Manufacturing equipment for epoxy glass fiber reinforced plastic pipeline
Technical Field
The utility model relates to a make and equip, especially relate to a make of epoxy glass steel pipeline is equipped, belong to equipment for packing technical field.
Background
At present, the composite hollow insulator is widely applied to high-voltage power equipment, and the composite hollow insulator needs to be uniformly wound on the outer surface of a glass fiber reinforced plastic insulating tube by using glass cloth or glass yarn in production and is formed by vacuum impregnation of epoxy resin, so that the composite hollow insulator can achieve excellent mechanical property and electrical property and has better chemical corrosion resistance. The composite hollow insulator and the epoxy glass steel pipeline have strict requirements on technological properties in the production process, have higher requirements on the environment of a workshop during winding and processing, need a constant-temperature and constant-humidity processing environment, and the quality of the processing environment directly influences the electromechanical properties of products in the later period. At present, in the winding process of the epoxy glass fiber reinforced plastic pipeline, frequent feeding needs to be carried out on a winding machine, namely, a new glass cloth or glass yarn winding drum is placed at a butt joint position on a main shaft of the winding machine, and the winding drum continuously provides winding materials for the winding machine. The winding drum is very heavy, and in the current coiler workshop, generally adopt large-scale workshop driving to hoist, need artifical auxiliary operation, hoist and mount and waste time and energy, the material loading degree of difficulty is very big, and to the intensive workshop of equipment arrangement, there is very big potential safety hazard in frequent big quality hoist and mount moreover. In addition, the existing winding machine has high requirements on the environment of a workshop during winding and processing, needs a constant-temperature and constant-humidity processing environment, and the existing winding drum needs to open a factory building door at each time and adopts large-scale hoisting equipment for transferring, so that the constant-temperature and constant-humidity environment of the workshop is greatly influenced.
For example, chinese patent publication nos.: CN103277512A, announcement date is: the invention patent of 2013, 9, and 4 discloses a full-automatic winding machine, which comprises a feeding device and a winding device which are adjacently arranged, the feeding device is characterized by comprising a main frame, a notching mechanism and a guide mechanism, wherein the notching mechanism is arranged on the main frame in sequence and used for punching a steel belt to be wound into a positioning groove, the guide mechanism is used for positioning and guiding the steel belt to the fixing groove and is matched with the fixing groove, the guide mechanism comprises a guide part which is arranged on the main frame and can move relative to the main frame, a guide groove with the same inclination angle as the fixing groove is arranged in the guide part, the shape of the guide groove is matched with that of the steel belt, a through hole communicated with the guide groove is formed in the upper part of the guide part, a lower pressing block capable of pressing the steel belt and the guide groove is arranged in the through hole, and, the steel belt can be accurately positioned above the fixing groove of the winding device, and the starting end of the steel belt automatically enters the fixing groove. But the device simple structure, the function is single, and the fast conveyor speed of wrapping bag is slower, and is lower to the wrapping bag positioning accuracy who gets into each station, and bearing capacity is less, can't realize the automatic transportation and the material loading of winding reel, more can't satisfy the winding reel to different length size epoxy glass steel pipeline and carry and the material loading demand.
Disclosure of Invention
The utility model aims at the current epoxy glass steel pipeline coiler hoist and mount when twining the reel material loading and waste time and energy, the material loading degree of difficulty is very big, degree of automation is lower, and traditional winding reel is transported and the environment influence of material loading formula constant temperature and humidity in workshop is very big, be unfavorable for improving the defect and the not enough of winding processingquality, a compact structure is provided now, bearing capacity is strong, the automatic transportation and the material loading of winding reel have been realized, degree of automation is high, can satisfy not the winding reel transport and the material loading demand of length size, and it is very little to the environment influence of workshop constant temperature and humidity, be favorable to improving the manufacturing equipment of an epoxy glass steel pipeline of winding processingquality.
