CN111952613A - Automatic tab folding mechanism - Google Patents
Automatic tab folding mechanism Download PDFInfo
- Publication number
- CN111952613A CN111952613A CN202010748435.XA CN202010748435A CN111952613A CN 111952613 A CN111952613 A CN 111952613A CN 202010748435 A CN202010748435 A CN 202010748435A CN 111952613 A CN111952613 A CN 111952613A
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- cylinder
- tab folding
- material pushing
- shaping
- assembly
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M6/00—Primary cells; Manufacture thereof
- H01M6/005—Devices for making primary cells
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M10/00—Secondary cells; Manufacture thereof
- H01M10/04—Construction or manufacture in general
- H01M10/0404—Machines for assembling batteries
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/50—Manufacturing or production processes characterised by the final manufactured product
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- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Electrochemistry (AREA)
- General Chemical & Material Sciences (AREA)
- Secondary Cells (AREA)
Abstract
The invention relates to automatic tab folding equipment which comprises a rack, wherein a feed chute is arranged on the rack, and the automatic tab folding equipment also comprises an angle alignment mechanism, a tab folding mechanism, a shaping mechanism, a sorting mechanism and a material pushing mechanism; the angle alignment mechanism is used for rotating the battery cell to align the electrode lugs, the electrode lug folding mechanism is used for bending the electrode lugs, the shaping mechanism is used for pressing the electrode lugs to enable the electrode lugs to be attached to the surface of the battery cell smoothly, the sorting mechanism is used for sorting out the battery cells with poor electrode lugs from the feeding chute, and the pushing mechanism is used for driving the battery cells to move along the feeding chute. The invention can realize automatic tab folding, improves the production efficiency of the button cell, reduces the labor cost, and has stable production and high process quality rate.
Description
Technical Field
The invention relates to the field of automatic equipment for button battery production, in particular to an automatic tab folding mechanism.
Background
The button cell is a sealed cell with all metal shell, its characteristics are small cell volume, strong sealing property, and it is widely used in computer, hearing aid, electronic watch, tablet computer and various small electronic products.
In the production process of the button cell, the tab needs to be bent, and the conventional equipment cannot finish the automatic alignment of the angle of the tab, so that the tab cannot be automatically bent. The conventional mode in the industry at present is that the tab is folded manually, and the mode has the following defects: 1. manual tab folding needs to be completed in the glove box, and operation can be completed only after gloves matched with the glove box are taken, so that operation convenience is poor. 2. The manual operation of folding utmost point ear can't realize automated production to sealing the notes liquid and establish ties, and the cost of labor is high, and is efficient. 3. The manual tab folding can not ensure the bending precision of the tab, and the bending positions of the tab are not uniform, so that the quality and consistency of products are affected.
Disclosure of Invention
The invention aims to provide an automatic tab folding mechanism which can realize automatic tab folding, improves the production efficiency of a button battery, reduces the labor cost, and has stable production and high process goodness.
An automatic tab folding device comprises a rack, wherein a feed chute is arranged on the rack, and the automatic tab folding device also comprises an angle alignment mechanism, a tab folding mechanism, a shaping mechanism, a sorting mechanism and a material pushing mechanism; the angle alignment mechanism is used for rotating the battery cell to align the electrode lugs, the electrode lug folding mechanism is used for bending the electrode lugs, the shaping mechanism is used for pressing the electrode lugs to enable the electrode lugs to be attached to the surface of the battery cell smoothly, the sorting mechanism is used for sorting out the battery cells with poor electrode lugs from the feeding chute, and the pushing mechanism is used for driving the battery cells to move along the feeding chute.
Furthermore, the angle alignment mechanism comprises a plurality of rotating assemblies and a plurality of induction assemblies, and the rotating assemblies are arranged on two sides of the feeding groove and used for driving the battery cell to rotate; the sensing assembly is arranged above the rotating assembly and used for sensing the position of the lug.
Furthermore, the rotating assembly comprises a rotating wheel, a driven wheel and a driven wheel pressure cylinder, the rotating wheel and the driven wheel are oppositely arranged on two sides of the feeding groove, the output end of the driven wheel pressure cylinder is connected with the driven wheel, and the driven wheel pressure cylinder is used for pushing the driven wheel to move towards the rotating wheel direction so as to clamp the battery cell between the rotating wheel and the driven wheel.
Furthermore, the sensing assembly comprises a correlation optical fiber sensor and an optical fiber movement cylinder which are arranged oppositely, and the optical fiber movement cylinder is used for driving the correlation optical fiber sensor to move in a reciprocating mode along the vertical direction.
Furthermore, the tab folding mechanism comprises a tab folding cylinder and a bending pressing block, and the bending pressing block is connected with the output end of the tab folding cylinder.
