CN111975383A - Drilling and tapping polishing integrated machine - Google Patents

Drilling and tapping polishing integrated machine Download PDF

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Publication number
CN111975383A
CN111975383A CN202010979761.1A CN202010979761A CN111975383A CN 111975383 A CN111975383 A CN 111975383A CN 202010979761 A CN202010979761 A CN 202010979761A CN 111975383 A CN111975383 A CN 111975383A
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Prior art keywords
polishing
axis
tapping
drilling
shaft
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赵星
王晓亮
陈美良
朱峰
景凤伟
徐帅
杨怀强
王健
陈远乾
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Shenyang Machine Tool Dongguan Intelligent Equipment Co ltd
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Shenyang Machine Tool Dongguan Intelligent Equipment Co ltd
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Priority to CN202010979761.1A priority Critical patent/CN111975383A/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23PMETAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
    • B23P23/00Machines or arrangements of machines for performing specified combinations of different metal-working operations not covered by a single other subclass
    • B23P23/04Machines or arrangements of machines for performing specified combinations of different metal-working operations not covered by a single other subclass for both machining and other metal-working operations

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  • Physics & Mathematics (AREA)
  • Optics & Photonics (AREA)
  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Finish Polishing, Edge Sharpening, And Grinding By Specific Grinding Devices (AREA)

Abstract

The invention provides a drilling, tapping and polishing integrated machine, which comprises: the polishing machine comprises a base, an upright column and a workbench which are arranged on the base, and a drilling and tapping mechanism and a polishing mechanism which are arranged on one side of the upright column facing the workbench; the polishing mechanism is provided with a double-head polishing shaft with a rotatable switching head; the workstation is used for placing treats the machined part, it is used for treating the machined part and bores the operation of attacking to bore to the machined part of treating on the workstation to bore to attack the mechanism, polishing mechanism is used for treating the machined part to polish the operation on the workstation. According to the invention, through the integrated equipment with the drilling and tapping functions and the polishing function, the workpiece to be machined clamped on the workbench is subjected to drilling and tapping operations and polishing operations, two operations of drilling and tapping and polishing can be completed only by clamping once, and the polishing procedure is not required to be performed after re-clamping, so that the machining efficiency is improved, manpower and material resources are saved, the polishing shaft can be replaced, the double-head polishing shaft can be rotated and replaced as required, and the convenience and diversity of equipment machining are improved.

Description

一种钻攻抛光一体机A drilling, tapping and polishing integrated machine

技术领域technical field

本发明涉及切削设备技术领域,尤其涉及的是一种钻攻抛光一体机。The invention relates to the technical field of cutting equipment, in particular to a drilling, tapping and polishing integrated machine.

背景技术Background technique

现有的钻攻设备可对待加工件进行钻孔、攻丝和铣削等加工,也可进行连续平滑的曲线加工,具有高速度、高精度和高效率的特点。但是,当对待加工件进行抛光时,需要将待加工件重新装夹在抛光机上,才能进行后面的抛光工序,不仅效率低,而且浪费人力物力。The existing drilling and tapping equipment can perform drilling, tapping and milling processing on the workpiece to be processed, and can also perform continuous and smooth curve processing, with the characteristics of high speed, high precision and high efficiency. However, when the workpiece to be processed is polished, the workpiece needs to be re-clamped on the polishing machine before the subsequent polishing process can be performed, which is not only inefficient, but also wastes manpower and material resources.

因此,现有技术存在缺陷,有待改进与发展。Therefore, the existing technology has defects and needs to be improved and developed.

发明内容SUMMARY OF THE INVENTION

本发明要解决的技术问题在于,针对现有技术的上述缺陷,提供一种钻攻抛光一体机,旨在解决现有技术中需要将待加工件重新装夹在抛光机上进行抛光工序,效率低,浪费人力物力的问题。The technical problem to be solved by the present invention is that, aiming at the above-mentioned defects of the prior art, an integrated drilling, tapping and polishing machine is provided, which aims to solve the problem that in the prior art, the workpiece to be processed needs to be re-clamped on the polishing machine to carry out the polishing process, and the efficiency is low. , the waste of human and material resources.

本发明解决技术问题所采用的技术方案如下:The technical scheme adopted by the present invention to solve the technical problem is as follows:

一种钻攻抛光一体机,其中,包括:底座,设置在所述底座上的立柱和工作台,设置在所述立柱面向工作台一侧的钻攻机构和抛光机构;所述抛光机构上设置有可旋转换头的双头抛光轴;所述工作台用于放置待加工件,所述钻攻机构用于对工作台上的待加工件进行钻攻操作,所述抛光机构用于对工作台上的待加工件进行抛光操作。An integrated drilling, tapping and polishing machine, comprising: a base, a column and a workbench arranged on the base, a drilling and tapping mechanism and a polishing mechanism arranged on the side of the column facing the workbench; the polishing mechanism is provided with There is a double-headed polishing shaft with a rotatable exchangeable head; the worktable is used for placing the workpiece to be processed, the drilling and tapping mechanism is used for drilling and tapping the workpiece to be processed on the worktable, and the polishing mechanism is used for working The workpiece to be processed on the table is subjected to a polishing operation.

在进一步地实现方式中,所述钻攻机构包括:设置在所述立柱面向工作台一侧的钻攻驱动组件,设置在所述钻攻驱动组件上的主轴箱,及设置在所述主轴箱内的钻攻主轴。In a further implementation, the drilling and tapping mechanism includes: a drilling and tapping drive assembly disposed on the side of the column facing the worktable, a spindle box disposed on the drilling and tapping driving assembly, and a spindle box disposed on the spindle box Drilling and tapping spindle inside.

在进一步地实现方式中,所述抛光机构包括:设置在所述主轴箱一侧的安装底板,设置在所述安装底板上的抛光旋转组件,与所述抛光旋转组件相连接的驱动源安装板,以及设置在所述驱动源安装板上的抛光驱动源;所述双头抛光轴与所述抛光驱动源相连接。In a further implementation, the polishing mechanism includes: a mounting base plate disposed on one side of the headstock, a polishing rotary assembly disposed on the mounting base plate, and a drive source mounting plate connected to the polishing rotary assembly , and a polishing driving source arranged on the driving source mounting plate; the double-head polishing shaft is connected with the polishing driving source.