In order to achieve the above object, the technical solution of the present invention is: the manufacturing equipment of the epoxy glass fiber reinforced plastic pipeline comprises a heavy winding machine tool and a light winding machine tool, wherein the heavy winding machine tool is provided with a heavy winding machine main shaft, the light winding machine tool is provided with a light winding machine main shaft, a track is laid beside the heavy winding machine tool and the light winding machine tool, two material transporting vehicles are sequentially arranged on the track, the bottom of each material transporting vehicle is provided with two or more pairs of moving wheels, the moving wheels are placed on the track, wheel shafts of one or more pairs of the moving wheels are connected with a moving wheel driving device, mounting frames are respectively fixed on the left side and the right side of the upper surface of each material transporting vehicle, one side of each mounting frame is provided with a pair of heavy mechanical arms, the other side of each mounting frame is provided with a pair of light mechanical arms, the bottoms of the heavy mechanical arms and the light mechanical arms are respectively fixed on mechanical arm, the arm sliding seat is installed on the lateral sliding slide rail, and the arm sliding seat is connected with arm drive arrangement, has seted up the sliding tray on heavy arm and the light-duty arm respectively, installs the sliding block in the sliding tray, and the sliding block is connected with reciprocating motion device, installs the frame of lifting on the sliding block, and the top of lifting the frame is provided with shelves the cambered surface, shelves cambered surface and barrel arbor corresponding setting.
Furthermore, the material transporting vehicles are connected through a synchronous connecting plate, and waist circle adjusting holes are formed in the synchronous connecting plate.
Furthermore, the mobile wheel driving device comprises a servo motor, a speed reducer and a brake, wherein an output shaft of the servo motor is connected with an input shaft of the speed reducer, and an output shaft of the speed reducer is connected with a wheel shaft of the mobile wheel through the speed reducer.
Furthermore, the outer end of the heavy mechanical arm is provided with a butt joint corresponding to the butt joint position of the heavy winding machine near the heavy winding machine main shaft, and the outer end of the light mechanical arm is provided with a butt joint corresponding to the butt joint position of the light winding machine near the light winding machine main shaft.
Furthermore, the lifter is respectively arranged between the mechanical arm sliding seat and the heavy mechanical arm and between the mechanical arm sliding seat and the light mechanical arm, and the lifter is correspondingly arranged near the butt joint position of the heavy winding machine and the butt joint position of the light winding machine.
Further, the reciprocating device comprises a screw rod and a servo motor, one end of the screw rod is installed in the sliding groove through a bearing, the other end of the screw rod is coaxially fixed with an output shaft of the servo motor, a sliding block is installed on the screw rod, and the servo motor is installed on the heavy-duty mechanical arm.
Furthermore, the reciprocating device can also adopt a hydraulic driving mode, the outer end of a telescopic rod on the hydraulic cylinder is horizontally fixed with the sliding block, the telescopic rod is positioned in the sliding groove, and a cylinder body of the hydraulic cylinder is fixed on the heavy mechanical arm.
Furthermore, the outer side of the mounting frame is provided with a supporting structure under the heavy mechanical arm and the light mechanical arm, the upper end of the supporting structure is provided with a roller, the lower end of the supporting structure is mounted on the height adjusting device, and two outer sides of the supporting structure are provided with guide frames respectively.
The utility model has the advantages that:
1. the utility model discloses a material transporting vehicle transports the mode of carrying the winding reel along the track, and the material transporting vehicle independently comes and goes, and the material transporting vehicle is two and makes up synchronous use, to the winding reel of different length and size only need adjust the interval between two material transporting vehicles can, can satisfy the winding reel of different length and size and carry and the material loading demand.
2. The utility model discloses one side that sets up is provided with a pair of heavy arm, and the opposite side is provided with a pair of light-duty arm, and heavy arm and light-duty arm not only can whole level stretch out and draw back realize with the butt joint between the coiler butt joint position, can go up and down under the drive of lift moreover, and the sliding block can also carry the winding reel along sliding tray horizontal slip with shelving the cambered surface simultaneously, realize the accurate automatic feeding of heavy winding lathe and light-duty winding lathe.
3. The utility model discloses compact structure, be favorable to arranging of production line, bearing capacity is strong simultaneously, can satisfy the transport and the material loading of large-tonnage winding reel, carry and material loading efficient, not only can satisfy the material loading needs of heavy winding lathe, and can satisfy the material loading needs of light-duty winding lathe, in addition, overcome the drawback of traditional transport and material loading mode, only need when the dumper gets into the workshop the short time open small-size door opening can, it is very little to the environmental impact of workshop constant temperature and humidity, be favorable to improving winding processingquality, composite hollow insulator's quality has obtained the assurance.
Drawings
Fig. 1 is a schematic structural diagram of the present invention.
Fig. 2 is a schematic view of another angle of fig. 1.
