A kind of multi-functional equipment of automatically unpacking
[technical field]
The present invention relates to solid, powder material unpacks discharging technical field, specifically a kind of multi-functional equipment of automatically unpacking.
[background technology]
At present, to solid, the unpacking by artificial loading of powder packing materials, automatically or S. A. is unpacked, discharging completes on market, the form of unpacking is that material and packaging bag mix and enter sifting barrel and sieve after cutting completes.This situation is not suitable for various material and sizes, the packaging bag of Different Weight and the technological process higher to material purity requirements completely.As in the industries such as petrochemical complex, often have the weight of some container packing bags, oad, material to differ greatly, separate unit equipment of automatically unpacking all cannot meet.In addition, what different needs were unpacked has microtoxicity or corrosive property, then very high to the purity requirements of material in food and pharmaceutical industry, packaging bag can not mix with material, therefore in this case, requirement should reduce a staff and the touch opportunity of container packing bag and material as far as possible, will meet an equipment simultaneously and can tear various different material open.
[summary of the invention]
Object of the present invention is exactly will solve above-mentioned deficiency and provide a kind of multi-functional equipment of automatically unpacking, sizes, various material, automatically the unpacking of various materials packaging bag can be adapted to, and work efficiency is high, the amount of unpacking is large continuously, degree of automation is high, time saving and energy saving, environmental pollution is little.
A kind of multi-functional equipment of automatically unpacking of design for achieving the above object, comprise band conveyor 13, horizontal carrier bar rotary conveyer 10, casing 4, useless bag conveyor screw 7 and control system, the input end of described horizontal carrier bar rotary conveyer 10 connects band conveyor 13 mouth, the mouth of described horizontal carrier bar rotary conveyer 10 is connected with useless bag conveyor screw 7, hopper 9 is provided with below described casing 4, dust removal port is provided with above described casing 4, above the input end of described horizontal carrier bar rotary conveyer 10, packaging bag bag compression framework 1 is installed, below described horizontal carrier bar rotary conveyer 10, packaging bag cutting mechanism 12 is housed, in the middle part of described horizontal carrier bar rotary conveyer 10, top is provided with packaging bag and shakes mechanism 2, packaging bag guiding fold mechanism 5 is installed above the mouth of described horizontal carrier bar rotary conveyer 10, described horizontal carrier bar rotary conveyer 10 is fixed with packaging bag and takes off bagging apparatus 11, described horizontal carrier bar rotary conveyer 10, packaging bag bag compression framework 1, packaging bag cutting mechanism 12, packaging bag shakes mechanism 2, packaging bag guiding fold mechanism 5, packaging bag takes off bagging apparatus 11 and is installed in casing 4, described horizontal carrier bar rotary conveyer 10, packaging bag cutting mechanism 12, packaging bag shakes mechanism 2, packaging bag guiding fold mechanism 5, useless bag conveyor screw 7 is respectively by line connection control system.
Described horizontal carrier bar rotary conveyer 10 comprises imput shaft, driven axle, drive sprocket 14, by movable sprocket 15, endless chain 16, plate and motor reducer one, described imput shaft, driven axle is equipped with drive sprocket 14 respectively, by movable sprocket 15, described drive sprocket 14, connected by endless chain 16 by between movable sprocket 15, described endless chain 16 is provided with two groups, described endless chain 16 is double tilting chain, described endless chain 16 is connected by plate, the bundle nail 17 of fixed packet pack described plate is equipped with, described imput shaft is arranged on the mouth of motor reducer one, described packaging bag takes off bagging apparatus 11 and is fixedly connected on plate, described packaging bag cutting mechanism 12 is arranged on the centre of two groups of endless chains 16, described motor reducer one is by line connection control system.
Described packaging bag cutting mechanism 12 comprises main shaft 2 19, motor reducer 2 20, cutting blade 21 and bearing seat 2 22, described main shaft 2 19 is connected with the mouth of motor reducer 2 20, described cutting blade 21 is arranged on main shaft 2 19 by blade gland 23, jam nut 24, described motor reducer 2 20 is arranged on casing 4, and described motor reducer 2 20 is by line connection control system.