在进一步地实现方式中,所述抛光旋转组件包括:相互连接的旋转驱动源和谐波减速器;所述安装底板上设置有安装法兰,所述谐波减速器设置于所述安装法兰中;所述旋转驱动源与所述抛光驱动源分设在所述安装底板的两侧。In a further implementation, the polishing rotary assembly includes: a rotary drive source and a harmonic reducer connected to each other; a mounting flange is provided on the mounting base plate, and the harmonic reducer is arranged on the mounting flange in; the rotation driving source and the polishing driving source are respectively arranged on both sides of the mounting base plate.

在进一步地实现方式中,所述双头抛光轴包括:设置在所述抛光驱动源一端的第一抛光头,及设置在所述抛光驱动源另一端的第二抛光头;所述抛光旋转组件用于带动所述抛光驱动源旋转,所述第一抛光头和第二抛光头位置调换。In a further implementation, the double-headed polishing shaft includes: a first polishing head disposed at one end of the polishing driving source, and a second polishing head disposed at the other end of the polishing driving source; the polishing rotary assembly It is used to drive the polishing drive source to rotate, and the positions of the first polishing head and the second polishing head are exchanged.

在进一步地实现方式中,所述抛光驱动源外部罩设有防护罩,所述防护罩设置为长方体型;所述防护罩的上端面和下端面均开设有通透槽,所述第一抛光头和第二抛光头贯穿所述通透槽设置。In a further implementation manner, the outer cover of the polishing drive source is provided with a protective cover, and the protective cover is set in a rectangular parallelepiped shape; the upper and lower end surfaces of the protective cover are provided with through grooves, and the first polishing The head and the second polishing head are disposed through the through groove.

在进一步地实现方式中,所述防护罩上开设有第一走线管口,所述第一走线管口上设置有连接件,所述安装底板和所述连接件之间连接有走线支架,所述连接件背离所述第一走线管口的一侧设置有第一走线管;所述旋转驱动源连接有第二走线管。In a further implementation manner, the protective cover is provided with a first wiring nozzle, a connecting piece is provided on the first wiring nozzle, and a wiring support is connected between the mounting base plate and the connecting piece , the side of the connecting piece away from the first wiring nozzle is provided with a first wiring pipe; the rotation driving source is connected with a second wiring pipe.

在进一步地实现方式中,所述钻攻驱动组件包括:设置在所述立柱背离所述底座一端的驱动源安装座,设置在所述驱动源安装座上的Z轴驱动源,与所述Z轴驱动源相连接的Z轴驱动轴,以及套设在所述Z轴驱动轴上的Z轴螺母座;所述主轴箱设置在所述Z轴螺母座上;In a further implementation manner, the drilling and tapping drive assembly includes: a drive source mounting seat disposed at one end of the column facing away from the base, a Z-axis drive source disposed on the drive source mounting seat, and the Z-axis drive source a Z-axis drive shaft connected to the shaft drive source, and a Z-axis nut seat sleeved on the Z-axis drive shaft; the spindle box is arranged on the Z-axis nut seat;

所述Z轴驱动轴的两侧还设置有Z轴导轨,所述Z轴导轨上设置有Z轴滑块;所述主轴箱面向所述立柱的一侧设置有主轴安装座,所述主轴安装座固定在所述Z轴滑块上。Z-axis guide rails are also arranged on both sides of the Z-axis drive shaft, and Z-axis sliders are arranged on the Z-axis guide rails; the side of the main shaft box facing the column is provided with a main shaft mounting seat, and the main shaft is installed The seat is fixed on the Z-axis slider.

在进一步地实现方式中,所述底座上端面设置有Y轴驱动组件,所述Y轴驱动组件用于带动所述工作台沿Y轴移动;In a further implementation, the upper end face of the base is provided with a Y-axis drive assembly, and the Y-axis drive assembly is used to drive the worktable to move along the Y-axis;

所述Y轴驱动组件包括:Y轴驱动源,与所述Y轴驱动源相连接的Y轴驱动轴,设置在所述Y轴驱动轴上的Y轴螺母座,设置在所述Y轴驱动轴两侧的Y轴导轨,以及设置在所述Y轴导轨上的Y轴滑块。The Y-axis drive assembly includes: a Y-axis drive source, a Y-axis drive shaft connected to the Y-axis drive source, a Y-axis nut seat disposed on the Y-axis drive shaft, and a Y-axis drive shaft disposed on the Y-axis drive shaft. Y-axis guide rails on both sides of the shaft, and Y-axis sliders arranged on the Y-axis guide rails.

在进一步地实现方式中,所述钻攻抛光一体机还包括:设置在所述Y轴滑块和Y轴螺母座上的X轴驱动组件,所述X轴驱动组件用于带动所述工作台沿X轴移动;In a further implementation, the integrated drilling-tapping-polishing machine further includes: an X-axis drive assembly disposed on the Y-axis slider and the Y-axis nut seat, and the X-axis drive assembly is used to drive the worktable move along the X axis;

所述X轴驱动组件包括:设置在所述Y轴滑块和Y轴螺母座上的滑鞍,设置在所述滑鞍上端面的X轴驱动源,与所述X轴驱动源相连接的X轴驱动轴,设置在所述X轴驱动轴上的X轴螺母座,设置在所述X轴驱动轴两侧的X轴导轨,以及设置在所述X轴导轨上的X轴滑块;The X-axis drive assembly includes: a sliding saddle arranged on the Y-axis slider and the Y-axis nut seat, an X-axis driving source arranged on the upper end face of the sliding saddle, and an X-axis driving source connected to the X-axis driving source. An X-axis drive shaft, an X-axis nut seat arranged on the X-axis drive shaft, an X-axis guide rail arranged on both sides of the X-axis drive shaft, and an X-axis slider arranged on the X-axis guide rail;

所述工作台设置在所述X轴螺母座和X轴滑块上,所述工作台一侧设置有前罩板,另一侧设置有后罩板。The worktable is arranged on the X-axis nut seat and the X-axis slider, one side of the worktable is provided with a front cover plate, and the other side is provided with a rear cover plate.

