CN106450418B - Full-automatic packaging machine for power battery - Google Patents

Full-automatic packaging machine for power battery Download PDF

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Publication number
CN106450418B
CN106450418B CN201611000277.XA CN201611000277A CN106450418B CN 106450418 B CN106450418 B CN 106450418B CN 201611000277 A CN201611000277 A CN 201611000277A CN 106450418 B CN106450418 B CN 106450418B
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China
Prior art keywords
battery
station
sealing
seat
axis
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CN201611000277.XA
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CN106450418A (en
Inventor
喻立良
吴治国
刘卫宾
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Dongguan Zeheng Machinery Co ltd
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Dongguan Zeheng Machinery Co ltd
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Priority to CN201611000277.XA priority Critical patent/CN106450418B/en
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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M10/00Secondary cells; Manufacture thereof
    • H01M10/04Construction or manufacture in general
    • H01M10/0404Machines for assembling batteries
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P70/00Climate change mitigation technologies in the production process for final industrial or consumer products
    • Y02P70/50Manufacturing or production processes characterised by the final manufactured product

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  • Engineering & Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Electrochemistry (AREA)
  • General Chemical & Material Sciences (AREA)
  • Battery Mounting, Suspending (AREA)

Abstract

The invention discloses a full-automatic packaging machine for power batteries, which comprises a machine table, wherein a plurality of groups of conveying mechanisms for conveying clamps loaded with batteries to be packaged to operation stations of a plurality of operation mechanisms on the machine table are arranged on the machine table, and the full-automatic packaging machine comprises: a. a loading station, wherein the battery to be packaged is manually placed on a clamp; b. a top sealing station and a top sealing mechanism; c. a side sealing station and a side sealing mechanism; d. the bottom seal testing station and the bottom seal testing integrated mechanism; e. the invention has the beneficial effects that: 1) the structure design is ingenious, a plurality of stations are integrated on one machine table, the size of equipment is reduced, and the packaging quality and the packaging efficiency of the power battery are improved; 2) the device integrates six functions of top sealing, side sealing, bottom sealing, testing, trimming and blanking of the battery, and can complete all the processes by one person, thereby greatly reducing operators and lowering labor cost; 3) the top sealing station of the invention adopts hard sealing, and the seal is reliable and beautiful.

Description

A kind of full-automatic sealing machine of power battery
Technical field
The invention belongs to battery processing equipment fields, specifically refer to a kind of full-automatic sealing machine of power battery.
Background technique
In the manufacture production process of traditional power battery, the packaging method of battery core is usually: first using by hand or Person is semi-automatic mechanical in blocks by coiled aluminum plastic film cutting, and then punching, slice molding, preparation form the pack case of battery core; Then battery core is put into pack case by hand, battery core is encased after pack case is folded, and wrap to the pack case equipped with battery core The encapsulation for including closedtop, side seal and underseal needs manually operated process more, and aluminium in traditional lithium battery manufacturing process Plastic film molding, assembly, encapsulation etc. are all independent process, and each process requires to be equipped with special manpower, leads to the production of battery Process efficiency is low, high labor cost, and inconvenient, and assembly precision is more difficult to guarantee.Therefore, it is necessary to existing battery Sealed in unit improves, provide it is a kind of it is artificial less, the encapsulation for the power battery that high-efficient, assembly precision is high, package quality is good Equipment.
Summary of the invention
The present invention in order to overcome the deficiency of the prior art, propose it is a kind of it is artificial less, high efficiency and high-precision power electric The full-automatic sealing machine in pond.
The present invention is to solve above-mentioned technical problem by following technical proposals.
A kind of full-automatic sealing machine of power battery, including board are provided with multiple groups conveying mechanism on the board, described more The operation position that group conveying mechanism is used to carry the multiple operating mechanisms being mounted on the fixture to board of battery carries out corresponding Operation, the operation position and operating mechanism include: a. feeding station, and battery to be wrapped is manually placed on fixture in the station On;B. closedtop station and closedtop mechanism, for sealing the top margin of battery;C. side seal station and side seal mechanism, for sealing battery Side;D. underseal test station and the testing integrated mechanism of underseal, detect battery while for sealing battery bottom edge And mark defective products;E. discharge station and cutting agency, for being taken out packaged battery from fixture and being transferred to finger Positioning is set.
More specifically, the quantity of the multiple groups conveying mechanism is four groups, and battery will be loaded along the setting of X-axis forward direction by being respectively as follows: Fixture the first conveying mechanism of closedtop station is carried to from feeding station, the fixture of battery will be loaded along the setting of Y-axis forward direction Side seal station is carried to from closedtop station, is carried to the second conveyor structure of underseal test station from side seal station, along X-axis negative sense What is be arranged is carried to the fixture for loading battery from underseal test station the third conveying mechanism of discharge station, sets along Y-axis negative sense That sets is carried to unloaded fixture from discharge station the 4th conveying mechanism of feeding station, and four groups of conveying mechanisms are end to end The transfer passage of the closed circulation of a rectangular-ambulatory-plane is constituted, so that fixture is transported to another station from a station.
More specifically, described first, third conveying mechanism includes setting in the X-axis guide rail and sliding that are arranged along the x axis The X-axis slide plate in X-axis guide rail is set, a fixture lifting assembly is provided on the X-axis slide plate;The second conveyor structure includes The Y-axis guide rail that is arranged along the y axis and the Y-axis slide plate for being slidably arranged in Y-axis guide rail, the both ends of the Y-axis slide plate are provided with two A fixture lifting assembly;The fixture lifting assembly includes the gas being fixedly attached on X-axis slide plate or Y-axis slide plate by support column Cylinder mounting plate is provided with two guide posts that can slide up and down on cylinder mounting plate, and the top of two guide posts is fixedly connected with a lifting Support plate, lifting support plate are moved up and down by lifting cylinder driving, and the lifting support plate upper surface is convexly equipped with for positioning fixture Positioning pin;The X-axis slide plate and Y-axis slide plate can be slided along X-axis guide rail and Y-axis guide rail back and forth respectively by motor or cylinder driving It is dynamic;4th conveying mechanism include one be arranged along the y axis without bar slider cylinder, the no bar slider cylinder drives one time It passes sliding seat to slide along the y axis, returns and one is arranged in sliding seat from lock-pushing rod fixing seat, certainly from lock-pushing rod fixing seat hinged one Lock-pushing rod is pressed on by spring from lock-pushing rod fixing seat from lock-pushing rod.
