CN111906128A - Dangerous waste recycling system - Google Patents

Dangerous waste recycling system Download PDF

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Publication number
CN111906128A
CN111906128A CN202010887390.4A CN202010887390A CN111906128A CN 111906128 A CN111906128 A CN 111906128A CN 202010887390 A CN202010887390 A CN 202010887390A CN 111906128 A CN111906128 A CN 111906128A
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CN
China
Prior art keywords
hazardous waste
liquid
waste
solid
sorting
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CN202010887390.4A
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Chinese (zh)
Inventor
张奇
王大剑
钟小平
蒲瑶
陈龙
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Chongqing Liyang Environmental Protection Technology Development Co ltd
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Chongqing Liyang Environmental Protection Technology Development Co ltd
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Priority to CN202010887390.4A priority Critical patent/CN111906128A/en
Publication of CN111906128A publication Critical patent/CN111906128A/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B09DISPOSAL OF SOLID WASTE; RECLAMATION OF CONTAMINATED SOIL
    • B09BDISPOSAL OF SOLID WASTE NOT OTHERWISE PROVIDED FOR
    • B09B3/00Destroying solid waste or transforming solid waste into something useful or harmless
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B09DISPOSAL OF SOLID WASTE; RECLAMATION OF CONTAMINATED SOIL
    • B09BDISPOSAL OF SOLID WASTE NOT OTHERWISE PROVIDED FOR
    • B09B5/00Operations not covered by a single other subclass or by a single other group in this subclass

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  • Engineering & Computer Science (AREA)
  • Environmental & Geological Engineering (AREA)
  • Processing Of Solid Wastes (AREA)

Abstract

The invention relates to the field of hazardous waste treatment, in particular to a hazardous waste recycling treatment system, which comprises a liquid hazardous waste treatment subsystem and a solid inorganic hazardous waste treatment subsystem; the solid inorganic matter hazardous waste treatment subsystem comprises a pre-sorting equipment group and a crushing equipment group; and the liquid hazardous waste treatment subsystem is used for carrying out harmless treatment on the liquid hazardous waste from the pre-sorting equipment group and the crushing equipment group. The system simultaneously treats glass inorganic hazardous wastes and liquid hazardous wastes by arranging two treatment units of a liquid hazardous waste treatment subsystem and a solid inorganic hazardous waste treatment subsystem. The scheme can be applied to practical operation of treatment of the hazardous waste with complex components.

Description

Dangerous waste recycling system
Technical Field
The invention relates to the field of hazardous waste treatment, relates to a hazardous waste treatment system, and particularly relates to a hazardous waste recycling treatment system.
Background
The kind and the nature of the produced hazardous waste (danger is useless) have great difference in the production process of different manufacturing enterprises, if unify the useless unified recovery of danger of different enterprises and unify the processing again, have that the cost of transportation is high, the useless classification of mixing of danger handles difficult scheduling problem. If can be to main production danger useless enterprise, carry out the useless treatment strategy of danger of "a business one side" to the useless normal position of danger, then shift the useless cooperative processing unit such as cement kiln of danger after handling to, can practice thrift high cost of transportation like this, can also solve the difficult problem of dangerous useless classification at cement kiln department.
The hazardous waste can be divided into solid hazardous waste (including solid inorganic substances and solid organic substances), liquid hazardous waste and semi-solid hazardous waste according to the physical state, the physicochemical properties of different hazardous wastes are different, and different treatment measures are required. And in the process of carrying out innocent treatment on one kind of hazardous waste, another kind of hazardous waste can be generated. For example, in the process of handling solid inorganic hazardous waste (vials), a certain amount of liquid hazardous waste is generated due to a certain amount of medicament remaining in the vial. If the treatment conversion of 100% is to be realized for various hazardous wastes, a plurality of hazardous waste treatment systems are required to work cooperatively.
Disclosure of Invention
The invention aims to provide a dangerous waste recycling system, which solves the technical problem that a single dangerous waste treatment system cannot cooperatively treat multiple dangerous wastes by arranging two treatment units, namely a liquid dangerous waste treatment subsystem and a solid inorganic matter dangerous waste treatment subsystem.
In order to solve the technical problems, the technical scheme of the invention is as follows:
the hazardous waste recycling treatment system comprises a liquid hazardous waste treatment subsystem and a solid inorganic hazardous waste treatment subsystem; the solid inorganic matter hazardous waste treatment subsystem comprises a pre-sorting equipment group and a crushing equipment group; and the liquid hazardous waste treatment subsystem is used for carrying out harmless treatment on the liquid hazardous waste from the pre-sorting equipment group and the crushing equipment group.
By adopting the technical scheme, the technical principle and the beneficial effects are as follows: in the glass bottle (solid inorganic hazardous waste) treatment process, waste liquid (liquid hazardous waste) in the glass bottle can be poured out along with the breakage of the glass bottle or the falling of a bottle cap, and the pollution can be caused to equipment and a water source. More specifically, the pre-sorting equipment group and the crushing equipment group respectively screen and crush solid inorganic hazardous wastes (mainly glass bottles), and liquid hazardous wastes are generated in the two processes because the glass bottles are filled with liquid substances or soluble powder. This hazardous waste recycling system, including useless processing subsystem of liquid danger and the useless processing subsystem of solid inorganic matter danger, can be to when useless the handling of solid inorganic matter danger such as glass bottle, also carry out innocent treatment simultaneously to useless liquid danger.
Further, still include the useless processing sub-system of solid organic matter danger.
Adopt above-mentioned technical scheme, in the useless processing procedure of solid inorganic matter danger, can produce a large amount of organic waste (for example wrapping bag etc.), set up useless processing subsystem of solid organic matter danger and can carry out the coprocessing towards useless above-mentioned organic matter danger, guaranteed the useless processing transformation rate of whole danger (turn into the material that can be by cement kiln coprocessing mutually).
Further, the system also comprises a semi-solid hazardous waste treatment subsystem.
By adopting the technical scheme, after the liquid hazardous waste is harmlessly treated by the liquid hazardous waste treatment subsystem, the formed finished product can be used as an acid-base regulation reagent of the semi-solid hazardous waste treatment subsystem. And the semi-solid dangerous waste treatment subsystem can generate a large amount of liquid dangerous waste in the solid-liquid separation process, and the liquid dangerous waste treatment subsystem can cooperate with the semi-solid dangerous waste treatment subsystem to treat the liquid dangerous waste and the semi-solid dangerous waste simultaneously.
Enterprises can produce a large amount of different kinds of danger and waste in the production process, the danger is useless and can be divided into solid danger and waste (including solid inorganic matter and solid organic matter), liquid danger and semi-solid danger according to the physical state and is useless, the physics and chemistry nature of different danger is different, need adopt different treatment. The liquid dangerous waste treatment subsystem, the solid inorganic matter dangerous waste treatment subsystem, the solid organic matter dangerous waste treatment subsystem and the semi-solid dangerous waste treatment subsystem are cooperatively interacted, a proper production line is selected according to different types of dangerous waste, and the complete conversion of the dangerous waste generated by a production enterprise can be realized.
Further, the pre-sorting equipment set comprises a sorting table and an injection bottle crusher; the sorting table comprises a bottle washing pool and workbenches positioned on two sides of the bottle washing pool; and manual sorting positions and collecting baskets are arranged on two sides of the workbench, and each collecting basket comprises a glass collecting basket and a packaging collecting basket.
By adopting the technical scheme, manual screening or crushing by a crusher can be selected according to the size and the type of the glass bottle. The injection bottle crusher is used for directly crushing injection glass bottles. The ampoule type glass bottle is a glass bottle (such as a bottle containing penicillin powder) filled with powdered medicines or liquid medicines, is difficult to open manually, and can be directly crushed by an ampoule type bottle crusher. The sorting table is used for manually sorting non-injection glass bottles, and workers stand on a manual sorting position. A worker unscrews the bottle cap of the glass bottle and puts the bottle cap into a packaging collecting basket, and also unloads the package of the glass bottle and puts the glass bottle into the packaging collecting basket; workers need to put non-injection glass bottles into a bottle washing pool for cleaning, break the non-injection glass bottles and put the broken non-injection glass bottles into a glass collecting basket.
Further, the crushing equipment group sequentially comprises a turnover machine, a vibrating feeder, a primary crusher, a secondary crusher, a draining spiral conveyor and a vibrating screening machine according to the direction of material movement; the draining screw conveyor is used for separating the liquid hazardous waste from the solid material; the vibrating screen machine is used for separating bottle caps and cullet.
By adopting the technical scheme, the separation of feeding, crushing, solid-liquid separation and bottle cap and cullet can be realized.
Further, the draining spiral conveyor comprises a conveying cylinder, an included angle is formed between the conveying cylinder and the horizontal plane, a vertically arranged waste liquid pipe is communicated with the bottom end of the conveying cylinder, and a second waste liquid barrel is arranged below the waste liquid pipe; the screen mesh aperture of the vibration screening machine is 8 mm.
