CN112006232A - Pretreatment process for preparing black bean meal replacement powder - Google Patents
Pretreatment process for preparing black bean meal replacement powder Download PDFInfo
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- CN112006232A CN112006232A CN202010990824.3A CN202010990824A CN112006232A CN 112006232 A CN112006232 A CN 112006232A CN 202010990824 A CN202010990824 A CN 202010990824A CN 112006232 A CN112006232 A CN 112006232A
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- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23L—FOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
- A23L11/00—Pulses, i.e. fruits of leguminous plants, for production of food; Products from legumes; Preparation or treatment thereof
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- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23N—MACHINES OR APPARATUS FOR TREATING HARVESTED FRUIT, VEGETABLES OR FLOWER BULBS IN BULK, NOT OTHERWISE PROVIDED FOR; PEELING VEGETABLES OR FRUIT IN BULK; APPARATUS FOR PREPARING ANIMAL FEEDING- STUFFS
- A23N12/00—Machines for cleaning, blanching, drying or roasting fruits or vegetables, e.g. coffee, cocoa, nuts
- A23N12/06—Machines for cleaning, blanching, drying or roasting fruits or vegetables, e.g. coffee, cocoa, nuts for washing or blanching, combined with subsequent drying
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B03—SEPARATION OF SOLID MATERIALS USING LIQUIDS OR USING PNEUMATIC TABLES OR JIGS; MAGNETIC OR ELECTROSTATIC SEPARATION OF SOLID MATERIALS FROM SOLID MATERIALS OR FLUIDS; SEPARATION BY HIGH-VOLTAGE ELECTRIC FIELDS
- B03B—SEPARATING SOLID MATERIALS USING LIQUIDS OR USING PNEUMATIC TABLES OR JIGS
- B03B11/00—Feed or discharge devices integral with washing or wet-separating equipment
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B03—SEPARATION OF SOLID MATERIALS USING LIQUIDS OR USING PNEUMATIC TABLES OR JIGS; MAGNETIC OR ELECTROSTATIC SEPARATION OF SOLID MATERIALS FROM SOLID MATERIALS OR FLUIDS; SEPARATION BY HIGH-VOLTAGE ELECTRIC FIELDS
- B03B—SEPARATING SOLID MATERIALS USING LIQUIDS OR USING PNEUMATIC TABLES OR JIGS
- B03B5/00—Washing granular, powdered or lumpy materials; Wet separating
- B03B5/28—Washing granular, powdered or lumpy materials; Wet separating by sink-float separation
- B03B5/30—Washing granular, powdered or lumpy materials; Wet separating by sink-float separation using heavy liquids or suspensions
- B03B5/36—Devices therefor, other than using centrifugal force
- B03B5/40—Devices therefor, other than using centrifugal force of trough type
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07B—SEPARATING SOLIDS FROM SOLIDS BY SIEVING, SCREENING, SIFTING OR BY USING GAS CURRENTS; SEPARATING BY OTHER DRY METHODS APPLICABLE TO BULK MATERIAL, e.g. LOOSE ARTICLES FIT TO BE HANDLED LIKE BULK MATERIAL
- B07B4/00—Separating solids from solids by subjecting their mixture to gas currents
- B07B4/02—Separating solids from solids by subjecting their mixture to gas currents while the mixtures fall
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- Health & Medical Sciences (AREA)
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- Apparatuses For Bulk Treatment Of Fruits And Vegetables And Apparatuses For Preparing Feeds (AREA)
Abstract
The invention relates to a black bean meal replacement powder preparation pretreatment process, which relates to the technical field of black bean treatment processes, and uses black bean cleaning treatment equipment, wherein the equipment comprises a pretreatment device for pretreating black beans to clean large garbage in the black beans, a cleaning device for finely treating the black beans and a collecting device for collecting the black beans; the invention has the effects of low workload and higher efficiency in the process of cleaning and pretreating the black beans.
Description
Technical Field
The invention relates to the technical field of black bean treatment processes, in particular to a pretreatment process for preparing black bean meal replacement powder.
Background
The black soybean is black seed of soybean of Leguminosae. Also called black bean and black bean, has sweet taste and mild property. The black soybean has high protein and low calorie. Because the black bean meal replacement powder has good edibility and low calorie, and is popular among fitness and weight-losing enthusiasts, the black bean meal replacement powder is produced by grinding black beans and adding various edible additives.