Furthermore, the shaping mechanism comprises a shaping cylinder and a shaping pressing block, the shaping pressing block is connected with the output end of the shaping cylinder, the shaping pressing block is arranged above the feeding chute, and the shaping pressing block can reciprocate in the vertical direction under the driving of the shaping cylinder.
Furthermore, the sorting mechanism comprises a pushing assembly and a baffle assembly which are oppositely arranged on two sides of the feed chute, an opening is formed in one side, close to the baffle assembly, of the feed chute, the baffle assembly is used for controlling the opening and closing of the opening, and the pushing assembly is used for pushing the defective products out of the feed chute.
Furthermore, a material collecting groove for collecting defective products is arranged behind the baffle plate assembly.
Furthermore, the material pushing mechanism comprises a material pushing block, a material pushing cylinder and a material pushing block lifting cylinder, the material pushing block is arranged in the feeding groove, the material pushing cylinder is used for driving the material pushing block to move along the feeding groove, and the material pushing block lifting cylinder is used for driving the material pushing block to lift along the vertical direction.
Furthermore, a buffer assembly is arranged on the rack, and the buffer assembly is opposite to the end part of the material pushing cylinder and used for buffering the material pushing cylinder so that the material pushing block can move stably.
Compared with the prior art, the invention has the beneficial effects that: the automatic alignment of utmost point ear angle can be realized to angle alignment mechanism, buckles utmost point ear through rolling over utmost point ear mechanism, presses the plastic by plastic mechanism antipodal ear again, has realized the automatic utmost point ear of rolling over of electric core, effectively improves production efficiency. The invention has high automation degree, does not need manual operation, reduces the labor cost and improves the quality and consistency of production.
Drawings
Fig. 1 is a schematic structural diagram of an automatic tab folding device of the present invention.
Fig. 2 is a schematic structural diagram of an angle alignment mechanism of the automatic tab folding device of the present invention.
Fig. 3 is a partially enlarged schematic view of an angle aligning mechanism of the automatic tab folding device according to the present invention.
Fig. 4 is a schematic structural diagram of a tab folding mechanism of the automatic tab folding device of the present invention.
Fig. 5 is a schematic structural diagram of a shaping mechanism of the automatic tab folding device of the present invention.
Fig. 6 is a schematic structural diagram of a sorting mechanism of the automatic tab folding device of the invention.
Fig. 7 is a schematic structural diagram of a pushing mechanism of the automatic tab folding device of the invention.
Detailed Description
To facilitate an understanding of the invention, the invention will now be described more fully with reference to the accompanying drawings. Preferred embodiments of the present invention are shown in the drawings. This invention may, however, be embodied in many different forms and should not be construed as limited to the embodiments set forth herein.
As shown in fig. 1, in a preferred embodiment, the automatic tab folding device of the present invention mainly includes a frame 1, an angle alignment mechanism 2, a tab folding mechanism 3, a shaping mechanism 4, a sorting mechanism 5, and a material pushing mechanism 6. The battery cell sorting machine is characterized in that a feeding groove 7 is formed in the rack 1, a battery cell moves along the extending direction of the feeding groove 7 and sequentially passes through an angle aligning mechanism 2, a tab folding mechanism 3, a shaping mechanism 4, a sorting mechanism 5 and a material pushing mechanism 6, wherein the angle aligning mechanism 2 is used for rotating the battery cell to align the tab, the tab folding mechanism 3 is used for bending the tab, the shaping mechanism 4 is used for pressing the tab to enable the tab to be attached to the surface of the battery cell smoothly, the sorting mechanism 5 is used for sorting bad tab batteries out of the feeding groove 7, and the material pushing mechanism 6 is used for driving the battery cell to move along the feeding groove 7.
Referring to fig. 2 and 3, the angle alignment mechanism 2 is disposed on the feeding path of the feeding chute 7, and includes a plurality of rotating assemblies 21 and a plurality of sensing assemblies 22. The rotating assemblies 21 are arranged on two sides of the feeding groove 7 and used for driving the battery cell to rotate. The sensing assembly 22 is disposed above the rotating assembly 21 for sensing the position of the tab.
Specifically, the rotation assembly 21 includes a rotation wheel 211, a driven wheel 212, and a driven wheel pressure cylinder 213. The rotating wheels 211 and the driven wheels 212 are oppositely arranged on two sides of the feeding chute 7, and in the embodiment, each rotating wheel 211 corresponds to two driven wheels 212. The output end of the driven wheel pressure cylinder 213 is connected with the driven wheel 212, and the driven wheel pressure cylinder 213 can push the driven wheel 212 to move towards the rotating wheel 211, so that the battery cell is clamped between the rotating wheel 211 and the driven wheel 212. It should be understood that, in practical implementation, the rotating wheel 211 is connected to a motor, and the motor drives the rotating wheel 211 to rotate, so that the battery cell clamped between the rotating wheel 211 and the driven wheel 212 rotates along with the rotating wheel 211.