Adopt above-mentioned technical scheme, waterlogging caused by excessive rainfall screw conveyer can realize the useless and garrulous glass's of liquid danger separation to waste the collection with liquid danger, the useless processing subsystem that will be transported to liquid danger of collecting liquid danger carries out innocent treatment. The particle size of the cullet formed by two-stage crushing is smaller than 8mm, the diameter of the bottle cap is usually more than 10mm, and the separation of the bottle cap and the cullet can be realized by setting the aperture of the screen to be 8 mm.
Further, the primary crusher and the secondary crusher are hammer crushers, and the secondary crusher is used for obtaining glass particles with the particle size smaller than 8 mm.
By adopting the technical scheme, the hammer type crushing only breaks the glass bottle, the bottle cap cannot be broken, and the bottle cap and the broken glass are separated by the method.
Further, useless processing subsystem of liquid danger is including the head tank, reation kettle and the finished product jar that communicate in proper order, the finished product jar is used for storing the useless finished product of liquid danger that the granularity is less than 2mm, pH value is between 6-9 and the flash point is greater than 60 ℃.
Adopt above-mentioned technical scheme, by the head tank material of keeping in (liquid danger is useless), carry the material in the head tank to reation kettle, can realize the innocent treatment useless to liquid danger, after the processing finishes, place the finished product in the finished product jar, treat next step and handle.
Further, useless processing sub-system of solid organic matter danger includes first screening unit, crushing unit and second screening unit in proper order along material direction of motion, crushing unit is equipped with broken room including being used for smashing the useless breaker that becomes the particle diameter and be less than 150mm with solid organic matter danger in the breaker, the intercommunication has the pipe of dredging on the lateral wall of broken room, the one end of dredging that the broken room was kept away from to the pipe is fixed with safe rupture membrane.
By adopting the technical scheme, the solid organic hazardous waste can become a solid organic hazardous waste finished product after the screening treatment of the first screening unit, the crushing treatment of the crushing unit and the secondary screening treatment of the second screening unit, and the solid organic hazardous waste finished product can be used by downstream enterprises (for example, used as a fuel of a cement plant), so that the comprehensive utilization of resources is realized. The solid organic matter hazardous waste after impurity removal is subjected to crushing treatment in the crushing unit, and due to the fact that part of inflammable and explosive impurities are possibly not fully removed and the dust in the crushing chamber is large, combustion or explosion easily occurs in the crushing chamber. When burning or explosion takes place, the atmospheric pressure in the crushing chamber expands fast, sets up safe rupture membrane on the crushing chamber and can reach quick pressure release function, avoids the damage of the breaker that internal pressure too big caused. The side wall of the crushing chamber is communicated with a dredging pipe, so that the gas can be guided, and excessive gas is guided to the outside of the crushing chamber. The safety rupture disk is not directly arranged on the side wall of the crushing chamber, but is arranged at one end of the dredging conduit far away from the crushing chamber, so that the safety rupture disk is prevented from being extruded and scratched by materials in the crushing chamber when moving, and the abrasion to the safety rupture disk is reduced.
The product with the particle size smaller than 150mm obtained after the crushing treatment can be fully combusted at the kiln head of the cement kiln, so that the condition that toxic and harmful gases such as dioxin and the like are generated due to insufficient combustion of organic matters is avoided. The product is put into the kiln head of a cement kiln, the particle size of the product is less than 150mm, so that the solid organic hazardous waste finished product can be fully combusted in a certain time (the retention time of the finished product in a high-temperature section of the kiln head is about 15 minutes), and gas meeting the emission standard is formed. The treated solid organic hazardous waste can also be used as fuel to provide heat for the cement kiln.
The solid organic matter danger is useless to use first screening unit, crushing unit and secondary screening unit to handle in proper order in this scheme, and useless the processing becomes the finished product that the particle diameter is homogeneous with danger, and only contains the organic matter in handling this finished product through screening many times, can guarantee the stability and the homogeneity of the physical and chemical properties of solid organic matter finished product, can regard as a standardized product (fire value batch stability), burns at the kiln head of cement kiln. The treatment of dangerous waste in the prior art is usually carried out by simple classification and then combustion treatment. However, after simple classification, the solid organic matter hazardous waste is directly combusted, so that the hazardous waste is insufficiently combusted, and a large amount of harmful gas is generated. In addition, the part with recycling value in the hazardous waste is not comprehensively utilized (can be used as fuel), and the hazardous substances are not completely removed by simple classification and unified combustion treatment, so that the combustion of the hazardous substances can bring about more serious environmental pollution. This scheme has taken the useless processing theory of more advanced danger, will endanger useless and will be handled into standardized product with the useless harmless treatment when useless, and this standardized product has properties such as stable burning value, when carrying out combustion treatment to standardized product, can accurately learn the relation of the quantity of standardized product and the energy that its burning produced.
Further, the semi-solid hazardous waste treatment system comprises a pre-sorting mechanism, a temporary storage mechanism and a mixing mechanism which are sequentially connected, and also comprises an impurity recovery mechanism connected with the pre-sorting mechanism and the mixing mechanism; the pre-sorting mechanism comprises a feeding trough, a chain type crusher, a sorting trough, a vibrating screen and a sorting finished product middle trough which are connected in sequence; chain breaker and sorting tank front end all are connected with the screen cloth, and the screen cloth aperture is 100mm, screen cloth, shale shaker, compounding de-ironing separator all with impurity recovery mechanism intercommunication.
By adopting the technical scheme, the semi-solid hazardous waste is pre-sorted by the pre-sorting mechanism, the hardened sludge is crushed by the chain crusher to expose impurities, further sorting is carried out through a sorting groove, sludge blocks with larger size and impurities are sorted out, then further screening is carried out through a vibrating screen, impurities with different mass sizes are separated, thus separating various impurities through multilayer screening to obtain semi-solid dangerous waste products with uniform granularity, intensively packaging the semi-solid dangerous waste products through a separation finished product intermediate tank, sending the semi-solid dangerous waste products into a temporary storage mechanism for unified storage so as to be convenient for subsequent use, mix useless and other product hybrid processing through the useless of semi-solid state danger that the compounding mechanism will pass through the screening, separate impurity once more and carry out homogenization treatment, obtain the even product that can be applicable to reuse of texture, realize effectively sorting processing useless to semi-solid state danger, make the useless reuse rate improvement of semi-solid state danger to a certain extent.
Drawings
FIG. 1 is a top view of a pre-sorting train of apparatus according to example 1 of the present invention.
Fig. 2 is a front view of a crushing plant set according to embodiment 1 of the invention.
Fig. 3 is a schematic view of a liquid hazardous waste treatment subsystem according to embodiment 1 of the present invention.
Fig. 4 is a front view of a cleaning structure of embodiment 2 of the present invention.
Fig. 5 is a plan view of a cleaning cylinder cover according to embodiment 2 of the present invention.
Fig. 6 is a longitudinal sectional view of a cleaning structure of embodiment 2 of the present invention.
Fig. 7 is a top view of a sizing drum of example 2 of the present invention.
Fig. 8 is a front view of a sizing drum of example 2 of the present invention.
Fig. 9 is a schematic view of a solid organic matter hazardous waste treatment subsystem according to embodiment 1 of the present invention.
Fig. 10 is a schematic view of the crushing chamber of the solid organic matter hazardous waste treatment subsystem according to embodiment 1 of the present invention.
Fig. 11 is a longitudinal sectional view of the H portion of fig. 10.
FIG. 12 is a longitudinal cross-sectional view of a cleaning structure and a phobic conduit according to embodiment 3 of the present invention.
Fig. 13 is a flow chart of the semi-solid hazardous waste treatment subsystem according to embodiment 1 of the invention.
Fig. 14 is a front view of a mixing mechanism of a semi-solid hazardous waste treatment subsystem according to embodiment 1 of the invention.
Fig. 15 is a front view of a pre-sorting mechanism of a semi-solid hazardous waste treatment subsystem according to embodiment 1 of the invention.
Fig. 16 is a front view of a regulator valve in embodiment 4 of the present invention.
Fig. 17 is an enlarged view of a portion a1 in fig. 16.
Fig. 18 is a side view showing a state of the regulator valve communication line in embodiment 4 of the present invention.
Fig. 19 is an enlarged view of a portion a2 in fig. 18.
