CN203326045U - Lithium battery full-automatic rotating disc type packaging forming equipment - Google Patents
Lithium battery full-automatic rotating disc type packaging forming equipment Download PDFInfo
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- CN203326045U CN203326045U CN2013203422218U CN201320342221U CN203326045U CN 203326045 U CN203326045 U CN 203326045U CN 2013203422218 U CN2013203422218 U CN 2013203422218U CN 201320342221 U CN201320342221 U CN 201320342221U CN 203326045 U CN203326045 U CN 203326045U
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E60/00—Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
- Y02E60/10—Energy storage using batteries
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/50—Manufacturing or production processes characterised by the final manufactured product
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Abstract
The utility model discloses lithium battery full-automatic rotating disc type packaging forming equipment. The lithium battery full-automatic rotating disc type packaging forming equipment comprises an aluminum plastic film forming unit, a feed unit, a cell packaging unit (turntable station), a clamp mechanism for bearing and folding a shell, a feeding mechanism for transferring the clamp mechanism as well as a shell inlet mechanism, a top sealing mechanism and a side sealing mechanism which are successively arranged along the feeding mechanism, wherein the aluminum plastic film forming unit is used for punching an aluminum plastic film so as to form the shell and cutting the aluminum plastic film into pieces and comprises an aluminum plastic film unreeling mechanism, a slitting mechanism for slitting the aluminum plastic film, a dedusting mechanism for dedusting the aluminum plastic film, a shell punching mechanism for punching a forming shell as well as a cutting mechanism for cutting the aluminum plastic film, and the aluminum plastic film unreeling mechanism, the slitting mechanism, the dedusting mechanism, the shell punching mechanism and the cutting mechanism are successively connected; the feed unit is used for feeding a cell into the shell, comprises a drawstring, a CCD (charge coupled device) scanning sorting mechanism, a positioning platform, a material supplying mechanical arm and a shell inlet mechanical arm, and is used for loading the shell and the cell; the cell packaging unit is connected with the tail of the aluminum plastic film forming unit.
Description
Technical field
The present invention relates to battery assembling and packaging device, specifically refer to a kind of by aluminum plastic film and the automatic automated machine that is packaged into battery that assembles of battery core.
Background technology
In traditional Production Process of Lithium Battery, the technology of battery assembling encapsulation and method normally, at first adopt craft or semi automatic machine that the aluminum plastic film of rolling is cut in flakes, then punching, cut remaining edge forming, prepare packaging bag.Then by hand utmost point group is put into to packaging bag, packaging bag is folded and encases utmost point group, and by its fixture of packing into.Again by this fixture together with battery core proceed to closedtop, the side seal machine completes the encapsulation on limit, top side.Because manual operations is many, moulding, assembling, encapsulation are all independent process, cause that battery production process waste of raw materials is many, productivity ratio is low, cost is high, and operation inconvenience, and assembly precision more is difficult to guarantee.Chinese invention patent CN200910207976.5 discloses a kind of battery assembling and packaging device, comprises that aluminum plastic film moulding film-making unit (being the aluminum plastic film forming unit), assembling encapsulation unit (being the battery core encapsulation unit), utmost point group enter material unit (being feed unit) and auxiliary unit (going out material unit).Realize successively the aluminum plastic film punch forming, sending into of utmost point group (being battery core), and both automatic assemblies, test differentiation then by packaging bag top margin, side encapsulation adhesion, and to encapsulating products, can effectively improve the automatization level of production line for manufacturing battery, have easy to operately, production efficiency is high, and properties of product are reliable, production cost is low, the advantage that waste material is few.But, the assembling encapsulation unit of this battery assembling and packaging device is wayward to the neat degree of aluminium film top margin, the turnover fixture broken line is non-adjustable and fixture vacuum line layout is unreasonable, when encapsulating, side seal need to open turnover fixture, naked cell polar ear centre-to-centre spacing is without detecting the excellent rate of product that affects, and after encapsulation, battery needs the shortcomings such as manual detection package quality, and without cutting top margin, cut side without essence, the functions such as acerous position encapsulation.
The current domestic another kind of straight line automatic packaging machine that has, this machine adopts the circulation of orthoscopic fixture, can adapt to the advantages such as large-sized battery.But the circulation of orthoscopic fixture causes the vacuum cycle difficulty, unstable, clamp wear is than very fast.And efficiency waits shortcoming more slowly.
Along with the development of battery technology, more and more higher to the requirement of encapsulation precision, thereby be necessary this battery assembling and packaging device is made further improvements, to meet the more requirement of high manufacturing accuracy.