More specifically, the fixture includes a clamp bottom board and the hollow portion that clamp bottom board is arranged in and by hollow portion ring Position is placed around the battery for placing battery to be wrapped of encirclement, the battery places position and the size of battery matches, the electricity The top margin in pond, side, bottom edge abut battery respectively and place three raised ribs being arranged on three sides of position, three protrusion gears Side and hollow portion are adjacent, another side that the battery places position is fixedly connected with clamp bottom board, on clamp bottom board and battery The opposite side of top margin is fixed with electrode fixed block, and one end connection of an also hinged lever on the clamp bottom board, lever is useful In the clamp platen for compressing battery upper surface, the other end of regulations and parameters is provided with the fixture block of opening being upturned, the bottom of clamp bottom board It is convexly equipped with multiple wear-resistant blocks.
More specifically, the closedtop mechanism, side seal mechanism include stand, and stand bottom is fixedly installed lower head, under The upper cover for being slidingly attached to stand is provided with right above end socket, upper cover is driven by being mounted on the upper cover cylinder at the top of stand Can it is up and down and cooperate lower head be pressed on cell package film two sides up and down carry out heat-seal operation, the upper cover and under End socket includes the heater being oppositely arranged, the thermal insulation board connecting with heater and the attachment base connecting with thermal insulation board.
More specifically, the testing integrated mechanism of the underseal includes bottom-sealing mechanism and is affixed to integrated survey with bottom-sealing mechanism Test-run a machine structure, the bottom-sealing mechanism is identical as the structure of closedtop, side seal mechanism, and the upper cover of bottom-sealing mechanism is fixedly connected with the test Mechanism, the mechanism for testing include test mounting rack, test on mounting rack and are fixedly installed with defective products seal driving cylinder, bad Product seal drives cylinder to drive a defective products seal up and down, label of affixing one's seal is carried out to defective products, on the test mounting rack It is also equipped with adjusting bracket, multiple probe fixed blocks are fixedly installed in the adjusting bracket, are fixedly installed on probe fixed block There is the test probe for detecting battery.
More specifically, discharge station side is located on the board and is additionally provided with trimming for cutting off side more than battery side seal Mechanism, the trimming mechanism include cutting knife mounting seat, and the cutting knife mounting seat bottom is fixedly connected with four guide posts, four guide posts Slide up and down and be connected to board, the bottom end of four guide posts is fixedly connected with a cylinder connecting plate, the board and cylinder connecting plate it Between be provided with the cutter seat lifting cylinder that cutting knife mounting seat can be driven to make elevating movement relative to board, the cutting knife mounting seat On be fixedly connected with a lower cutter, setting one can be relative to the upper cutter that lower cutter moves up and down, institute right above the lower cutter State upper cutter from be arranged at the top of cutting knife mounting seat upper cutter cylinder driving move up and down and with lower cutter compress battery heat The two sides up and down for sealing remaining side carry out trimming operation.
More specifically, it is additionally provided on the feeding station, discharge station and the 4th conveying mechanism higher than table on board The levels operation table top for being supported, positioning and being oriented to fixture in face, the closedtop station, side seal station and underseal test work Position is provided with the adjustable support for being supported and positioning to fixture, and the adjustable support includes passing through four adjustment seat branch Column is fixedly attached to adjustment seat below board and four fixture mandrils for being slidingly attached to board, the upper end of fixture mandril are solid Surely it is connected with reinforcing rib, magnet base and positioning pin are fixedly connected on reinforcing rib, the lower end of four fixture mandrils passes through top The connection of bar connecting rod, mandril connecting rod are connect with screw rodb base, and the screw rodb base is connected to adjustment seat by an adjusting screw rod, described The connected regulating wheel in the bottom end of adjusting screw rod.
More specifically, feeding station side is provided with opening clamp platen on board and opens folder machine convenient for the feeding of feeding Structure is located at discharge station side on board and is provided with and opens clamp platen and open clamp mechanism convenient for the blanking of blanking, and the feeding is opened Clamp mechanism and blanking open clamp mechanism and include relative to board it is fixed open gas enclosure cylinder and can be downward by opening the driving of gas enclosure cylinder Compress that fixture opens fixture block opens collet.
More specifically, the cutting agency includes the straight line slide unit installed to board by slide unit bracket, the straight line Slide unit drives a slide plate to move along straight line slide unit, and an opposite slide plate is arranged on the slide plate can slide up and down crane, described Crane is moved up and down by the driving of crane cylinder;The bottom of crane is equipped with feeding device, and the feeding device includes It is fixedly attached to the feeding free bearing of crane bottom end, the feeding free bearing is fixedly connected with feeding pedestal by multiple longitudinal guide pillars, The feeding lifting seat that can slide up and down is set between feeding free bearing and feeding pedestal, is horizontally disposed on feeding pedestal a pair of mutually equal Capable lateral guide post, the both ends of a pair of of transverse direction guide post are fixed by the connecting rod connection, on a pair of of transverse direction guide post, positioned at feeding bottom Two Slideslips of seat are provided with a pair of of pick-up claw mounting base, and pick-up claw mounting base bottom is equipped with battery lower fixture block, pick-up claw installation The battery upper fixture block slided up and down relative to pick-up claw mounting base is provided on seat, battery upper fixture block drives energy by upper fixture block cylinder The two sides up and down for enough moving up and down and battery lower fixture block being cooperated to clamp battery, the pair of pick-up claw mounting base are hinged by connecting rod To feeding lifting seat, the feeding lifting seat can be slided up and down and then be driven by the folding cylinder driving installed to feeding free bearing A pair of of pick-up claw mounting base is mutually closed up or is separated.