Detailed Description
The following is further detailed by way of specific embodiments:
reference numerals in the drawings of the specification include: a sorting table 1, a workbench 2, a bottle washing pool 3, an injection bottle crusher 4, a first glass collecting basket 5, a second glass collecting basket 6, a first package collecting basket 7, a second package collecting basket 8, a manual sorting position 9, a turnover machine 10, a storage bin 11, a flexible connection 12, a vibrating feeder 13, a primary crusher 14, a secondary crusher 15, a draining spiral conveyor 16, a second waste liquid barrel 17, a vibrating screening machine 18, a first containing basket 19, a second containing basket 20, a platform 21, a raw material tank 22, a reaction kettle 23, a finished product tank 24, a cleaning barrel 25, a cleaning barrel cover 26, a water outlet pipe 27, a rack 28, an outer cover part 29, an inner cover part 30, a screening barrel side wall 31, a protective barrel 32, a threaded column 33, a screen part 34, a middle part 35, a protective barrel hole 36, a floor 37, a slide block 38, a slide way 39, a spring 40, a stirring paddle 41, a threaded hole 42, an insertion groove 43, a screening barrel door 44, Crushing chamber 45, nitrogen conveying pipe 46, dredging pipe 47, fixing flange plate 48, detaching flange plate 49, safety rupture disk 50, pipe cover 51, connecting rod 52, cleaning ring 53, spiral metal wire 54, limiting block 55, nut 56, semi-solid unit upender 57, spiral conveyor 58, mixer 59, mixing vibration sieve 60, semi-solid unit vibration feeder 61, roller conveyor 62, mixing middle groove 63, iron remover 64, screw pump 65, feeding groove 66, chain crusher 67, sorting groove 68, vibration sieve 69, sorted finished product middle groove 70, storage tank 71, waste liquid storage tank 72, pipeline 73, fixing ring 74, adjusting ring 75, flushing hole 76, supporting seat 77, telescopic rod 78, cleaning block 79, first sieving unit A, crushing unit B, nitrogen making unit C, second sieving unit D, conveying unit E, first belt conveyor A1, second belt conveyor A2, conveying unit E, first belt conveyor A, and second belt conveyor A, The device comprises a first magnetic separator A3, a metal detector A4, a material pit B1, a grab bucket travelling crane B2, a crusher B3, a third belt conveyor D1, a second magnetic separator D2, a fourth belt conveyor E1, a compressor P, a solid organic matter dangerous waste finished product F, crushing dangerous waste R1 to be screened and qualified dangerous waste R2.
Example 1
Enterprises can produce a large amount of different kinds of danger and waste in the production process, the danger is useless and can be divided into solid danger and waste (including solid inorganic matter and solid organic matter), liquid danger and semi-solid danger according to the physical state and is useless, the physics and chemistry nature of different danger is different, need adopt different treatment. If the treatment conversion of 100% is to be realized for various hazardous wastes, a plurality of hazardous waste treatment systems are required to work cooperatively. The hazardous waste recycling treatment system comprises a liquid hazardous waste treatment subsystem, a solid inorganic matter hazardous waste treatment subsystem, a solid organic matter hazardous waste treatment subsystem and a semi-solid hazardous waste treatment subsystem. The useless manufacturing enterprise of danger can often produce multiple danger in process of production and useless, including useless, the useless and semi-solid state danger of solid inorganic matter danger useless, solid organic matter danger useless and useless, needs specific treatment facility to carry out coprocessing method to above-mentioned four kinds of dangers useless. Each of the processing units is described in detail below:
first, useless processing subsystem of solid inorganic matter danger
The solid inorganic matter dangerous waste treatment subsystem comprises a pre-sorting equipment group and a crushing equipment group. The glass bottles and other solid inorganic hazardous wastes are firstly screened in a pre-sorting equipment set and then crushed in a crushing equipment set. The operation of pre-sorting equipment group and crushing equipment group can generate liquid hazardous wastes, and the liquid hazardous wastes are conveyed to a liquid hazardous waste treatment subsystem to be subjected to harmless treatment. In this example, the solid inorganic hazardous waste is the hazardous waste contained in HW02, HW03 and HW49 from the national hazardous waste catalogue. More specifically, the solid inorganic hazardous wastes are mainly: glass bottles and glass containers (raw material components mainly comprise glass bottle solid inorganic substances and are generally noncombustible) contaminated by HW02 medical wastes, HW03 waste medicines, waste medicines and the like. The solid inorganic hazardous wastes comprise small-size (less than or equal to 50ml) glass bottles and medicines, reagents and the like which cannot be separated from the bottles. The medicine and reagent separated by the method comprise powder (penicillin, streptomycin, phenobarbital sodium, trypsin, alpha-chymotrypsin, poruoproteinase, coenzyme A, etc.), granules (tablets, capsules and the like, and common cold drugs, antiallergic drugs, phlegm-reducing and cough-relieving drugs, analgesics, digestive drugs, vitamins, antibiotics and the like) and liquid agents (glucose sodium chloride injection, concentrated sodium chloride injection, arginine injection, terbutaline sulfate for injection, levofloxacin lactate injection, ambroxol hydrochloride injection, potassium chloride injection, heparin sodium injection, glucose injection, dexamethasone sodium phosphate injection, adenosine triphosphate injection, cimetidine injection, fluconazole injection, tylan for injection, deazamycin for injection, vitamin c injection, vitamin B6 injection, furosemide injection and the like). The solid inorganic hazardous wastes also comprise large-size (less than or equal to 5L and more than 50ml) and extra-large-size (more than 5L) anisotropic glass bottles, and the glass bottles are filled with various laboratory medicines, industrial acid and alkali (sulfuric acid, hydrochloric acid, sodium hydroxide and the like).
The specific conditions of each part of the solid inorganic hazardous waste treatment subsystem are as follows:
the pre-sorting plant shown in fig. 1 is arranged in a separate plant (screening plant) comprising a sorting deck 1 and an ampoule breaker 4(PC, hammer crusher). The injection bottle crusher 4 is used for directly crushing injection glass bottles. The injection type glass bottle is a small glass bottle (small-sized glass bottle) filled with powdered medicine or liquid medicine, is difficult to open manually, and can be directly crushed by an injection type bottle crusher 4. The glass bottle of injection class after smashing adopts the mode of artifical washing, washes away interior powder dress thing of bottle and liquid, collects the waste liquid that washs the acquisition, holds in third waste liquid bucket (not shown in the figure), and the waste liquid in the third waste liquid bucket is liquid danger useless promptly. And the third waste liquid barrel is conveyed to the liquid hazardous waste treatment subsystem through a forklift for harmless treatment. The cleaned and crushed glass bottles for injections are filled in a small glass bottle box (not shown), and then conveyed to a vertical warehouse for temporary storage through a forklift. The sorting platform 1 is used for manually sorting non-injection glass bottles (large-size glass bottles and extra-large-size glass bottles). The sorting deck 1 comprises a bottle washing basin 3 and work tables 2 located on both sides of the bottle washing basin 3. The two ends of the sorting table 1 are provided with a first glass collecting basket 5 and a second glass collecting basket 6 (generally called glass collecting baskets) and a first packing collecting basket 7 and a second packing collecting basket 8 (generally called packing collecting baskets), which are generally called collecting frames. As shown in fig. 1, two sides of each workbench 2 are respectively provided with a manual sorting position 9, and a worker stands on the manual sorting position 9 to manually screen the non-injection glass bottles, and the specific operations are as follows: the worker unscrews the caps of the glass bottles into the first packing collection basket 7 or the second packing collection basket 8, and also unlocks the packages of the glass bottles into the first packing collection basket 7 or the second packing collection basket 8; workers need to put the non-injection glass bottles into the bottle washing tank 3 for cleaning (a water tap which is commonly used in the prior art is arranged above the bottle washing tank 3), break the non-injection glass bottles, and put the broken non-injection glass bottles into the first glass collecting basket 5 or the second glass collecting basket 6. All be used for holding in little glass bottle case, first glass collect basket 5 or the second glass collect basket 6 and wait broken glass, all transport to the vertical warehouse through fork truck and keep in. The bottom intercommunication in wash-bottle pond 3 has the outlet pipe, and first waste liquid bucket (not shown in the figure) has been placed to the outlet pipe below, and first waste liquid bucket is used for connecing greatly from the wash-bottle pond 3 outflow water (be liquid danger useless). First waste liquid bucket transports to liquid danger waste disposal subsystem through fork truck and carries out innocent treatment.