The sensing assembly 22 includes a correlation fiber sensor 221 and a fiber motion cylinder 222 which are oppositely arranged. The correlation fiber sensor 221 is erected above the rotating assembly 21 through a fixing plate 223, the output end of the fiber movement cylinder 222 is connected with the fixing plate 223, and the fiber movement cylinder 222 can drive the fixing plate 223 to vertically reciprocate, so that the correlation fiber sensor 221 vertically moves.
The specific working principle of the angle alignment mechanism 2 is as follows: after the electric core moves in place, driven wheel pressure cylinder 213 starts, driven wheel 212 moves towards rotating wheel 211 to press from both sides the electric core between rotating wheel 211 and driven wheel 212, rotate wheel 211 this moment and rotate, drive the electric core and rotate, when the utmost point ear that is located on the electric core rotates to between the correlation fiber sensor 221, rotate wheel 211 stall, thereby accomplish the automatic alignment of utmost point ear.
Referring to fig. 4, the tab folding mechanism 3 includes a tab folding cylinder 31 and a bending press block 32, the bending press block 32 is in an "L" shape and connected to an output end of the tab folding cylinder 31, the bending press block 32 can move back and forth in a horizontal direction under the driving of the tab folding cylinder 31, after the tab is aligned, the tab folding cylinder 31 drives the bending press block 32 to move horizontally toward the battery cell, and a lower end surface of the bending press block 32 slides over an upper surface of the battery cell, so as to bend the tab. It should be understood that, in practical application, the tab folding cylinder 31 and the bending pressing block 32 may be provided in multiple sets, so as to fold tabs for multiple cells simultaneously, thereby improving efficiency.
Referring to fig. 5, the shaping mechanism 4 includes a shaping cylinder 41 and a shaping press block 42. In this embodiment, the shaping pressing block 42 and the shaping cylinder 41 are disposed above the feeding chute 7 through the fixing plate, the shaping pressing block 42 is connected to the output end of the shaping cylinder 41, and the shaping pressing block 42 can reciprocate in the vertical direction under the driving of the shaping cylinder 41, so that the tab is flatly pressed on the surface of the battery core.
Referring to fig. 6, the sorting mechanism 5 includes an ejector assembly 51 and a baffle assembly 52 oppositely disposed at both sides of the feeding chute 7. Specifically, the baffle assembly 52 comprises a baffle 521 and a baffle cylinder 522, the baffle cylinder 522 is vertically arranged, the baffle 521 is connected with the output end of the baffle cylinder 522, an opening is formed in one side of the feed chute 7 close to the baffle assembly 52, and the baffle cylinder 522 can drive the baffle 521 to vertically move so that the opening is opened or closed. The pushing assembly 51 comprises a pushing cylinder 511 and a pushing block 512, the pushing block 512 is connected with the output end of the pushing cylinder 511, and the pushing cylinder 511 can drive the pushing block 512 to reciprocate towards the baffle 521. When the battery core with the bad tab occurs, the baffle cylinder 522 drives the baffle 521 to ascend so as to open the opening, and the pushing cylinder 511 pushes the defective product out of the feeding groove 7 from the opening top, so that the defective product is sorted out.
Referring to fig. 7, the pushing mechanism 6 includes a pushing block 61, a pushing cylinder 62, and a pushing block lifting cylinder 63. The material pushing block 61 is arranged in the feeding groove 7, and a plurality of positioning grooves for fixing the battery cell are arranged on the material pushing block 61. The material pushing cylinder 62 is used for driving the material pushing block 61 to move along the feeding groove 7, so as to drive the battery core to move. The pusher block lifting cylinder 63 is used for driving the pusher block 61 to lift in the vertical direction, and when the pusher block 61 descends, the pusher block 61 is positioned below the feed chute 7, so that the pusher block 61 can move in an idle load. In this embodiment, the frame 1 is provided with the buffer assembly 8, and the buffer assembly 8 is opposite to the end of the material pushing cylinder 62 and is used for buffering the material pushing cylinder 62, so that the material pushing block 61 moves stably.
In the description of the present invention, it is to be understood that terms such as "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", and the like, which indicate orientations or positional relationships, are used based on the orientations or positional relationships shown in the drawings only for the convenience of describing the present invention and for the simplicity of description, and do not indicate or imply that the referenced devices or elements must have a particular orientation, be constructed in a particular orientation, and be operated, and thus, are not to be construed as limiting the present invention.
