CN203544536U - Full automatic bale breaker - Google Patents

Full automatic bale breaker Download PDF

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Publication number
CN203544536U
CN203544536U CN201320657853.3U CN201320657853U CN203544536U CN 203544536 U CN203544536 U CN 203544536U CN 201320657853 U CN201320657853 U CN 201320657853U CN 203544536 U CN203544536 U CN 203544536U
Authority
CN
China
Prior art keywords
bag
conveying mechanism
bale breaker
full automaticity
preposition
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Fee Related
Application number
CN201320657853.3U
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Chinese (zh)
Inventor
汤同刚
王保芹
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
SHANGHAI BAIKEN MACHINERY EQUIPMENT Co Ltd
Original Assignee
SHANGHAI BAIKEN MACHINERY EQUIPMENT Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by SHANGHAI BAIKEN MACHINERY EQUIPMENT Co Ltd filed Critical SHANGHAI BAIKEN MACHINERY EQUIPMENT Co Ltd
Priority to CN201320657853.3U priority Critical patent/CN203544536U/en
Application granted granted Critical
Publication of CN203544536U publication Critical patent/CN203544536U/en
Anticipated expiration legal-status Critical
Expired - Fee Related legal-status Critical Current

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Abstract

The utility model provides a full automatic bale breaker. The full automatic bale breaker is characterized by comprising a conveying mechanism, a bag pressing mechanism, an unpacking mechanism and an unloading mechanism; the conveying mechanism is provided with a transmission assembly with two parallel chains and the interval between the two chains is adjustable; the bag pressing mechanism is provided with at least one bag pressing wheel assembly and is arranged above the two chains; the unpacking mechanism is provided with a cutting assembly with a high-speed rotary blade and is arranged below the bag pressing mechanism; the unloading mechanism comprises a material collector for collecting materials in a material bag and an empty bag compressor for collecting empty material bags; the material collector is arranged below the conveying mechanism; the empty bag compressor is adjacent to the output end of the conveying mechanism. The full automatic bale breaker has the advantages of being more suitable for the ergonomics principle, high in efficiency, small in noise, compact in structure, easy to configure, simple and convenient to operate, suitable for disassembling packing bags of various standards and the like.