The crushing equipment group is located in a factory building (crushing plant) with a height of three floors, as shown in fig. 2, a bin 11 is fixed on the ceiling of the third floor of the crushing plant through screws, and the bin 11 is arranged in the ceiling in a penetrating manner. An overturning machine 10 for feeding the storage bin 11 is arranged above the storage bin 11, and the overturning machine 10 is fixed on the roof through screws. The water is added into the bin 11 by the tipper 10 at the same time, so as to prevent some medicines from crystallizing (the bottles often contain chemical substances such as medicines, and the crystallization can block pipelines) in the crushing process. During the crushing operation, the material (from the vertical warehouse, the crushed injection glass bottles from the small glass bottle box, or the artificially crushed non-injection glass bottles from the first glass collecting basket 5 and/or the second glass collecting basket 6) is sent to the bin 11 by the turnover machine 10. The lower part of the storage bin 11 is communicated with a feed inlet of a vibrating feeder 13 (fixed on the ground of the third floor by screws) through a soft connection 12 (a soft pipeline), a discharge outlet of the vibrating feeder 13(XFZ) is communicated with a feed inlet of a first-stage crusher 14 (fixed on the ground of the third floor by screws), a discharge outlet of the first-stage crusher 14(PC, hammer crusher) is communicated with a feed inlet of a second-stage crusher 15 (fixed on the ground of the second floor by screws) through a pipeline (the pipeline penetrates through the ground of the third floor), a discharge outlet of the second-stage crusher 15(PFL, hammer crusher) is communicated with a feed inlet of a draining screw conveyor 16 (the draining screw conveyor 16 is fixed on a rack, and the rack is not shown in figure 2). The draining screw conveyor 16(WLS) comprises a conveying drum at an angle of 10 ° to the horizontal. The screw blade is arranged in the conveying cylinder of the draining screw conveyor 16, the screw blade drives the solid matter to be conveyed to the higher end of the conveying cylinder, and meanwhile, the liquid matter flows to the lower end of the conveying cylinder. The left end intercommunication of carrying the section of thick bamboo has the waste liquid pipe of vertical setting, and second waste liquid bucket 17 has been placed to the lower extreme of waste liquid pipe. The liquid that second waste liquid bucket 17 was collected is also that liquid danger is useless, will be carried to liquid danger by fork truck and useless the processing subsystem and carry out innocent treatment. The right end of the conveying cylinder is communicated with a vertically arranged discharge pipe, the discharge pipe is communicated with a vibrating screen classifier 18(XFZ), and the vibrating screen classifier 18 is also fixed on the frame. The vibrating screen machine 18 is provided with an oversize material outlet and an undersize material outlet, a first containing basket 19 (which can be placed on the frame) is placed under the undersize material outlet, a second containing basket 20 is placed under the oversize material outlet, the second containing basket 20 is placed on a platform scale 21(PFA220-ES3000), and the platform scale 21 is fixed on the ground of a floor. The first basket 19 is used for containing oversize materials such as bottle caps and the like, and the second basket 20 is used for containing undersize materials such as cullet and the like. Since the primary crusher 14 and the secondary crusher 15 are hammer crushers, glass can be effectively crushed, the bottle caps are usually made of rubber, plastic or metal, the hammer crushers are difficult to break the bottle caps, the particle size difference between the crushed glass and the bottle caps can be generated, and the crushed glass and the bottle caps can be separated by the vibrating screen 18 (the screen mesh of the vibrating screen is 8 mm). The particle size of cullet is below 8mm, and the diameter of the bottle cap is generally above 10mm, so that materials such as the bottle cap are oversize materials, and cullet is undersize materials. The cullet in the second containing basket 20 is transported to a vertical warehouse for temporary storage through a forklift, and the cullet is weighed and packaged to obtain a solid inorganic hazardous waste finished product (the particle size is less than or equal to 8mm, the water content is less than or equal to 5%, the impurity rate is less than or equal to 5%, and impurities refer to plastics, metal objects and the like) which can be used as a raw material for manufacturing cement in a cement plant. The materials in the first containing basket 19 are also conveyed to the vertical warehouse by the forklift for temporary storage, because the first containing basket 19 is used for containing oversize materials such as bottle caps, the oversize materials are mainly bottle caps, and the crushed glass (the crushed glass cannot be undersize materials) with larger particle sizes can be wrapped or attached, the materials in the first containing basket 19 need to be crushed again, so that the particle sizes of the dangerous waste glass meet the requirements, and then the materials are sieved to be undersize materials and are completely recycled and utilized. In the process of treating solid inorganic matter dangerous waste, a large amount of waste packages can be generated, and the solid organic matter dangerous waste can be conveyed to a solid organic matter dangerous waste treatment subsystem for treatment as the solid organic matter dangerous waste.
Second, liquid danger is useless to handle subsystem
The liquid hazardous waste treatment subsystem (as shown in fig. 3) comprises a raw material tank 22, a reaction kettle 23 and a finished product tank 24 which are sequentially arranged according to the material flowing direction. Adding liquid dangerous waste (from a first waste liquid barrel and/or a second waste liquid barrel 17 and/or a third waste liquid barrel, and also can be liquid dangerous from other sources) into a raw material tank 22 through a pump in the prior art for temporary storage, inputting the liquid dangerous waste in the raw material tank 22 into a reaction kettle 23 through a pipeline when the liquid dangerous waste needs to be subjected to harmless treatment, obtaining the harmless liquid dangerous waste after specific chemical reaction, transporting the harmless liquid dangerous waste into a finished product tank 24 through a pipeline for storage, and storing the liquid dangerous waste finished product in the finished product tank 24. The raw material tank 22 is communicated with the reaction kettle 23 through a pipeline, and the reaction kettle 23 is communicated with the finished product tank 24 through a pipeline. The finished product tank 24 stores the liquid dangerous waste finished product obtained by processing the liquid dangerous waste in the reaction kettle 23, the granularity of the liquid dangerous waste finished product is less than 2mm, the pH value is between 6 and 9, and the flash point is more than 60 ℃.
Third, the solid organic matter danger is useless to process the subsystem
As shown in fig. 9 (the solid line with arrows in the figure indicates the direction of conveying the solid organic matter dangerous waste), the solid organic matter dangerous waste treatment subsystem includes a first screening unit a, a crushing unit B, a nitrogen making unit C, a second screening unit D and a conveying unit E. The first screening unit A, the crushing unit B and the second screening unit D are sequentially arranged along the direction of material movement. And the nitrogen production unit C is used for conveying nitrogen to the crushing unit B. After the solid organic matter dangerous waste is recycled (from upstream enterprises and generated in the production process of the upstream enterprises), the solid organic matter dangerous waste is divided into crushing dangerous waste R1 to be screened and qualified dangerous waste R2 through physicochemical property detection. The hazardous waste of the solid organic matters is mainly light materials such as clothes, woven fabrics, cotton gloves, rubber gloves, PP/PE/HEPE/LDPE/PVC barrels, fiber filter cloth, packing materials and the like with various textures contaminated by a small amount of hazardous articles. The solid dangerous waste collected from waste production enterprises is often entrained with metal substances, and the mixed loading phenomenon is common. Common hazardous substances infected by solid organic hazardous wastes mainly comprise mineral oil, a solvent, a dye, a coating, paint, inorganic acid and the like. The hazardous waste of the solid organic matters is mainly HW06, HW12, HW49 and the like in the national records of hazardous waste, and has flammability (the possibility of spontaneous combustion exists a little) and certain volatility. In addition, the judgment standard of qualified dangerous waste R2 is two: (1) all are solid organic matters; (2) the grain diameter is less than 150 mm. The solid organic matter dangerous wastes which do not meet the standard of the qualified dangerous wastes R2 are classified into crushing dangerous wastes R1 to be screened. The qualified hazardous waste R2 can be directly compressed and boxed to obtain a solid organic matter hazardous waste finished product F; and the dangerous waste R1 to be screened and crushed needs to be screened and crushed to obtain the solid organic matter dangerous waste finished product F. The equipment setting conditions of the harmless treatment of the hazardous waste R1 to be screened and crushed are as follows:
the first sieving unit a includes a manual sorting station (not shown), a first belt conveyor a1, a second belt conveyor a2, a first magnetic separator A3(RCYD), and a metal detector a4 (IMD-I). The second belt conveyor a2 is located at the end of the first belt conveyor a1, and the second belt conveyor a2 is at a lower elevation than the first belt conveyor a 1. The first magnetic separator A3 and the metal detector a4 are both fixed above the first belt conveyor a1 (the first magnetic separator A3 and the metal detector a4 are both fixed through a rack), and the manual sorting positions are arranged on both sides of the first belt conveyor a 1. The manual separation position, the first magnetic separator A3 and the metal detector a4 are arranged in sequence along the direction in which the material is conveyed on the first belt conveyor a1 (the direction of movement of the material). After the materials (to-be-screened and crushed hazardous waste R1) are sorted on the first belt conveyor A1, the materials become screened solid organic matter hazardous waste, and then the screened solid organic matter hazardous waste is conveyed to the second belt conveyor A2 to be conveyed continuously.
The crushing unit B comprises a material pit B1 and a crusher B3 which are arranged in sequence along the direction of movement of the material. The second belt conveyor A2 conveys materials (namely the screened solid organic matter danger) to a material pit B1 for temporary storage, a grab bucket crane B2 grabs the materials in the material pit B1 and puts the materials into a crusher B3(Q100HD, SSI, shear type crusher), and a crusher B3 completes crushing treatment on the screened solid organic matter danger waste to obtain crushed materials. In order to increase the safety of the crusher unit B and prevent the combustion and explosion of the material in the crusher B3, the present embodiment modifies the crusher B3. The structure of the crusher B3 of the prior art is as follows: the crusher B3 comprises a crushing chamber 45, an upper gate is arranged at the upper opening of the crushing chamber 45, a lower gate is arranged at the lower opening of the crushing chamber 45, and a double-shaft tearing type cutter set is arranged in the crushing chamber 45. In this embodiment, a through hole is formed in the side wall of the crushing chamber 45, the through hole is communicated with a dredging pipe 47, the dredging pipe 47 is welded to the side wall of the crushing chamber 45, and the dredging pipe 47 is located above the biaxial tearing type cutter set (compared with the situation that the dredging pipe 47 is located below the biaxial tearing type cutter set, the material is prevented from entering the dredging pipe 47). As shown in fig. 10 and 11, a fixed flange 48 is integrally formed at an end of the conducting pipe 47 remote from the crushing chamber 45, a detachable flange 49 is fixed to the fixed flange 48 by a bolt and nut structure, and the fixed flange 48 and the detachable flange 49 press the safety rupture disk 50 against the conducting pipe 47. The detachable flange 49 is formed by integrally forming a short pipe and a disk surface in the middle, the short pipe is coaxial with the disk surface, and the inner diameter and the outer diameter of the short pipe are consistent with those of the dredging pipe 47. In this embodiment, the safety rupture disk 50 is a rubber disk, and the surface of the safety rupture disk 50 is provided with non-penetrating scratches. One end of the intrinsically safe rupture membrane 50 of the evacuation conduit 47 needs to be directed to an open place, and cannot be set up against a person or an object such as equipment, so as to prevent the eruption during the rupture from injuring the person or damaging the equipment.
