CN109309258B - Positioning and packaging equipment - Google Patents
Positioning and packaging equipment Download PDFInfo
- Publication number
- CN109309258B CN109309258B CN201811254752.5A CN201811254752A CN109309258B CN 109309258 B CN109309258 B CN 109309258B CN 201811254752 A CN201811254752 A CN 201811254752A CN 109309258 B CN109309258 B CN 109309258B
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- China
- Prior art keywords
- pressing
- hot
- unit
- cutting
- detection
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- 238000004806 packaging method and process Methods 0.000 title claims abstract description 34
- 238000001514 detection method Methods 0.000 claims abstract description 72
- 238000005520 cutting process Methods 0.000 claims abstract description 52
- 238000007493 shaping process Methods 0.000 claims abstract description 27
- 238000007731 hot pressing Methods 0.000 claims description 65
- 238000007789 sealing Methods 0.000 claims description 40
- 238000003825 pressing Methods 0.000 claims description 30
- 230000033001 locomotion Effects 0.000 claims description 26
- 230000010354 integration Effects 0.000 claims description 14
- 239000000463 material Substances 0.000 claims description 11
- 230000000903 blocking effect Effects 0.000 claims description 7
- 238000010438 heat treatment Methods 0.000 claims description 6
- WHXSMMKQMYFTQS-UHFFFAOYSA-N Lithium Chemical compound [Li] WHXSMMKQMYFTQS-UHFFFAOYSA-N 0.000 abstract description 30
- 229910052744 lithium Inorganic materials 0.000 abstract description 30
- 238000000034 method Methods 0.000 abstract description 6
- 238000010586 diagram Methods 0.000 description 5
- 238000005538 encapsulation Methods 0.000 description 5
- 238000004519 manufacturing process Methods 0.000 description 4
- 239000003792 electrolyte Substances 0.000 description 3
- 239000004033 plastic Substances 0.000 description 3
- 238000005516 engineering process Methods 0.000 description 2
- 239000002699 waste material Substances 0.000 description 2
- 230000005540 biological transmission Effects 0.000 description 1
- 238000007405 data analysis Methods 0.000 description 1
- 239000002985 plastic film Substances 0.000 description 1
- 229920006255 plastic film Polymers 0.000 description 1
- 238000004080 punching Methods 0.000 description 1
- 238000005303 weighing Methods 0.000 description 1
Classifications
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M10/00—Secondary cells; Manufacture thereof
- H01M10/05—Accumulators with non-aqueous electrolyte
- H01M10/058—Construction or manufacture
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M10/00—Secondary cells; Manufacture thereof
- H01M10/04—Construction or manufacture in general
- H01M10/0404—Machines for assembling batteries
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M10/00—Secondary cells; Manufacture thereof
- H01M10/05—Accumulators with non-aqueous electrolyte
- H01M10/052—Li-accumulators
- H01M10/0525—Rocking-chair batteries, i.e. batteries with lithium insertion or intercalation in both electrodes; Lithium-ion batteries
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E60/00—Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
- Y02E60/10—Energy storage using batteries
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/50—Manufacturing or production processes characterised by the final manufactured product
Landscapes
- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Electrochemistry (AREA)
- General Chemical & Material Sciences (AREA)
- Materials Engineering (AREA)
- Package Closures (AREA)
- Secondary Cells (AREA)
Abstract
The invention discloses positioning packaging equipment which comprises a frame, wherein a feeding unit, a plurality of four-axis manipulators, four packaging sub-machines with the same structure, a blanking unit, a detection unit, a shaping unit and a blanking unit are arranged above the frame, the feeding unit and the blanking unit are respectively arranged on the left side and the right side of the frame, the packaging unit is respectively and symmetrically arranged on the front side and the rear side of the frame, the blanking unit is arranged between the two packaging sub-machines, the detection unit is arranged on the right side of the packaging sub-machines, the shaping unit is arranged on the right side of the detection unit, the blanking unit is arranged on the right side of the shaping unit, and the four-axis manipulators are respectively arranged between every two stations. Compared with the prior art, the positioning and packaging equipment provided by the invention has the advantages that the mechanical automation degree is high, the labor cost is reduced, a series of processing procedures of packaging the lithium battery, cutting off and detecting the air bag can be realized, the layout among all stations is compact, and the processing time is saved.