Description

Full automaticity bale breaker
Technical field
The utility model relates to a kind of bale breaker, particularly a kind of can realize automatically unpack, the full automaticity bale breaker of the empty bag of automatic discharging and recovery.
Background technology
The S. A. bale breaker of early application, is participated in the processes such as control is unpacked, discharging by personnel.This S. A. bale breaker has many weak points, as: needing personnel to cooperatively interact could complete operation, labour intensity is large, efficiency is not high, easily cause human injury and environmental pollution etc.
In recent years, there is multiple bale breaker, as spiral bag breaker, multitool bale breaker, saw blade bale breaker etc.These bale breakers are fixed on the mechanism that unpacks on the periphery of load-transfer device, and when sack moves forward on load-transfer device, the mechanism that unpacks takes material bag apart, and then realize the separation of material and sack by shedding mechanism.But these bale breakers can only be taken the material bag of fixing specification size apart, cannot be applicable to the work of carrying out to different material bag.When cutting mechanism cuts, because can making material bag and load-transfer device, the effect of power relatively moves.The problem such as completely not separation with material bag or the material collection of the material in material bag is incomplete, affects the work efficiency of bale breaker.
Utility model content
The purpose of this utility model aims to provide a kind ofly can realize that full automaticity is unpacked, the full automaticity bale breaker of discharging, collection bag, to overcome the defect that exists of above-mentioned prior art.
The utility model provides a kind of full automaticity bale breaker of taking material bag apart, it is characterized in that, comprising: conveying mechanism, there is the transmission component of two parallel chains, and the spacing of two chains is adjustable; Bag compression framework, has at least one and presses bag wheel assembly, is arranged on the top of two chains; The mechanism that unpacks, has the cutting assembly of blade that can High Rotation Speed, is arranged on the below of bag compression framework; Shedding mechanism, the material collector of material and the empty bag compressor of collecting empty material bag in gleanings pocket, material collector is arranged on the below of conveying mechanism, and empty bag compressor is close to the mouth of described conveying mechanism.
Further, the utility model provides a kind of full automaticity bale breaker, can also have such feature: conveying mechanism also comprises guide plate, and guide plate is arranged on the outside of two chains, and width is adjustable.
Further, the utility model provides a kind of full automaticity bale breaker, can also have such feature: on chain, have spine.
Further, the utility model provides a kind of full automaticity bale breaker, can also have such feature: material collector upper end is trumpet type, and upper end open is greater than lower end.
Further, the utility model provides a kind of full automaticity bale breaker, can also have such feature: also comprise preposition conveying mechanism, material bag is transported to the input end of conveying mechanism.
Further, the utility model provides a kind of full automaticity bale breaker, can also have such feature: preposition conveying mechanism is the one in chain gear assembly and belt drive component.
Further, the utility model provides a kind of full automaticity bale breaker, can also have such feature: preposition conveying mechanism comprises preposition guide plate, and preposition guide plate is arranged on the outside of preposition conveying mechanism, and width is adjustable.
Further, the utility model provides a kind of full automaticity bale breaker, can also have such feature: preposition conveying mechanism has one section and tilts or horizontal throw.
The beneficial effect of utility model
The full automaticity bale breaker providing according to the utility model, because having the adjustable chain gear assembly of spacing, full automaticity bale breaker can carry the material bag of different sizes, bag compression framework has been pressed in material bag on chain, while preventing from cutting, material bag is subjected to displacement, the mechanism that unpacks cuts the below of material bag open, and material can all be dropped in material collector due to the effect of gravity, and empty bag compressor compresses sky bag and collect.In addition, the spine on the chain of full automaticity bale breaker is more firmly carried material bag; Preposition conveying mechanism can connect different transport sectors, does not need manually material bag to be moved to the conveying mechanism with height.So full automaticity bale breaker is more suitable for base of principle of human engineering, have that efficiency is high, noise is little, compact conformation, easily arrange, easy and simple to handle, be applicable to dismantle the advantages such as all size packaging bag.
Accompanying drawing explanation
Fig. 1 is the structural representation of full automaticity bale breaker front view.
Fig. 2 is the structural representation of full automaticity bale breaker right elevation.
Fig. 3 is the structural representation of full automaticity bale breaker birds-eye view.
Fig. 4 is the structural representation of chain part.
Fig. 5 is the structural representation of bag compression framework front view.
Fig. 6 is the structural representation of bag compression framework birds-eye view.
Fig. 7 is the structural representation of power rolling mechanism.
The specific embodiment