As shown in fig. 10, the lower portion of the crushing chamber 45 communicates with a nitrogen generation system (not shown in fig. 2) of the nitrogen generation unit C through a nitrogen gas delivery pipe 46. When the material is crushed, the oxygen content in the crushing chamber 45 needs to be kept less than 8%, and the oxygen content in the crushing chamber 45 is adjusted in a mode of flushing nitrogen. When the crusher B3 is used for crushing the screened waste solid organic matter, the upper gate is opened, the waste solid organic matter danger is added into the crushing chamber 45, then the upper gate is closed, nitrogen is flushed into the crushing chamber 45, and the oxygen content in the crushing chamber 45 is adjusted to be less than 8% (in the process, the upper gate and the lower gate seal the crushing chamber 45, the pressure in the crushing chamber 45 is continuously increased by the filled nitrogen, and the oxygen content is compressed to be less than 8%). After the crushing operation is finished, the lower gate is opened to discharge. Each crushing operation requires readjustment of the pressure in the crushing chamber 45 to below 8%. Preferably, a nitrogen tank is further provided between the nitrogen producing unit C and the crushing chamber 45 for temporarily storing nitrogen gas, because the crusher B3 cannot be operated continuously and the next crushing operation can be performed only after one crushing operation is completed. In addition, the crushing unit B is provided with an alarm device (TW07-P series main unit, temperature sensor equipped with PT100 model), the temperature sensor of which is installed in the crushing chamber 45 for detecting the temperature in the crushing chamber 45. When the temperature in the crushing chamber 45 is higher than 80 ℃, the alarm device gives an alarm to prompt an operator (first high-temperature alarm), the material in the crusher B3 is in danger of explosion or combustion, and the operator determines whether to stop feeding or stop crushing operation when the crusher is shut down according to the field condition; when the temperature in the crushing chamber 45 is higher than 100 ℃, the alarm device gives an alarm to prompt the operator again (second high temperature alarm), and at the moment, the machine must be shut down to stop feeding and crushing operation.
The second screening unit D includes a third belt conveyor D1 and a second magnetic separator D2(RCYD), the second magnetic separator D2 being fixed above the third belt conveyor D1 (the second magnetic separator D2 being fixed by a frame). The crushed material output from the crusher B3 was subjected to screening by the second magnetic separator D2 while being conveyed by the third belt conveyor D1 to remove metal particles, and the screened crushed material was obtained. And compressing the screened crushed material by a compressor P to obtain a solid organic hazardous waste finished product F. The compression treatment is to make the product regular in shape and easy to pack.
The processing route of the solid organic waste danger is as follows:
(1) step of preliminary classification
After the solid organic matter dangerous waste is recovered, physical and chemical property detection is carried out, the solid organic matter dangerous waste which meets the process requirements (such as particle size, type and the like) is divided into qualified dangerous waste R2, the qualified dangerous waste R2 is transmitted to a compressor P through a transmission unit E (comprising a fourth belt conveyor E1), and a solid organic matter dangerous waste finished product F is formed after compression treatment. And the solid organic matter dangerous waste with the physicochemical property detection result not meeting the process requirement is divided into crushing dangerous waste R1 to be screened. The range of the solid organic matter hazardous waste is shown in table 1, wherein the category refers to the category specified in the national hazardous waste record.
TABLE 1 solid organics hazardous waste Range
Figure BDA0002655971500000121
(2) First sieving step
This step is carried out in the first screening unit a. The hazardous waste R1 to be screened and crushed is conveyed into a first belt conveyor A1, and after being manually sorted (inorganic substances or flammable and explosive substances such as metal substances, glass, batteries and lighters are removed, and large objects which cannot enter a crusher B3 are removed) and metal substances (mainly iron) are removed by a first magnetic separator A3, a metal detector A4 detects whether metal substances exist in the materials. If the metal detector A4 shows that no metal substance exists in the material, qualified solid organic waste danger after screening is obtained. If there is metal material in the metal detector A4 material, it is necessary to stop the machine (stop the first belt conveyor A1) and retrieve the material on the first belt conveyor A1 and re-screen it (re-manual screening and first magnetic separator A3 screening). The screened waste solid organic matter danger is conveyed to a second belt conveyor A2 from a first belt conveyor A1, and then conveyed to a material pit B1 in a crushing unit B by a second belt conveyor A2 for temporary storage.
(3) A crushing step
This step is carried out in the crushing unit B. Since the crusher B3 cannot work continuously, a pit B1 is required to temporarily store the material. The belt speed (1.5m/s-2m/s) of the second belt conveyor A2 is higher than that (2-10m/min) of the first belt conveyor A1, so that the materials can be quickly thrown into a pit (a material pit B1), the situation that the materials are attached to the wall of the material pit B1 due to slow falling to affect the operation of stacking and a grab bucket B2 is avoided, and the loss of equipment is reduced. While the first belt conveyor a1 is slower in speed, enough time may be reserved for various screening operations. And the screened solid organic matter dangerous waste in the material pit B1 is grabbed into a crusher B3 by a grab bucket B2, and crushed materials are obtained after crushing treatment.
(4) Second sieving step
This step is carried out in the second screening unit D. The crushed materials are conveyed by a third belt conveyor D1, and simultaneously the metal particle removing operation is carried out on the crushed materials by a second magnetic separator D2, so that the sieved crushed materials are obtained.
(5) Step of obtaining finished product
And (3) compressing the screened crushed material by a compressor P to obtain a solid organic hazardous waste finished product F (the physical and chemical indexes are shown in Table 2). The particle size of the solid organic matter dangerous waste finished product F is smaller than or equal to 150mm, the solid organic matter dangerous waste finished product F with the particle size is a more economical and efficient choice, can be used as a fuel, and the production cost is controlled in a reasonable range.
TABLE 2 physicochemical indices of the finished products
Serial number Item Unit of Index limit value
1 Solid particle size and particle size mm 150mm
2 Heat value kcal Batch stabilization
Four, semi-solid dangerous waste treatment subsystem
The semi-solid hazardous waste treatment subsystem is shown in figure 13, and comprises a pre-sorting mechanism, a temporary storage mechanism, a mixing mechanism and a waste liquid input mechanism which are sequentially connected, and also comprises an impurity recovery mechanism which is connected with the pre-sorting mechanism and the mixing mechanism. The temporary storage mechanism is an intelligent three-dimensional storehouse (not shown in the figure).
As shown in fig. 15, the pre-sorting mechanism includes a feeding chute 66, a chain crusher 67, a sorting chute 68, a vibrating screen 69 and a sorting finished product intermediate chute 70 connected in sequence. Screw conveyors 58 are arranged between the chain crusher 67 and the sorting tank 68, between the sorting tank 68 and the vibrating screen 69, and between the vibrating screen 69 and the sorted finished product intermediate tank 70. The inlet of the feeding groove 66 is provided with a screen with the aperture of 100mm, the outlet of the feeding groove 66 is communicated with the inlet of the chain crusher 67, the opening of the sorting groove 68 is provided with a screen with the aperture of 50mm, and the screen of the vibrating screen 69 also has the aperture of 50 mm. A weighing scale is arranged between the intermediate tank 70 for sorting finished products and a three-dimensional storehouse (not shown), and a roller conveyor 62 and a hoisting hoist are arranged between the semi-solid unit overturning machine 57 (material mixing mechanism) and the three-dimensional storehouse.
Referring to fig. 14, the mixing mechanism includes a semi-solid unit upender 57, a mixing middle tank 63, a mixer 59, a mixing vibrating screen 60, a mixing iron remover 64, and a vibrating feeder, which are connected in sequence. A roller conveyor 62 is arranged between the stereoscopic warehouse and the semi-solid unit tipper 57, and the outer side of the semi-solid unit tipper 57 is connected with a conveying channel and a hoisting hoist which are used for conveying empty boxes to a cleaning station. The waste liquid input mechanism is a waste liquid storage tank 72, the waste liquid storage tank 72 is provided with a plurality of waste liquid storage tanks (only one waste liquid storage tank 72 is shown in fig. 13), different types of waste liquid are stored in different waste liquid storage tanks 72, the waste liquid storage tanks 72 are communicated with a waste liquid pipeline, and the mixing material intermediate tank 63 and the mixer 59 are connected with the waste liquid pipeline through control valves. Screw conveyors 58 are connected between the mixing middle groove 63 and the mixer 59 and between the mixer 59 and the mixing vibrating screen 60, and the mesh diameter of the mixing vibrating screen 60 is 20 mm. The output end of the semi-solid unit vibrating feeder 61 is communicated with a storage tank 71 through a screw pump 65, and the output end of the storage tank 71 is also connected with the screw pump 65.