Summary of the invention
The technical problem to be solved in the present invention is for above-mentioned the deficiencies in the prior art, a kind of lithium battery Full automatic rotating disc type packing former is provided, the employing of this lithium battery Full automatic rotating disc type packing former improves fixture easily controls aluminium film top margin degree of registration, broken line is adjustable, the vacuum line connection and reasonable arrangement, and do not need to open the fixture overturn when side seal, increase functions such as cutting top margin and angle envelope, improved whole encapsulation precision and efficiency.
For solving the problems of the technologies described above, the invention provides lithium battery Full automatic rotating disc type packing former, comprise: the aluminum plastic film forming unit, for the aluminum plastic film punching being become to housing and cutting in flakes, this aluminum plastic film forming unit comprises the aluminum plastic film unreeling structure set gradually, the notching mechanism that aluminum plastic film is cut, aluminum plastic film is carried out to the dedusting mechanism of dedusting, the cutting mechanism that rushes shell mechanism and cut aluminum plastic film of punch forming housing; Feed unit, for battery core is sent into to housing, this feed unit comprises drawstring, CCD scanning sorting mechanism, locating platform, pan feeding manipulator and package machine tool hand, feed unit is for the material loading battery core and battery core is sent into to housing; The battery core encapsulation unit, for battery core is packaged in housing, this battery core encapsulation unit is connected in aluminum plastic film forming unit afterbody.Also comprise the clamp mechanism for carrying doubling housing, transmit the feed mechanism of clamp mechanism, and the package machine structure set gradually along feed mechanism, closedtop mechanism and side seal mechanism; Described feed mechanism is the rotating disc type feed mechanism, and cyclic transfer clamp mechanism, clamp mechanism is spaced around described feed mechanism, described clamp mechanism comprises arc returning face plate, supporting plate, transmission component and cylinder, arc returning face plate rotates around supporting plate, the air cylinder driven transmission component drives arc returning face plate upset, and folder, to fixing supporting plate, carries out doubling to housing; Described closedtop mechanism is provided with the lug aligning gear, for proofreading and correct the position of lug.
Described notching mechanism comprises rip cutting mechanism and transverse cutting mechanism, for aluminum plastic film is cut in length and breadth.
Described battery core encapsulation unit also comprise be positioned at package machine structure both sides described clamp mechanism is carried out to the folding shell mechanism that the doubling line pressure.
Described battery core encapsulation unit also comprises being positioned at cuts side mechanism after side seal mechanism, for the side to housing, is cut.
Described battery core encapsulation unit also comprises that being positioned at the described CCD afterwards of side mechanism that cuts scans sorting mechanism, for detection of package quality.
Described feed unit also comprises the battery core buffer memory mechanism before locating platform, for the underproof battery core of buffer memory and the qualified battery core of part, the qualified battery core of buffer memory is added to the room of defective battery core, guarantees the efficiency of simultaneously two battery cores being carried out to operation.
Described battery core encapsulation unit also comprises the top cutting mechanism be positioned at before the package machine structure, for the top margin by housing, cuts concordant.
Described battery core encapsulation unit also comprises the angle sealing mechanism be positioned at after side seal mechanism, and the battery angle is sealed to shaping.
Describedly go out material unit, take out for the battery after encapsulating, this goes out material unit and is connected in battery core encapsulation unit afterbody; Go out material unit and comprise successively short-circuit test mechanism, drawstring, code-spraying mechanism, barcode scanning mechanism and mechanism for sorting.
Describedly go out material unit and also comprise the switching mechanism that is arranged in code-spraying mechanism, for flip cover, carry out double-sided code spraying.
Beneficial effect of the present invention is: the load mode that in this programme, feed mechanism is rotating disk and circulation, therefore, for improving soft package lithium battery production efficiency, improve the quality of products, improve rate of finished products, reduce operating personnel's demand, reduce production costs, the present invention can a machine completes and rushes shell, battery core detection, encapsulation, trimming, test, defective products rejecting, position, angle envelope, coding, barcode scanning and NG sorting, and the personnel demand that completes same production capacity reduces to 1 present people by 10 original people.
The accompanying drawing explanation
Fig. 1 is the overall structure schematic diagram of lithium battery Full automatic rotating disc type packing former of the present invention.
Fig. 2 is aluminum plastic film unreeling structure structural representation of the present invention.
Fig. 3 is notching mechanism structural representation of the present invention.
Fig. 4 is dedusting mechanism structural representation of the present invention.
Fig. 5 is the shell mechanism structure schematic diagram that rushes of the present invention.
Fig. 6 is cutting mechanism structural representation of the present invention.
Fig. 7 is material receiving structural representation of the present invention.
Fig. 8 is the material mechanism structure schematic diagram that draws of the present invention.
Fig. 9 is housing transfer device structural representation of the present invention.
Figure 10 is clamp mechanism structural representation of the present invention.