The method comprises the following steps that (1) black beans are cleaned firstly in the preparation process of the black bean meal replacement powder, various bean cleaning modes are available in the existing black bean cleaning process, the bean cleaning modes mainly comprise a mode of blowing by using thigh wind and a mode of cleaning by using clear water, and when a blower is used for cleaning, the blower is used for blowing the black beans to blow off dust on the surfaces of the black beans; when the black soya bean cleaning agent is used for cleaning, the black soya bean is poured into a cleaning pool to clean the black soya bean, and the black soya bean is fished out after the cleaning is finished.
The above prior art solutions have the following drawbacks: when the black beans are cleaned in a wind blowing mode, dust on the surfaces of the black beans can only be blown away, and the dust adsorbed on the surfaces of the black beans is not easy to blow away, so that the black beans cannot be cleaned completely; use the clearance pond to carry out the in-process of clearing up the black bean, need relapse pour the black bean into to the clearance pond and will wash the black bean after accomplishing and fish out from the clearance pond, work load is big, reduces work efficiency, so there is the space that can improve yet.
Disclosure of Invention
Aiming at the defects in the prior art, the invention aims to provide a black bean meal replacement powder preparation pretreatment process which has the effects of low workload and higher efficiency in the process of cleaning and pretreating black beans.
The above object of the present invention is achieved by the following technical solutions:
a black bean meal replacement powder preparation pretreatment process uses black bean cleaning treatment equipment, and the equipment comprises a pretreatment device for pretreating black beans to remove large garbage in the black beans, a cleaning device for finely treating the black beans and a collecting device for collecting the black beans;
the pretreatment device comprises a mounting frame, a feeding box, a blanking port, an inclined material guide plate, an air blower and an inclined material receiving plate, wherein the mounting frame is arranged on the ground of a workshop, the feeding box is arranged on the mounting frame and is used for bearing black beans, the blanking port is arranged at the bottom of the feeding box and is mutually communicated with the inner cavity of the feeding box, the inclined material guide plate is arranged on one side, close to the blanking port, of the feeding box, the inclined material guide plate is positioned below the blanking port so as to bear and guide the black beans falling from the blanking port, the inclined material receiving plate is arranged on the mounting frame and is positioned below the feeding box and is used for bearing the black beans, and the air blower is arranged on the mounting frame and is positioned between the inclined;
the cleaning device comprises a cleaning pool, an inclined rotary cylinder, a driving motor, a transmission shaft, a spiral plate, a fixed baffle and a material taking and conveying belt, wherein the cleaning pool is arranged on the ground of a workshop, the inclined rotary cylinder is rotatably arranged in the cleaning pool, one end of the inclined rotary cylinder is arranged above the water surface of the cleaning pool and is close to an inclined material receiving plate, the other end of the inclined rotary cylinder extends into the position below the water surface of the cleaning pool, the spiral plate is integrally arranged on the inner side wall of the inclined rotary cylinder and is spirally and uniformly distributed along the extension direction of the inclined rotary cylinder, the driving motor is fixedly arranged on the cleaning pool, the transmission shaft is connected with an output shaft of the driving motor to be controlled by the driving motor to rotate, one end of the transmission shaft, far away from the driving motor, is meshed with the outer side wall of the inclined rotary cylinder to drive the inclined rotary cylinder to rotate, the material taking and conveying belt is arranged on, the other end of the material taking conveyor belt is positioned above the water surface of the cleaning pool and extends out of the cleaning pool, and the fixed baffle is arranged on the side wall of the material taking conveyor belt and extends towards the water surface;
the collecting device comprises a material receiving box, a height increasing plate, a water draining hole and a water diversion plate, wherein the material receiving box is arranged on the ground of a workshop and below the material taking conveying belt, the height increasing plate is arranged in an inner cavity of the material receiving box, the water draining hole is formed in the height increasing plate and penetrates through the height increasing plate, and the water diversion plate is arranged on the material receiving box, is positioned below the height increasing plate and extends in a direction away from the material receiving box;
the preparation pretreatment process of the black bean meal replacement powder by adopting the black bean cleaning treatment equipment comprises the following steps:
s1: the method comprises the following steps of (1) processing sundries, namely pouring unprocessed black beans into a material loading box, opening a valve of a blanking port to enable the black beans to fall into the blanking port, blowing the black beans by an air blower to enable sundries such as leaves, dust and the like doped in the black beans to be blown away by air blown by the air blower, and enabling the clean black beans to fall onto an inclined material receiving plate to be cleaned in the next step;
s2: the black soya bean after being processed by the miscellaneous materials is guided by an inclined material receiving plate to fall into an inclined rotary cylinder, so that the inclined rotary cylinder rotates, the thrust of the water supply of a spiral plate acts on the black soya bean in the rotating process to push the black soya bean into a cleaning pool, so that the black soya bean is cleaned, and the cleaned black soya bean enters the next processing step through a material taking conveyor belt for processing;
s3: collecting and draining, namely conveying the cleaned black beans to a material receiving box for collection through transmission of a material taking transmission belt, and allowing water on the surfaces of the black beans in the material receiving box to flow onto a water diversion plate through a water drainage hole, so that the water on the surfaces of the black beans can be quickly dried;
s4: and (3) packaging treatment, namely packaging the cleaned and dried black beans so as to facilitate the operation of the next treatment step on the black beans.