The beneficial effects of the present invention are: multiple stations are integrated on a board, reduce by 1) smart structural design The volume of equipment improves the package quality and packaging efficiency of power battery.
2) this cluster tool closedtop of battery, side seal, underseal, test, trimming and blanking six kinds of functions are in one, and one All of the above process can be completed in people's feeding, greatly reduces operator, drops bottom cost of labor.
3) for closedtop station of the invention using hard envelope, seal is reliable and beautiful.
Detailed description of the invention
Fig. 1 is the structural diagram of the present invention.
Fig. 2 is the top view that processing stations of the invention are laid out.
Fig. 3 is one of the perspective view that processing stations of the invention are laid out.
Fig. 4 is the two of the perspective view that processing stations of the invention are laid out.
Fig. 5 is one of the structural schematic diagram of conveying mechanism of the invention.
Fig. 6 is the second structural representation of conveying mechanism of the invention.
Fig. 7 is the structural schematic diagram of fixture lifting assembly of the invention.
Fig. 8 is the structural schematic diagram of the 4th conveying mechanism of the invention.
Fig. 9 is the structural schematic diagram of fixture of the invention.
Figure 10 is the structural schematic diagram of closedtop or side seal mechanism of the invention.
Figure 11 is the structural schematic diagram of the testing integrated mechanism of underseal of the invention.
Figure 12 is the structural schematic diagram of trimming mechanism of the invention.
Figure 13 is the structural schematic diagram of adjustable support of the invention.
Figure 14 is the structural schematic diagram of cutting agency of the invention.
Figure 15 is the structural schematic diagram of feeding device of the invention.
Figure 16 is the structural schematic diagram that clamp mechanism is opened in feeding of the invention, blanking.
Specific embodiment
Present pre-ferred embodiments are provided with reference to the accompanying drawing, in order to explain the technical scheme of the invention in detail.
Such as Fig. 1 to Figure 16, a kind of embodiment of the full-automatic sealing machine of power battery, including board 1 are provided on board 1 Four groups of conveying mechanisms 2, four groups of conveyers, 2 structure for convey be mounted with it is multiple on the fixture to board 1 of battery to be wrapped The operation position of operating mechanism, comprising: a. feeding station 11 and feeding open clamp mechanism 9, and in feeding station 11, feeding opens clamp mechanism 9 activate to open clamp platen 47, manually place the battery that battery to be wrapped 100 is placed on fixture 4 on position 43;B. closedtop station 12 and closedtop mechanism 5, for sealing the top margin of battery;C. side seal station 13 and side seal mechanism 5 ', for sealing battery side;d. Underseal test station 14 and the testing integrated mechanism 6 of underseal, are detected and are marked to battery while for sealing battery bottom edge Defective products;E. discharge station 15,15 side of discharge station is provided with trimming mechanism 7, clamp mechanism 9 ' and cutting agency 8 are opened in blanking, Trimming mechanism 7 opens clamp mechanism 9 ' and activates to open clamp platen 47 in excision battery side seal Yu Bianhou, blanking, and cutting agency 8 will The battery of trimming takes out from fixture 4 and is transferred to the designated position (not shown) other than board 1, and the designated position can To be magazine or drawstring.
Four groups of conveying mechanisms 2 include: removing the fixture for loading battery from feeding station 11 along the setting of X-axis forward direction It is transported to the first conveying mechanism 21 of closedtop station 12, along the removing the fixture for loading battery from closedtop station 12 of Y-axis forward direction setting It is transported to side seal station 13, is carried to the second conveyor structure 22 of underseal test station 14 from side seal station 13, be arranged along X-axis negative sense The third conveying mechanism 23 that the fixture for loading battery is carried to discharge station 15 from underseal test station 14, along Y-axis negative sense What is be arranged is carried to unloaded fixture from discharge station 15 the 4th conveying mechanism 24 of feeding station 11, four groups of conveying mechanisms The transfer passage of the 2 end to end closed circulations for constituting a rectangular-ambulatory-plane, so that fixture 4 is transported to another from a station The circulation conveying that station is not spaced.
Described first, third conveying mechanism (21,23) includes setting in the X-axis guide rail 211 and sliding that are arranged along the x axis The X-axis slide plate 212 in X-axis guide rail 211 is set, lifting fortune can be made relative to X-axis slide plate 212 by being provided on the X-axis slide plate 212 Dynamic fixture lifting assembly 200.
The second conveyor structure 22 includes the Y-axis guide rail 221 being arranged along the y axis and is slidably arranged in Y-axis guide rail 221 Y-axis slide plate 222, there are two can make the fixture of elevating movement relative to Y-axis slide plate 222 for the both ends setting of the Y-axis slide plate 222 Lifting assembly 200.
The fixture lifting assembly 200 includes being fixedly attached to X-axis slide plate 212 or Y-axis slide plate 222 by support column 217 On cylinder mounting plate 213, be provided with two guide posts 218 that can slide up and down on cylinder mounting plate 213, two guide posts 218 Top is fixedly connected with a lifting support plate 215, and lifting support plate 215 is moved up and down by the driving of lifting cylinder 214, the lifting support plate 215 upper surfaces are convexly equipped with the positioning pin 216 for positioning fixture 4.
The X-axis slide plate 212 and Y-axis slide plate 222 can be respectively along X-axis guide rail 211 and Y-axis by motor or cylinder driving Guide rail 221 slidably reciprocates.
4th conveying mechanism 24 include one be arranged along the y axis without bar slider cylinder 241, the no bar slide unit gas One passback sliding seat 242 of the driving of cylinder 241 is slided along the y axis, returns in sliding seat 242 setting one from lock-pushing rod fixing seat 243, From lock-pushing rod fixing seat 243 hinged one from lock-pushing rod 244, it is pressed on by spring from lock-pushing rod and is fixed from lock-pushing rod 244 On seat 243, it is higher than operating table surface 10 from 244 side of lock-pushing rod, can unidirectionally blocks 4 tool of folder from lock-pushing rod 244 and be pushed, instead To disengaging fixture 4 when movement.