本发明所提供的一种钻攻抛光一体机,包括:底座,设置在所述底座上的立柱和工作台,设置在所述立柱面向工作台一侧的钻攻机构和抛光机构;所述抛光机构上设置有可旋转换头的双头抛光轴;所述工作台用于放置待加工件,所述钻攻机构用于对工作台上的待加工件进行钻攻操作,所述抛光机构用于对工作台上的待加工件进行抛光操作。本发明通过同时具有钻攻功能和抛光功能的一体设备,对装夹在工作台上的待加工件进行钻攻操作和抛光操作,只需装夹一次即可完成钻攻和抛光两项操作,无需重新装夹后再进行抛光工序,提高了加工效率,节省了人力物力,并且可实现抛光轴换头,可根据需要对双头抛光轴旋转换头,提高了设备加工的方便性和多样性。An integrated drilling, tapping and polishing machine provided by the present invention includes: a base, a column and a workbench arranged on the base, a drilling and tapping mechanism and a polishing mechanism arranged on the side of the column facing the workbench; the polishing The mechanism is provided with a double-head polishing shaft with a rotatable head; the worktable is used to place the workpiece to be processed, and the drilling and tapping mechanism is used to perform drilling and tapping operations on the workpiece to be processed on the worktable. For polishing the workpiece to be processed on the table. The present invention performs the drilling and tapping operation and the polishing operation on the to-be-processed workpiece clamped on the worktable through the integrated equipment with the drilling and tapping function and the polishing function at the same time. There is no need to re-clamp and then carry out the polishing process, which improves the processing efficiency, saves manpower and material resources, and can realize the replacement of the polishing shaft. .

附图说明Description of drawings

图1是本发明中钻攻抛光一体机较佳实施例的第一视角的结构示意图图。FIG. 1 is a schematic structural diagram from a first angle of view of a preferred embodiment of the drilling-tapping-polishing integrated machine in the present invention.

图2是图1中A处的放大图。FIG. 2 is an enlarged view of A in FIG. 1 .

图3是本发明中钻攻抛光一体机较佳实施例的第二视角的结构示意图图。FIG. 3 is a schematic structural diagram of a preferred embodiment of the drilling-tapping-polishing integrated machine of the present invention from a second angle of view.

图4是图3中B处的放大图。FIG. 4 is an enlarged view of B in FIG. 3 .

图5是图1中C处的放大图。FIG. 5 is an enlarged view of C in FIG. 1 .

附图标记说明:Description of reference numbers:

100、底座;200、立柱;300、工作台;310、前罩板;320、后罩板;400、钻攻机构;410、钻攻驱动组件;411、Z轴驱动源;412、Z轴导轨;413、打刀块座;414、撞块;420、主轴箱;430、钻攻主轴;500、抛光机构;510、双头抛光轴;511、第一抛光头;512、第二抛光头;520、安装底板;531、旋转驱动源;532、谐波减速器;533、安装法兰;540、驱动源安装板;550、防护罩;560、走线支架;570、第一走线管;580、第二走线管;610、Y轴导轨;620、Y轴滑块;710、滑鞍。100, base; 200, column; 300, workbench; 310, front cover; 320, rear cover; 400, drilling and tapping mechanism; 410, drilling and tapping drive assembly; 411, Z-axis drive source; 412, Z-axis guide rail ;413, knife block seat; 414, collision block; 420, headstock; 430, drilling and tapping spindle; 500, polishing mechanism; 510, double-head polishing shaft; 511, first polishing head; 512, second polishing head; 520, mounting base plate; 531, rotary drive source; 532, harmonic reducer; 533, mounting flange; 540, drive source mounting plate; 550, protective cover; 560, wiring bracket; 570, first wiring pipe; 580, the second conduit; 610, the Y-axis guide rail; 620, the Y-axis slider; 710, the saddle.

具体实施方式Detailed ways

为使本发明的目的、技术方案及优点更加清楚、明确,以下参照附图并举实施例对本发明进一步详细说明。应当理解,此处所描述的具体实施例仅仅用以解释本发明,并不用于限定本发明。In order to make the objectives, technical solutions and advantages of the present invention clearer and clearer, the present invention will be further described in detail below with reference to the accompanying drawings and examples. It should be understood that the specific embodiments described herein are only used to explain the present invention, but not to limit the present invention.

由于对待加工件进行抛光时,需要将装夹在钻攻设备上的待加工件重新装夹在抛光机上,才能进行后面的抛光工序,不仅效率低,而且浪费人力物力。本发明则根据市场需求,在钻攻设备上增加抛光功能,提高设备的使用率;并且结合设备优势,改进加工工艺,做到铣削、抛光一夹完成,发挥设备特点,实现机床系统与抛光轴系统融合。When the workpiece to be processed is polished, the workpiece to be processed that is clamped on the drilling and tapping equipment needs to be re-clamped on the polishing machine before the subsequent polishing process can be performed, which is not only inefficient, but also wastes manpower and material resources. According to the market demand, the present invention adds polishing function to the drilling and tapping equipment to improve the utilization rate of the equipment; and combines the advantages of the equipment to improve the processing technology, so that milling and polishing can be completed in one clamping, and the characteristics of the equipment are used to realize the machine tool system and the polishing axis. System integration.

请参阅图1,本发明所提供的一种钻攻抛光一体机,包括:底座100、立柱200、工作台300、钻攻机构400和抛光机构500。所述立柱200和工作台300设置在所述底座100上,所述钻攻机构400和抛光机构500设置在所述立柱200面向工作台300一侧,所述抛光机构500上设置有可旋转换头的双头抛光轴510。所述工作台300用于放置待加工件,所述钻攻机构400用于对工作台300上的待加工件进行钻攻操作,所述抛光机构500用于对工作台300上的待加工件进行抛光操作。当需要对待加工件进行钻攻操作和抛光操作时,将所述工作台300移动至钻攻机构400和抛光机构500下方。这样,本发明通过同时具有钻攻功能和抛光功能的一体设备,对装夹在工作台300上的待加工件进行钻攻操作和抛光操作,只需装夹一次即可完成钻攻和抛光两项操作,无需重新装夹后再进行抛光工序,提高了加工效率,节省了人力物力;并且可实现抛光轴换头,可根据需要对双头抛光轴510旋转换头,提高了设备加工的方便性和多样性。Referring to FIG. 1 , an integrated drilling-tapping-polishing machine provided by the present invention includes a base 100 , a column 200 , a worktable 300 , a drilling-tapping mechanism 400 and a polishing mechanism 500 . The column 200 and the worktable 300 are arranged on the base 100, the drilling and tapping mechanism 400 and the polishing mechanism 500 are arranged on the side of the column 200 facing the table 300, and the polishing mechanism 500 is provided with a rotatable switch. Double-ended polishing shaft 510 of the head. The worktable 300 is used for placing the workpiece to be processed, the drilling and tapping mechanism 400 is used for drilling and tapping the workpiece to be processed on the worktable 300 , and the polishing mechanism 500 is used for the workpiece to be processed on the worktable 300 . Perform a polishing operation. When it is necessary to perform drilling and tapping operations and polishing operations on the workpiece to be processed, the table 300 is moved under the drilling and tapping mechanism 400 and the polishing mechanism 500 . In this way, the present invention performs the drilling and tapping operation and the polishing operation on the workpiece to be processed clamped on the worktable 300 through the integrated equipment with the drilling and tapping function and the polishing function at the same time, and only needs to be clamped once to complete the drilling and tapping operation and the polishing operation. This operation eliminates the need to re-clamp and then performs the polishing process, which improves the processing efficiency and saves manpower and material resources; and the polishing shaft can be changed, and the double-headed polishing shaft 510 can be rotated and changed according to needs, which improves the convenience of equipment processing. Sex and diversity.

