramic wet blank 7 and transfer the honeycomb ceramic wet blank to the next procedure for drying treatment.
Claims (10)
1. A honeycomb ceramic wet blank horizontal cutting machine is characterized by comprising a frame, a honeycomb ceramic blank cutting device, a honeycomb ceramic blank air-floating type conveying device and a small robot transfer device;
the machine frame upper portion be provided with the workstation, honeycomb ceramic blank cutting device installs on the workstation for cut honeycomb ceramic wet blank material, honeycomb ceramic blank air supporting formula conveyer installs on honeycomb ceramic blank cutting device one side workstation, ceramic blank air supporting formula conveyer's input links to each other with honeycomb ceramic extruder discharge gate, ceramic blank air supporting formula conveyer carries out the air supporting formula conveying, cut into the honeycomb ceramic wet blank through honeycomb ceramic blank cutting device, the small-size robot moves and carries the device and install on the wet blank output end workstation of honeycomb ceramic of ceramic blank air supporting formula conveyer, the small-size robot moves and carries the wet blank of honeycomb ceramic to next process through the manipulator.
2. The horizontal cutting machine for wet green honeycomb ceramic blanks according to claim 1, wherein the cutting machine for honeycomb ceramic blanks comprises a cutting machine mounting plate, a mounting plate fixing seat, a feeding direction moving electric cylinder module, an electric cylinder slide block, a feeding direction guide rail, a guide rail slide block, a guide rail mounting seat, a cutting direction moving electric cylinder module, a fixing plate, a motor connecting plate, a wire releasing motor mounting plate, a wire releasing motor moving guide rail, a wire releasing motor slide block, a wire receiving motor mounting plate, a wire receiving motor slide block, a cutting wheel support rod, cutting wires, a cutting wire passing wheel, a cutting wire winding wheel, a wire receiving motor moving guide rail and a wire breakage detection mechanism.
3. The horizontal cutting machine for the honeycomb ceramic wet blanks according to claim 2, wherein the feeding direction moving electric cylinder module is installed on a workbench at one side of the air floating type conveying device for the honeycomb ceramic blanks, the feeding direction guide rail is installed at one side of the feeding direction moving electric cylinder module in parallel through a guide rail installation seat, the cutting device installation plate is installed at the upper part of an installation plate fixing seat, one end of the installation plate fixing seat is installed on a linear guide rail of the feeding direction moving electric cylinder module through an electric cylinder sliding block, and the other end of the installation plate fixing seat is installed on the feeding direction guide rail through a guide rail sliding block;
the cutting device is characterized in that two motor sliding grooves are formed in the cutting device mounting plate, the cutting direction moving electric cylinder module is mounted on one side of the cutting device mounting plate, the paying-off motor moving guide rail and the taking-up motor moving guide rail are respectively mounted on the upper side and the lower side of the cutting direction moving electric cylinder module, the motor fixing plate is mounted on the moving guide rail of the cutting direction moving electric cylinder module through a sliding block, the paying-off motor mounting plate is fixedly connected to the upper portion of the motor fixing plate, the paying-off motor is mounted on the paying-off motor mounting plate, the paying-off motor is clamped in the motor sliding grooves, and the bottom of the paying-off motor mounting plate is mounted on the paying-off motor moving guide rail through the paying-off motor sliding block;
the wire winding motor mounting plate is fixedly connected to the upper part of the motor fixing plate, the wire winding motor is mounted on the wire winding motor mounting plate, the wire winding motor is clamped in the motor sliding groove, and the bottom of the wire winding motor mounting plate is mounted on a wire winding motor moving guide rail through a wire winding motor sliding block;
when the cutting direction moving electric cylinder module works, the wire unwinding motor and the wire winding motor are driven to respectively slide along the wire unwinding motor moving guide rail and the wire winding motor moving guide rail through the motor fixing plate and the sliding block, the wire unwinding motor and the wire winding motor are driven to slide along the motor sliding grooves, and the honeycomb ceramic blanks are cut by cutting wires according to setting requirements;
the cutting wheel support rod connecting plate is arranged on the other side of the cutting device mounting plate through a sliding guide rail and a sliding block, and two sides of the cutting wheel support rod connecting plate are connected with a motor fixing support arranged on the other side of the cutting device mounting plate through a motor connecting plate arranged in a motor sliding groove;
two cutting wheel cradling pieces are respectively installed on cutting wheel cradling piece connecting plate, and the cutting silk is installed to cutting wheel cradling piece front end and is crossed the silk wheel, and two cutting silk winding wheels are respectively installed in cutting wheel cradling piece connecting plate both sides, link to each other through motor sliding tray and filament motor output shaft, receipts silk motor output shaft.