Description
Technical Field
The invention relates to the technical field of lithium battery production equipment, in particular to positioning and packaging equipment.
Background
In the conventional lithium battery production process, the technology and method for assembling and packaging the battery generally comprises the steps of firstly cutting a rolled aluminum-plastic film into sheets by adopting a manual or semi-automatic machine, then punching, and forming the cut surplus edges to prepare the packaging bag. The pole group is then manually placed into a package, the package is folded over the pole group and placed into a clamp. In the manual sealing and cutting procedure, the positioning accuracy is low, the reject ratio of products can be increased, meanwhile, the manual mechanical positioning production easily causes personnel fatigue, and the working efficiency is low.
Disclosure of Invention
The invention aims to provide positioning and packaging equipment so as to solve the technical problems in the background technology.
In order to achieve the above object, the present invention provides the following technical solutions:
the utility model provides a location encapsulation equipment, includes the frame, the frame top is equipped with material loading unit, a plurality of four-axis manipulator, four encapsulation submachines that the structure is the same, blank unit, detecting element, plastic unit and unloading unit, material loading unit and unloading unit are in respectively the left and right sides of frame, encapsulation oneself two liang of symmetries are established respectively the front and back both sides of frame, blank unit is in between two encapsulation submachines, detecting element is in the right side of encapsulation submachine, plastic unit is in detecting element's right side, unloading unit is in plastic unit's right side, four-axis manipulator is established respectively between every two stations.
The packaging sub-machine comprises a sub-machine control panel, a main cavity movement module, an upper sealing cavity movement integration module, a lower sealing cavity and a lower sealing cavity movement integration module, wherein the main cavity movement module is arranged below the main cavity, and the main cavity movement module drives the main cavity to move forwards and backwards; the upper sealing cavity and the upper sealing cavity movement integration module are sequentially arranged above the main cavity, and the lower sealing cavity movement integration module are sequentially arranged below the main cavity; the upper sealing cavity is provided with an air bag bayonet, and the air bag bayonet is perpendicular to the main cavity.
The cutting unit comprises a cutting base, a blocking mechanism, a placing table and a cutting mechanism, wherein the placing table is fixed on the cutting base, the blocking mechanism and the cutting mechanism are respectively arranged at two side edges of the placing table, the cutting mechanism is in sliding connection with the cutting base, the cutting mechanism is fixed on the cutting base, a guiding pipe is arranged below the cutting mechanism, the cutting mechanism comprises a cutter driving device, a cutting fixing frame, an upper cutter assembly and a lower cutter assembly, the cutter driving device is fixed on the cutting fixing frame, the upper cutter assembly and the lower cutter assembly are respectively arranged in the cutting fixing frame and are connected through guide posts, and the lower cutter assembly is fixed below the cutting fixing frame.
The upper cutter assembly comprises an upper cutter fixing plate and an upper cutter, the upper cutter is vertically fixed on the side edge of the upper cutter fixing plate, the lower cutter assembly comprises a lower cutter fixing plate and a lower cutter, the lower cutter is vertically fixed on the side edge of the lower cutter fixing plate, the upper cutter is arranged above the lower cutter, a blanking hole is formed in the lower cutter fixing plate, and the material guiding pipe is communicated with the blanking hole.
The detection unit comprises a plurality of weight detection and code scanning detection integrated devices with the same structure.
The detection unit also comprises a plurality of IV power detection devices with the same structure, and the IV power detection devices are connected with an IV detector through wires.