Described packaging bag shakes mechanism 2 and comprises motor reducer 3 25, main shaft 3 26, bearing seat 3 27 and silicagel column 28, described main shaft 3 26 is connected with the mouth of motor reducer 3 25, described main shaft 3 26 is provided with silicagel column 28, and described motor reducer 3 25 is by line connection control system.
Described packaging bag guiding fold mechanism 5 comprises depression bar 38, cylinder 39, handwheel 40 and bearing seat 5 41, the piston end of described cylinder 39 is connected with connecting rod 42, the other end of described connecting rod 42 is connected with depression bar 38, the other end of described depression bar 38 is connected with screw mandrel 43, the other end of described screw mandrel 43 connects handwheel 40, bearing seat 5 41 is provided with between described screw mandrel 42 and handwheel 40, described handwheel 40 is arranged on above packaging bag bag compression framework 1, described cylinder 39 is arranged on casing 4, described cylinder 39 is positioned at above the mouth of horizontal carrier bar rotary conveyer 10, described depression bar 38, connecting rod 42, screw mandrel 43 is all arranged in casing 4, described cylinder 39 is by line connection control system.
Described packaging bag takes off bagging apparatus 11 and comprises scraper plate 37 and tubular rivet, and described scraper plate 37 is arranged on by movable sprocket 15 place, and the discharging opening that described packaging bag takes off bagging apparatus 11 is connected with the front end of useless bag conveyor screw 7.
Described useless bag conveyor screw 7 comprises housing 29, conveyor screw 30, output screw shaft 31, motor reducer 4 32 and bearing seat 4 33, described output screw shaft 31 is connected with the mouth of motor reducer 4 32, described output screw shaft 31 is provided with conveyor screw 30, described output screw shaft 31, conveyor screw 30 are all installed in housing 29, and described motor reducer 4 32 is by line connection control system.
Described horizontal carrier bar rotary conveyer 10 rear end is connected with tension mechanism 6, described tension mechanism 6 comprises driven axle 2 34 and slide plate 35, described driven axle 2 34 is arranged on casing 4, described slide plate 35 packaged type is connected on driven axle 2 34, described slide plate 35 is provided with tension bolt 36, and described horizontal carrier bar rotary conveyer 10, tension mechanism 6, packaging bag take off bagging apparatus 11 and be connected successively with useless bag conveyor screw 7.
Be provided with material level autoalarm in described hopper 9, described material level autoalarm is by line connection control system.
Described casing 4 is provided with observation window 3, and the dust removal port above described casing 4 connects dust exhaustor 8 by pipeline.
Compared with the existing technology, tool has the following advantages in the present invention:
(1) agent structure of the present invention is the double carrier bar chain of two row's tiltings, carrier bar is fixed with packaging bag and takes off bagging apparatus, and this structure design is unique, completely different with automatic bale breaker structure in the past;
(2) the present invention is in order to empty remaining in packaging bag by actv. in the process of unpacking, and devise packaging bag and shake mechanism, this mechanism can ensure to remove the residual material in packaging bag;
(3) be designed with packaging bag fold mechanism, thus packaging bag auto-folder can be made to tilt, the material in packaging bag is flowed out smoothly;
(4) solid powder, pellet and fitfull sheet material can be applicable to, be applicable to the packaging bag that various packaging bag material is woven bag, craft paper or plastic sheeting, be applicable to remove the packaging bag that weight is less than or equal to 50 kilograms, be suitable for the packaging bag of various oad;
(5) devise unique bundle pin structure fixed packet pack, thus packaging bag is not come off in the process of unpacking;
(6) due to complete packaging bag enter bale breaker after all operations all carry out in leakproof tank, therefore farthest reduce the pollution of material to environment;
(7) by being provided with material level autoalarm in bale breaker, thus when breaking down, annunciator can give the alarm, interlock system automatically and in an orderly manner progressively stopping horizontal carrier bar rotary conveyer, packaging bag cutting mechanism, packaging bag shake mechanism, packaging bag guiding fold mechanism and useless bag conveyor screw, this automatic alarm interlock system ensure that bale breaker runs safely and reliably;
(8) unpacking, in discharge process, operating personal does not contact with material, thus when material is poisonous, be harmful to, be corrosive and sanitary grade requirement is higher time, this bale breaker can protect the healthy of operating personal well, and in food and pharmacy etc. require the industry that the cleanliness of material is high, then avoid the contaminated possibility of material;