4. The horizontal cutting machine for wet green honeycomb ceramic blanks according to claim 2,
two groups of broken wire detection mechanisms are respectively arranged on two sides of the two cutting wheel support rods, are provided with a broken wire sensor and a broken wire induction sheet for carrying out broken wire detection, and control the operation of a cutting wire releasing motor and a wire collecting motor through a PLC (programmable logic controller);
the broken wire detection mechanism is provided with a wire passing wheel bracket, a cutting wire passing wheel is arranged at the upper part of the wire passing wheel bracket, two sliding shafts are arranged in the middle of the wire passing wheel bracket, a linear bearing seat is sleeved on the two sliding shafts through a linear bearing, a cutting wire tensioning wheel is arranged on the linear bearing seat, a spring is sleeved on the sliding shaft, a broken wire sensor is arranged at one side of the wire passing wheel bracket, and a broken wire induction sheet is arranged on the linear bearing seat at the side close to the broken wire sensor; the middle part of the cutting wire is sleeved on the cutting wire passing wheel at the front end part of the two cutting wheel support rods, and the two ends of the cutting wire respectively pass through the broken wire detection mechanism and are respectively wound on the cutting wire winding wheels arranged at the output shaft end parts of the cutting wire winding motors arranged at the two sides of the rear part of the cutting wheel support rod connecting plate.
5. The horizontal cutting machine for wet honeycomb ceramic blanks according to claim 1, wherein the air-floating type conveying device for honeycomb ceramic blanks comprises a V-shaped air-floating speed measuring mechanism and a V-shaped air-floating conveying mechanism;
the V-shaped air-floating speed measuring mechanism comprises a V-shaped air-floating speed measuring guide rail component, an encoder, a speed measuring wheel and a speed measuring guide rail supporting seat;
the V-shaped air floating type speed measurement guide rail component is provided with a V-shaped air floating type speed measurement guide rail, air chambers are arranged on two sides of the V-shaped air floating type speed measurement guide rail, an air chamber cover plate is arranged at the upper part of each air chamber, a plurality of air outlet holes are formed in the air chamber cover plate and used for spraying compressed air in the air chambers, a floating air pressure layer is formed between the surface of the honeycomb ceramic blank and the V-shaped air floating type speed measurement guide rail, and therefore air floating speed measurement and transmission of the honeycomb ceramic blank are facilitated;
the V-shaped air-floating speed measurement guide rail assembly is arranged on the workbench through a speed measurement guide rail supporting seat, the encoder is arranged on the workbench on one side of the V-shaped air-floating speed measurement guide rail through an encoder mounting frame, the mounting position and the lifting height are adjusted, the encoder is provided with a speed measurement wheel, the speed measurement wheel leans against the honeycomb ceramic wet blank during speed measurement, and the encoder is connected with a PLC (programmable logic controller) and used for detecting the conveying speed of the honeycomb ceramic wet blank;
the V-shaped air-floating type conveying mechanism comprises a V-shaped air-floating type conveying guide rail assembly, a conveying guide rail supporting seat, a honeycomb ceramic blank conveying mechanism and a honeycomb ceramic blank conveying detection mechanism;
the inlet end of the V-shaped air floating type conveying guide rail component blank corresponds to the inlet end of the V-shaped air floating type speed measuring guide rail blank, a cutting wire cutting gap is reserved between the inlet ends, the V-shaped air floating type conveying guide rail component is installed on the workbench through a conveying guide rail supporting seat and is provided with a V-shaped air floating type conveying guide rail, air chambers are arranged on two sides of the V-shaped air floating type conveying guide rail, an air chamber cover plate is installed on the upper portion of each air chamber, a plurality of air outlet holes are formed in the air chamber cover plate and used for spraying out compressed air in the air chambers, a floating air pressure layer is formed between the surface of the honeycomb ceramic blank and the V-shaped air floating guide rail, so that the honeycomb ceramic wet blank is conveniently conveyed in an air floating mode, the conveying resistance is reduced, the honeycomb ceramic wet blank is guaranteed not to deform or damage, an air chamber is provided with an air inlet and an air inlet joint, an air chamber cover plate fixing column is arranged in the air chamber, and the air chamber cover plate is fixed by adopting screws.