The IV power detection device comprises a detection base, a supporting seat, a detection mechanism and a positioning table, wherein the supporting seat is vertically fixed on the detection base, the detection mechanism is in sliding connection with the supporting seat, and the detection mechanism is communicated with the IV detector through a wire; the positioning table is arranged below the detection mechanism and is in sliding connection with the detection base, a Y-axis driving device is arranged below the positioning table, and the Y-axis driving device drives the positioning table to move back and forth on the base.
The shaping unit comprises a plurality of double-side shaping devices with the same structure, the double-side shaping devices comprise a shaping base, a left hot-pressing mechanism, a right hot-pressing mechanism and a conveying mechanism, the left hot-pressing mechanism, the right hot-pressing mechanism and the conveying mechanism are respectively fixed on the shaping base, the conveying mechanism is arranged between the left hot-pressing mechanism and the right hot-pressing mechanism, the left hot-pressing mechanism and the right hot-pressing mechanism are identical in structure and symmetrically arranged on the left side and the right side of the conveying mechanism, the left hot-pressing mechanism comprises a left fixing frame, a left upper hot-pressing component and a left lower hot-pressing component, the left upper hot-pressing component is arranged above the left lower hot-pressing component and corresponds to the left upper hot-pressing component in position, the left upper hot-pressing component is in sliding connection with the left fixing frame, and the left lower hot-pressing component is fixed below the left fixing frame.
The left upper hot pressing assembly comprises an upper pressing movable frame, an upper pressing block and an upper hot pressing driving cylinder, the upper pressing block is in sliding connection with the left fixing frame through the upper pressing movable frame, the upper hot pressing driving cylinder is fixed above the left fixing frame and in driving connection with the upper pressing movable frame, and the upper pressing block is connected with a heating device and a temperature sensor; the left side hot pressing subassembly of pressing down includes presses down fixing base and lower briquetting, lower briquetting is fixed press the fixing base top down, lower briquetting is connected heating device and temperature sensor, lower briquetting terminal surface with carry the backup pad terminal surface at same horizontal plane.
Compared with the prior art, the positioning and packaging equipment provided by the invention has the advantages that the mechanical automation degree is high, the labor cost is reduced, the working efficiency is high, a series of processing procedures of packaging lithium batteries, cutting and detecting the air bags can be realized, the layout among the stations is compact, the processing time is saved, the four-axis manipulator on the rack is controlled by the intelligent industrial control system, the operation precision among each station is effectively ensured, the quality of produced products is ensured, the consistency of the products is improved, and the reject ratio of the products is reduced.
Drawings
Fig. 1: a three-dimensional structure schematic diagram of positioning and packaging equipment;
Fig. 2: a top view of a positioning and packaging device;
fig. 3: packaging a self three-dimensional structure schematic diagram;
fig. 4: schematic diagram of the internal structure of the upper sealing cavity;
fig. 5: a schematic three-dimensional structure of the blanking unit;
fig. 6: a side view of the blanking unit;
fig. 7: IV, a structural schematic diagram of the power detection device;
Fig. 8: IV power detection apparatus side view;
Fig. 9: schematic three-dimensional structure of the double-sided shaping device;
fig. 10: a left hot pressing mechanism structure schematic diagram;
fig. 11: the conveying mechanism is structurally schematic.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention.
Specific embodiment 1: referring to fig. 1 and 2, in an embodiment of the present invention, a positioning and packaging device includes a frame 1, a feeding unit 2, a plurality of four-axis manipulators 3, four packaging sub-machines 4 with the same structure, a blanking unit 5, a detecting unit 6, a shaping unit and a blanking unit 10 are disposed above the frame 1, the feeding unit 2 and the blanking unit 10 are respectively disposed on the left side and the right side of the frame 1, the packages are respectively disposed on the front side and the rear side of the frame 1 in a two-by-two symmetrical manner, the blanking unit 5 is disposed between the two packaging sub-machines 4, the detecting unit 6 is disposed on the right side of the packaging sub-machines 4, the shaping unit is disposed on the right side of the detecting unit 6, the blanking unit 10 is disposed on the right side of the shaping unit, and the four-axis manipulators 3 are respectively disposed between every two stations.