在一种实现方式中,所述钻攻机构400包括:钻攻驱动组件410、主轴箱420和钻攻主轴430。所述钻攻驱动组件410设置在所述立柱200面向工作台300的一侧,所述主轴箱420设置在所述钻攻驱动组件410上,所述钻攻主轴430设置在所述主轴箱420内。具体的,所述立柱200设置为长方体型,所述工作台300设置与所述立柱200的一侧,所述钻攻机构400和抛光机构500均设置在所述立柱200面向工作台300的一侧。In an implementation manner, the drilling and tapping mechanism 400 includes: a drilling and tapping driving assembly 410 , a spindle box 420 and a drilling and tapping spindle 430 . The drilling and tapping drive assembly 410 is disposed on the side of the column 200 facing the worktable 300 , the spindle box 420 is disposed on the drilling and tapping driving assembly 410 , and the drilling and tapping spindle 430 is disposed on the spindle box 420 Inside. Specifically, the upright column 200 is arranged in a rectangular parallelepiped shape, the worktable 300 is arranged on one side of the upright column 200 , and the drilling and tapping mechanism 400 and the polishing mechanism 500 are both arranged on a side of the upright column 200 facing the table 300 . side.

在进一步地实现方式中,请参阅图2,所述抛光机构500包括:设置在所述主轴箱420一侧的安装底板520,设置在所述安装底板520上的抛光旋转组件,与所述抛光旋转组件相连接的驱动源安装板540,以及设置在所述驱动源安装板540上的抛光驱动源;所述双头抛光轴510与所述抛光驱动源相连接。当待加工件需要进行抛光工序时,将工作台300移动至抛光轴下方,进行抛光操作,无需重新装夹。In a further implementation, please refer to FIG. 2 , the polishing mechanism 500 includes: a mounting base plate 520 disposed on one side of the spindle housing 420 , a polishing rotating assembly disposed on the mounting base plate 520 , and the polishing The driving source mounting plate 540 connected to the rotating assembly, and the polishing driving source disposed on the driving source mounting plate 540; the double-head polishing shaft 510 is connected with the polishing driving source. When the workpiece to be processed needs to be polished, the worktable 300 is moved below the polishing shaft to perform the polishing operation without re-clamping.

在进一步地实现方式中,请参阅图3和图4,所述抛光旋转组件包括:相互连接的旋转驱动源531和谐波减速器532;所述安装底板520上设置有安装法兰533,所述谐波减速器532设置于所述安装法兰533中;所述旋转驱动源531与所述抛光驱动源分设在所述安装底板520的两侧。所述旋转驱动源531和谐波减速器532可将抛光轴和抛光驱动源旋转180度。所述旋转驱动源531具体为伺服电机。In a further implementation, please refer to FIG. 3 and FIG. 4 , the polishing rotary assembly includes: a rotary drive source 531 and a harmonic reducer 532 that are connected to each other; The harmonic reducer 532 is arranged in the installation flange 533 ; the rotation driving source 531 and the polishing driving source are arranged on both sides of the installation base plate 520 . The rotary drive source 531 and the harmonic reducer 532 can rotate the polishing shaft and the polishing drive source by 180 degrees. The rotation driving source 531 is specifically a servo motor.

进一步地,所述双头抛光轴510包括:设置在所述抛光驱动源一端的第一抛光头511,及设置在所述抛光驱动源另一端的第二抛光头512;所述抛光旋转组件用于带动所述抛光驱动源旋转,所述第一抛光头511和第二抛光头512位置调换。即,若原来第一抛光头511位于抛光驱动源上端,第二抛光头512位于抛光驱动源下端,在旋转驱动源531和谐波减速器532的作用下,旋转180度后,调整为第二抛光头512位于抛光驱动源上端,第一抛光头511位于抛光驱动源下端。在工作时,始终是使用抛光驱动源下端的抛光头对待加工件进行抛光操作。Further, the double-head polishing shaft 510 includes: a first polishing head 511 arranged at one end of the polishing driving source, and a second polishing head 512 arranged at the other end of the polishing driving source; In order to drive the polishing driving source to rotate, the positions of the first polishing head 511 and the second polishing head 512 are exchanged. That is, if the first polishing head 511 is located at the upper end of the polishing driving source, and the second polishing head 512 is located at the lower end of the polishing driving source, under the action of the rotary driving source 531 and the harmonic reducer 532, after rotating 180 degrees, it is adjusted to the second polishing head 512. The polishing head 512 is located at the upper end of the polishing driving source, and the first polishing head 511 is located at the lower end of the polishing driving source. When working, always use the polishing head at the lower end of the polishing drive source to polish the workpiece.

进一步地,所述抛光轴可进行精抛和粗抛,在使用时,可以选择精抛或粗抛对待加工件进行加工,提高了抛光方式的多样性。所述抛光驱动源可以为电机。本发明的抛光轴和电机的主要技术参数可以为:抛光轴加工范围为310×300×235mm;电机型号为EBX80123-31060;抛光轴电机功率为0.75kw;旋转电机功率为0.4kw;最高转数为6000rpm;扭矩(额定扭矩为2.4N.m,最大扭矩为7.17N.m);总重量为12kg。Further, the polishing shaft can perform fine polishing and rough polishing, and when in use, the workpiece to be processed can be processed by selecting fine polishing or rough polishing, which improves the variety of polishing methods. The polishing driving source may be a motor. The main technical parameters of the polishing shaft and the motor of the present invention can be as follows: the processing range of the polishing shaft is 310×300×235mm; the motor model is EBX80123-31060; the motor power of the polishing shaft is 0.75kw; the power of the rotating motor is 0.4kw; 6000rpm; torque (rated torque is 2.4N.m, maximum torque is 7.17N.m); total weight is 12kg.