The present invention in a preferred example may be further configured to: wash and be provided with flat material clearing device on the pond, flat material clearing device includes slope guide board, flat material conveyer belt, garbage collection box and gets the material net, slope guide board is located on the fixed stop and extends to the direction of getting the material conveyer belt, slope guide board and fixed stop mutually support and form the come-up space that supplies the flat material come-up, flat material conveyer belt is fixed in on the fixed stop and one end extends the flat material that can not be used in the come-up space and conveys, flat material conveyer belt other end extends to the pond outside of washing, garbage collection box locates and washs on the pond lateral wall and is located the below of flat material conveyer belt, it installs on flat material conveyer belt lateral wall to get the material net.
The present invention in a preferred example may be further configured to: receive the incasement and be provided with drying device, drying device includes air intake, air outlet, separates material net, hair-dryer and electric heating wire, the air intake is seted up respectively with punishment mouth on receiving the relative lateral wall of workbin and run through and receive the workbin setting, separate the material net and prevent that the black bean from discharging from air intake and air outlet on locating air intake and air outlet, the hair-dryer is located on the air intake lateral wall, electric heating wire locates on the air intake and is located out the fan and separate between the material net.
The present invention in a preferred example may be further configured to: the automatic black bean harvester is characterized in that an inner and outer exchange device is further arranged in the material receiving box and comprises an installation barrel, a feeding hole, a rotating frame and a digging hopper, the installation barrel is arranged in the material receiving box, the rotating frame is rotatably installed in the installation barrel and is driven to rotate by a motor, the rotating frame protrudes out of the upper surface of the installation barrel, the feeding hole is formed in the bottom of the installation barrel, and the digging hopper is arranged on the rotating frame and is used for digging black beans entering the feeding hole.
The present invention in a preferred example may be further configured to: an electric heating wire is arranged in the mounting cylinder.
The present invention in a preferred example may be further configured to: wash pond side and seted up water inlet and delivery port, the cover is equipped with the inlet tube on the water inlet, the cover is equipped with the outlet pipe on the delivery port.
In summary, the invention includes at least one of the following beneficial technical effects:
1. during the actual process of cleaning the black beans by the black bean cleaning device, massive impurities in the black beans can be removed by the processing device, the black beans can be further conveniently operated, the cleaning device and the collecting device are arranged, after the massive impurities in the black beans are cleaned, the black beans can be further cleaned, the fact that the black beans are cleaner in the actual use process is guaranteed, artificial participation in the whole operation process is very little, manual operation is replaced by mechanical operation, the considered workload is reduced, and meanwhile, the production efficiency is improved;
2. the shriveled material removing device can automatically remove shriveled materials floating on the water surface in the black beans in the actual use process, so that the qualification rate of the black beans in the production process is high enough, the production quality is improved, and the mechanical operation is performed in the operation process, so that the device is convenient and quick;
3. drying device's setting is after clearing up the black bean, can be automatic and quick dry the moisture in the black bean, reduces the time of drying of black bean, further improves work efficiency.
Drawings
FIG. 1 is a process flow diagram of the present invention.
Fig. 2 is a schematic diagram of the main structure of the present invention.
FIG. 3 is a schematic view of the structure of the pretreatment device.