The pre-sorting mechanism, the mixing mechanism and the waste liquid input mechanism are communicated with a waste gas pipeline. The vibrating screen 69, the mixing vibrating screen 60 and the mixing iron remover 64 are all communicated with the impurity recovery mechanism. And a metering scale is also arranged at the inlet of the impurity recovery mechanism.
In this embodiment, there are two sets of mixing mechanisms, and the output end of each semi-solid unit vibrating feeder 61 of each set of mixing mechanism 59 is communicated with two storage tanks 71 (only two storage tanks 71 on the right side are shown in fig. 13).
The specific implementation process is as follows: the semi-solid dangerous waste comprises various industrial sludge, rectification residue, printing ink slag, paint slag, oil-based drilling cuttings, coating slag and the like, and the liquid dangerous waste is mainly waste organic solvent, oily wastewater, waste acid, waste alkali and the like. After various semi-solid dangerous wastes are collected from a waste production unit, the wastes are contained in a standard container and then are transported to a pretreatment center by a vehicle. Weighing the materials after unloading at a pretreatment center, then pouring dangerous wastes such as hardened sludge in a container into a feeding groove 66, screening out the mixed packaged materials and blocks with the volume exceeding 100mm at the screen at the inlet of the feeding groove 66, feeding the screened dangerous wastes such as the sludge into a chain crusher 67 through the feeding groove 66, crushing the dangerous wastes entering the chain crusher 67, discharging the crushed dangerous wastes into a spiral conveyer 58 from the chain crusher 67, conveying other dangerous wastes left after hardening the dangerous wastes are removed from the container to the spiral conveyer 58, conveying the dangerous wastes to a separation groove 68 by the spiral conveyer 58, screening out the blocks with the volume exceeding 50mm at the screen in front of the separation groove 68 through gravity, conveying the screened dangerous wastes to a vibrating screen 69 by the spiral conveyer 582, screening the dangerous wastes again by the vibrating screen 69, ensuring that the granularity of the screened dangerous wastes is less than 50mm, the screened hazardous waste is transported to a sorted finished product intermediate tank 70 by a screw conveyor 58. Hazardous wastes in the intermediate tank 70 of the sorted finished products are discharged into a container with standard capacity through a control valve to be contained, the hazardous wastes contained in the container are measured by a metering scale and then packaged, and then the hazardous wastes are transported to an intelligent three-dimensional storehouse by a roller conveyor 62 and a hoisting hoist to be stored.
Dangerous waste temporarily existing in an intelligent three-dimensional storehouse is subjected to pre-sorting treatment, and is subjected to mixing and compatibility to be used for cement kiln cooperative treatment. In the mixing and compatibility process, the semi-solid hazardous waste and the liquid hazardous waste in the intelligent three-dimensional storehouse are fully mixed by using a mixing mechanism according to a specific compatibility scheme, and hard and soft block impurities and metals in the materials are separated and removed again, so that various physical and chemical indexes of entering the cement kiln are finally reached. In the mixing compatibility process, semi-solid hazardous waste with the particle size smaller than 50mm contained in a container is conveyed to a semi-solid unit overturning machine 57 by a hoisting gourd and a roller conveyor 62, the semi-solid unit overturning machine 57 overturns the container, the contained semi-solid hazardous waste is poured into a mixing intermediate tank 63, and the poured empty container is conveyed to an empty box and empty bucket cleaning operation area by the roller conveyor 62 and the hoisting gourd. According to the compatibility of the medicines scheme, the waste liquid in the waste liquid storage tank 72 is added into the material mixing middle tank 63 through a waste liquid pipeline and a control valve, feeding is stopped after the set amount is reached under the control of the control system, then other types of waste liquid with the set amount are added in the same steps, preliminary mixing is carried out, so that the liquid content, the viscosity, the PH value and the form of dangerous waste are preliminarily adjusted, and the dangerous waste in the material mixing middle tank 63 is conveyed into the material mixing machine 59 through the screw conveyer 58 after preliminary thermal refining treatment. In the mixer 59, the waste liquid in different waste liquid storage tanks 72 is sent into the mixer 59 through a waste liquid pipeline and a control valve according to a compatibility scheme, and the semi-solid hazardous waste and the liquid hazardous waste (provided by a liquid hazardous waste treatment subsystem) mixed in the mixer 59 are mixed and stirred, so that the liquid content, viscosity, pH value, form and granularity of the mixed hazardous waste are further improved, and the mixed hazardous waste meets the standard of entering a cement kiln for use. After mixing, hazardous waste is in a homogeneous slurry state, a semi-solid product with good fluidity and balanced heat value, the semi-solid product after mixing is transported to a mixing vibration sieve 60 by a screw conveyer 58, and impurities with the particle size of more than 20mm are sieved out by the screening of the mixing vibration sieve 60. The screened product is conveyed to the semi-solid unit vibrating feeder 61, the metal contained in the product is removed through the treatment of the iron remover 64 in the conveying process, the product with impurities and metal removed enters the screw pump 65 from the semi-solid unit vibrating feeder 61, enters the storage tank 71 under the pumping of the screw pump 65 for storage, and is extracted from the storage tank 71 and conveyed to the cement kiln for use in the subsequent use.
Impurities, blocks, metals and the like separated in the processes of the feeding groove 66, the sorting groove 68, the vibrating screen 69, the mixing vibrating screen 60 and the iron remover 64 are respectively filled by standard containers and then are transported to a storehouse for classification and storage by a forklift so as to be further classified and processed.
HCl and SO generated in the processes of pre-sorting, mixing and waste liquid input2The waste gas such as hydrogen sulfide, ammonia gas, VOC, acid-containing gas and the like is discharged through a waste gas pipeline, and is further subjected to harmless treatment through an alkaline washing tower, active carbon, a dust remover and the like and then discharged.
Quality indexes such as semi-solid hazardous waste harmful element content through above-mentioned processing, the calorific value, moisture, the granularity, viscosity, the pH value, the flash point reach comparatively unified scope, each item index all reaches the requirement that the kiln was gone into in cement kiln coprocessing and dealing with, make the hazardous waste through processing form the standardized product of cement kiln coprocessing and dealing with that the physicochemical property is unified, make the hazardous waste that goes into the kiln in the hazardous waste technique of cement kiln coprocessing and dealing with the hazardous waste reach certain unified product for each aspect index, be more suitable for the kiln requirement of going into at the different positions of cement kiln, use in the cement kiln and possess better burning and deal with the effect, the negative effect to cement is lower, can obtain more excellent hazardous waste and deal with the effect.