Fig. 3 is a side schematic view of fig. 1.
Fig. 4 is a schematic structural diagram of the material transporting vehicle of the present invention.
Fig. 5 is a schematic structural view of the heavy duty robot arm of the present invention.
Fig. 6 is a diagram of the use state of the light mechanical arm of the present invention.
Fig. 7 is a schematic structural diagram of another embodiment of the present invention.
In the figure: the winding machine comprises a heavy winding machine tool 1, a light winding machine tool 2, a heavy winding machine spindle 3, a light winding machine spindle 4, a track 5, a material conveying vehicle 6, a moving wheel 7, a moving wheel driving device 8, a mounting frame 9, a heavy mechanical arm 10, a light mechanical arm 11, a sliding groove 12, a sliding block 13, a lifting frame 14, a laying arc surface 15, a lead screw 16, a servo motor 17, a mechanical arm lifter 18, a laying position lifter 19, a winding reel 20, a reel shaft 21, a supporting structure 22, a guide frame 23, a transverse sliding slide rail 24, a mechanical arm sliding seat 25 and a mechanical arm driving device 26.
Detailed Description
The invention is described in further detail below with reference to the following description of the drawings and the detailed description.
Referring to fig. 1 to 7, the utility model discloses a manufacturing of epoxy glass steel pipeline is equipped, including heavy winding lathe 1 and light-duty winding lathe 2, be provided with heavy coiler main shaft 3 on the heavy winding lathe 1, be provided with light-duty coiler main shaft 4 on the light-duty winding lathe 2, its characterized in that: a track 5 is laid beside the heavy winding machine 1 and the light winding machine 2, two material transporting vehicles 6 are sequentially arranged on the track 5, two or more pairs of moving wheels 7 are installed at the bottom of each material transporting vehicle 6, the moving wheels 7 are placed on the track 5, wheel shafts of one or more pairs of moving wheels 7 are connected with a moving wheel driving device 8, mounting frames 9 are respectively fixed at the left side and the right side of the upper surface of each material transporting vehicle 6, a pair of heavy mechanical arms 10 are installed at one side of each mounting frame 9, a pair of light mechanical arms 11 are installed at the other side of each mounting frame 9, the bottoms of the heavy mechanical arms 10 and the light mechanical arms 11 are respectively fixed on mechanical arm sliding seats 25, transverse sliding slide rails 24 are horizontally fixed on the mounting frames 9, the mechanical arm sliding seats 25 are installed on the transverse sliding rails 24, the mechanical arm sliding seats 25 are connected with the mechanical arm driving devices 26, sliding grooves 12 are respectively formed on the heavy mechanical arms 10 and the light mechanical arms 11, a sliding block 13 is arranged in the sliding groove 12, the sliding block 13 is connected with a reciprocating device, a lifting frame 14 is arranged on the sliding block 13, a laying arc surface 15 is arranged at the top end of the lifting frame 14, and the laying arc surface 15 is arranged corresponding to the winding drum shaft 21.
The material transporting vehicles 6 are connected through a synchronous connecting plate, and waist circle adjusting holes are formed in the synchronous connecting plate.
The moving wheel driving device 8 comprises a servo motor, a speed reducer and a brake, an output shaft of the servo motor is connected with an input shaft of the speed reducer, and an output shaft of the speed reducer is connected with a wheel shaft of the moving wheel 7 through the speed reducer.
The outer end of the heavy mechanical arm 10 is provided with a butt joint corresponding to the butt joint position of the heavy winding machine near the heavy winding machine spindle 3, and the outer end of the light mechanical arm 11 is provided with a butt joint corresponding to the butt joint position of the light winding machine near the light winding machine spindle 4.
The lifter 18 is respectively arranged between the mechanical arm sliding seat 25 and the heavy mechanical arm 10 and the light mechanical arm 11, and the lifter 18 is correspondingly arranged near the butt joint position of the heavy winding machine and the butt joint position of the light winding machine.
The reciprocating device comprises a screw rod 16 and a servo motor 17, one end of the screw rod 16 is installed in the sliding groove 12 through a bearing, the other end of the screw rod 16 is coaxially fixed with an output shaft of the servo motor 17, a sliding block 13 is installed on the screw rod 16, and the servo motor 17 is installed on the heavy-duty mechanical arm 10.