(9) packaging bag fixed central spindle is connected with horizontal carrier bar rotary conveyer, and the spacing between chain is adjustable, thus the packaging bag that can meet different size is unpacked on same bale breaker;
(10) horizontal carrier bar rotary conveyer can continuously, efficiently seamless carrying out unpack work, ability of unpacking from 50 bags/hour to 1500 bags/hour;
(11) bale breaker floor area compact to design is little, can reach the maximum amount of unpacking 1500 and wrap/h, and what bale breaker spatial design utilized is minimum space;
(12) packaging bag will be cut by the whole length direction of packaging bag when unpacking, then under the effect of packaging bag guiding fold mechanism, packaging bag both sides are upwards folding makes packaging bag otch maximize, and shaking shaking of mechanism by packaging bag can be emptied completely the material in sack;
To sum up, the present invention has the advantages such as design is unique, work efficiency is high, degree of automation is high, save time, laborsaving, residual quantity is low, and because whole operating process is carried out in leakproof tank, therefore environmental pollution is little; Especially solve poisonous, be harmful to, the difficult problem of unpacking of the material that is corrosive, and provide safe and reliable operational outfit for the Unmanned operation of food, pharmaceutical industry, and the function of a tractor serves several purposes can also be met.
[accompanying drawing explanation]
Fig. 1 is Facad structure schematic diagram of the present invention;
Fig. 2 is construction profile schematic diagram of the present invention;
Fig. 3 is the structural representation of horizontal carrier bar rotary conveyer in the present invention;
Fig. 4 is the structural representation of packaging bag cutting mechanism in the present invention;
Fig. 5 is the structural representation that in the present invention, packaging bag shakes mechanism;
Fig. 6 is the structural representation of packaging bag guiding fold mechanism in the present invention;
Fig. 7 is the local structure schematic diagram that in the present invention, packaging bag takes off bagging apparatus;
Fig. 8 is the structural representation of useless bag conveyor screw in the present invention;
Fig. 9 is the structural representation of tension mechanism in the present invention;
In figure: 1, packaging bag bag compression framework 2, packaging bag shakes mechanism 3, observation window 4, casing 5, packaging bag guiding fold mechanism 6, tension mechanism 7, useless bag conveyor screw 8, dust exhaustor 9, hopper 10, horizontal carrier bar rotary conveyer 11, packaging bag takes off bagging apparatus 12, packaging bag cutting mechanism 13, band conveyor 14, drive sprocket 15, by movable sprocket 16, endless chain 17, prick nail 18, bearing 1, main shaft 2 20, motor reducer 2 21, cutting blade 22, bearing seat 2 23, blade gland 24, jam nut 25, motor reducer 3 26, main shaft 3 27, bearing seat 3 28, silicagel column 29, housing 30, conveyor screw 31, output screw shaft 32, motor reducer 4 33, bearing seat 4 34, driven axle 2 35, slide plate 36, tension bolt 37, scraper plate 38, depression bar 39, cylinder 40, handwheel 41, bearing seat 5 42, connecting rod 43, screw mandrel.
[detailed description of the invention]
Below in conjunction with accompanying drawing, following further illustrating is done to the present invention:
As shown in drawings, the present invention includes: band conveyor 13, horizontal carrier bar rotary conveyer 10, casing 4, useless bag conveyor screw 7 and control system, the input end of horizontal carrier bar rotary conveyer 10 connects band conveyor 13 mouth, the mouth of horizontal carrier bar rotary conveyer 10 is connected with useless bag conveyor screw 7, hopper 9 is provided with below casing 4, dust removal port is provided with above casing 4, above the input end of horizontal carrier bar rotary conveyer 10, packaging bag bag compression framework 1 is installed, below horizontal carrier bar rotary conveyer 10, packaging bag cutting mechanism 12 is housed, in the middle part of horizontal carrier bar rotary conveyer 10, top is provided with packaging bag and shakes mechanism 2, packaging bag guiding fold mechanism 5 is installed above the mouth of horizontal carrier bar rotary conveyer 10, horizontal carrier bar rotary conveyer 10 is fixed with packaging bag and takes off bagging apparatus 11, horizontal carrier bar rotary conveyer 10, packaging bag bag compression framework 1, packaging bag cutting mechanism 12, packaging bag shakes mechanism 2, packaging bag guiding fold mechanism 5, packaging bag takes off bagging apparatus 11 and is installed in casing 4, casing 4 is provided with observation window 3, dust removal port above casing 4 connects dust exhaustor 8 by pipeline, material level autoalarm is provided with in hopper 9, horizontal carrier bar rotary conveyer 10, packaging bag cutting mechanism 12, packaging bag shakes mechanism 2, packaging bag guiding fold mechanism 5, useless bag conveyor screw 7, material level autoalarm is respectively by line connection control system.