The fixture 4 includes a clamp bottom board 41 and the hollow portion 42 of clamp bottom board 41 is arranged in and by 42 ring of hollow portion The battery for placing battery to be wrapped around encirclement places position 43, and hollow portion 42 is arranged, and is easy for upper cover in heat-sealing operation It directly contacts cell package film or more two sides with lower head to be sealed, battery places position 43 and the size of battery matches, described The top margin of battery, side, bottom edge abut battery respectively and place the raised rib 44 of three be arranged on the side of position 43 3, and three convex It plays rib 44 and hollow portion 42 is adjacent, another side that the battery places position 43 is fixedly connected with clamp bottom board 41, fixture Side on bottom plate 41, opposite with battery top margin is fixed with electrode fixed block 45, and battery electrode is fixed on electrode fixed block 45, It directly abuts electrode convenient for the test probe of mechanism for testing and is detected, an also hinged lever 46, thick stick on the clamp bottom board 41 One end of bar 46 is connected with the clamp platen 47 for compressing battery upper surface, and the setting of clamp platen 47 avoids battery and sealing Occur encapsulating film injustice when dress, keep encapsulating film more smooth, the other end of regulations and parameters 46 be provided be upturned open fixture block 48, folder The bottom of tool bottom plate 41 is convexly equipped with multiple wear-resistant blocks 49, and the setting of wear-resistant block 49 makes fixture 4 will not when moving in operating table surface Direct touch operation table top and wear, extend the service life of fixture.
The closedtop mechanism 5, side seal mechanism 5 ' they include stand 51, and 51 bottom of stand is fixedly installed lower head 53 ', under The upper cover 53 for being slidingly attached to stand 51 is provided with right above end socket 53 ', upper cover 53 is by being mounted on the upper of 51 top of stand End socket cylinder 52 drives the two sides up and down that can be moved downward and lower head 53 ' is cooperated to be pressed on cell package film, the upper envelope First 53 and lower head 53 ' include the heater 531 being oppositely arranged, the thermal insulation board 532 that is connect with heater 531 and with it is heat-insulated The attachment base 533 that plate 532 connects.
The testing integrated mechanism 6 of underseal includes bottom-sealing mechanism 60 and is affixed to integrated test machine with bottom-sealing mechanism 60 Structure, the bottom-sealing mechanism 60 is identical as closedtop, the structure of side seal mechanism (5,5 '), and the upper cover of bottom-sealing mechanism 60 is fixedly connected with institute Mechanism for testing is stated, the mechanism for testing includes test mounting rack 61, tests on mounting rack 61 and is fixedly installed with the drive of defective products seal It takes offence cylinder 62, defective products seal drives cylinder 62 to drive a defective products seal up and down, carries out label of affixing one's seal, institute to defective products It states and is also equipped with adjusting bracket 63 on test mounting rack 61, multiple probe fixed blocks are fixedly installed in the adjusting bracket 63 64, the test probe 65 for detecting battery is fixedly installed on probe fixed block 64, when lower head downwards to battery bottom edge into When row heat-sealing, the electrode that the test probe 65 of mechanism for testing abuts battery top margin simultaneously is detected, and integration operation saves Time carries on a shoulder pole height operating efficiency.
The trimming mechanism 7 includes cutting knife mounting seat 71, and 71 bottom of cutting knife mounting seat is fixedly connected with four guide posts 72, four guide posts 72, which slide up and down, is connected to board, and the bottom end of four guide posts 72 is fixedly connected with a cylinder connecting plate 73, the machine The cutter seat that cutting knife mounting seat 71 can be driven to make elevating movement relative to board 1 is provided between platform 1 and cylinder connecting plate 73 Lifting cylinder 74 is fixedly connected with a lower cutter 75 in the cutting knife mounting seat 71, and setting one can phase right above the lower cutter 75 For the upper cutter 76 that lower cutter 75 moves up and down, the upper cutter 76 is by being arranged in the upper cutter at the top of cutting knife mounting seat 71 Cylinder 77 drives the two sides up and down that lower cutter 75 can be cooperated to compress side more than battery heat-sealing jointly to carry out trimming operation, trimming operation When, lower cutter 75 by cutter seat lifting cylinder 74 be driven up movement abut cell package film downside, while upper cutter 76 to Lower movement abuts the upside of cell package film, carries out trimming operation.
It is additionally provided on the feeding station 11, discharge station 15 and the 4th conveying mechanism 24 centainly high away from 1 upper surface of board The levels operation table top 10 for being supported, positioning and being oriented to fixture of degree, operating table surface 10 are equipped with and lead to clamp movement To guide rail bar, the fixture lifting assembly for allowing the first conveying mechanism 21 and third conveying mechanism 23 is additionally provided in operating table surface 10 The 200 hollow relief portion passed through, such fixture lifting assembly 200 can be moved to the fixture of feeding station 11 or discharge station 15 Lower section jack up and carrying acts.
The closedtop station 12, side seal station 13, underseal test station 14, which are provided with, to be supported fixture and positions Adjustable support 56, the adjustable support 56 includes adjusting seat struts 561 by four to be fixedly attached to the lower section of board 1 Adjustment seat 562 and four are slidingly attached to the fixture mandril 563 of board 1, and the upper end of fixture mandril 563 is fixedly connected with reinforcement Muscle 564 is fixedly connected with magnet base 565 and positioning pin 566 on reinforcing rib 564, and the lower end of four fixture mandrils 563 passes through Mandril connecting rod 567 connects, and mandril connecting rod 567 is connect with screw rodb base 568, and the screw rodb base 568 passes through an adjusting screw rod 569 It is connected to adjustment seat 562, the bottom end of the adjusting screw rod 569 is connected a regulating wheel 569 ', can basis in actual mechanical process Situation rotates regulating wheel 569 ' and adjusting screw rod 569, carries out up and down adjustment to the fixture bearing height of adjustable support 56.