6. The horizontal cutting machine for wet green honeycomb ceramic blanks according to claim 5, wherein the conveying mechanism for honeycomb ceramic blanks is installed on one side of the V-shaped air floating type conveying guide rail and comprises a plurality of conveying synchronous wheels, a synchronous belt wheel, a conveying synchronous belt, a synchronous belt tensioning wheel, a driving motor, a motor driving belt wheel, a motor mounting plate and a motor mounting plate mounting seat;
a plurality of conveying synchronous wheels and synchronous belt wheels are arranged on the upper part of the motor mounting plate, the conveying synchronous belt wheels are closely leaned on the upper part of the V-shaped air floating type conveying guide rail and are used for conveying the cut honeycomb ceramic wet blank,
the conveying synchronous belt is arranged between the two synchronous belt wheels, a synchronous belt tensioning wheel is arranged on the lower side of the synchronous belt and used for tensioning the conveying synchronous belt, the conveying motor is arranged on the lower portion of the motor mounting plate, a motor synchronous wheel is arranged on an output shaft of the conveying motor, and the motor synchronous wheel drives the synchronous belt wheels through a motor transmission belt to transmit the conveying synchronous belt wheels to convey the honeycomb ceramic wet blanks.
7. The horizontal cutting machine for wet green honeycomb ceramic blanks according to claim 5, wherein the conveying detection mechanism for the green honeycomb ceramic blanks is arranged on the other side of the V-shaped air floating type conveying guide rail; the honeycomb ceramic blank conveying and detecting mechanism comprises a photoelectric sensor for detecting and adjusting the length of a cut blank, a photoelectric sensor mounting slide block, a sliding guide rail, a guide rail mounting plate, a mounting seat and a position detection photoelectric sensor;
the guide rail mounting plate is mounted on the workbench through a mounting seat, the sliding guide rail is mounted on the guide rail mounting plate and is parallel to the V-shaped air-floating type conveying guide rail, a photoelectric sensor for detecting and adjusting the length of the cut blank is mounted on the sliding guide rail through a photoelectric sensor mounting sliding block, the photoelectric sensor for detecting and adjusting the length of the cut blank is connected with a PLC (programmable logic controller), and the cutting length of the honeycomb ceramic blank product can be detected, adjusted and controlled through the PLC;
the position detection photoelectric sensor is arranged at the outlet end of the V-shaped air-floating type conveying guide rail blank and is connected with the PLC to detect whether the honeycomb ceramic blank is conveyed in place.