Fig. 4 is a schematic structural view of the cleaning apparatus.
Figure 5 is a schematic view of the construction of the shrivelled material removal device.
Fig. 6 is a schematic structural view of the drying device, the inside-outside exchange device, and the collecting device.
In the figure, 1, pretreatment device; 2. a cleaning device; 3. a collection device; 11. a mounting frame; 12. feeding a material box; 13. a blanking port; 14. inclining the material guide plate; 15. a blower; 16. inclining the material receiving plate; 21. a cleaning tank; 22. an inclined rotary cylinder; 23. a drive motor; 24. a drive shaft; 25. a spiral plate; 26. fixing a baffle plate; 27. a material taking conveyor belt; 31. a material receiving box; 32. heightening plates; 33. a water drain hole; 34. a water diversion plate; 4. a shriveled material removing device; 41. an inclined guide plate; 42. a shrivelled material conveyor belt; 43. a waste collection tank; 44. a material taking net; 45. a floating space; 5. a drying device; 51. an air inlet; 52. an air outlet; 53. a material separation net; 54. a blower; 55. an electric heating wire; 6. an internal and external exchange device; 61. mounting the cylinder; 62. a feed inlet; 63. rotating the frame; 64. digging a hopper; 211. a water inlet; 212. a water outlet; 213. a water inlet pipe; 214. and (5) discharging a water pipe.
Detailed Description
The present invention will be described in further detail with reference to the accompanying drawings.
Referring to fig. 2, in order to clean the black beans before the black bean meal replacement powder is produced, the black bean cleaning treatment process disclosed by the invention uses black bean cleaning treatment equipment which comprises a pretreatment device 1 for pretreating the black beans to clean large garbage in the black beans, a cleaning device 2 for finely treating the black beans and a collection device 3 for collecting the black beans; in-process of clearing up the black bean is carried out through black bean belt cleaning device 2 in reality, can get rid of the bold impurity in the black bean with processing apparatus, the convenience carries out further operation to the black bean, belt cleaning device 2 and collection device 3's setting, after the bold impurity clearance in the black bean is accomplished, can do further washing to the black bean, guarantee that the black bean is cleaner in the in-service use process, and the participation that whole operation process thought is few, mechanized operation replaces manual operation, improve production efficiency when reducing the work load that thinks.
Referring to fig. 3, the pretreatment device 1 comprises a mounting frame 11, a feeding box 12, a blanking port 13, an inclined material guide plate 14, a blower 15 and an inclined material receiving plate 16; the mounting frame 11 is made of metal and is arranged on the ground of a workshop, the feeding box 12 is arranged on the mounting frame 11 in a welding mode and is loaded with black beans, and the blanking port 13 is arranged at the bottom of the feeding box 12 and is communicated with the inner cavity of the feeding box 12; the inclined material guide plate 14 is arranged on one side of the feeding box 12 close to the blanking port 13, and the inclined material guide plate 14 is positioned below the blanking port 13 to receive and guide the black beans falling from the blanking port 13; the inclined material receiving plate 16 is arranged on the mounting frame 11, is positioned below the upper feed box 12 and is connected with the black beans, and the air blower 15 is arranged on the mounting frame 11 and is positioned between the inclined material guiding plate 14 and the inclined material receiving plate 16; in the actual operation process, the black beans are poured into the upper material box 12, and then the opening and closing of the blanking port 13 are opened; it should be noted that the switch here is a switch for conducting the blanking port 13, and is common knowledge of those skilled in the art, and will not be described herein again; when the switch of the blanking port 13 is opened, the black beans fall from the blanking port 13 and fall onto the inclined material guide plate 14 and fall along the inclined material guide plate 14, and the inclined material guide plate 14 can change the falling angle of the black beans; in the process that the black beans fall down from the inclined blanking plate, the impurities in the black beans are blown away by the air blown out by the air blower 15, and the black beans are different from the impurities in quality and are in mass ratio with the impurities in general black beans, so that the black beans fall into the inclined blanking plate 16 after the impurities are blown away, and the black beans are conveniently operated on the next step.