Example 2:
the embodiment is basically the same as embodiment 1, and is different in that the embodiment is provided with a cleaning structure, and is specially used for cleaning materials such as broken glass bottles coming out of the injection bottle crusher 4, collecting waste liquid obtained by cleaning, and discharging the waste liquid into a third waste liquid barrel (not shown in the figure), wherein the waste liquid in the third waste liquid barrel is liquid hazardous waste. The above procedure replaces the manual cleaning procedure of example 1. The method comprises the following specific steps: as shown in fig. 4, the ampoule bottle crusher 4 is fixed on a floor 37 of the second floor by screws, a discharge cylinder of the ampoule bottle crusher 4 penetrates through the floor 37, and a cleaning structure is arranged below the discharge cylinder of the ampoule bottle crusher 4. The cleaning structure comprises a cleaning drum 25, the cleaning drum 25 being placed on a frame 28. The cleaning drum 25 is a cylindrical drum with an upper opening, an object taking opening is arranged on the side wall of the cleaning drum 25, and a cleaning drum cover 26 is arranged on the object taking opening. As shown in fig. 5, the cleaning cylinder cover 26 includes an outer cover portion 29 and an inner cover portion 30 which are integrally formed, and in use, the inner cover portion 30 is inserted into the taking opening, and the outer cover portion 29 is fixed to the side wall of the cleaning cylinder 25 by screws. A rubber layer is bonded to the side wall of the inner lid portion 30, and seals between the inner lid portion 30 and the cleaning cylinder 25 when the inner lid portion 30 is inserted into the access opening. The inner lid portion 30 has a curved surface on its surface facing the inside of the cleaning drum 25, and when the cleaning drum cover 26 is closed on the cleaning drum 25, the inner lid portion 30 has a flat curved surface (cylindrical surface) on its surface facing the inside of the cleaning drum 25 and on the inner side of the drum wall of the cleaning drum 25. The cleaning barrel 25 is also communicated with a water outlet pipe 27, one end of the water outlet pipe 27 is communicated with the cleaning barrel 25, and the other end is communicated with a third waste liquid barrel (not shown). The water outlet pipe 27 is used for discharging hazardous waste liquid in the cleaning cylinder 25, and a water valve is arranged in the water outlet pipe 27. The internal structure of the cleaning cylinder 25 is shown in fig. 6. A screening barrel is connected in the cleaning barrel 25 in a sliding mode, the screening barrel is of a cylindrical barrel-shaped structure with an upper opening and a lower screen cloth, and the screening barrel comprises a cylindrical screening barrel side wall 31 and a protection barrel 32 which are coaxially arranged. As shown in fig. 6 and 7, the bottom wall of the screen cylinder is circular and includes a screen part 34 and a middle part 35 which are coaxially arranged, an inner edge of the screen part 34 and an outer edge of the middle part 35 are fixed by welding, a threaded hole 42 is arranged at the center of the middle part 35, the outer edge of the screen part 34 and the inner side of the side wall 31 of the screen cylinder are fixed by welding, and the protective cylinder 32 is welded on the upper side of the middle part 35. As shown in fig. 6, two sliding blocks 38 are welded on two sides of the side wall 31 of the sieving cylinder, and the two sliding blocks 38 are distributed in axial symmetry (the symmetry axis is the middle axis of the side wall 31 of the sieving cylinder). The inner side of the side wall of the cleaning cylinder 25 is provided with a slide way 39 corresponding to the slide block 38, and the slide way 39 is vertically arranged. A spring 40 is arranged in the slide way 39, the lower end of the spring 40 is welded and fixed on the bottom wall of the cleaning cylinder 25, and the upper end of the spring 40 is welded and fixed below the slide block 38. The threaded hole 42 of the screening cylinder is connected with a threaded column 33 in a threaded manner, the lower part of the threaded column 33 is inserted into the blind hole in the bottom wall of the cleaning cylinder 25, and the threaded column 33 can rotate along the central axis of the threaded column 33. The upper portion of the protection cylinder 32 is provided with a protection cylinder hole 36, the threaded column 33 penetrates through the protection cylinder hole 36 (not in threaded connection), and the protection cylinder 32 is arranged to prevent broken glass bottles and other materials from being clamped between the threaded column 33 and the threaded hole 42. Four stirring paddles 41 are welded on the threaded column 33, the four stirring paddles 41 are positioned on the same plane and are perpendicular to the threaded column 33, and the four stirring paddles 41 are in a cross shape.
When the cleaning structure is used, the discharge port of the injection bottle crusher 4 is aligned with the screening cylinder, and water is simultaneously added into the cleaning cylinder 25 (a hose in the prior art can be adopted, one end of the hose is connected with a water tap, and the other end of the hose adds water into the cleaning cylinder 25) until the screening part 34 is submerged. Along with injection type bottle breaker 4's discharge gate is more and more to materials such as the garrulous glass bottle of screening section of thick bamboo discharge, the material can be with screening section of thick bamboo pushing down, and screening section of thick bamboo slides down, because its and screw thread post 33 threaded connection, and screening section of thick bamboo itself can not rotate, can drive screw thread post 33 and rotate, and the rotation of screw thread post 33 can drive stirring rake 41 and rotate, and stirring rake 41 stirs the water in the wash bowl 25, helps wasing garrulous glass bottle. Especially for the small glass bottle for containing the powder medicine, if the waste is left for a long time, the medicine is overdue, the powder is caked and is difficult to dissolve in water, and if the waste is stirred, the medicine can be dissolved. This device becomes the liquid danger with the medicine of solid and gives up, and the useless processing subsystem of reuse liquid danger carries out innocent treatment to liquid danger. When the screening cylinder moves downwards to the lowest end (the spring 40 is in the maximum compression state), the hazardous waste of the liquid in the cleaning cylinder 25 is discharged to a third waste liquid barrel through the water outlet pipe 27. The cleaning cartridge cover 26 is then removed and the material is removed from the screening cartridge. The cleaned and crushed glass bottles for injections are filled in a small glass bottle box (not shown), and then conveyed to a vertical warehouse for temporary storage by a forklift (this step is the same as example 1). The inner side of the side wall of the cleaning drum 25 is provided with a horizontally arranged insertion groove 43 (as shown in fig. 6), and the upper edge of the insertion groove 43 and the upper edge of the fetching opening (square) of the cleaning drum 25 are on the same horizontal plane. In order to prevent the spring 40 from being reset in the process of taking out the material, a hard plate (for example, a stainless steel plate) needs to be inserted into the cleaning drum 25 from the fetching port of the cleaning drum 25 at the moment, one end of the hard plate is positioned in the insertion groove 43, the other end of the hard plate is positioned at the upper frame of the fetching port of the cleaning drum 25, the hard plate is positioned at the upper end of the sieving drum, the sieving drum is limited, and the sieving drum is prevented from moving upwards. One side that this hardboard kept away from and got the thing mouth is equipped with the bar breach for avoid screw thread post 33, when the hardboard inserted this insertion groove 43, screw thread post 33 wore to locate in this bar breach, has avoided screw thread post 33 to block the inserting of hardboard. As shown in fig. 8, a wall opening is provided on the side wall 31 of the sieving cylinder, a sieving cylinder door 44 is provided on the wall opening, the sieving cylinder door 44 can be opened after the hard plate is inserted, and the crushed materials such as glass bottles are taken out through the taking-out opening of the cleaning cylinder 25 and the wall opening of the side wall 31 of the sieving cylinder. The left side of the screening drum door 44 is hinged on the screening drum side wall 31 through a hinge, the right side is fixed with a bolt in the prior art through a screw, and the screening drum door 44 can be locked on the screening drum side wall 31 by inserting the bolt.
Because the breaker is located the second floor, gets the material and goes on in the first floor, and the material from the top down transports can be accomplished to this device to transport the in-process, the material all soaks in aqueous, can realize transporting and rinse the material simultaneously, thereby wash away the chemical substance that probably causes harm to the environment, improved work efficiency. The cleaning process has better effect than simple soaking, and is more beneficial to dissolving out chemical substances in broken glass bottles. The downward movement of the classifying cylinder drives the rotation of the stirring paddle 41, which stirs the water in the washing cylinder 25, and promotes the dissolution of solid chemical substances from the glass bottles (for example, penicillin-containing small medicine bottles), and further promotes the separation of substances to be recycled from chemical substances which may cause harm to the environment.
Example 3
This embodiment is basically the same as embodiment 1, except that, as shown in fig. 12, a cleaning structure is further provided in the leading pipe 47 of this embodiment, and the fixing manner of the safety rupture disk 50 is different. Because when the material explodes in the crushing chamber 45, part of crushed aggregates can be rushed into the dredging pipe 47, and as long as time passes, the dredging pipe 47 can be blocked, so that the explosion-proof effect is influenced (gas can not be removed in time), the structure is optimized by the embodiment, and the situation is avoided. In this embodiment, the safety rupture disk 50 is no longer fixed to the guide pipe 47 by means of a flange, but is crimped to the end of the guide pipe 47 remote from the crushing chamber 45 by means of a pipe cover 51. The outer side of the cylindrical side wall of the pipe cover 51 is provided with an internal thread, and the outer side of the pipe wall of the dredging pipe 47 is provided with an external thread matched with the internal thread. The top wall of the pipe cap 51 (i.e., the wall of the pipe cap 51 on the right side in fig. 12, the top wall of the pipe cap 51 being opposite to the opening of the dredging pipe 47) is provided with a circular through hole, and the diameter of the through hole is smaller than the inner diameter of the dredging pipe 47. The safety rupture disk 50 is placed in the pipe cover 51, so that the safety rupture disk 50 is perpendicular to the dredging pipe 47, then the pipe cover 51 is rotated, so that the safety rupture disk 50 can be fixed on the dredging pipe 47 after the pipe cover 51 is screwed on the dredging pipe 47. The cleaning structure comprises a connecting rod 52 and a cleaning ring 53 which are welded with each other, the cleaning ring 53 is perpendicular to the connecting rod 52, and the connecting rod 52 is perpendicular to the dredging pipe 47. The cleaning ring 53 is wound with a spiral wire 54 (made of stainless steel) to clean the inner wall of the dredging pipe 47. The end of the connecting rod 52 remote from the cleaning ring 53 is pointed and can pierce the safety rupture disk 50. The side of the connecting rod 52 far away from the cleaning ring 53 is also integrally formed with a limiting block 55, and the outer surface of the connecting rod 52 on the right side of the limiting block 55 is provided with external threads. The right end of the connecting rod 52 penetrates the safety rupture disk 50, and passes through a hole in the top wall of the tube cap 51 through which the connecting rod 52 passes, and then is screwed with the nut 56. The limiting block 55 and the nut 56 fix the cleaning structure on the pipe cover 51 together, and can fix the safety rupture disk 50 on the pipe cover 51 to prevent the safety rupture disk 50 from falling off.