As shown in Figure 3, horizontal carrier bar rotary conveyer 10 comprises imput shaft, driven axle, drive sprocket 14, by movable sprocket 15, endless chain 16, plate and motor reducer one, imput shaft, driven axle is equipped with drive sprocket 14 respectively, by movable sprocket 15, drive sprocket 14, connected by endless chain 16 by between movable sprocket 15, endless chain 16 is provided with two groups, endless chain 16 is double tilting chain, endless chain 16 is connected by plate, the bundle nail 17 of fixed packet pack plate is equipped with, imput shaft is arranged on the mouth of motor reducer one, packaging bag takes off bagging apparatus 11 and is fixedly connected on plate, packaging bag cutting mechanism 12 is arranged on the centre of two groups of endless chains 16, motor reducer one is by line connection control system.
As shown in Figure 4, packaging bag cutting mechanism 12 comprises main shaft 2 19, motor reducer 2 20, cutting blade 21 and bearing seat 2 22, main shaft 2 19 is connected with the mouth of motor reducer 2 20, cutting blade 21 is arranged on main shaft 2 19 by blade gland 23, jam nut 24, motor reducer 2 20 is arranged on casing 4, and motor reducer 2 20 is by line connection control system.
As shown in Figure 5, packaging bag shakes mechanism 2 and comprises motor reducer 3 25, main shaft 3 26, bearing seat 3 27 and silicagel column 28, main shaft 3 26 is connected with the mouth of motor reducer 3 25, main shaft 3 26 is provided with silicagel column 28, and motor reducer 3 25 is by line connection control system.
As shown in Figure 6, packaging bag guiding fold mechanism 5 comprises depression bar 38, cylinder 39, handwheel 40 and bearing seat 5 41, the piston end of cylinder 39 is connected with connecting rod 42, the other end of connecting rod 42 is connected with depression bar 38, the other end of depression bar 38 is connected with screw mandrel 43, the other end of screw mandrel 43 connects handwheel 40, bearing seat 5 41 is provided with between screw mandrel 42 and handwheel 40, handwheel 40 is arranged on above packaging bag bag compression framework 1, cylinder 39 is arranged on casing 4, cylinder 39 is positioned at above the mouth of horizontal carrier bar rotary conveyer 10, depression bar 38, connecting rod 42, screw mandrel 43 is all arranged in casing 4, cylinder 39 is by line connection control system.
As shown in Figure 7, packaging bag takes off bagging apparatus 11 and comprises scraper plate 37 and tubular rivet, and scraper plate 37 is arranged on by movable sprocket 15 place, and the discharging opening that packaging bag takes off bagging apparatus 11 is connected with the front end of useless bag conveyor screw 7.
As shown in Figure 8, useless bag conveyor screw 7 comprises housing 29, conveyor screw 30, output screw shaft 31, motor reducer 4 32 and bearing seat 4 33, output screw shaft 31 is connected with the mouth of motor reducer 4 32, output screw shaft 31 is provided with conveyor screw 30, output screw shaft 31, conveyor screw 30 are all installed in housing 29, and motor reducer 4 32 is by line connection control system.