另外,所述钻攻主轴430和所述抛光轴的之间具有一定的距离,且设置高度也不相同。具体的,所述钻攻主轴430的中心轴与所述抛光轴的中心轴之间的水平长度距离为190mm,所述钻攻主轴430的中心轴与所述抛光轴的中心轴之间的水平宽度距离为100mm,所述钻攻主轴430的下端面与所述抛光轴的下端面之间的高度距离为65mm。In addition, there is a certain distance between the drilling and tapping spindle 430 and the polishing shaft, and the setting heights are also different. Specifically, the horizontal length distance between the central axis of the drilling and tapping spindle 430 and the central axis of the polishing shaft is 190 mm, and the horizontal distance between the central axis of the drilling and tapping spindle 430 and the central axis of the polishing shaft is 190 mm. The width distance is 100mm, and the height distance between the lower end surface of the drilling and tapping spindle 430 and the lower end surface of the polishing shaft is 65mm.

在进一步地实现方式中,所述抛光驱动源外部罩设有防护罩550,所述防护罩550设置为长方体型;所述防护罩550的上端面和下端面均开设有通透槽,所述第一抛光头511和第二抛光头512贯穿所述通透槽设置。所述防护罩550可对抛光驱动源进行防护,提高设备的安全性。In a further implementation manner, the outer cover of the polishing driving source is provided with a protective cover 550, and the protective cover 550 is set in a rectangular parallelepiped shape; The first polishing head 511 and the second polishing head 512 are disposed through the through groove. The protective cover 550 can protect the polishing driving source and improve the safety of the equipment.

在一种实现方式中,所述防护罩550上开设有第一走线管口,所述第一走线管570口上设置有连接件,所述安装底板520和所述连接件之间连接有走线支架560,所述连接件背离所述第一走线管口的一侧设置有第一走线管570;所述旋转驱动源531连接有第二走线管580。具体的,所述第一走线管570设置于所述防护罩550背离所述安装底板520的一侧,以免影响抛光操作。所述抛光驱动源可以为抛光电机,其中,电机线设置于第一走线管570中,对电机线进行了固定,防止了电机线的晃动对其他部件造成影响,以及放置了电机线的磨损,提高了设备的使用安全性以及使用寿命。并且,设置有走线支架560,提高了双头抛光轴510旋转时的稳定性。In an implementation manner, the protective cover 550 is provided with a first conduit opening, the first conduit 570 is provided with a connecting piece, and a connecting piece is connected between the mounting base plate 520 and the connecting piece. In the cable routing bracket 560 , a first cable routing tube 570 is provided on the side of the connecting piece away from the first cable routing nozzle; the rotation driving source 531 is connected with a second cable routing tube 580 . Specifically, the first wire conduit 570 is disposed on the side of the protective cover 550 away from the mounting base plate 520 so as not to affect the polishing operation. The polishing driving source may be a polishing motor, wherein the motor wire is arranged in the first wiring pipe 570, and the motor wire is fixed, preventing the shaking of the motor wire from affecting other components, and placing the wear of the motor wire , which improves the safety and service life of the equipment. In addition, a wire routing support 560 is provided, which improves the stability of the double-head polishing shaft 510 during rotation.

在一种实现方式中,请参阅图5,所述钻攻机构400和抛光机构500均沿Z轴移动,具体的,所述钻攻驱动组件410包括:设置在所述立柱200背离所述底座100一端的驱动源安装座,设置在所述驱动源安装座上的Z轴驱动源411,与所述Z轴驱动源411相连接的Z轴驱动轴,以及套设在所述Z轴驱动轴上的Z轴螺母座;所述主轴箱420设置在所述Z轴螺母座上。所述Z轴驱动源411启动时,带动主轴箱420沿Z轴驱动轴上下移动。当待加工件需要进行抛光工序时,所述主轴箱420在Z轴驱动源411的带动下沿Z轴驱动轴上下移动,同时,所述主轴箱420带动钻攻主轴430和抛光轴沿Z轴上下移动,以便于与工作台300上的待加工件进行接触,进而进行钻攻和抛光操作。In one implementation, referring to FIG. 5 , both the drilling and tapping mechanism 400 and the polishing mechanism 500 move along the Z-axis. Specifically, the drilling and tapping driving assembly 410 includes: a position disposed on the upright column 200 away from the base The drive source mount at one end of 100, the Z-axis drive source 411 arranged on the drive source mount, the Z-axis drive shaft connected to the Z-axis drive source 411, and the Z-axis drive shaft sleeved on the Z-axis drive shaft The Z-axis nut seat on the upper part; the spindle box 420 is arranged on the Z-axis nut seat. When the Z-axis drive source 411 is activated, it drives the headstock 420 to move up and down along the Z-axis drive shaft. When the workpiece to be processed needs to be polished, the headstock 420 moves up and down along the Z-axis drive shaft driven by the Z-axis drive source 411, and at the same time, the headstock 420 drives the drilling and tapping spindle 430 and the polishing shaft along the Z-axis It moves up and down so as to be in contact with the workpiece to be processed on the worktable 300, and then perform drilling, tapping and polishing operations.

在进一步地实现方式中,为了增加结构的稳固性,所述Z轴驱动轴的两侧还设置有Z轴导轨412,所述Z轴导轨412上设置有Z轴滑块;所述主轴箱420面向所述立柱200的一侧设置有主轴安装座,所述主轴安装座固定在所述Z轴滑块上。这样,当待加工件需要进行抛光工序时,所述主轴箱420在Z轴驱动源411的带动下沿Z轴驱动轴以及两个Z轴导轨412上下移动,提高了主轴箱420沿Z轴上下移动的稳固性。In a further implementation manner, in order to increase the stability of the structure, Z-axis guide rails 412 are also provided on both sides of the Z-axis drive shaft, and Z-axis slide blocks are provided on the Z-axis guide rails 412; the headstock 420 The side facing the upright column 200 is provided with a spindle mounting seat, and the spindle mounting seat is fixed on the Z-axis slider. In this way, when the workpiece to be processed needs to be polished, the headstock 420 moves up and down along the Z-axis drive shaft and the two Z-axis guide rails 412 under the driving of the Z-axis drive source 411, which improves the vertical movement of the headstock 420 along the Z-axis. Movement stability.