Figure 11 is feeding machine structure schematic diagram of the present invention.
Figure 12 is folding shell mechanism structure schematic diagram of the present invention.
Figure 13 is top of the present invention cutting mechanism structural representation.
Figure 14 is package machine structure structural representation of the present invention.
Figure 15 is closedtop mechanism structure schematic diagram of the present invention.
Figure 16 is upper shaping aligning gear structural representation of the present invention.
Figure 17 is lower shaping aligning gear structural representation of the present invention.
Figure 18 is the side mechanism structure schematic diagram of cutting of the present invention.
Figure 19 is CCD scanning sorting mechanism structural representation of the present invention.
Figure 20 is angle of the present invention envelope platform structure schematic diagram.
Figure 21 is locating platform structural representation of the present invention.
Figure 22 is short-circuit test of the present invention mechanism structural representation.
Embodiment
Below in conjunction with the drawings and specific embodiments, the present invention is described further.
Structured flowchart with reference to the packing of the lithium battery Full automatic rotating disc type shown in figure 1 former.
This lithium battery Full automatic rotating disc type packing former comprises aluminum plastic film forming unit 1, battery core encapsulation unit 2, feed unit 3 and goes out material unit 4.
This aluminum plastic film forming unit 1 comprises rushing shell mechanism, cutting the cutting mechanism of aluminum plastic film of the aluminum plastic film unreeling structure set gradually, the notching mechanism that aluminum plastic film is cut, punch forming housing, aluminum plastic film after cutting is transferred to the housing transfer device of battery core encapsulation unit 2, catch the material receiving mechanism that housing advances, mechanism is expected in drawing of pulling housing to be shifted, and the housing transfer device of housing being transferred to battery core encapsulation unit 2; This aluminum plastic film forming unit 1 is for being rushed aluminum plastic film casing forming and being cut burst.
As shown in Figure 2, the aluminum plastic film unreeling structure, for the concordant notching mechanism of sending into of the aluminum plastic film coiled strip by entire volume.The aluminum plastic film unreeling structure comprises unwinding rack 112, gas expansion shaft 111, the floating roller 110 of tension force and motor, motor drives the rotation of aluminum plastic film coiled strip by gas expansion shaft 111, simultaneously by the floating roller 110 of tension force, applying tension force opens and pulls pulling out aluminum plastic film, the floating roller 110 of tension force is provided with counter weight device, can tension force be set by counter weight device.Keeping constant and suitable tension force is very necessary for the surface quality that guarantees production efficiency and coiled material.Also comprise the self correction device, for making aluminum plastic film, keep the concordant notching mechanism of entering, avoid occurring the askew wrong situation of cutting and cut.Be provided with two gas expansion shafts 111 of placing the aluminum plastic film coiled strip, use in turn, raise the efficiency.
As shown in Figure 3, notching mechanism comprises rip cutting mechanism and transverse cutting mechanism, rip cutting mechanism is by guiding rail 210, pressing plate 211, cutting knife 212, cylinder and motor, on air cylinder driven, lower platen 211 is pushed down aluminum plastic film along line slideway, and then pressed down along line slideway by a slide unit cylinder drive cutting knife 212, puncture aluminum plastic film, then by motor drive cutting knife 212 along line slideway by the aluminum plastic film longitudinally cutting, aluminum plastic film is divided into two.Aluminum plastic film after being divided into two is transferred to transverse cutting mechanism from rip cutting mechanism, and the structure of transverse cutting mechanism is identical with the structure of rip cutting mechanism, just for aluminum plastic film, cuts the direction difference.
As shown in Figure 4, dedusting mechanism comprises support, is arranged on the upper brush roll 310 of support, lower brush roll 311 and cylinder, upper and lower brush roll is adjacent to aluminum plastic film by air cylinder driven along line slideway respectively up and down, and, by being arranged on the dust exhaust apparatus of upper and lower brush roll one side, siphons away the foreign material such as dust.After after dedusting, dedusting mechanism rises overally and drives whole aluminum plastic film rising, the rear operation of entering.
As shown in Figure 5, rush shell mechanism and comprise punch setting up and down 410 and die 411, die 411 maintains static, oil hydraulic cylinder 414 drives punch 410 guide plates 412 to press down, after compressing aluminum plastic film, then drive punch 410 to press down along punch guide plate 412 by power multiplying cylinder 413, complete the action of punching hole.
As shown in Figure 6, cutting mechanism comprises bearing, is arranged on upper cutter 510 and lower cutter 511 and motor on bearing, and lower cutter 511 maintains static, and upper cutter 510 presses down along line slideway under the driving of cylinder, and aluminum plastic film is cut into to a piece.Before cutting, as shown in Figure 7, the aluminum plastic film after severing is caught in a material receiving mechanism rising, and material receiving mechanism comprises that the cylinder of controlling lifting drives material receiving 610 and advances along line slideway under the driving of motor.