Referring to fig. 4, the cleaning device 2 includes a cleaning tank 21, an inclined rotary drum 22, a driving motor 23, a transmission shaft 24, a spiral plate 25, a fixed baffle 26 and a material taking conveyor belt 27; in this embodiment, the cleaning tank 21 is disposed on the floor of the workshop, and clean cleaning water is filled into the cleaning tank 21; the inclined rotary cylinder 22 is of a net-shaped hollow cylindrical structure and is rotatably arranged in the cleaning pool 21, one end of the inclined rotary cylinder 22 is arranged on the water surface of the cleaning pool 21 and is close to the inclined material receiving plate 16, the other end of the inclined rotary cylinder 22 extends into the water surface of the cleaning pool 21, the spiral plate 25 is integrally arranged on the inner side wall of the inclined rotary cylinder 22 and is spirally and uniformly distributed along the extension direction of the inclined rotary cylinder 22, the driving motor 23 is fixedly arranged on the cleaning pool 21, the transmission shaft 24 is connected with the output shaft of the driving motor 23 to be controlled by the driving motor 23 to rotate, and one end of the transmission shaft 24, far away from the driving motor 23, is meshed with the outer side wall of the inclined rotary cylinder; in the actual operation process, the pretreated black beans on the inclined material receiving plate 16 fall into the inclined rotating cylinder 22 along the inclined material receiving plate 16, the driving motor 23 drives the transmission shaft 24 to rotate, the rotation of the driving motor 23 drives the inclined rotating cylinder 22 to rotate, the spiral plate 25 rotates together in the process of selective packaging of the inclined rotating cylinder 22, the thrust of water is driven by the rotating acting force of the spiral plate 25 to act on the black beans to push the black beans into the cleaning pool 21, and therefore the black beans are cleaned; the material taking conveyor belt 27 is arranged on the cleaning pool 21, one end of the material taking conveyor belt 27 extends into the position below the water surface of the cleaning pool 21 and is abutted against the inclined rotary cylinder 22, the other end of the material taking conveyor belt 27 is positioned above the water surface of the cleaning pool 21 and extends out of the cleaning pool 21, and the fixed baffle 26 is arranged on the side wall of the material taking conveyor belt 27 and extends towards the water surface direction; when the black beans move to the position of the material taking conveyor belt 27, the material taking conveyor belt 27 can transfer the black beans falling onto the material taking conveyor belt 27 out.
Referring to fig. 1 and 4, in order to timely replace the cleaning water in the cleaning tank 21, a water inlet 211 and a water outlet 212 are formed in the side surface of the cleaning tank 21, a water inlet pipe 213 is sleeved on the water inlet 211, and a water outlet pipe 214 is sleeved on the water outlet 212. The water in the cleaning pool 21 is injected through the water inlet pipe 213, and the sewage in the cleaning pool 21 is pumped out through the water outlet pipe 214, so that the water in the cleaning pool 21 can be kept clean, and the cleaning effect is improved.
Referring to fig. 5, in order to clean the foreign matters carried into the clean water tank by the black beans and the shriveled materials floating on the water surface in the black beans, the washing tank 21 is provided with the shriveled material removing device 4, the shriveled material removing device 4 includes an inclined guide plate 41 and a shriveled material conveyor belt 42, waste material collection box 43 and get material net 44, inclined guide plate 41 is located on fixed stop plate 26 and extends to the direction of getting material conveyer belt 27, inclined guide plate 41 and fixed stop plate 26 mutually support and form the come-up space 45 that supplies the flat material come-up, flat material conveyer belt 42 is fixed in fixed stop plate 26 and one end extends in the space 45 that floats up in order to convey the flat material that can not use, flat material conveyer belt 42 other end extends to the washing pond 21 outside, waste material collection box locates on the washing pond 21 lateral wall and is located flat material conveyer belt 42's below, get material net 44 and install on flat material conveyer belt 42 lateral wall. In actual operation's in-process, impurity and flat material can enter into to the superficial space 45 and float on the surface of water along with the rotatory section of thick bamboo 22 of slope, and flat material conveyer belt 42 mutually supports with getting material net 44, and in gradually transporting out impurity and flat material to waste collection tank 43, guarantee the clean and tidy in the washing pond 21, and whole operation is mechanized operation, improves the efficiency of operation.