在进一步地实现方式中,所述驱动源安装座上还设置有打刀块座413,所述打刀块座413围设于所述Z轴驱动源411外侧;所述打刀块座413背离所述Z轴驱动源411的一侧设置有撞块414。具体地,所述打刀块座413包括:依次连接的第一打刀板、第二打刀板、第三打刀板、第四打刀板和第五打刀板。所述第一打刀板与第五打刀板平行设置,且设置在所述驱动源安装座上。所述Z轴驱动源411设置在所述第一打刀板、第二打刀板、第三打刀板、第四打刀板和第五打刀板之间围成的空腔中。所述撞块414设置于所述第三打刀板背离所述Z轴驱动源411的一侧,所述撞块414用于对所述钻攻驱动组件410进行限位。In a further implementation manner, the drive source mounting seat is further provided with a cutter block seat 413, and the cutter block seat 413 is arranged around the outside of the Z-axis drive source 411; the cutter block seat 413 is away from A striker 414 is provided on one side of the Z-axis drive source 411 . Specifically, the punching block base 413 includes: a first punching plate, a second punching plate, a third punching plate, a fourth punching plate and a fifth punching plate which are connected in sequence. The first knife-beating plate and the fifth knife-beating plate are arranged in parallel and on the drive source mounting seat. The Z-axis drive source 411 is disposed in the cavity enclosed between the first, second, third, fourth, and fifth punching plates. The striker 414 is disposed on the side of the third cutter plate away from the Z-axis drive source 411 , and the striker 414 is used to limit the position of the drilling driving assembly 410 .

在一种实现方式中,所述工作台300还可沿Y轴进行前后移动,具体的,所述底座100上端面设置有Y轴驱动组件,所述Y轴驱动组件用于带动所述工作台300沿Y轴移动。所述Y轴驱动组件包括:Y轴驱动源,与所述Y轴驱动源相连接的Y轴驱动轴,设置在所述Y轴驱动轴上的Y轴螺母座,设置在所述Y轴驱动轴两侧的Y轴导轨610,以及设置在所述Y轴导轨610上的Y轴滑块620。当所述Y轴驱动源启动时,所述Y轴螺母座沿所述Y轴驱动轴移动,带动所述工作台300前后移动,同时,所述Y轴滑块620沿Y轴导轨610前后移动,将工作台300沿Y轴移动至钻攻主轴430和抛光轴下方。In an implementation manner, the worktable 300 can also move back and forth along the Y-axis. Specifically, a Y-axis drive assembly is provided on the upper end surface of the base 100, and the Y-axis drive assembly is used to drive the worktable 300 moves along the Y axis. The Y-axis drive assembly includes: a Y-axis drive source, a Y-axis drive shaft connected to the Y-axis drive source, a Y-axis nut seat disposed on the Y-axis drive shaft, and a Y-axis drive shaft disposed on the Y-axis drive shaft. The Y-axis guide rails 610 on both sides of the shaft, and the Y-axis sliders 620 arranged on the Y-axis guide rails 610 . When the Y-axis drive source is activated, the Y-axis nut seat moves along the Y-axis drive shaft, driving the worktable 300 to move back and forth, and at the same time, the Y-axis slider 620 moves back and forth along the Y-axis guide rail 610 , move the worktable 300 along the Y axis to below the drilling and tapping spindle 430 and the polishing axis.

在进一步地实现方式中,所述工作台300还可沿X轴进行左右移动,具体的,所述钻攻抛光一体机还包括:设置在所述Y轴滑块620和Y轴螺母座上的X轴驱动组件,所述X轴驱动组件用于带动所述工作台300沿X轴移动。所述X轴驱动组件包括:设置在所述Y轴滑块620和Y轴螺母座上的滑鞍710,设置在所述滑鞍710上端面的X轴驱动源,与所述X轴驱动源相连接的X轴驱动轴,设置在所述X轴驱动轴上的X轴螺母座,设置在所述X轴驱动轴两侧的X轴导轨,以及设置在所述X轴导轨上的X轴滑块;所述工作台300设置在所述X轴螺母座和X轴滑块上。当所述X轴驱动源启动时,所述X轴螺母座沿所述X轴驱动轴移动,带动所述工作台300左右移动,同时,所述X轴滑块沿X轴导轨左右移动,将工作台300沿X轴移动至钻攻主轴430和抛光轴下方。In a further implementation manner, the worktable 300 can also move left and right along the X-axis. Specifically, the integrated drilling, tapping and polishing machine further includes: the Y-axis slider 620 and the Y-axis nut seat. The X-axis drive assembly is used to drive the worktable 300 to move along the X-axis. The X-axis drive assembly includes: a saddle 710 disposed on the Y-axis slider 620 and the Y-axis nut seat, an X-axis drive source disposed on the upper end face of the saddle 710, and the X-axis drive source. The connected X-axis drive shaft, the X-axis nut seat arranged on the X-axis drive shaft, the X-axis guide rails arranged on both sides of the X-axis drive shaft, and the X-axis guide rails arranged on the X-axis guide rail Slider; the worktable 300 is arranged on the X-axis nut seat and the X-axis slider. When the X-axis drive source is activated, the X-axis nut seat moves along the X-axis drive shaft, driving the worktable 300 to move left and right, and at the same time, the X-axis slider moves left and right along the X-axis guide rail to move The table 300 is moved along the X-axis below the drilling and tapping spindle 430 and the polishing axis.

进一步地,所述工作台300一侧设置有前罩板310,另一侧设置有后罩板320。所述前罩板310和后罩板320对所述X轴驱动轴和X轴导轨进行防护,提高了设备的使用安全性。Further, a front cover 310 is provided on one side of the worktable 300, and a rear cover 320 is provided on the other side. The front cover plate 310 and the rear cover plate 320 protect the X-axis drive shaft and the X-axis guide rail, thereby improving the use safety of the equipment.