As shown in Figure 8, draw material mechanism for pulling aluminum plastic film to be shifted, draw material mechanism to comprise line slideway, screw mandrel 711, servo motor, the gentle pawl 710 of cylinder, some gas pawls 710 are clamped aluminum plastic film, by servo motor driven screw mandrel 711, making gas pawl 710 clamp aluminum plastic film again advances along screw mandrel 711, when clamping aluminum plastic film, by air cylinder driven gas pawl 710, along the line slideway oscilaltion, adjust position.
As shown in Figure 9, the housing transfer device comprises bearing, the electronic slide unit 810 of XY axle, suction plate 811, cylinder and divides apart from screw mandrel, suction plate 811 is arranged on the electronic slide unit 810 of XY axle and is connected by air cylinder driven, suction plate 811 under the driving of cylinder along the linear bearing oscilaltion of both sides, it is mobile that the electronic slide unit 810 of XY axle can carry out the XY fixed point, suction plate 811 arranges in pairs, distance between two suction plates 811 is adjusted apart from screw mandrel by dividing, and the equidistant separation of two housings be transferred is placed in battery core encapsulation unit 2.
Battery core encapsulation unit 2 comprises the clamp mechanism for carrying doubling housing, transmit the feed mechanism of clamp mechanism, clamp mechanism is carried out to the folding shell mechanism that the doubling line pressure, and the top cutting mechanism set gradually along feed mechanism, package machine structure, closedtop mechanism, side seal mechanism, cut side mechanism and CCD scanning sorting mechanism.This battery core encapsulation unit 2 is for battery core is packaged in housing, and this battery core encapsulation unit 2 is connected in aluminum plastic film forming unit 1 afterbody.
As shown in figure 10, clamp mechanism comprises arc returning face plate 910, supporting plate 911, gear 912, tooth bar 913 and cylinder, and arc returning face plate 910 is hinged with supporting plate 911, and air cylinder driven tooth bar 913 driven gears 912 drive arc returning face plate 910 upsets, folder is to fixing supporting plate 911, with the doubling housing.Arc returning face plate 910 makes battery need not open housing when carrying out side seal and can carry out side seal, because the groove of arc returning face plate 910 has been avoided the upper bottom head in the side seal mechanism.
As shown in figure 11, feed mechanism comprises rotation platform 1010, rotating disk carriage 1012, Cam splitter 1011, electric slip ring 1013, rotating disk control cabinet 1014, synchronizing wheel and motor, rotation platform 1010 bottom surroundings are by rotating disk carriage 1012 supports, control the rotation interval by Cam splitter 1011, be provided with electric slip ring 1013 in the middle of rotation platform 1010, for each station provides electric power and the air pressure needed, be convenient to each station action centralized control on feed mechanism, rotating disk control cabinet 1014 is controlled the operating speed of each mechanism and advances to stop, motor provides rotary power by synchronizing wheel.
As shown in figure 12, folding shell mechanism comprises and can be controlled the support of oscilaltion and be erected at the folding coverboard 1110 that can be close to transversal stretching on support by cylinder, rolls over coverboard 1110 and controlled by Rodless cylinder, and stretch out or retract along downward-sloping a little line slideway.Folding shell mechanism is positioned at the both sides of package machine structure, while needing flip cover and clamp mechanism be used in conjunction with.After clamp mechanism enters to roll over the station of shell mechanism, air cylinder driven folding coverboard 1110 rises, and then by Rodless cylinder, drives folding coverboard 1110 to advance, the folding shell line of line-up jig mechanism upper shell, and folding coverboard 1110 presses down, and pushes down broken line rear jig mechanism and carries out doubling again.
As shown in figure 13, the top cutting mechanism comprises that upper cutter 1210 is cut on top, cutting knife 1211, bracing frame and some cylinders are cut in top, bracing frame is controlled oscilaltion by cylinder, top is cut cutting knife 1211 and is fixed on bracing frame, after bracing frame is elevated to fixed position, top is cut cutting knife 1211 and is maintained static, top is cut upper cutter 1210 and is pressed down and be close to the aluminum plastic film that cuts off case top after housing along line slideway by air cylinder driven, top is cut upper cutter 1210 sides and is provided with hold down gag 1212, when cutting for housing is pushed up, compress housing.Cut aluminum plastic film falls into the reject chute that is arranged on the bracing frame lower side automatically.