The reciprocating device can also adopt a hydraulic driving mode, the outer end of a telescopic rod on a hydraulic cylinder is horizontally fixed with a sliding block 13, the telescopic rod is positioned in a sliding groove 12, and a cylinder body of the hydraulic cylinder is fixed on a heavy mechanical arm 10.
And supporting structures 22 are respectively arranged on the outer sides of the mounting rack 9 and under the heavy mechanical arm 10 and the light mechanical arm 11, rollers are arranged at the upper ends of the supporting structures 22, the lower ends of the supporting structures 22 are arranged on the height adjusting device, and guide frames 23 are respectively arranged on two outer sides of the supporting structures 22.
Referring to fig. 1 to 4, a heavy-duty winding machine spindle 3 is arranged on a heavy-duty winding machine tool 1, a heavy-duty winding machine butt joint position is arranged near the heavy-duty winding machine spindle 3, and a butt joint corresponding to the heavy-duty winding machine butt joint position is arranged at the outer end of a heavy-duty mechanical arm 10. The light winding machine tool 2 is provided with a light winding machine main shaft 4, a light winding machine butt joint position is arranged near the light winding machine main shaft 4, and a butt joint corresponding to the light winding machine butt joint position is arranged at the outer end of the light mechanical arm 11. Photoelectric sensors or photoelectric probes are arranged on the side faces of the butt joint position of the light winding machine and the butt joint position of the heavy winding machine and used for detecting the in-place condition of the mechanical arm.
In order to realize the automatic feeding to heavy type winding lathe 1 and light-duty winding lathe 2, the utility model discloses laid track 5 on the next door of heavy type winding lathe 1 and light-duty winding lathe 2, track 5 is arranged along the workshop production line to extend to the material warehouse outside the workshop. Two material transporting vehicles 6 are arranged on the track 5, the two material transporting vehicles 6 are used in a combined mode, and meanwhile, the automatic feeding of the fixed line is achieved through synchronous operation. Two or more pairs of moving wheels 7 are arranged at the bottom of each material conveying vehicle 6, the moving wheels 7 rest on the rails 5, and the wheel axle of one or more pairs of moving wheels 7 is connected with a moving wheel driving device 8. The moving wheel driving device 8 comprises a servo motor, a speed reducer and a brake, an output shaft of the servo motor is connected with an input shaft of the speed reducer, and an output shaft of the speed reducer is connected with a wheel shaft of the moving wheel 7 through the speed reducer. The moving wheel drive 8 is used to achieve precise drive of the material transport cart 6, so that the material transport cart 6 can transport winding drums 20 of various different models for the heavy-duty winding machine 1 and the light-duty winding machine 2, and the material transport cart 6 automatically moves to and from between a warehouse and a workshop.
The left side and the right side of the upper surface of the material transporting vehicle 6 are respectively fixed with a mounting frame 9, one side of the mounting frame 9 is provided with a pair of heavy mechanical arms 10, the other side of the mounting frame 9 is provided with a pair of light mechanical arms 11, each mounting frame 9 is provided with one heavy mechanical arm 10 and one light mechanical arm 11, and the heavy mechanical arms 10 and the light mechanical arms 11 are used in pairs respectively. The heavy mechanical arm 10 and the light mechanical arm 11 can be integrally and horizontally stretched, extend outwards for a certain distance during loading, and can be automatically retracted after reset and passing through a narrow passage. In order to realize the whole flexible of heavy type arm 10 and light type arm 11, the utility model discloses fix respectively in heavy type arm 10 and light type arm 11's bottom at arm sliding seat 25, install arm lateral sliding slide rail 24 on the mounting bracket 9, arm sliding seat 24 is installed on arm lateral sliding slide rail 24, and heavy type arm 10 and light type arm 11 can make a round trip to slide along the horizontal direction on respective arm lateral sliding slide rail 24. The mechanical arm sliding seat 24 is connected with a mechanical arm driving device 25, the mechanical arm driving device 25 is installed on a base of the material transporting vehicle 6 or the installation frame 9, the mechanical arm driving device 25 adopts a screw rod and servo motor structure or a hydraulic adjusting structure, and the mechanical arm driving device 25 is used for driving the heavy mechanical arm 10 or the light mechanical arm 11 to horizontally slide back and forth.