The cutting agency 8 includes by the installation of slide unit bracket 81 to the straight line slide unit 82 on board 1, the straight line slide unit 82 one slide plates 83 of driving are moved along straight line slide unit 82 (i.e. along the y axis), along the slide plate 83 the opposite slide plate 83 of setting one can on The crane 84 of lower slider, the crane 84 are moved up and down by the driving of crane cylinder 85;
The bottom of crane 84 is equipped with feeding device 86, and the feeding device 86 includes being fixedly attached to 84 bottom of crane The feeding free bearing 861 at end, the feeding free bearing 861 are fixedly connected with feeding pedestal 863, feeding hinge by multiple longitudinal guide pillars 862 Setting can slide up and down feeding lifting seat 864 between seat 861 and feeding pedestal 863, horizontally disposed one on feeding pedestal 863 To lateral guide post 865 parallel to each other, the both ends of a pair of of transverse direction guide post 865 pass through connecting rod 866 and are fixedly connected, a pair of lateral A pair of of pick-up claw mounting base 867,867 bottom of pick-up claw mounting base are provided on guide post 865, positioned at 863 liang of Slideslips of feeding pedestal Portion is equipped with battery lower fixture block 868, and the battery upper fixture block 868 ' that can slide up and down, battery are provided in pick-up claw mounting base 867 Upper fixture block 868 ' driven from upper fixture block cylinder 869 can move up and down and with battery lower fixture block 868 clamp up and down the two of battery Side, the pair of pick-up claw mounting base 867 are hinged to feeding lifting seat 864 by connecting rod 871, the feeding lifting seat 864 by Installing to the driving of folding cylinder 870 of feeding free bearing 861 can slide up and down and then drive a pair of of pick-up claw mounting base 867 mutually Close up or separate, when feeding operates, while driving a pair of of feeding free bearing 861 to close up by folding cylinder 870, by upper fixture block cylinder 869 driving battery upper fixture blocks 868 ' move downward the two sides up and down for being matched for clamping tightly battery with battery lower fixture block 868 and carry out feeding, take After the completion of material movement, feeding device 86 is whole to be occurred transversely and horizontally to move along a straight line by the driving of straight line slide unit 82, or by crane gas The driving of cylinder 85 occurs longitudinal vertical motion and is then driven by folding cylinder 870 to be moved to specified magazine or drawstring position A pair of of feeding free bearing 861 separates, while driving battery upper fixture block 868 ' to move upwards by upper fixture block cylinder 869 and being detached from battery Side carries out discharging.
11 side of feeding station is provided with opening clamp platen on the board 1 and opens clamp mechanism convenient for the feeding of feeding 9, it discharge station side is located on board 1 is provided with and open clamp platen and open clamp mechanism 9 ', the feeding convenient for the blanking of blanking It includes opening gas enclosure cylinder 91 and being driven by opening gas enclosure cylinder 91 relative to board 1 is fixed that clamp mechanism (9,9 ') is opened in clamp mechanism and blanking Kinetic energy is enough compress that fixture opens fixture block 48 downwards open collet 92.
Working principle:
A. under original state, the fixture 4 of feeding station 11 is supported in operating table surface 10, and feeding opens clamp mechanism 9 and opens folder Have pressing plate 47, the battery that battery to be wrapped is put into fixture 4 is manually then placed into position 43, after placement, clamp platen 47 is again It is secondary to be pressed together on battery upper surface;
B. after walking poly- A, the fixture lifting assembly 200 of the first conveying mechanism 21 moves to 11 fixture 4 of feeding station Lower section rises with rear jig lifting assembly 200, fixture 4 is jacked up to and is detached from operating table surface 10, with rear jig lifting assembly 200 It is moved with fixture 4 along X-axis guide rail 211, when being moved to closedtop station 12, fixture lifting assembly 200 sinks, and makes fixture 4 are supported on the adjustable support 56 for being located in closedtop station 12;
C. after walking poly- B, the upper cover 53 of closedtop mechanism 5 drives lower head 53 ' with downwards from upper cover cylinder 52 The two sides up and down for being pressed on cell package film carry out closedtop operation;
D. after walking poly- C, two fixture lifting assemblies 200 of second conveyor structure 22 are moved to closedtop station 12 simultaneously Lower section (spacing and side between two fixture lifting assemblies 200 of second conveyor structure 22 of 13 fixture of fixture and side seal station The spacing sealed between station 13 and underseal test station 14 is identical), two fixture lifting assemblies 200 rise simultaneously, jack up two Fixture 4 is detached from the adjustable support 56 of corresponding station, and subsequent Y-axis slide plate 222 is moved with two fixtures 4 along Y-axis guide rail 221, To which the fixture 4 of closedtop station 12 is transported to side seal station 13, while the fixture of side seal station 13 4 is transported to underseal test Two fixture lifting assemblies 200 of station 14, subsequent second conveyor structure 22 sink again, so that two supports of fixture 4 are fixed Position is on side seal station 13 and the corresponding adjustable support 56 of underseal test station 14;
E. after walking poly- D, side seal mechanism 5 ' carries out side seal operation, and working principle is not done herein with the above-mentioned poly- C of step It repeats;The testing integrated mechanism 6 of underseal carries out underseal and test operation, and underseal operation is executed by bottom-sealing mechanism 60, operating principle Same closedtop, side seal mechanism, this will not be repeated here;Test operation is executed by mechanism for testing, due to mechanism for testing and bottom-sealing mechanism 60 Upper cover be fixedly connected, when upper cover, which is moved downward, to be sealed to battery bottom edge, the test probe companion of mechanism for testing The electrode of contact battery top margin is detected downwards, and when testing result is defective products, defective products seal drives cylinder 62 to drive Defective products seal carries out label of affixing one's seal to battery;
F. after walking poly- E, the fixture lifting assembly 200 of third conveying mechanism 23 comes to 14 fixture of underseal test station Lower section carries out rising identical with poly- B is walked, mobile, sinking acts, so that the fixture of underseal test station 14 is transported to blanking Station 15, and support and be located in operating table surface 10;
G. after walking poly- F, the upper cutter 76 of trimming mechanism 7 is moved downward by the driving of upper cutter cylinder 77, lower cutter 75 Movement is driven up by cutter seat lifting cylinder 74, the two sides up and down that the two cooperation is pressed on side more than battery side seal carry out trimming behaviour Make, after the completion of trimming operation, blanking opens clamp mechanism 9 ' and activates to open clamp platen 47, the feeding device 86 of subsequent cutting agency 8 The designated position (not shown) taking out the battery of trimming from fixture 4 and being transferred to other than board 1, the designated position It can be magazine or drawstring;
H. after walking poly- G, the hollow portion that fixture 4 is moved to from lock-pushing rod 244 of the 4th conveying mechanism 24, and unidirectional card Firmly unloaded fixture 4, and it is pushed to feeding station 11, enter back into a circulation.