这样,本发明根据市场需求,增加双头抛光轴510以及旋转动作,提高了抛光轴的适用范围,提高了抛光效果;结合设备优势,改进加工工艺,做到铣削,粗抛光,精抛光一夹完成,发挥设备特点;采用双头抛光轴510,可实现抛光轴换头;可以实现机床系统与抛光轴系统融合,并且抛光轴可调速,可换头,可调整抛光角度;并且铣削,粗抛光,精抛光一夹完成。In this way, the present invention increases the double-headed polishing shaft 510 and the rotating action according to the market demand, improves the application range of the polishing shaft and improves the polishing effect; combines the advantages of the equipment, improves the processing technology, and achieves milling, rough polishing, and fine polishing in one clip It can be completed, and the characteristics of the equipment can be brought into play; the double-head polishing shaft 510 can be used to realize the replacement of the polishing shaft; the integration of the machine tool system and the polishing shaft system can be realized, and the polishing shaft can be adjusted in speed, the head can be changed, and the polishing angle can be adjusted; Polished, fine-polished one-clip finish.

综上所述,本发明公开的一种钻攻抛光一体机,包括:底座,设置在所述底座上的立柱和工作台,设置在所述立柱面向工作台一侧的钻攻机构和抛光机构;所述抛光机构上设置有可旋转换头的双头抛光轴;所述工作台用于放置待加工件,所述钻攻机构用于对工作台上的待加工件进行钻攻操作,所述抛光机构用于对工作台上的待加工件进行抛光操作。本发明通过同时具有钻攻功能和抛光功能的一体设备,对装夹在工作台上的待加工件进行钻攻操作和抛光操作,只需装夹一次即可完成钻攻和抛光两项操作,无需重新装夹后再进行抛光工序,提高了加工效率,节省了人力物力,并且可实现抛光轴换头,可根据需要对双头抛光轴旋转换头,提高了设备加工的方便性和多样性。In summary, the present invention discloses an integrated drilling, tapping and polishing machine, comprising: a base, a column and a workbench arranged on the base, and a drilling and tapping mechanism and a polishing mechanism arranged on the side of the column facing the workbench ; The polishing mechanism is provided with a double-head polishing shaft with a rotatable head; the worktable is used to place the workpiece to be processed, and the drilling and tapping mechanism is used to perform drilling and tapping operations on the workpiece to be processed on the worktable. The polishing mechanism is used for polishing the workpiece to be processed on the worktable. The present invention performs the drilling and tapping operation and the polishing operation on the to-be-processed workpiece clamped on the worktable through the integrated equipment with the drilling and tapping function and the polishing function at the same time. There is no need to re-clamp and then carry out the polishing process, which improves the processing efficiency, saves manpower and material resources, and can realize the replacement of the polishing shaft. .

应当理解的是,本发明的应用不限于上述的举例,对本领域普通技术人员来说,可以根据上述说明加以改进或变换,所有这些改进和变换都应属于本发明所附权利要求的保护范围。It should be understood that the application of the present invention is not limited to the above examples. For those of ordinary skill in the art, improvements or transformations can be made according to the above descriptions, and all these improvements and transformations should belong to the protection scope of the appended claims of the present invention.

Claims (10)