Referring to fig. 5 and 6, the heavy-duty mechanical arm 10 and the light-duty mechanical arm 11 are respectively provided with a sliding groove 12, a sliding block 13 is installed in the sliding groove 12, the sliding block 13 is connected with the reciprocating device, and the sliding block 13 is driven by the reciprocating device to precisely move back and forth along the sliding groove 12. The reciprocating device comprises a screw rod 16 and a servo motor 17, one end of the screw rod 16 is installed in the sliding groove 12 through a bearing, the other end of the screw rod 16 is coaxially fixed with an output shaft of the servo motor 17, a sliding block 13 is installed on the screw rod 16, and the servo motor 17 is installed on the heavy-duty mechanical arm 10. The reciprocating device can also adopt a hydraulic driving mode, the outer end of a telescopic rod on a hydraulic cylinder is horizontally fixed with a sliding block 13, the telescopic rod is positioned in a sliding groove 12, and a cylinder body of the hydraulic cylinder is fixed on a heavy mechanical arm 10. The sliding block 13 is provided with a lifting frame 14, the top end of the lifting frame 14 is provided with a laying arc surface 15, the laying arc surface 15 is arranged corresponding to the reel shaft 20, and the laying arc surface 15 is used for laying the reel shaft 21 when the winding reel 20 is conveyed.
Can shelve reel 20 near heavy coiler main shaft 3 or light-duty coiler main shaft 4 in order when the material loading, the utility model discloses to shelve cambered surface 15 and set up to liftable formula structure, install lift 18 between arm sliding seat 25 and heavy arm 10 and the light arm 11 respectively to heavy coiler butt joint position and light coiler butt joint position are near also corresponding the lift 18 of installing. The lifter 18 can drive the heavy mechanical arm 10 or the light mechanical arm 11, the lifting frame 14 and the resting cambered surface 15 to vertically lift. The lifter 18 can adopt a screw nut structure, and has the advantages of large load capacity and good self-locking performance. Additionally, the utility model discloses interval between two dumper 6 can be adjusted, is connected through the synchronous connecting plate between two dumper 6, has seted up the oval regulation hole on the synchronous connecting plate to adjust the interval between the dumper 6. Therefore, the distance between the two material conveying vehicles 6 can be adjusted, the distance between the two heavy mechanical arms 10 or the distance between the two light mechanical arms 11 can be adjusted, and the requirements of conveying and feeding winding drums 20 with different lengths are met.
The utility model discloses a theory of operation and working process as follows: drum shafts 21 are placed on the transportation placing positions on the two material conveying vehicles 6, the material conveying vehicles 6 automatically convey winding drums 20 to the sides of the heavy winding machine tool 1 and the light winding machine tool 2 through rails 5, and after the photoelectric probes detect that the winding drums enter the preset positions, the movable wheel driving device 8 stops and brakes the material conveying vehicles 6. Then, if the heavy-duty mechanical arm 10 is used for loading, the heavy-duty mechanical arm 10 is extended outwards under the action of the mechanical arm driving device 25 until the bottom of the outer end of the heavy-duty mechanical arm 10 is butted with the butt joint position of the heavy-duty winding machine. Then the sliding block 13 on the heavy mechanical arm 10 is driven by the lead screw 16 and the servo motor 17 to move, so that the lifting frame 14 and the resting arc surface 15 on the sliding block 13 are positioned under the reel shaft 21, the resting arc surface 15 is opposite to the lower arc surface of the reel shaft 21, at this time, the mechanical arm lifter 18 and the resting position lifter 19 are synchronously started and stopped after being lifted upwards for a certain height, so that the reel shaft 21 is completely separated from the transportation resting position, the lead screw 16 and the servo motor 17 on the heavy mechanical arm 10 drive the sliding block 13 and the winding reel 20 to slide outwards until the resting position near the heavy winding machine spindle 3 is stopped, then the mechanical arm lifter 18 and the resting position lifter 19 are synchronously started, and stopped after being lowered for a certain height, so that the reel shaft 21 falls on the resting position near the heavy winding machine spindle 3, and after the mechanical arm lifter 18 and the resting position lifter 19 are lowered for a certain height again, the resting arc surface 15 is separated from the reel shaft 21, the screw 16 and the servo motor 17 drive the sliding block 13 to reset, and simultaneously the mechanical arm driving device 25 drives the heavy mechanical arm 10 to retract, so that the loading operation of the heavy winding machine tool 1 is completed. The feeding operation of the light winding machine 2 is the same as the feeding operation process and principle of the heavy winding machine 1.