Although specific embodiments of the present invention have been described above, it will be appreciated by those of skill in the art that these It is merely illustrative of, protection scope of the present invention is defined by the appended claims.Those skilled in the art is not carrying on the back Under the premise of from the principle and substance of the present invention, many changes and modifications may be made, but these are changed Protection scope of the present invention is each fallen with modification.

Claims (9)

1.一种动力电池全自动封装机,其特征在于,包括机台,所述机台上设置有多组输送机构,所述多组输送机构用于搬运装载有电池的夹具到机台上的多个操作机构的操作工位进行相应的操作;所述操作工位及操作机构包括:a.上料工位,在该工位人工将待封装电池放置在夹具上;b.顶封工位和顶封机构,用于热封电池的顶边;c.侧封工位和侧封机构,用于热封电池的侧边;d.底封测试工位和底封测试一体机构,用于热封电池底边的同时对电池进行检测并标记不良品;e.下料工位和下料机构,用于将已封装好的电池从夹具上取出并移送至指定位置;1. A fully automatic packaging machine for power batteries, characterized in that it includes a machine platform, and the machine platform is provided with multiple groups of conveying mechanisms, and the multiple groups of conveying mechanisms are used to transport the clamps loaded with batteries to the machine table. The operating stations of a plurality of operating mechanisms perform corresponding operations; the operating stations and operating mechanisms include: a. a feeding station, where the battery to be packaged is manually placed on the fixture; b. a top sealing station and top sealing mechanism for heat sealing the top edge of the battery; c. side sealing station and side sealing mechanism for heat sealing the side edge of the battery; d. bottom sealing test station and bottom sealing test integrated mechanism for Detect the battery and mark defective products while heat sealing the bottom edge of the battery; e. The unloading station and the unloading mechanism are used to take the packaged battery out of the fixture and transfer it to the designated position; 所述夹具包括一夹具底板及设置在夹具底板的中空部以及由中空部环绕包围的用于放置待封装电池的电池放置位,所述电池放置位与电池的大小相配,所述电池的顶边、侧边、底边分别抵接电池放置位的三个侧边上设置的三个凸起挡边,三个凸起挡边与中空部邻接,所述电池放置位的另一个侧边与夹具底板固定连接,夹具底板上、与电池顶边相对的一侧固连有电极固定块,所述夹具底板上还铰接一杠杆,杠杆的一端连接有用于压紧电池上表面的夹具压板,杠杠的另一端设置有向上翘起的开夹块,夹具底板的底部凸设有多个耐磨块。The jig includes a jig bottom plate, a hollow portion disposed on the jig bottom plate, and a battery placement position surrounded by the hollow portion for placing the battery to be packaged, the battery placement position is matched with the size of the battery, and the top edge of the battery is , the side edges and the bottom edge are respectively abutted on the three raised baffles set on the three sides of the battery placement position, the three raised baffles are adjacent to the hollow part, and the other side of the battery placement position is connected to the clamp The bottom plate is fixedly connected, an electrode fixing block is fixedly connected to the bottom of the fixture on the side opposite to the top edge of the battery, a lever is also hinged on the bottom plate of the fixture, and one end of the lever is connected with a fixture pressing plate for pressing the upper surface of the battery. The other end is provided with an upwardly upturned clamping block, and a plurality of wear-resistant blocks are protruded from the bottom of the bottom plate of the fixture. 2.根据权利要求1所述的动力电池全自动封装机,其特征在于,所述多组输送机构的数量为四组,分别为:沿X轴正向设置将装载电池的夹具从上料工位搬运至顶封工位的第一输送机构,沿Y轴正向设置的将装载电池的夹具从顶封工位搬运至侧封工位、从侧封工位搬运至底封测试工位的第二输送机构,沿X轴负向设置的将装载电池的夹具从底封测试工位搬运至下料工位的第三输送机构,沿Y轴负向设置的将空载夹具从下料工位搬运至上料工位的第四输送机构,所述四组输送机构首尾相接构成一个回字形的封闭循环的输送通道。2. The fully automatic packaging machine for power batteries according to claim 1, wherein the number of the multiple groups of conveying mechanisms is four groups, which are respectively: along the positive X axis, the clamps for loading batteries are set from the loading workers. The first conveying mechanism that is transported to the top sealing station, along the positive direction of the Y-axis, transports the battery-loading jig from the top sealing station to the side sealing station, and from the side sealing station to the bottom sealing test station. The second conveying mechanism, the third conveying mechanism arranged along the negative direction of the X axis to transport the battery-loaded clamp from the bottom seal test station to the blanking station, and the third conveying mechanism arranged along the negative direction of the Y axis to transport the unloaded clamp from the blanking station The fourth conveying mechanism is transported to the feeding station, and the four groups of conveying mechanisms are connected end to end to form a closed loop conveying channel in the shape of a zigzag. 3.根据权利要求2所述的动力电池全自动封装机,其特征在于,所述第一、第三输送机构均包括呈沿X轴方向设置的X轴导轨及滑动设置在X轴导轨上的X轴滑板,所述X轴滑板上设置有一夹具升降组件;所述第二输送机构包括沿Y轴方向设置的Y轴导轨及滑动设置在Y轴导轨的Y轴滑板,所述Y轴滑板的两端设置有两个夹具升降组件;所述夹具升降组件包括通过支撑柱固定连接至X轴滑板或Y轴滑板上的气缸安装板,气缸安装板上设置有可上下滑动的两根导柱,两根导柱的顶端固定连接一升降载板,升降载板由升降气缸驱动做升降运动,所述升降载板上表面凸设有用于定位夹具的定位销;所述X轴滑板和Y轴滑板均由电机或气缸驱动能够分别沿X轴导轨和Y轴导轨来回滑动;所述第四输送机构包括一沿Y轴方向设置的无杆滑台气缸,所述无杆滑台气缸驱动一回传活动座沿Y轴方向滑动,回传活动座上设置一自锁推块固定座,自锁推块固定座铰接一自锁推块,自锁推块通过弹簧弹性抵压在自锁推块固定座上。