8. The horizontal cutting machine for wet green honeycomb ceramic blanks according to claim 1,
the small robot transfer device comprises a small robot mounting frame, a mechanical arm gyration transmission motor, a mechanical arm lifting transmission shaft, a mechanical arm gyration transmission motor, a vacuum sucker, a vacuum generator, a V-shaped supporting plate fixing plate, a gyration cylinder, a mechanical arm mounting box frame, a sucker fixing plate and a case;
the small robot mounting frame is arranged on the workbench, the small robot mounting frame is close to the V-shaped air-floating type conveying guide rail blank outlet end of the air-floating type conveying device, the case is arranged on the small robot mounting frame, the mechanical arm gyration transmission motor is arranged at the bottom of the case, the mechanical arm is arranged on an output shaft of the mechanical gyration transmission motor, the front part of the mechanical arm is provided with a mechanical arm mounting frame, the mechanical arm gyration transmission motor, the mechanical arm lifting transmission motor and the mechanical arm lifting transmission shaft are arranged in the mechanical arm mounting frame, the mechanical arm is arranged at the lower end of the mechanical arm lifting transmission shaft, the mechanical arm is provided with a suction cup fixing plate, the vacuum suction cup is arranged on the suction cup fixing plate, one side of the suction cup fixing plate is provided with a V-shaped supporting plate mounting plate, the V-shaped supporting plate is arranged on the V-shaped supporting plate mounting plate, and can be turned to the lower part of the vacuum suction cup through the control of the turning cylinder, and supporting the honeycomb ceramic wet blank sucked by the vacuum chuck.
9. The horizontal cutting machine for wet green honeycomb ceramic blanks according to claim 1,
the vacuum generator is installed on one side of the manipulator installation box frame and is connected with the vacuum sucker through a vacuum tube, so that the vacuum sucker generates vacuum to suck the honeycomb ceramic blank, after the ceramic wet blank is cut on a V-shaped air floating type conveying guide rail of the honeycomb ceramic blank air floating type conveying device sucked by the vacuum sucker, the manipulator lifting transmission shaft ascends, the rotary air cylinder rotates to drive the V-shaped supporting plate to the lower part of the honeycomb ceramic blank, the honeycomb ceramic wet blank is supported by the sponge cushion on the inner lining of the V-shaped supporting plate, and the mechanical arm rotates to convey the honeycomb ceramic wet blank to a next procedure for drying treatment.
10. The horizontal cutting machine for wet green honeycomb ceramics of claim 1, wherein a human-computer interaction touch screen is installed on one side of the worktable of the frame and is used for operation control and working state display of the horizontal automatic cutting machine for wet green honeycomb ceramics; an alarm lamp is arranged above the man-machine interaction touch screen, and alarms when a fault occurs.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202210215612.7A CN114474335B (en) | 2022-03-07 | 2022-03-07 | Horizontal automatic cutting machine for honeycomb ceramic wet blank |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN114434618A (en) * | 2022-03-07 | 2022-05-06 | 常州市赫铭自动化科技有限公司 | Automatic cutting machine for honeycomb ceramic wet blank |
| CN114888946A (en) * | 2022-06-06 | 2022-08-12 | 常州市赫铭自动化科技有限公司 | Turnover separator for honeycomb ceramic wet blank and foam tool |
| CN116494362A (en) * | 2023-03-24 | 2023-07-28 | 江苏润居建设科技发展有限公司 | Horizontal automatic cutout machine of wet base of honeycomb pottery |
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| CN114434618A (en) * | 2022-03-07 | 2022-05-06 | 常州市赫铭自动化科技有限公司 | Automatic cutting machine for honeycomb ceramic wet blank |
| CN114888946A (en) * | 2022-06-06 | 2022-08-12 | 常州市赫铭自动化科技有限公司 | Turnover separator for honeycomb ceramic wet blank and foam tool |
| CN116494362A (en) * | 2023-03-24 | 2023-07-28 | 江苏润居建设科技发展有限公司 | Horizontal automatic cutout machine of wet base of honeycomb pottery |
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|---|---|
| CN114474335B (en) | 2022-12-27 |
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