As shown in figure 14, the package machine structure comprises support, the electronic slide unit 1310 of XY, cylinder and sucker plate 1311, electronic slide unit 1310 fixed points of XY are mobile, and drive sucker plate 1311 moves, sucker plate 1311 is by the air cylinder driven be arranged on the electronic slide unit 1310 of XY, along the linear bearing oscilaltion of both sides setting.Sucker plate 1311 holds battery core, from feed unit 3, is transported in the housing that clamp mechanism places.
As shown in figure 15, closedtop mechanism comprises support, bottom head base 1410, bottom head 1411, upper cover base 1412, upper cover 1413, heater 1414 and some cylinders, bottom head base 1410 is rack-mount, bottom head 1411 is arranged on bottom head base 1410, upper cover base 1412 corresponding bottom head base 1410 side disposed thereon is also controlled along the line slideway oscilaltion by cylinder, the corresponding bottom head 1411 of upper cover 1413 is arranged on upper cover base 1412, and heater 1414 is arranged on the inside of upper cover 1413 and bottom head 1411.Support can make by the cylinder of bottom closedtop mechanism carry out lifting.And can carry out by the set screw arranged on line slideway the position adjustment of end socket.
As shown in Figure 16,17, be provided with the lug aligning gear in above-mentioned closedtop mechanism, the lug aligning gear comprises shaping aligning gear and lower shaping aligning gear, is separately positioned on upper cover base and bottom head base, and touch the lug of battery core in housing, the position of lug is proofreaied and correct.Upper shaping aligning gear comprises correcting block 1510, presses lug piece 1511, guide vane end stop and adjustment screw, presses 1511 pairs of lugs of lug piece to have auxiliary pressing effect, to prevent that under timing correcting block 1520 is the generation of the bad phenomenon such as the lug folder is inclined to one side; Lower shaping aligning gear comprises lower correcting block 1520, drive bearing 1521, set screw 1522, spring 1523, slide rail 1525 and guide vane end stop, lower correcting block 1520 is installed on slide rail 1525, by spring 1523 as spreading power, set screw 1522 adjusting plays, lower correcting block 1520 is connected with drive bearing 1521, when drive bearing 1521, when correcting block in upper reshaping device contacts, the lug correction is carried out in lower correcting block 1520 actions.Lower shaping aligning gear is installed on the bottom head base, by slide rail 1525, as connecting, with bottom head, certain interval is arranged to reduce heat transmission; Upper shaping aligning gear is installed on the upper cover base, when encapsulation, by upper and lower two place's lug aligning gears, each is driven by upper lower seal, but its lug aligning gear first contacts, by the lug correcting block, lug is proofreaied and correct, then upper and lower two end sockets close up the battery core top margin are encapsulated.Upper correcting block 1510 promotes the drive bearing 1521 in lower reshaping device, drive lower 1520 pairs of lugs of correcting block by it and proofreaied and correct (standard value that the center distance regulation of lower correcting block 1520 becomes lug centre-to-centre spacing), the pressure lug piece 1511 of going up in reshaping device helps out to it simultaneously.
Side seal mechanism comprises support, bottom head base, bottom head, upper cover base, upper cover, heater and some cylinders, the bottom head floor installation is on support, bottom head is arranged on the bottom head base, the corresponding bottom head base side disposed thereon of upper cover base is also controlled along the line slideway oscilaltion by cylinder, the corresponding bottom head of upper cover is arranged on the upper cover base, and heater is arranged on the inside of upper cover and bottom head.On side seal mechanism, bottom head and base thereof arrange in pairs, and the two sides of housing are just aimed in position, and dual-side is carried out to involution.Support can carry out lifting by the cylinder of bottom.And can carry out by the set screw arranged on line slideway the position adjustment of end socket.
As shown in figure 18, cut side mechanism for cutting the housing side after side seal, this is cut side mechanism and comprises and cut side upper cutter 1610, cut side lower cutter 1611, bracing frame and some cylinders, bracing frame is controlled oscilaltion by cylinder, cutting side lower cutter 1611 is fixed on bracing frame, after bracing frame is elevated to fixed position, cutting side lower cutter 1611 maintains static, cutting side upper cutter 1610 is pressed down and is close to the aluminum plastic film that cuts off case top after housing along line slideway by air cylinder driven, cut side upper cutter 1610 sides and be provided with the battery hold down gag, when cutting for housing is pushed up, compress housing.Be provided with and a pair ofly cut side upper cutter 1610 and cut side lower cutter 1611, the dual-side of aiming at respectively housing is cut.Cut aluminum plastic film falls into the reject chute that is arranged on the bracing frame lower side automatically.Bracing frame can make to cut side mechanism and carry out lifting by the cylinder of bottom.
As shown in figure 19, CCD scanning sorting mechanism is for detection of the package quality of cutting battery after side mechanism, CCD scanning sorting mechanism comprises transparent detection platform, be provided with light source 1711 under platform, then detected by cell polar ear centre-to-centre spacing and back gauge in 1710 pairs of batteries of vision system directly over battery.