3. The fully automatic packaging machine for power batteries according to claim 2, wherein the first and third conveying mechanisms both comprise an X-axis guide rail arranged along the X-axis direction and a sliding guide rail arranged on the X-axis guide rail. The X-axis slide plate is provided with a clamp lifting assembly; the second conveying mechanism includes a Y-axis guide rail arranged along the Y-axis direction and a Y-axis slide plate slidably arranged on the Y-axis guide rail. Two clamp lifting assemblies are provided at both ends; the clamp lifting assemblies include a cylinder mounting plate that is fixedly connected to the X-axis sliding plate or the Y-axis sliding plate through a support column, and the cylinder mounting plate is provided with two guide columns that can slide up and down, The tops of the two guide columns are fixedly connected to a lifting carrier plate, which is driven by a lifting cylinder to move up and down. The upper surface of the lifting carrier plate is protruded with a positioning pin for positioning the fixture; the X-axis slide plate and the Y-axis slide plate Both are driven by a motor or a cylinder and can slide back and forth along the X-axis guide rail and the Y-axis guide rail respectively; the fourth conveying mechanism includes a rodless sliding table cylinder arranged along the Y-axis direction, and the rodless sliding table cylinder drives a return transmission The movable seat slides along the Y-axis direction, and a self-locking push block fixing seat is arranged on the return movable seat. The self-locking push block fixing seat is hinged with a self-locking push block, and the self-locking push block is pressed against the self-locking push block by spring elasticity and fixed. seat. 4.根据权利要求1所述的动力电池全自动封装机,其特征在于,所述顶封机构、侧封机构均包括立架,立架底部固定设置有下封头,下封头正上方设置有滑动连接至立架的上封头,上封头由安装在立架顶部的上封头气缸驱动能够上下活动且配合下封头抵压在电池封装膜的上下两侧,所述上封头和下封头均包括相对设置的发热体、与发热体连接的隔热板以及与隔热板连接的连接座。4 . The fully automatic power battery packaging machine according to claim 1 , wherein the top sealing mechanism and the side sealing mechanism comprise a vertical frame, and a lower sealing head is fixedly arranged at the bottom of the vertical frame, and a lower sealing head is arranged directly above the lower sealing head. 5 . There is an upper head that is slidably connected to the stand. The upper head is driven by an upper head cylinder installed on the top of the stand and can move up and down, and cooperates with the lower head to press against the upper and lower sides of the battery packaging film. Both the lower sealing head and the heat generating body are arranged oppositely, a heat insulating plate connected with the heat generating body and a connecting seat connected with the heat insulating plate. 5.根据权利要求1所述的动力电池全自动封装机,其特征在于,所述底封测试一体机构包括底封机构以及与底封机构固连至一体的测试机构,所述底封机构与顶封、侧封机构的结构相同,底封机构的上封头固定连接所述测试机构,所述测试机构包括测试安装架,测试安装架上固定安装有不良品印章驱动气缸,不良品印章驱动气缸驱动一不良品印章上下活动,对不良品进行盖章标记,所述测试安装架上还安装有调节支架,所述调节支架上固定安装有多个探针固定块,探针固定块上固定设置有用于检测电池的测试探针。5 . The fully automatic power battery packaging machine according to claim 1 , wherein the bottom sealing and testing integrated mechanism comprises a bottom sealing mechanism and a testing mechanism that is fixedly connected to the bottom sealing mechanism, and the bottom sealing mechanism is connected with the bottom sealing mechanism. 6 . The top sealing mechanism and the side sealing mechanism have the same structure. The upper head of the bottom sealing mechanism is fixedly connected to the test mechanism. The test mechanism includes a test mounting frame. The cylinder drives a bad product seal to move up and down to stamp and mark the bad products. An adjustment bracket is also installed on the test installation frame, and a plurality of probe fixing blocks are fixedly installed on the adjustment bracket, and the probe fixing blocks are fixed on the A test probe is provided for testing the battery. 6.根据权利要求5所述的动力电池全自动封装机,其特征在于,所述机台上位于下料工位一侧还设置有用于切除电池侧封余边的切边机构,所述切边机构包括切刀安装座,所述切刀安装座底部固定连接有四根导柱,四根导柱上下滑动连接至机台,四根导柱的底端固定连接一气缸连接板,所述机台与气缸连接板之间设置有能够驱动切刀安装座相对于机台作升降运动的切刀座升降气缸,所述切刀安装座上固定连接一下切刀,所述下切刀正上方设置一可上下运动的上切刀,所述上切刀由设置在切刀安装座顶部的上切刀气缸驱动能够配合下切刀抵压电池热封余边的上下两侧进行切边操作。6 . The fully automatic power battery packaging machine according to claim 5 , wherein the machine is further provided with a trimming mechanism on one side of the unloading station for cutting off the remaining edge of the battery side sealing. The side mechanism includes a cutter mounting seat, the bottom of the cutter mounting seat is fixedly connected with four guide posts, the four guide posts are connected to the machine table by sliding up and down, and the bottom ends of the four guide posts are fixedly connected to a cylinder connecting plate. Between the machine table and the cylinder connecting plate, there is a cutter seat lifting cylinder that can drive the cutter mounting seat to move up and down relative to the machine table. An upper cutter that can move up and down, the upper cutter is driven by the upper cutter cylinder arranged on the top of the cutter mounting base, and can cooperate with the lower cutter to press the upper and lower sides of the battery heat-sealing margin for trimming operation. 