In the present invention, horizontal carrier bar rotary conveyer 10 rear end is connected with tension mechanism 6, as shown in Figure 9, this tension mechanism 6 comprises driven axle 2 34 and slide plate 35, driven axle 2 34 is arranged on casing 4, slide plate 35 packaged type is connected on driven axle 2 34, and slide plate 35 is provided with tension bolt 36, and horizontal carrier bar rotary conveyer 10, tension mechanism 6, packaging bag take off bagging apparatus 11 and be connected successively with useless bag conveyor screw 7.
The present invention includes two special horizontal carrier bar rotary conveyers (the double carrier bar of tilting), band conveyor, packaging bag bag compression framework, packaging bag cutting mechanism, packaging bag shake mechanism, packaging bag guiding fold mechanism, packaging bag take off bagging apparatus, useless bag conveyor screw, hopper, casing and dust exhaustor.Band conveyor is connected with horizontal carrier bar rotary conveyer front end, packaging bag bag compression framework is connected with horizontal carrier bar rotary conveyer front end, the input end of packaging bag cutting mechanism connects the front end of horizontal carrier bar rotary conveyer, packaging bag cutting mechanism is arranged on the centre of two groups of chains, packaging bag shakes mechanism's input end and is connected with horizontal carrier bar rotary conveyer middle-end, packaging bag guiding fold mechanism is connected with horizontal carrier bar rotary conveyer, packaging bag guiding fold mechanism is fixed on casing upper end, casing discharging opening is connected with the input end of useless bag conveyor screw, packaging bag takes off bagging apparatus and is fixed on chain plate, packaging bag takes off bagging apparatus, useless bag conveyor screw is connected with horizontal carrier bar rotary conveyer rear end, dust exhaustor is connected with the dust removal port on bale breaker casing.
The present invention relates to poisonous, harmful be unfavorable for health environment under or food, pharmaceutical industry requirement reduce human body and contact the unpacking of solid material under operating mode, discharge system technical field with material, specifically a kind ofly realize unpacking, unwatched fully-automatic intelligent that packing material and feed separation, discharging, the bag that gives up export automatically unpacked, discharging, give up bag automatic recycling equipment.
The present invention is to provide a kind of there is strong adaptability, sizes can be torn open, equipment is unpacked in the packaging bag of multiple weight, various materials automatically.Wherein, special packaging bag horizontal carrier bar rotary conveyer and de-bag mechanism are the key design concepts of this equipment.Equipment is being fixed in ground base, horizontal carrier bar rotary conveyer is designed with the bundle nail of fixed packet pack, bundle is bound plate on plate and is connected with chain, amount to two groups of chains often group coupled together by plate by two chains, take off bag mechanism in the upper end pricking nail to be connected with plate, packaging bag is fixed on chain and runs, bottom is cut packaging bag by bag cutting mechanism cutter, packaging bag auto-folder under the effect of packaging bag guiding fold mechanism of incision openning is opened and is made otch maximization that material can be flowed out smoothly, at this moment the packaging bag of cutting chain when the packaging bag of sky runs to useless bag conveyer entrance takes off bag mechanism at sprocket wheel upper rotary and packaging bag is taken off from mandrel, empty packaging bag falls in useless bag conveyer.
Algorithm of the present invention is:
(1) first, with robot or manually packaging bag is transported to band conveyor side from raw material storage area;
(2) packaging bag is delivered to bale breaker inside by band conveyor;
(3) first packaging bag enters packaging bag cutting mechanism after entering bale breaker, packaging bag makes bundle follow closely by bag compression framework pressing package bag can to insert the good packaging bag of packaging bag internal fixtion smoothly and run together with apron conveyer before cutting, cutting blade sharp in operational process is by packaging bag base cuts, packaging bag is afterwards with apron conveyer unfolded forward upward operation gradually, here material is separated with useless bag, material enters in the hopper of below, and useless bag then takes off bag by de-bag mechanism and falls into useless bag conveyor screw and enter output;
(4) material in bale breaker enters upstream device;
(5) enter useless bag in useless bag conveyor screw automatically to release;
(6) airborne dust that process of unpacking produces is by dust exhaustor purifying and dedusting.
The present invention, by the restriction of above-mentioned embodiment, change, the modification done, substitutes, combines, simplifies under other any does not deviate from Spirit Essence of the present invention and principle, all should be equivalent substitute mode, is included within protection scope of the present invention.