Battery core encapsulation unit 2 also comprises the angle sealing mechanism broken away from feed mechanism, this angle sealing mechanism comprises angle envelope platform 1810 and angle packaging mechanism, the angle packaging mechanism is arranged on the envelope platform 1810 of angle, as shown in figure 20, be provided with two mutually perpendicular fixedly ribs 1811 on the envelope platform 1810 of angle, also be provided with a pair of push and block limit 1812, fixedly rib 1811 is controlled fixed position by the cylinder under angle envelope platform 1810, seal manipulator by angle battery is transported in angle envelope platform 1810 to two fixing rib 1811 inboards, by air cylinder driven, battery is pushed against to two fixedly on rib 1811 by push and block limit 1812 again, and fixing.Carry out the angle encapsulation by the angle packaging mechanism on the battery be arranged at again.The angle packaging mechanism comprises support, bottom head base, bottom head, upper cover base, upper cover, heater and some cylinders, the bottom head floor installation is on support, bottom head is arranged on the bottom head base, the corresponding bottom head base side disposed thereon of upper cover base is also controlled along the line slideway oscilaltion by cylinder, the corresponding bottom head of upper cover is arranged on the upper cover base, and heater is arranged on the inside of upper cover and bottom head.
Feed unit 3, for battery core is sent into to housing, this feed unit 3 comprises drawstring, CCD scanning sorting mechanism, locating platform, pan feeding manipulator and package machine tool hand, feed unit 3 is for the material loading battery core and battery core is sent into to casing mechanism.
CCD scanning sorting mechanism is set on drawstring to be detected battery core, whether the centre-to-centre spacing and the back gauge that detect cell polar ear be qualified, underproof battery core is buffered in battery core buffer memory mechanism, also be cached with some qualified battery cores in battery core buffer memory mechanism, on drawstring underproof battery core removed after, the more qualified battery core of buffer memory is taken on the position of the underproof battery core be pulled away.Guarantee that adjacent two battery cores carry out subsequent handling together.
The pan feeding manipulator takes the battery core on material strip on locating platform to, as shown in figure 21, locating platform comprises cylinder, line slideway, two shape plateforms 1910, sideboard 1912 and fixing rib 1911, shape plateform 1910 carries out oscilaltion along line slideway under the drive of cylinder, and the profile according to battery core on shape plateform 1910 arranges two mutually perpendicular fixedly ribs 1911 and mutually perpendicular movable rib 1912; One of them shape plateform 1910 is the line slideway transverse shifting along horizontally set by air cylinder driven, to adjust the distance between two shape plateforms 1910.
Battery core on package machine tool handgrip locating platform is transported on the package machine structure.
Go out material unit 4, take out for the battery after encapsulating, this goes out material unit 4 and is connected in battery core encapsulation unit 2 afterbodys; Go out material unit 4 and comprise successively short-circuit test mechanism, drawstring, code-spraying mechanism, barcode scanning mechanism and mechanism for sorting.
Short-circuit test mechanism is arranged on the test slide unit, and this test slide unit is by sliding stand, line slideway and cylinder, and sliding stand is horizontally slipped along line slideway oscilaltion and the bearing that arranges along left and right by air cylinder driven, and the slide unit after testing is slided on drawstring.As shown in figure 22, short-circuit test mechanism comprises bearing, cylinder, line slideway, test probe 2010 and test bayonet 2011, and test probe 2010 and test bayonet 2011 are arranged on bearing and the driving by cylinder is punctured and tests the battery that is arranged on test probe 2010 and test bayonet 2011 belows along line slideway.
After short-circuit test, by drawstring, battery is driven to code-spraying mechanism, code-spraying mechanism carries out coding to the battery upper surface, carry out barcode scanning through barcode scanning mechanism again, if need double-sided code spraying, a switching mechanism is set after aforementioned code-spraying mechanism and barcode scanning mechanism and increases a code-spraying mechanism and barcode scanning mechanism, switching mechanism is through the battery after coding barcode scanning for the first time, upset is placed on drawstring again, again carry out code-spraying mechanism and barcode scanning mechanism successively, complete double-sided code spraying and the barcode scanning of battery.Classify and sort out with the underproof battery of short-circuit test barcode scanning is defective by mechanism for sorting again, qualified battery is sorted out and is taken on rear operation drawstring by blanking mechanical hand.