7.根据权利要求6所述的动力电池全自动封装机,其特征在于,所述上料工位、下料工位和第四输送机构上还设有高于机台上表面的对夹具进行支撑、定位和导向的水平操作台面,所述顶封工位、侧封工位和底封测试工位均设置有对夹具进行支撑和定位的可调节支架,所述可调节支架包括通过四根调节座支柱固定连接至机台下方的调节座以及四根滑动连接至机台的夹具顶杆,夹具顶杆的上端固定连接有加强筋,加强筋上固定连接有磁性座及定位销,所述四根夹具顶杆的下端通过顶杆连接杆连接,顶杆连接杆与丝杆座连接,所述丝杆座通过一调节螺杆连接至调节座,所述调节螺杆的底端固连一调节轮。7. The fully automatic power battery packaging machine according to claim 6, characterized in that, the loading station, the blanking station and the fourth conveying mechanism are also provided with clamps that are higher than the upper surface of the machine. A horizontal operating table for supporting, positioning and guiding, the top sealing station, the side sealing station and the bottom sealing test station are all provided with adjustable brackets for supporting and positioning the clamps, and the adjustable brackets include four The pillars of the adjusting seat are fixedly connected to the adjusting seat below the machine table and four clamp ejector rods that are slidably connected to the machine table. The upper end of the clamp ejector rod is fixedly connected with a reinforcing rib, and the reinforcing rib is fixedly connected with a magnetic seat and a positioning pin. The lower ends of the four clamp top rods are connected by a top rod connecting rod, and the top rod connecting rod is connected with the screw seat, the screw seat is connected to the adjusting seat through an adjusting screw, and the bottom end of the adjusting screw is fixed with an adjusting wheel . 8.根据权利要求7所述的动力电池全自动封装机,其特征在于,所述机台上位于上料工位一侧设置有打开夹具压板便于上料的上料开夹机构,机台上位于下料工位一侧设置有打开夹具压板便于下料的下料开夹机构,所述上料开夹机构和下料开夹机构均包括相对于机台固定的开夹气缸以及由开夹气缸驱动能够向下抵压夹具开夹块的开夹头。8. The fully automatic packaging machine for power batteries according to claim 7, characterized in that, the machine is provided with a feeding and clamping mechanism for opening the clamp platen to facilitate feeding on the side of the feeding station. On one side of the unloading station, a blanking and clipping mechanism for opening the clamp pressing plate is arranged to facilitate blanking. The cylinder drives the collet opening head which can press down the clamp opening block. 9.根据权利要求8所述的动力电池全自动封装机,其特征在于,所述下料机构包括通过滑台支架安装至机台上的直线滑台,所述直线滑台驱动一滑板沿直线滑台运动,所述滑板上设置一相对滑板可上下滑动的升降架,所述升降架由升降架气缸驱动做升降运动;升降架的底部安装有取料装置,所述取料装置包括固定连接至升降架底端的取料铰座,所述取料铰座通过多个纵向导柱固定连接取料底座,取料铰座和取料底座之间设置可上下滑动的取料升降座,取料底座上水平设置一对互相平行的横向导柱,一对横向导柱的两端均通过连接杆固定连接,一对横向导柱上、位于取料底座两侧滑动设置有一对取料爪安装座,取料爪安装座底部安装有电池下夹块,取料爪安装座上设置有相对于取料爪安装座上下滑动的电池上夹块,电池上夹块由上夹块气缸驱动能够上下运动并配合电池下夹块夹紧电池的上下两侧,所述一对取料爪安装座通过连杆铰接至取料升降座,所述取料升降座由安装至取料铰座的开合气缸驱动能够上下滑动进而带动一对取料爪安装座相互合拢或分开。9 . The fully automatic packaging machine for power batteries according to claim 8 , wherein the blanking mechanism comprises a linear sliding table mounted on the machine table through a sliding table bracket, and the linear sliding table drives a sliding plate along a straight line. 10 . The sliding table moves, a lifting frame that can slide up and down relative to the sliding plate is arranged on the sliding plate, and the lifting frame is driven by the lifting frame cylinder to make the lifting movement; the bottom of the lifting frame is equipped with a reclaiming device, and the material reclaiming device includes a fixed connection To the reclaiming hinge seat at the bottom end of the lifting frame, the reclaiming hinge seat is fixedly connected to the reclaiming base through a plurality of longitudinal guide columns, and a reclaiming lifting seat that can slide up and down is arranged between the reclaiming hinge seat and the reclaiming base, and the material is reclaimed. A pair of lateral guide posts parallel to each other are horizontally arranged on the base, and both ends of the pair of lateral guide posts are fixedly connected by connecting rods. , The bottom of the reclaiming claw mounting seat is installed with a lower battery clamping block, and the reclaiming claw mounting seat is provided with a battery upper clamping block that slides up and down relative to the reclaiming claw mounting seat, and the upper battery clamping block is driven by the upper clamping block cylinder and can move up and down The upper and lower sides of the battery are clamped with the lower battery clamping block. The pair of reclaiming claw mounting seats are hinged to the reclaiming lifting seat through the connecting rod. The drive can slide up and down to drive a pair of reclaiming claw mounts to close or separate from each other.
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CN106025372B (en) * 2016-08-10 2018-09-04 中山市世豹新能源有限公司 A kind of lithium battery aluminum-plastic film sealing machine with online Insulation monitoring function

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