1.一种钻攻抛光一体机,其特征在于,包括:底座,设置在所述底座上的立柱和工作台,设置在所述立柱面向工作台一侧的钻攻机构和抛光机构;所述抛光机构上设置有可旋转换头的双头抛光轴;所述工作台用于放置待加工件,所述钻攻机构用于对工作台上的待加工件进行钻攻操作,所述抛光机构用于对工作台上的待加工件进行抛光操作。1. An integrated drilling and tapping machine, characterized in that it comprises: a base, a column and a workbench arranged on the base, a drilling and tapping mechanism and a polishing mechanism arranged on the side of the column facing the workbench; the The polishing mechanism is provided with a double-head polishing shaft with a rotatable head; the worktable is used for placing the workpiece to be processed, the drilling and tapping mechanism is used for drilling and tapping the workpiece to be processed on the worktable, and the polishing mechanism For polishing the workpiece to be processed on the workbench. 2.根据权利要求1所述的钻攻抛光一体机,其特征在于,所述钻攻机构包括:设置在所述立柱面向工作台一侧的钻攻驱动组件,设置在所述钻攻驱动组件上的主轴箱,及设置在所述主轴箱内的钻攻主轴。2 . The integrated drilling-tapping-polishing machine according to claim 1 , wherein the drilling-tapping mechanism comprises: a drilling-tapping driving assembly arranged on the side of the column facing the worktable, and which is arranged on the drilling-tapping driving assembly. 3 . The spindle box on the main shaft box, and the drilling and tapping spindle arranged in the spindle box. 3.根据权利要求2所述的钻攻抛光一体机,其特征在于,所述抛光机构包括:设置在所述主轴箱一侧的安装底板,设置在所述安装底板上的抛光旋转组件,与所述抛光旋转组件相连接的驱动源安装板,以及设置在所述驱动源安装板上的抛光驱动源;所述双头抛光轴与所述抛光驱动源相连接。3 . The integrated drilling-tapping-polishing machine according to claim 2 , wherein the polishing mechanism comprises: a mounting base plate arranged on one side of the spindle box, a polishing rotating assembly arranged on the mounting base plate, and A driving source mounting plate connected to the polishing rotary assembly, and a polishing driving source arranged on the driving source mounting plate; the double-head polishing shaft is connected with the polishing driving source. 4.根据权利要求3所述的钻攻抛光一体机,其特征在于,所述抛光旋转组件包括:相互连接的旋转驱动源和谐波减速器;所述安装底板上设置有安装法兰,所述谐波减速器设置于所述安装法兰中;所述旋转驱动源与所述抛光驱动源分设在所述安装底板的两侧。4 . The integrated drilling-tapping-polishing machine according to claim 3 , wherein the polishing rotary assembly comprises: a rotary drive source and a harmonic reducer connected to each other; a mounting flange is provided on the mounting base plate, so that the The harmonic reducer is arranged in the installation flange; the rotation driving source and the polishing driving source are respectively arranged on both sides of the installation base plate. 5.根据权利要求4所述的钻攻抛光一体机,其特征在于,所述双头抛光轴包括:设置在所述抛光驱动源一端的第一抛光头,及设置在所述抛光驱动源另一端的第二抛光头;所述抛光旋转组件用于带动所述抛光驱动源旋转,所述第一抛光头和第二抛光头位置调换。5 . The integrated drilling-tapping-polishing machine according to claim 4 , wherein the double-headed polishing shaft comprises: a first polishing head arranged at one end of the polishing driving source, and a first polishing head arranged at the other end of the polishing driving source. 6 . a second polishing head at one end; the polishing rotary assembly is used to drive the polishing drive source to rotate, and the positions of the first polishing head and the second polishing head are exchanged. 6.根据权利要求5所述的钻攻抛光一体机,其特征在于,所述抛光驱动源外部罩设有防护罩,所述防护罩设置为长方体型;所述防护罩的上端面和下端面均开设有通透槽,所述第一抛光头和第二抛光头贯穿所述通透槽设置。6 . The integrated drilling-tapping-polishing machine according to claim 5 , wherein an outer cover of the polishing drive source is provided with a protective cover, and the protective cover is set in a rectangular parallelepiped shape; the upper end surface and the lower end surface of the protective cover are provided with a protective cover. Both are provided with a through groove, and the first polishing head and the second polishing head are arranged through the through groove. 7.根据权利要求6所述的钻攻抛光一体机,其特征在于,所述防护罩上开设有第一走线管口,所述第一走线管口上设置有连接件,所述安装底板和所述连接件之间连接有走线支架,所述连接件背离所述第一走线管口的一侧设置有第一走线管;所述旋转驱动源连接有第二走线管。7 . The integrated drilling-tapping-polishing machine according to claim 6 , wherein the protective cover is provided with a first wiring nozzle, the first wiring nozzle is provided with a connector, and the installation bottom plate is provided with a connector. 8 . A wiring support is connected between the connecting piece and the connecting piece, a first wiring conduit is arranged on the side of the connecting piece away from the first wiring conduit opening; and a second wiring conduit is connected to the rotary drive source. 8.根据权利要求2所述的钻攻抛光一体机,其特征在于,所述钻攻驱动组件包括:设置在所述立柱背离所述底座一端的驱动源安装座,设置在所述驱动源安装座上的Z轴驱动源,与所述Z轴驱动源相连接的Z轴驱动轴,以及套设在所述Z轴驱动轴上的Z轴螺母座;所述主轴箱设置在所述Z轴螺母座上;8 . The integrated drilling-tapping-polishing machine according to claim 2 , wherein the drilling-tapping driving assembly comprises: a driving source mounting seat disposed at one end of the column facing away from the base, and disposed at the driving source mounting seat. 9 . The Z-axis drive source on the seat, the Z-axis drive shaft connected to the Z-axis drive source, and the Z-axis nut seat sleeved on the Z-axis drive shaft; the headstock is arranged on the Z-axis on the nut seat; 所述Z轴驱动轴的两侧还设置有Z轴导轨,所述Z轴导轨上设置有Z轴滑块;所述主轴箱面向所述立柱的一侧设置有主轴安装座,所述主轴安装座固定在所述Z轴滑块上。Z-axis guide rails are also arranged on both sides of the Z-axis drive shaft, and Z-axis sliders are arranged on the Z-axis guide rails; the side of the main shaft box facing the column is provided with a main shaft mounting seat, and the main shaft is installed The seat is fixed on the Z-axis slider. 9.根据权利要求1所述的钻攻抛光一体机,其特征在于,所述底座上端面设置有Y轴驱动组件,所述Y轴驱动组件用于带动所述工作台沿Y轴移动;9 . The integrated drilling-tapping-polishing machine according to claim 1 , wherein a Y-axis drive assembly is provided on the upper end surface of the base, and the Y-axis drive assembly is used to drive the worktable to move along the Y-axis; 10 . 所述Y轴驱动组件包括:Y轴驱动源,与所述Y轴驱动源相连接的Y轴驱动轴,设置在所述Y轴驱动轴上的Y轴螺母座,设置在所述Y轴驱动轴两侧的Y轴导轨,以及设置在所述Y轴导轨上的Y轴滑块。The Y-axis drive assembly includes: a Y-axis drive source, a Y-axis drive shaft connected to the Y-axis drive source, a Y-axis nut seat disposed on the Y-axis drive shaft, and a Y-axis drive shaft disposed on the Y-axis drive shaft. Y-axis guide rails on both sides of the shaft, and Y-axis sliders arranged on the Y-axis guide rails. 10.根据权利要求9所述的钻攻抛光一体机,其特征在于,所述钻攻抛光一体机还包括:设置在所述Y轴滑块和Y轴螺母座上的X轴驱动组件,所述X轴驱动组件用于带动所述工作台沿X轴移动;10. The integrated drilling, tapping and polishing machine according to claim 9, characterized in that the integrated drilling, tapping and polishing machine further comprises: an X-axis drive assembly arranged on the Y-axis slider and the Y-axis nut seat, the The X-axis drive assembly is used to drive the worktable to move along the X-axis; 所述X轴驱动组件包括:设置在所述Y轴滑块和Y轴螺母座上的滑鞍,设置在所述滑鞍上端面的X轴驱动源,与所述X轴驱动源相连接的X轴驱动轴,设置在所述X轴驱动轴上的X轴螺母座,设置在所述X轴驱动轴两侧的X轴导轨,以及设置在所述X轴导轨上的X轴滑块;The X-axis drive assembly includes: a sliding saddle arranged on the Y-axis slider and the Y-axis nut seat, an X-axis driving source arranged on the upper end face of the sliding saddle, and an X-axis driving source connected to the X-axis driving source. An X-axis drive shaft, an X-axis nut seat arranged on the X-axis drive shaft, an X-axis guide rail arranged on both sides of the X-axis drive shaft, and an X-axis slider arranged on the X-axis guide rail; 所述工作台设置在所述X轴螺母座和X轴滑块上,所述工作台一侧设置有前罩板,另一侧设置有后罩板。The worktable is arranged on the X-axis nut seat and the X-axis slider, one side of the worktable is provided with a front cover plate, and the other side is provided with a rear cover plate.
CN202010979761.1A 2020-09-17 2020-09-17 Drilling and tapping polishing integrated machine Pending CN111975383A (en)

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CN212286677U (en) * 2020-09-17 2021-01-05 沈阳机床(东莞)智能装备有限公司 Drilling and tapping polishing integrated machine

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