Referring to fig. 6, the collecting device 3 includes a material collecting box 31, a heightening plate 32, a drain hole 33, and a water guide plate 34; the material receiving box 31 is arranged on the ground of the workshop and is positioned below the material taking conveyor belt 27, the heightening plate 32 is arranged in the inner cavity of the material receiving box 31, the water drainage hole 33 is formed in the heightening plate 32 and penetrates through the heightening plate 32, and the water diversion plate 34 is arranged on the material receiving box 31, is positioned below the heightening plate 32 and extends in the direction far away from the material receiving box 31; when the black beans are conveyed out of the cleaning tank 21 by the material taking conveyor belt 27 and then fall onto the heightening plate 32 in the material receiving box 31, the black beans fall onto the heightening plate 32, water adhered to the black beans falls onto the water diversion plate 34 along the water drainage holes 33 on the heightening plate 32, and the water is drained into a sewer through the water diversion plate 34 and then discharged.
Continuing to refer to fig. 6, a drying device 5 is disposed in the material receiving box 31, the drying device 5 includes an air inlet 51, an air outlet 52, a material separating net 53, a blower 54 and an electric heating wire 55, the air inlet 51 and the branch opening are respectively opened on the opposite side walls of the material receiving box 31 and are arranged to penetrate through the material receiving box 31, the material separating net 53 is disposed on the air inlet 51 and the air outlet 52 to prevent the black beans from being discharged from the air inlet 51 and the air outlet 52, the blower 54 is disposed on the side wall of the air inlet 51, and the electric heating wire 55 is disposed on the air inlet 51 and is located between the air outlet. The heat generated by the heating wire is conducted to the material receiving box 31 by blowing of the blower 54, so that the temperature of the surface of the black beans is increased, the evaporation of the moisture on the surface of the black beans is facilitated, and the drying effect on the surface of the black beans is further improved.
Continuing to refer to fig. 6, in order to further improve the heating effect and reduce the time of black bean drying, still be provided with inside and outside exchange device 6 in receiving workbin 31, inside and outside exchange device 6 is including installation section of thick bamboo 61, feed inlet 62, rotate frame 63, dig hopper 64, installation section of thick bamboo 61 is located and is the slope setting in receiving workbin 31, it leads to inside and rotatory through motor drive with the installation to rotate frame 63, it protrudes in installation section of thick bamboo 61 upper surface to rotate frame 63, feed inlet 62 is seted up in installation section of thick bamboo 61 bottom, it digs to enter into the black bean of feed inlet 62 on the rotation frame 63 to dig hopper 64. When in actual use, rotate frame 63 and take place to rotate, drive and rotate the hopper 64 that digs on the frame 63 and remove, dig the hopper 64 and can promote the black bean of feed inlet 62 department to the installation section of thick bamboo 61 top and pour the black bean again at the in-process that removes for inside moist black bean can move to the outside, does benefit to the evaporation of black bean and dries, further improves the effect of heating and drying.
In addition, an electric heating wire 55 is provided in the mounting cylinder 61. Electric heating wire 55 makes installation section of thick bamboo 61 body be a heating element, guarantees to carry out the synchronous heating to the black bean inside and outside, reaches the effect of accelerating the dry black bean.
Referring to fig. 1, the preparation and pretreatment process of the black bean meal replacement powder by using the black bean cleaning and treatment equipment comprises the following steps:
s1: impurity treatment, namely pouring untreated black beans into the upper material box 12, opening a valve of the blanking port 13 to enable the black beans to fall from the blanking port 13, blowing by the air blower 15 to enable impurities such as leaves, dust and the like doped in the black beans to be blown away by air blown by the air blower 15, and enabling clean black beans to fall onto the inclined material receiving plate 16 to be cleaned in the next step;
s2: the black soya bean after being processed by the miscellaneous materials is guided by the inclined material receiving plate 16 to fall into the inclined rotating cylinder 22, so that the inclined rotating cylinder 22 rotates, the thrust of the water supplied by the spiral plate 25 in the rotating process acts on the black soya bean to push the black soya bean into the cleaning pool 21, so that the black soya bean is cleaned, and the cleaned black soya bean enters the next processing step through the material taking and conveying belt 27 for processing;
s3: collecting and draining, namely conveying the cleaned black beans into a receiving box 31 for collection through the transmission of a material taking transmission belt, and allowing the water on the surfaces of the black beans in the receiving box 31 to flow into a water diversion plate 34 through a water drainage hole 33, so that the water on the surfaces of the black beans can be quickly dried;
s4: and (3) packaging treatment, namely packaging the cleaned and dried black beans so as to facilitate the operation of the next treatment step on the black beans.