This lithium battery Full automatic rotating disc type packing former is through the aluminum plastic film unreeling structure, notching mechanism, rush shell mechanism, haulage gear, cutting mechanism, material receiving mechanism, draw material mechanism, the housing transfer device, clamp mechanism, folding shell mechanism, the top cutting mechanism, the package machine structure, closedtop mechanism, the lug aligning gear, side seal mechanism, cut side mechanism, CCD scans sorting mechanism, the angle sealing mechanism, short-circuit test mechanism, code-spraying mechanism, barcode scanning mechanism and mechanism for sorting, before the package machine structure, also need battery core through CCD scanning sorting mechanism, locating platform, pan feeding manipulator and package machine tool hand, complete whole processing and forming.
Certainly, above embodiment is merely illustrative and not limiting to the invention, the above is only preferred embodiment of the present invention, and the equivalence of doing according to the described scheme of patent claim of the present invention therefore all changes or modifies, and is included in patent claim of the present invention.
Claims (10)
1. the lithium battery Full automatic rotating disc type is packed former, comprise: the aluminum plastic film forming unit, for the aluminum plastic film punching being become to housing and cutting in flakes, this aluminum plastic film forming unit comprises the aluminum plastic film unreeling structure set gradually, the notching mechanism that aluminum plastic film is cut, aluminum plastic film is carried out to the dedusting mechanism of dedusting, the cutting mechanism that rushes shell mechanism and cut aluminum plastic film of punch forming housing;
Feed unit, for battery core is sent into to housing, this feed unit comprises drawstring, CCD scanning sorting mechanism, locating platform, pan feeding manipulator and package machine tool hand, feed unit is for the material loading battery core and battery core is sent into to housing;
The battery core encapsulation unit, for battery core is packaged in housing, this battery core encapsulation unit is connected in aluminum plastic film forming unit afterbody, comprise the clamp mechanism for carrying doubling housing, transmit the feed mechanism of clamp mechanism, and the package machine structure set gradually along feed mechanism, closedtop mechanism and side seal mechanism;
It is characterized in that:
Described feed mechanism is the rotating disc type feed mechanism, and cyclic transfer clamp mechanism, clamp mechanism is spaced around described feed mechanism, described clamp mechanism comprises arc returning face plate, supporting plate, transmission component and cylinder, arc returning face plate rotates around supporting plate, the air cylinder driven transmission component drives arc returning face plate upset, and folder, to fixing supporting plate, carries out doubling to housing;
Described closedtop mechanism is provided with the lug aligning gear, for proofreading and correct the position of lug.
2. lithium battery Full automatic rotating disc type according to claim 1 is packed former, and it is characterized in that: described notching mechanism comprises rip cutting mechanism and transverse cutting mechanism, for aluminum plastic film is cut in length and breadth.
3. lithium battery Full automatic rotating disc type according to claim 1 packing former is characterized in that: described battery core encapsulation unit also comprise be positioned at package machine structure both sides described clamp mechanism is carried out to the folding shell mechanism that the doubling line pressure.
4. lithium battery Full automatic rotating disc type according to claim 1 packing former is characterized in that: described battery core encapsulation unit also comprises being positioned at cuts side mechanism after side seal mechanism, for the side to housing, is cut.
5. lithium battery Full automatic rotating disc type according to claim 4 is packed former, it is characterized in that: described battery core encapsulation unit also comprises that being positioned at the described CCD afterwards of side mechanism that cuts scans sorting mechanism, for detection of package quality.
6. lithium battery Full automatic rotating disc type according to claim 1 is packed former, it is characterized in that: described feed unit also comprises the battery core buffer memory mechanism before locating platform, for the underproof battery core of buffer memory and the qualified battery core of part, the qualified battery core of buffer memory is added to the room of defective battery core, guarantee the efficiency of simultaneously two battery cores being carried out to operation.
7. lithium battery Full automatic rotating disc type according to claim 1 packing former is characterized in that: described battery core encapsulation unit also comprises the top cutting mechanism be positioned at before the package machine structure, for the top margin by housing, cuts concordant.
8. lithium battery Full automatic rotating disc type according to claim 1 packing former is characterized in that: described battery core encapsulation unit also comprises the angle sealing mechanism be positioned at after side seal mechanism, and the battery angle is sealed to shaping.
9. lithium battery Full automatic rotating disc type according to claim 1 is packed former, it is characterized in that: go out material unit, take out for the battery after encapsulating, this goes out material unit and is connected in battery core encapsulation unit afterbody; Go out material unit and comprise successively short-circuit test mechanism, drawstring, code-spraying mechanism, barcode scanning mechanism and mechanism for sorting.