An industrial camera is arranged on the feeding unit 2 to carry out positioning photographing, and the photographed lithium battery is moved to the next station by the manipulator 3.
Referring to fig. 3 and 4, the packaging sub-machine 4 includes a sub-machine control panel 401, a main cavity 402, a main cavity motion module 403, an upper sealing cavity 404, an upper sealing cavity motion integration module 405, a lower sealing cavity 406, and a lower sealing cavity motion integration module 407, wherein the main cavity motion module 403 is below the main cavity 402, and the main cavity motion module 403 drives the main cavity 402 to move back and forth; the upper seal cavity movement integration module 405 is in driving connection with the upper seal cavity 404, and controls the upper seal cavity 404 to move up and down. The lower seal cavity movement integration module 407 is in driving connection with the lower seal cavity 406, and controls the lower seal cavity 406 to move up and down.
The upper sealing cavity 404 and the upper sealing cavity movement integration module 405 are sequentially arranged above the main cavity 402, and the lower sealing cavity 406 and the lower sealing cavity movement integration module 407 are sequentially arranged below the main cavity 402; the upper sealing cavity 404 is provided with an air bag bayonet 408, and the air bag bayonet 408 is perpendicular to the main cavity 402. An upper heat sealing knife 409 is arranged in the upper sealing cavity 404, the upper sealing cavity 404 and the lower sealing cavity 406 are respectively connected with a vacuum conduit, the vacuum conduits are respectively connected with a vacuum tank, in production, a lithium battery is placed in the main cavity 402, the main cavity 402 is moved between the upper sealing cavity 404 and the lower sealing cavity 406 through the main cavity movement module 403, then the upper sealing cavity 404 and the lower sealing cavity 406 are attached to the main cavity 402, the whole cavity is isolated from the outside, air in the cavity is pumped away, an air bag of the lithium battery is punctured by the air bag bayonet 408, and heat sealing operation is performed on the lithium battery through the upper heat sealing knife 409.
Referring to fig. 5 and 6, the cutting unit 5 includes a cutting base 501, a blocking mechanism 502, a placement table 503 and a cutting mechanism 504, the placement table 503 is fixed on the cutting base 501, the blocking mechanism 502 and the cutting mechanism 504 are respectively at two sides of the placement table 503, the cutting mechanism 504 is slidably connected with the cutting base 501, the cutting mechanism 504 is fixed on the cutting base 501, a guiding tube 505 is disposed below the cutting mechanism 504, the cutting mechanism 504 includes a cutter driving device 504-1, a cutting fixing frame 504-2, an upper cutter assembly 504-3 and a lower cutter assembly 504-4, the cutter driving device 504-1 is fixed on the cutting fixing frame 504-2, the upper cutter assembly 504-3 and the lower cutter assembly 504-4 are respectively in the cutting fixing frame 504-2 and are connected through guide posts, and the lower assembly 504-4 is fixed below the cutting fixing frame 504-2.
The upper cutter assembly 504-3 comprises an upper cutter fixing plate 504-3-1 and an upper cutter 504-3-2, the upper cutter 504-3-2 is vertically fixed on the side edge of the upper cutter fixing plate 504-3-1, the lower cutter assembly 504-4 comprises a lower cutter fixing plate 504-4-1 and a lower cutter 504-4-2, the lower cutter 504-4-2 is vertically fixed on the side edge of the lower cutter fixing plate 504-4-1, the upper cutter 504-3-2 is above the lower cutter 504-4-2, a blanking hole 504-4-3 is formed in the lower cutter fixing plate 504-4-1, and the material guiding pipe 505 is communicated with the blanking hole 504-4-3. The sealed lithium battery is positioned and placed on the placing table 503 through the manipulator 3, the air bag of the lithium battery is placed on the lower cutter 504-4-2, the upper cutter 504-3-2 moves downwards under the drive of the cutter driving device 504-1 to cut off the redundant air bag, and the waste falls into the material guiding pipe 505.