The embodiments of the present invention are preferred embodiments of the present invention, and the scope of the present invention is not limited by these embodiments, so: all equivalent changes made according to the structure, shape and principle of the invention are covered by the protection scope of the invention.
Claims (6)
1. A black bean meal replacement powder preparation pretreatment process is characterized by comprising the following steps: the black bean cleaning and processing equipment is used, and comprises a pretreatment device (1) for pretreating black beans to clean large garbage in the black beans, a cleaning device (2) for finely processing the black beans and a collecting device (3) for collecting the black beans;
the pretreatment device (1) comprises a mounting frame (11), a feeding box (12), a blanking port (13), an inclined material guide plate (14), a blower (15) and an inclined material receiving plate (16), the mounting rack (11) is arranged on the ground of a workshop, the feeding box (12) is arranged on the mounting rack (11) and is loaded with black beans, the blanking port (13) is arranged at the bottom of the feeding box (12) and is communicated with the inner cavity of the feeding box (12), the inclined material guide plate (14) is arranged on one side of the feeding box (12) close to the blanking port (13), and the inclined material guide plate (14) is positioned below the blanking port (13) to receive and guide the black beans falling from the blanking port (13), the inclined material receiving plate (16) is arranged on the mounting frame (11), is positioned below the upper material box (12) and is connected with the black beans, the air blower (15) is arranged on the mounting frame (11) and is positioned between the inclined material guide plate (14) and the inclined material receiving plate (16);
the cleaning device (2) comprises a cleaning pool (21), an inclined rotary cylinder (22), a driving motor (23), a transmission shaft (24), a spiral plate (25), a fixed baffle plate (26) and a material taking conveyor belt (27), wherein the cleaning pool (21) is arranged on the ground of a workshop, the inclined rotary cylinder (22) is rotatably arranged in the cleaning pool (21), one end of the inclined rotary cylinder (22) is arranged above the water surface of the cleaning pool (21) and is close to an inclined material receiving plate (16), the other end of the inclined rotary cylinder (22) extends into the position below the water surface of the cleaning pool (21), the spiral plate (25) is integrally arranged on the inner side wall of the inclined rotary cylinder (22) and is spirally and uniformly distributed along the extension direction of the inclined rotary cylinder (22), the driving motor (23) is fixedly arranged on the cleaning pool (21), the transmission shaft (24) is connected with an output shaft of the driving motor (23) to be controlled by the driving motor (23) to rotate, one end, far away from the driving motor (23), of the transmission shaft (24) is meshed with the outer side wall of the inclined rotary cylinder (22) to drive the inclined rotary cylinder (22) to rotate, the material taking conveyor belt (27) is arranged on the cleaning pool (21), one end of the material taking conveyor belt (27) extends into the position below the water surface of the cleaning pool (21) and is abutted against the inclined rotary cylinder (22), the other end of the material taking conveyor belt (27) is located above the water surface in the cleaning pool (21) and extends out of the cleaning pool (21), and the fixed baffle (26) is arranged on the side wall of the material taking conveyor belt (27) and extends towards the water surface;
the collecting device (3) comprises a material collecting box (31), a height increasing plate (32), a water draining hole (33) and a water guiding plate (34), the material collecting box (31) is arranged on the ground of a workshop and is located below the material taking conveyor belt (27), the height increasing plate (32) is arranged in an inner cavity of the material collecting box (31), the water draining hole (33) is arranged on the height increasing plate (32) and penetrates through the height increasing plate (32), and the water guiding plate (34) is arranged on the material collecting box (31), is located below the height increasing plate (32) and extends in the direction far away from the material collecting box (31);
the preparation pretreatment process of the black bean meal replacement powder by adopting the black bean cleaning treatment equipment comprises the following steps:
s1: the method comprises the following steps of (1) processing sundries, namely pouring unprocessed black beans into a feeding box (12), opening a valve of a blanking port (13) to enable the black beans to fall from the blanking port (13), blowing by an air blower (15) to enable sundries such as leaves, dust and the like doped in the black beans to be blown away by air blown by the air blower (15), and enabling clean black beans to fall onto an inclined material receiving plate (16) to be cleaned in the next step;
s2: the black soya bean after being processed by the miscellaneous materials is guided by an inclined material receiving plate (16) to fall into an inclined rotary cylinder (22) to rotate the inclined rotary cylinder (22), the thrust of water is carried by a spiral plate (25) in the rotating process to act on the black soya bean to push the black soya bean into a cleaning pool (21), so that the black soya bean is cleaned, and the cleaned black soya bean enters the next processing step through a material taking conveyor belt (27) to be processed;
s3: collecting and draining, namely conveying the cleaned black beans into a material collecting box (31) for collection through the transmission of a material taking transmission belt, and allowing the water on the surfaces of the black beans in the material collecting box (31) to flow into a water diversion plate (34) through a water drainage hole (33), so that the water on the surfaces of the black beans can be quickly dried;
s4: and (3) packaging treatment, namely packaging the cleaned and dried black beans so as to facilitate the operation of the next treatment step on the black beans.