10. lithium battery Full automatic rotating disc type according to claim 9 packing former is characterized in that: describedly go out material unit and also comprise the switching mechanism that is arranged in code-spraying mechanism, for flip cover, carry out double-sided code spraying.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2013203422218U CN203326045U (en) | 2013-06-15 | 2013-06-15 | Lithium battery full-automatic rotating disc type packaging forming equipment |
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Cited By (11)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103346352A (en) * | 2013-06-15 | 2013-10-09 | 东莞市鸿宝锂电科技有限公司 | Automatic rotating-disc type packaging and forming apparatus for lithium battery |
| CN105679999A (en) * | 2016-03-16 | 2016-06-15 | 东莞市伟升机械设备科技有限公司 | Pole piece bag-making device of square lithium-ion power battery core |
| CN106654383A (en) * | 2017-01-08 | 2017-05-10 | 合肥国轩高科动力能源有限公司 | High-speed external film coating equipment of battery |
| CN107010284A (en) * | 2017-04-22 | 2017-08-04 | 深圳市景方盈科技有限公司 | Lithium battery manufacture device |
| CN107195973A (en) * | 2017-04-14 | 2017-09-22 | 惠州市鼎合智能装备有限公司 | Battery core coating enters aluminum hull equipment |
| CN107235321A (en) * | 2017-07-10 | 2017-10-10 | 福建星云电子股份有限公司 | A kind of automatic barcode scanning test device of battery core |
| CN107826331A (en) * | 2017-11-28 | 2018-03-23 | 浙江神翌机械有限公司 | A kind of disc type filling and sealing machine |
| CN108008238A (en) * | 2017-12-29 | 2018-05-08 | 广东正业科技股份有限公司 | A kind of lithium battery earth detector and method |
| CN108199074A (en) * | 2018-03-12 | 2018-06-22 | 深圳市兴禾自动化有限公司 | A kind of automatic film tangent line of battery |
| CN109671971A (en) * | 2018-12-24 | 2019-04-23 | 深圳市中天和自动化设备有限公司 | A kind of device of full automatic packaging |
| CN114923428A (en) * | 2022-03-08 | 2022-08-19 | 广州超音速自动化科技股份有限公司 | Battery cell tab margin detection equipment and detection method |
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| CN103346352B (en) * | 2013-06-15 | 2016-03-09 | 东莞市鸿宝锂电科技有限公司 | Lithium battery Full automatic rotating disc type packaging former |
| CN103346352A (en) * | 2013-06-15 | 2013-10-09 | 东莞市鸿宝锂电科技有限公司 | Automatic rotating-disc type packaging and forming apparatus for lithium battery |
| CN105679999A (en) * | 2016-03-16 | 2016-06-15 | 东莞市伟升机械设备科技有限公司 | Pole piece bag-making device of square lithium-ion power battery core |
| CN106654383B (en) * | 2017-01-08 | 2019-01-08 | 合肥国轩高科动力能源有限公司 | A kind of high speed battery peplos equipment |
| CN106654383A (en) * | 2017-01-08 | 2017-05-10 | 合肥国轩高科动力能源有限公司 | High-speed external film coating equipment of battery |
| CN107195973A (en) * | 2017-04-14 | 2017-09-22 | 惠州市鼎合智能装备有限公司 | Battery core coating enters aluminum hull equipment |
| CN107195973B (en) * | 2017-04-14 | 2019-09-10 | 惠州市隆合科技有限公司 | Battery core coating enters aluminum hull equipment |
| CN107010284A (en) * | 2017-04-22 | 2017-08-04 | 深圳市景方盈科技有限公司 | Lithium battery manufacture device |
| CN107235321A (en) * | 2017-07-10 | 2017-10-10 | 福建星云电子股份有限公司 | A kind of automatic barcode scanning test device of battery core |
| CN107235321B (en) * | 2017-07-10 | 2022-09-23 | 福建星云电子股份有限公司 | Automatic yard testing arrangement that sweeps of electricity core |
| CN107826331A (en) * | 2017-11-28 | 2018-03-23 | 浙江神翌机械有限公司 | A kind of disc type filling and sealing machine |
| CN108008238A (en) * | 2017-12-29 | 2018-05-08 | 广东正业科技股份有限公司 | A kind of lithium battery earth detector and method |
| CN108199074A (en) * | 2018-03-12 | 2018-06-22 | 深圳市兴禾自动化有限公司 | A kind of automatic film tangent line of battery |
| CN108199074B (en) * | 2018-03-12 | 2024-04-12 | 深圳市兴禾自动化股份有限公司 | Automatic film cutting line of battery |
| CN109671971A (en) * | 2018-12-24 | 2019-04-23 | 深圳市中天和自动化设备有限公司 | A kind of device of full automatic packaging |
| CN114923428A (en) * | 2022-03-08 | 2022-08-19 | 广州超音速自动化科技股份有限公司 | Battery cell tab margin detection equipment and detection method |
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| C14 | Grant of patent or utility model | ||
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| CF01 | Termination of patent right due to non-payment of annual fee | ||
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Granted publication date: 20131204 Termination date: 20160615 |