The dam mechanism 502 comprises a supporting plate 502-1, a supporting plate 502-2 and an X-axis linear driving module 502-3, wherein the X-axis linear driving module 502-3 is fixed below the supporting plate 502-2 and is in driving connection with the supporting plate 502-2, the supporting plate 502-1 is fixed on the supporting plate 502-2 and is perpendicular to the supporting plate 502-2, and the supporting plate 502-1 is above the placing table 503. The tray 502-1 is internally provided with a collecting groove 502-1-1, and as the redundant air bags are punctured after the lithium battery is sealed, part of electrolyte can remain on the battery, and the electrolyte drops on the tray 502-1 due to vibration generated in the moving process of the manipulator 3, the collecting groove 502-1-1 is used for containing the residual electrolyte dropped on the lithium battery.
The detection unit 6 comprises two weight detection and code scanning detection integrated devices 7 with the same structure. And (3) detecting the weight of the packaged lithium battery, inputting a scanning code, systematically registering unqualified detection, and distinguishing blanking by the blanking unit 10.
The detection unit 6 further comprises two IV power detection devices 8 with the same structure, and the IV power detection devices 8 are connected with an IV detector through wires.
Referring to fig. 7 and 8, the IV power detection apparatus 8 includes a detection base 801, a support seat 802, a detection mechanism 803, and a positioning table 804, wherein the support seat 802 is vertically fixed on the detection base 801, the detection mechanism 803 is slidably connected with the support seat 802, and the detection mechanism 803 is connected with the IV detector through a wire; the positioning table 804 is below the detection mechanism 803 and is slidably connected with the detection base 801, a Y-axis driving device 805 is disposed below the positioning table 804, and the Y-axis driving device 805 drives the positioning table 804 to move back and forth on the base.
The detection mechanism 803 comprises a detection fixing frame 803-1, a first driving cylinder 803-2, a first detection portion 803-3 and a second detection portion 803-4, wherein the first detection portion 803-3 and the second detection portion 803-4 are fixed on the detection fixing frame 803-1, the first detection portion 803-3 is arranged at the rear end of the second detection portion 803-4, the detection fixing frame 803-1 is arranged on one side of the supporting seat 802 and is in sliding connection with the supporting seat 802, and the first driving cylinder 803-2 is fixed on the other side of the supporting seat 802 and is in driving connection with the detection fixing frame 803-1. The first detection part 803-3 and the second detection part 803-4 are respectively communicated with an IV detector through wires.
The lithium battery is placed on the positioning table 804 through the manipulator 3, the positioning table 804 is driven to move towards the direction of the detection mechanism 803 through the Y-axis driving device 805, the first driving cylinder 803-2 drives the detection fixing piece to move up and down, the first detection part 803-3 and the second detection part 803-4 are respectively contacted with the lithium battery on the positioning table 804 to carry out data test, the IV detector is used for carrying out data analysis, the bar codes of bad products are detected to be distinguished, and the blanking unit 10 is subjected to classification and arrangement.
Referring to fig. 9 to 11, the shaping unit includes two double-sided shaping devices 9 with identical structures, the double-sided shaping devices 9 include a shaping base 901, a left hot-pressing mechanism 902, a right hot-pressing mechanism 903 and a conveying mechanism 904, the left hot-pressing mechanism 902, the right hot-pressing mechanism 903 and the conveying mechanism 904 are respectively fixed on the shaping base 901, the conveying mechanism 904 is between the left hot-pressing mechanism 902 and the right hot-pressing mechanism 903, the left hot-pressing mechanism 902 and the right hot-pressing mechanism 903 are identical in structure and symmetrically arranged on the left side and the right side of the conveying mechanism 904, the left hot-pressing mechanism 902 includes a left fixing frame 902-1, a left upper hot-pressing assembly 902-2 and a left lower hot-pressing assembly 902-3, the left upper hot-pressing assembly 902-2 is above the left lower hot-pressing assembly 902-3 and is correspondingly positioned, the left upper hot-pressing assembly 902-2 is slidably connected above the left fixing frame 902-1, and the left lower hot-pressing assembly 902-3 is fixed below the left fixing frame-1.