2. The black soybean meal replacement powder preparation pretreatment process according to claim 1, characterized by comprising: the cleaning pool (21) is provided with a shrivelled material removing device (4), the shrivelled material removing device (4) comprises an inclined guide plate (41), a shrivelled material conveyor belt (42), a waste collecting box (43) and a material taking net (44), the inclined guide plate (41) is arranged on the fixed baffle plate (26) and extends towards the direction of the material taking conveyor belt (27), the inclined guide plate (41) and the fixed baffle plate (26) are mutually matched to form a floating space (45) for floating shrivelled materials, the shrivelled material conveyor belt (42) is fixed on the fixed baffle plate (26) and one end of the shrivelled material conveyor belt extends into the upward floating space (45) to convey unusable shrivelled material, the other end of the shrivelled material conveying belt (42) extends to the outer side of the cleaning pool (21), the waste collecting box (43) is arranged on the outer side wall of the cleaning pool (21) and is positioned below the shrivelled material conveying belt (42), the material taking net (44) is arranged on the outer side wall of the material-shrinking conveyor belt (42).
3. The black soybean meal replacement powder preparation pretreatment process according to claim 1, characterized by comprising: be provided with drying device (5) in receipts workbin (31), drying device (5) include air intake (51), air outlet (52), separate material net (53), hair-dryer (54) and electric heating wire (55), air intake (51) are seted up respectively on receiving workbin (31) relative lateral wall with punishment mouth and are run through receipts workbin (31) and set up, it prevents black bean from discharging in air intake (51) and air outlet (52) to separate material net (53) to locate on air intake (51) and air outlet (52), air-dryer (54) are located on air intake (51) lateral wall, electric heating wire (55) are located on air intake (51) and are located the air-out machine and separate between material net (53).
4. The black soybean meal replacement powder preparation pretreatment process according to claim 3, characterized by comprising: receive still to be provided with inside and outside exchange device (6) in workbin (31), inside and outside exchange device (6) are including installation section of thick bamboo (61), feed inlet (62), rotate frame (63), dig hopper (64), installation section of thick bamboo (61) is located and is received workbin (31), it is rotatory through motor drive with the installation expert inside to rotate frame (63) rotation installation, it projects in installation section of thick bamboo (61) upper surface to rotate frame (63), feed inlet (62) are seted up in installation section of thick bamboo (61) bottom, dig hopper (64) locate and rotate frame (63) on dig the black bean that gets into to feed inlet (62).
5. The black soybean meal replacement powder preparation pretreatment process according to claim 4, characterized by comprising: an electric heating wire (55) is arranged in the mounting cylinder (61).
6. The black soybean meal replacement powder preparation pretreatment process according to claim 1, characterized by comprising: wash pond (21) side and seted up water inlet (211) and delivery port (212), the cover is equipped with inlet tube (213) on water inlet (211), the cover is equipped with outlet pipe (214) on delivery port (212).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010990824.3A CN112006232A (en) | 2020-09-19 | 2020-09-19 | Pretreatment process for preparing black bean meal replacement powder |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010990824.3A CN112006232A (en) | 2020-09-19 | 2020-09-19 | Pretreatment process for preparing black bean meal replacement powder |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN112006232A true CN112006232A (en) | 2020-12-01 |
Family
ID=73521987
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202010990824.3A Withdrawn CN112006232A (en) | 2020-09-19 | 2020-09-19 | Pretreatment process for preparing black bean meal replacement powder |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN112006232A (en) |
-
2020
- 2020-09-19 CN CN202010990824.3A patent/CN112006232A/en not_active Withdrawn
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