Furthermore, the terms "first", "second" and "first" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of that feature. In the description of the present invention, "a plurality" means two or more unless specifically defined otherwise.
While the invention has been described in conjunction with the specific embodiments set forth above, it is evident that many alternatives, modifications and variations will be apparent to those skilled in the art in light of the foregoing description. Accordingly, it is intended to embrace all such alternatives, modifications, and variations that fall within the spirit and scope of the appended claims.
Claims (10)
1. An automatic tab folding device comprises a rack, wherein a feed chute is arranged on the rack, and the automatic tab folding device is characterized by further comprising an angle alignment mechanism, a tab folding mechanism, a shaping mechanism, a sorting mechanism and a material pushing mechanism; the angle alignment mechanism is used for rotating the battery cell to align the electrode lugs, the electrode lug folding mechanism is used for bending the electrode lugs, the shaping mechanism is used for pressing the electrode lugs to enable the electrode lugs to be attached to the surface of the battery cell smoothly, the sorting mechanism is used for sorting out the battery cells with poor electrode lugs from the feeding chute, and the pushing mechanism is used for driving the battery cells to move along the feeding chute.
2. The automatic tab folding equipment according to claim 1, wherein the angle alignment mechanism comprises a plurality of rotating assemblies and a plurality of sensing assemblies, and the rotating assemblies are arranged on two sides of the feeding groove and used for driving the battery cell to rotate; the sensing assembly is arranged above the rotating assembly and used for sensing the position of the lug.
3. The automatic tab folding device according to claim 2, wherein the rotating assembly comprises a rotating wheel, a driven wheel and a driven wheel pressure cylinder, the rotating wheel and the driven wheel are oppositely arranged on two sides of the feeding chute, an output end of the driven wheel pressure cylinder is connected with the driven wheel, and the driven wheel pressure cylinder is used for pushing the driven wheel to move towards the rotating wheel so as to clamp the battery cell between the rotating wheel and the driven wheel.
4. The automatic tab folding device according to claim 2, wherein the sensing assembly comprises oppositely arranged opposite optical fiber sensors and an optical fiber moving cylinder, and the optical fiber moving cylinder is used for driving the opposite optical fiber sensors to reciprocate along a vertical direction.
5. The automatic tab folding device according to claim 1, wherein the tab folding mechanism comprises a tab folding cylinder and a bending press block, and the bending press block is connected with an output end of the tab folding cylinder.
6. The automatic tab folding device according to claim 1, wherein the shaping mechanism comprises a shaping cylinder and a shaping press block, the shaping press block is connected with an output end of the shaping cylinder, the shaping press block is arranged above the feeding chute, and the shaping press block can reciprocate in a vertical direction under the driving of the shaping cylinder.
7. The automatic tab folding equipment of claim 1, wherein the sorting mechanism comprises a pushing assembly and a baffle assembly which are oppositely arranged at two sides of the feeding chute, an opening is formed in one side of the feeding chute close to the baffle assembly, the baffle assembly is used for controlling the opening and closing of the opening, and the pushing assembly is used for pushing the defective products out of the feeding chute.
8. The automatic tab folding equipment according to claim 7, wherein a collecting trough for collecting defective products is arranged behind the baffle plate assembly.
9. The automatic tab folding device according to claim 1, wherein the material pushing mechanism comprises a material pushing block, a material pushing cylinder and a material pushing block lifting cylinder, the material pushing block is arranged in the feeding chute, the material pushing cylinder is used for driving the material pushing block to move along the feeding chute, and the material pushing block lifting cylinder is used for driving the material pushing block to lift in a vertical direction.
10. The automatic tab folding device according to claim 9, wherein a buffer assembly is disposed on the frame, and the buffer assembly is opposite to an end of the material pushing cylinder and is used for buffering the material pushing cylinder so as to enable the material pushing block to move smoothly.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010748435.XA CN111952613B (en) | 2020-07-30 | 2020-07-30 | Automatic tab folding mechanism |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010748435.XA CN111952613B (en) | 2020-07-30 | 2020-07-30 | Automatic tab folding mechanism |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN111952613A true CN111952613A (en) | 2020-11-17 |
| CN111952613B CN111952613B (en) | 2022-04-08 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202010748435.XA Active CN111952613B (en) | 2020-07-30 | 2020-07-30 | Automatic tab folding mechanism |
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| CN (1) | CN111952613B (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN113071744A (en) * | 2021-03-29 | 2021-07-06 | 珠海市创飞自动化设备有限公司 | Vacuum packaging machine suitable for packaging ink bottles |
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| CN111952613B (en) | 2022-04-08 |
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