The left upper hot pressing assembly 902-2 comprises an upper pressing movable frame 902-2-1, an upper pressing block 902-2-3 and an upper hot pressing driving cylinder 902-2-2, wherein the upper pressing block 902-2-3 is in sliding connection with the left fixed frame 902-1 through the upper pressing movable frame 902-2-1, the upper hot pressing driving cylinder 902-2-2 is fixed above the left fixed frame 902-1 and in driving connection with the upper pressing movable frame 902-2-1, and the upper pressing block 902-2-3 is connected with a heating device and a temperature sensor; the left lower hot pressing assembly 902-3 comprises a lower pressing fixing seat 902-3-1 and a lower pressing block 902-3-2, wherein the lower pressing block 902-3-2 is fixed above the lower pressing fixing seat 902-3-1, the lower pressing block 902-3-2 is connected with a heating device and a temperature sensor, and the end face of the lower pressing block 902-3-2 and the end face of the conveying support plate 904-1 are in the same horizontal plane.
The conveying mechanism 904 comprises a conveying support plate 904-1, a conveying belt 904-2, a driving wheel 904-5, a driven wheel 904-4 and a conveying motor 904-6, wherein the conveying support plate 904-1 is symmetrically fixed on two sides of the conveying belt 904-2, and the conveying motor 904-6 drives the conveying belt 904-2 to perform feeding motion through the driving wheel 904-5 and the driven wheel 904-4. A plurality of pushing plates 904-3 with the same structure are equidistantly arranged on the conveyor belt 904-2, and the pushing plates 904-3 are vertically fixed on the conveyor belt 904-2. The lithium battery is placed on the conveying support plate 904-1, and the pushing plate 904-3 is driven to move by the transmission of the conveying belt 904-2, so that the pushing plate 904-3 pushes the lithium battery towards the hot pressing mechanism.
The blanking unit 10 is provided with a blanking manipulator 1001 and four blanking conveyer belts 1002, and the blanking conveyer belts 1002 respectively comprise a weight unqualified conveyer belt, a code scanning unqualified conveyer belt, an IV power detection unqualified conveyer belt and a qualified conveyer belt.
The working flow is as follows:
1) The lithium battery is transferred from the feeding unit 2 to the main cavity 402 of the packaging sub-machine 4 by the manipulator 3, the main cavity 402 is moved between the upper sealing cavity 404 and the lower sealing cavity 406 by the main cavity movement module 403, then the upper sealing cavity 404 and the lower sealing cavity 406 are attached to the main cavity 402, the whole cavity is isolated from the outside, air in the cavity is pumped away, the air bag of the lithium battery is punctured by the air bag bayonet 408, and the lithium battery is packaged by the upper heat sealing knife 409.
2) The packaged lithium battery is transferred to a blanking unit 5 through another manipulator 3, the lithium battery is positioned and placed on a lower cutter 504-4-2 through the manipulator 3, the upper cutter 504-3-2 moves downwards under the drive of a cutter driving device 504-1 to cut off redundant air bags, and the waste falls into a material guiding pipe 505 to be collected and tidied uniformly.
3) The lithium battery with the air bag cut is transferred to a weight detection and code scanning detection integrated device 7 through a manipulator 3. And (3) detecting the weight of the packaged lithium battery, inputting a scanning code, systematically registering unqualified detection, and distinguishing blanking by the blanking unit 10.