In use, the safety rupture disk 50 is now fixed to the tube cap 51 by the connecting rod 52, the cleaning ring 53 is then placed into the guide tube 47, and finally the tube cap 51 is screwed. If a burst occurs, the safety rupture disk 50 is ruptured, requiring replacement of the safety rupture disk 50. In the process of taking out the pipe cover 51, the pipe cover 51 moves towards the direction far away from the crushing chamber 45, meanwhile, the cleaning ring 53 is driven to move, the cleaning ring 53 and the spiral metal wire 54 have a cleaning effect on the inner wall of the dredging pipe 47, and the accumulation of particle substances is avoided. In addition, when the pipe cover 51 is taken out, the pipe cover 51 needs to be rotated first, and the connecting rod 52 drives the cleaning ring 53 to rotate in the dredging pipe 47, so that the inner wall of the dredging pipe 47 can be rubbed and cleaned more thoroughly.
Example 4
The present embodiment is different from embodiment 1 in that: in this embodiment, as shown in fig. 16, since the liquid waste in the liquid waste treatment subsystem in the present technical solution is transported by using the pipeline 73 (liquid transportation among the raw material tank 22, the reaction kettle 23, and the finished product tank 24), in order to avoid the problem of blockage of the pipeline 73, the connection mode of the pipeline 73 and the structure of the connection member are improved.
In this embodiment, as shown in fig. 17 and 18, the pipes 73 are divided into two parts and connected to each other by a regulating valve, the regulating valve includes a fixing part and a regulating part, the fixing part in this embodiment is a fixing ring 74 which can be connected to the pipes 73, and an opening and closing valve for opening and closing an inner hole of the fixing ring 74 is disposed on an inner diameter of the fixing ring 74. An adjusting ring 75 (adjusting part) is rotatably connected to the fixing ring 74, the inner diameter of the adjusting ring 75 is smaller than that of the fixing ring 74, flushing holes 76 are axially and uniformly distributed in the adjusting ring 75, the flushing holes 76 are attached to the inner wall of the pipeline 73 to be connected, and in order to ensure the flushing effect, the flushing holes 76 can be set to be inclined towards the inner wall of the pipeline 73 so as to regulate the flushing direction. The circumference equipartition rigid coupling has a plurality of supporting seats 77 on the adjustable ring 75, and the equal rigid coupling has the telescopic link 78 of L shape on the supporting seat 77, and telescopic link 78 is electric telescopic handle 78, can realize its is flexible through the electric control. As shown in fig. 19, a cleaning block 79 attached to the inner wall of the pipe 73 to be connected is fixed to one end of the telescopic rod 78 away from the support base 77, and one end of the cleaning block 79 attached to the inner wall of the pipe 73 is formed in an arc shape.
When liquid danger is useless and flows in pipeline 73, the ooff valve is in the state of opening, and liquid danger is useless can follow a pipeline 73, in fixed ring 74, adjustable ring 75 and finally flow to next section pipeline 73 in proper order, realizes the useless transport of liquid danger, and most liquid danger is useless can be from the hole circulation of fixed ring 74 and adjustable ring 75's internal diameter this moment, and the flow is great. When the pipe 73 is used for a period of time and a blockage problem occurs, an operator can judge which pipe 73 has the blockage problem according to experience or knocking the pipe 73, and then close the on-off valve at the input end of the pipe 73. After that, the dissolving agent or the cleaning water is poured into the pipe 73, the cleaning water rapidly flows into the fixing ring 74 at a certain flow rate, and the cleaning water flows out only from the flushing hole 76 due to the closing of the on-off valve, and the water pressure increases and the cleaning water is ejected from the flushing hole 76 due to the large water flow of the inflow water and the small diameter of the flushing hole 76 at a certain flow rate. Since the washing holes 76 are inclined toward the inner wall of the duct 73, the washing water collides against the inner wall of the duct 73 to dilute and wash away the dirt on the inside of the duct 73. And at the same time, the telescopic rod 78 is controlled to extend, so that the cleaning block 79 moves close to the inner wall of the pipeline 73 to scrape off the dirt on the inner wall of the pipeline 73. Because the adjustable ring 75 is connected on fixed ring 74 for rotating, when wasing water impact adjustable ring 75, adjustable ring 75 can produce the rotation of certain degree, can realize that the multi-angle of pipeline 73 inner wall, diversified wash with the dirt strikes off, avoid producing the dead angle.
This embodiment can realize the fixed point clearance to specific pipeline 73 through the synergism that washes, dilutes and strike off, and need not dismantle whole pipeline 73 get off, and the construction degree of difficulty is little, convenient operation, and the precision is high.
The foregoing is merely an example of the present invention and common general knowledge of known specific structures and features of the embodiments is not described herein in any greater detail. It should be noted that, for those skilled in the art, without departing from the structure of the present invention, several changes and modifications can be made, which should also be regarded as the protection scope of the present invention, and these will not affect the effect of the implementation of the present invention and the practicability of the patent. The scope of the claims of the present application shall be determined by the contents of the claims, and the description of the embodiments and the like in the specification shall be used to explain the contents of the claims.

Claims (10)

1. Dangerous waste recycling system, its characterized in that: the system comprises a liquid hazardous waste treatment subsystem and a solid inorganic hazardous waste treatment subsystem; the solid inorganic matter hazardous waste treatment subsystem comprises a pre-sorting equipment group and a crushing equipment group; and the liquid hazardous waste treatment subsystem is used for carrying out harmless treatment on the liquid hazardous waste from the pre-sorting equipment group and the crushing equipment group.
2. The hazardous waste recycling system of claim 1, wherein: the system also comprises a solid organic matter hazardous waste treatment subsystem.
3. The hazardous waste recycling system of claim 2, wherein: the system also comprises a semi-solid hazardous waste treatment subsystem.
4. The hazardous waste recycling system of any one of claims 1-3, wherein: the pre-sorting equipment set comprises a sorting table and an injection bottle crusher; the sorting table comprises a bottle washing pool and workbenches positioned on two sides of the bottle washing pool; and manual sorting positions and collecting baskets are arranged on two sides of the workbench, and each collecting basket comprises a glass collecting basket and a packaging collecting basket.
5. The hazardous waste recycling system of claim 4, wherein: the crushing equipment group sequentially comprises a turnover machine, a vibrating feeder, a primary crusher, a secondary crusher, a draining screw conveyor and a vibrating screening machine according to the direction of material movement; the draining screw conveyor is used for separating the liquid hazardous waste from the solid material; the vibrating screen machine is used for separating bottle caps and cullet.
6. The hazardous waste recycling system of claim 5, wherein: the draining spiral conveyor comprises a conveying cylinder, the conveying cylinder and the horizontal plane form an included angle, a vertically arranged waste liquid pipe is communicated with the bottom end of the conveying cylinder, and a second waste liquid barrel is arranged below the waste liquid pipe; the screen mesh aperture of the vibration screening machine is 8 mm.
7. The hazardous waste recycling system of claim 6, wherein: the primary crusher and the secondary crusher are hammer crushers, and the secondary crusher is used for obtaining glass particles with the particle size smaller than 8 mm.
8. The hazardous waste recycling system of any one of claims 1-3, wherein: the liquid danger is useless handles subsystem is including the head tank, reation kettle and the finished product jar that communicate in proper order, the finished product jar is used for storing the useless finished product of liquid danger that the granularity is less than 2mm, pH value is between 6-9 and flash point is greater than 60 ℃.
9. The hazardous waste recycling system of claim 2, wherein: the useless processing sub-system of solid organic matter danger includes first screening unit, broken unit and second screening unit in proper order along the material direction of motion, broken unit is equipped with broken room including being used for smashing solid organic matter danger into the breaker that the particle diameter is less than 150mm in the breaker, the intercommunication has the guide pipe of dredging on the lateral wall of broken room, the one end of dredging that the broken room was kept away from to the guide pipe is fixed with safe rupture membrane.
10. The hazardous waste recycling system of claim 3, wherein: the semi-solid hazardous waste treatment system comprises a pre-sorting mechanism, a temporary storage mechanism and a mixing mechanism which are sequentially connected, and also comprises an impurity recovery mechanism connected with the pre-sorting mechanism and the mixing mechanism; the pre-sorting mechanism comprises a feeding trough, a chain type crusher, a sorting trough, a vibrating screen and a sorting finished product middle trough which are connected in sequence; chain breaker and sorting tank front end all are connected with the screen cloth, and the screen cloth aperture is 100mm, screen cloth, shale shaker, compounding de-ironing separator all with impurity recovery mechanism intercommunication.
CN202010887390.4A 2020-08-28 2020-08-28 Dangerous waste recycling system Pending CN111906128A (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112851125A (en) * 2021-02-26 2021-05-28 中国五环工程有限公司 Hazardous waste molten glass treatment method
CN112960219A (en) * 2021-01-12 2021-06-15 启迪环境科技发展股份有限公司 Dangerous waste sorting and packaging method

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112960219A (en) * 2021-01-12 2021-06-15 启迪环境科技发展股份有限公司 Dangerous waste sorting and packaging method
CN112851125A (en) * 2021-02-26 2021-05-28 中国五环工程有限公司 Hazardous waste molten glass treatment method

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