4) The lithium battery after weighing and code scanning is transferred to a conveying support plate 904-1 of a shaping unit, the lithium battery is pushed towards a hot pressing mechanism through a pushing plate 904-3 on a conveying belt 904-2, the lithium battery is conveyed to a left lower pressing block 902-3-2 of a left hot pressing mechanism 902 and a right lower pressing block 902-3-2 of a right hot pressing mechanism 903, and a left upper pressing block and a right upper pressing block move downwards to simultaneously carry out hot pressing shaping on the side edges of the lithium battery.
5) The shaped lithium batteries are classified and transferred to different blanking conveying belts through the manipulator 3 of the blanking unit 10.
Compared with the prior art, the positioning and packaging equipment provided by the invention has the advantages that the mechanical automation degree is high, the labor cost is reduced, the working efficiency is high, a series of processing procedures of packaging lithium batteries, cutting and detecting the air bags can be realized, the layout among the stations is compact, the processing time is saved, the four-axis manipulator on the rack is controlled by the intelligent industrial control system, the operation precision among each station is effectively ensured, the quality of produced products is ensured, the consistency of the products is improved, and the reject ratio of the products is reduced.
It will be evident to those skilled in the art that the invention is not limited to the details of the foregoing illustrative embodiments, and that the present invention may be embodied in other specific forms without departing from the spirit or essential characteristics thereof. The present embodiments are, therefore, to be considered in all respects as illustrative and not restrictive, the scope of the invention being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein. Any reference sign in a claim should not be construed as limiting the claim concerned.
Furthermore, it should be understood that although the present disclosure describes embodiments, not every embodiment is provided with a separate embodiment, and that this description is provided for clarity only, and that the disclosure is not limited to the embodiments described in detail below, and that the embodiments described in the examples may be combined as appropriate to form other embodiments that will be apparent to those skilled in the art.
Claims (2)
1. A positioning and packaging device, characterized in that: the automatic feeding device comprises a frame, wherein a feeding unit, a plurality of four-axis manipulators, four packaging sub-machines with the same structure, a blanking unit, a detection unit, a shaping unit and a blanking unit are arranged above the frame, the feeding unit and the blanking unit are respectively arranged on the left side and the right side of the frame, the packaging sub-machines are respectively symmetrically arranged on the front side and the rear side of the frame, the blanking unit is arranged between the two packaging sub-machines, the detection unit is arranged on the right side of the packaging sub-machines, the shaping unit is arranged on the right side of the detection unit, the blanking unit is arranged on the right side of the shaping unit, and the four-axis manipulators are respectively arranged between every two stations; the packaging sub-machine comprises a sub-machine control panel, a main cavity movement module, an upper sealing cavity movement integration module, a lower sealing cavity and a lower sealing cavity movement integration module, wherein the main cavity movement module is arranged below the main cavity, and the main cavity movement module drives the main cavity to move forwards and backwards; the upper sealing cavity and the upper sealing cavity movement integration module are sequentially arranged above the main cavity, and the lower sealing cavity movement integration module are sequentially arranged below the main cavity; the upper sealing cavity is provided with an air bag bayonet, and the air bag bayonet is perpendicular to the main cavity; the cutting unit comprises a plurality of cutting devices with the same structure, the cutting devices comprise a cutting base, a material blocking mechanism, a placing table and a cutting mechanism, the placing table is fixed on the cutting base, the material blocking mechanism and the cutting mechanism are respectively arranged on two side edges of the placing table, the cutting mechanism is in sliding connection with the cutting base, the cutting mechanism is fixed on the cutting base, a material guiding pipe is arranged below the cutting mechanism, the cutting mechanism comprises a cutter driving device, a cutting fixing frame, an upper cutter assembly and a lower cutter assembly, the cutter driving device is fixed on the cutting fixing frame, the upper cutter assembly and the lower cutter assembly are respectively arranged in the cutting fixing frame and are connected through guide posts, and the lower cutter assembly is fixed below the cutting fixing frame; the upper cutter assembly comprises an upper cutter fixing plate and an upper cutter, the upper cutter is vertically fixed on the side edge of the upper cutter fixing plate, the lower cutter assembly comprises a lower cutter fixing plate and a lower cutter, the lower cutter is vertically fixed on the side edge of the lower cutter fixing plate, the upper cutter is arranged above the lower cutter, a blanking hole is formed in the lower cutter fixing plate, and the material guiding pipe is communicated with the blanking hole; the material blocking mechanism comprises a supporting plate, a supporting plate and an X-axis linear driving module, wherein the X-axis linear driving module is fixed below the supporting plate and is in driving connection with the supporting plate, the supporting plate is fixed on the supporting plate and is vertical to the supporting plate, and the supporting plate is arranged above the placing table;
The detection unit also comprises a plurality of IV power detection devices with the same structure, and the IV power detection devices are connected with an IV detector through wires;
The IV power detection device comprises a detection base, a supporting seat, a detection mechanism and a positioning table, wherein the supporting seat is vertically fixed on the detection base, the detection mechanism is in sliding connection with the supporting seat, and the detection mechanism is communicated with the IV detector through a wire; the positioning table is arranged below the detection mechanism and is in sliding connection with the detection base, a Y-axis driving device is arranged below the positioning table, and the Y-axis driving device drives the positioning table to move back and forth on the base;
the shaping unit comprises a plurality of double-side shaping devices with the same structure, the double-side shaping devices comprise a shaping base, a left hot-pressing mechanism, a right hot-pressing mechanism and a conveying mechanism, the left hot-pressing mechanism, the right hot-pressing mechanism and the conveying mechanism are respectively fixed on the shaping base, the conveying mechanism is arranged between the left hot-pressing mechanism and the right hot-pressing mechanism, the left hot-pressing mechanism and the right hot-pressing mechanism are identical in structure and symmetrically arranged on the left side and the right side of the conveying mechanism, the left hot-pressing mechanism comprises a left fixing frame, a left upper hot-pressing component and a left lower hot-pressing component, the left upper hot-pressing component is arranged above the left lower hot-pressing component and corresponds to the left upper hot-pressing component in position, the left upper hot-pressing component is connected above the left fixing frame in a sliding mode, and the left lower hot-pressing component is fixed below the left fixing frame;
The left upper hot pressing assembly comprises an upper pressing movable frame, an upper pressing block and an upper hot pressing driving cylinder, the upper pressing block is in sliding connection with the left fixing frame through the upper pressing movable frame, the upper hot pressing driving cylinder is fixed above the left fixing frame and in driving connection with the upper pressing movable frame, and the upper pressing block is connected with a heating device and a temperature sensor; the left side hot pressing subassembly of pressing down includes presses down fixing base and lower briquetting, lower briquetting is fixed press the fixing base top down, lower briquetting is connected heating device and temperature sensor, lower briquetting terminal surface with carry the backup pad terminal surface at same horizontal plane.
2. A positioning and packaging apparatus as set forth in claim 1 wherein: the detection unit also comprises a plurality of weight detection and code scanning detection integrated devices with the same structure.
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| CN201811254752.5A CN109309258B (en) | 2018-10-26 | 2018-10-26 | Positioning and packaging equipment |
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| CN109309258B true CN109309258B (en) | 2024-08-20 |
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| CN110247122B (en) * | 2019-07-09 | 2024-03-19 | 东莞市爱康电子科技有限公司 | Vacuum packaging machine |
| CN112310463B (en) * | 2020-09-23 | 2022-03-18 | 东莞市爱康智能技术有限公司 | Automatic vacuumizing packaging machine |
| CN113644320B (en) * | 2021-07-24 | 2023-07-18 | 深圳市中基自动化股份有限公司 | Vacuum packaging device for soft package battery |
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