Below in conjunction with the drawings and specific embodiments, the utility model is further described.
Fig. 1 is the structural representation of full automaticity bale breaker front view.
Fig. 2 is the structural representation of full automaticity bale breaker right elevation.
Fig. 3 is the structural representation of full automaticity bale breaker birds-eye view.
As shown in Figure 1, Figure 2 and Figure 3, full automaticity bale breaker comprises: preposition conveying mechanism, conveying mechanism, bag compression framework, the mechanism that unpacks, shedding mechanism, bracing frame 1 and case.
Preposition conveying mechanism comprises belt conveyor 2, preposition guide plate 3 and conveying belt motor 4.Preposition conveying mechanism is arranged on the front end of whole full automaticity bale breaker, has one section of linear transmission stroke or one section of transmission stroke that tilts, and the material bag of needs transmission, from low side to high-end transmission, is sent to the input end of conveying mechanism.Belt conveyor 2 is driven by conveying belt motor 4, and preposition guide plate 3 is in the both sides of belt conveyor 2, and the width of preposition guide plate 3 can regulate, to adapt to the situation of different size material bag.Preposition conveying mechanism also can adopt chain transmission mode to realize transfer function.
Conveying mechanism comprises two chains that be arranged in parallel 10, chain motor 12, guide plate 11.Article two, the spacing of chain is adjustable, to adapt to the situation of different size packaging bag.Chain 10 is driven by chain motor 12, and guide plate 11 is fixed on the both sides of chain 10, and the width of guide plate 11 can regulate, to adapt to the situation of different size packaging bag.
Fig. 4 is the structural representation of chain part.
As shown in Figure 4, have spine on chain, when material bag is transported on conveying mechanism, be transported on the chain of conveying mechanism, the spine on chain can thrust material bag, makes material bag more securely along with chain moves.Even if still can be connected on chain after the cut assembly of material bag cuts, and can directly not drop.
Fig. 5 is the structural representation of bag compression framework front view.
Fig. 6 is the structural representation of bag compression framework birds-eye view.
As shown in Figure 5 and Figure 6, bag compression framework comprises that three are pressed bag wheel assembly, are arranged on the top of two chain line of centerss symmetrically.Each pressure bag wheel assembly comprises pinch roller 7 and Compress Spring 6.When there is no material process, press under the effect of bag wheel 7 predetermincd tensions at Compress Spring 6, in initial position; When material bag is under the transmission of chain 10, arrive the position of pressing bag wheel 7, material bag can upwards be raised pinch roller 7, presses bag wheel 7 in the process of lifting, and Compress Spring 6 is compressed, and elastic force is increasing.When the power upwards applying to pinch roller 7 when elastic force and the material bag of Compress Spring 6 reaches balance, pinch roller 7 no longer upwards moves, and has been pressed on material bag.An interaction for spine on chain 10 and pressure bag wheel 7 is fixed on material bag on chain firmly.
The mechanism that unpacks is the cutting assembly that blade 9 and blade motor 8 form, and cutting assembly is arranged on two chains belows, and also, below bag compression framework, optimum position is the below of two chain line of centerss.Blade 9 is High Rotation Speed under blade motor 8 drives, and will in the middle of material bag, cut.
Shedding mechanism comprises material collector 14 and empty bag compressor 13.As shown in Figure 1, material collector 14 arranges the below of conveying mechanism, for the material of gleanings pocket.When material bag, by the blade 9 of High Rotation Speed, cut open, the material in material bag can drop downwards in material collector 14 due to the effect of gravity.Material collector 14 is trumpet type, and upper end open is greater than lower end, and material can be dropped in material collector 14 fully.Material collector 14 lower ends can be connected with convey materials device, directly transport material to process units, also can connect large-scale material collecting device.
As shown in Figure 1, Figure 2 and Figure 3, empty bag compressor 13 is close to the mouth of conveying mechanism, is arranged on the end of the forced stroke of chain 10.Material bag, in cutting and course of conveying before, has become empty material bag, and along with the mobile end that arrives forced stroke of chain 10, when chain rotates, material bag, due to the effect of gravity, drops to downwards in empty bag compressor 13.Empty bag compressor 13 has spiral rotating member, and sky bag is compressed and collected.
Fig. 7 is the structural representation of power rolling mechanism.
As shown in Figure 7, full automaticity bale breaker can also be set up power rolling mechanism 5 between conveying mechanism and preposition conveying mechanism.In the time cannot being connected smoothly between preposition conveying mechanism and conveying mechanism, power rolling mechanism 5 can be transferred to material bag the chain 10 of transport sector from the belt conveyor 2 of preposition conveying mechanism.
Bracing frame 1 supports and all parts of fixing full automaticity bale breaker.Case protects full automaticity bale breaker, both can prevent that people's maloperation touching or foreign matter from touching the danger of the blade of High Rotation Speed, has the material that can effectively prevent dust-like in cutting process, to fly away in air, contaminated environment.
The working process of full automaticity bale breaker:
The size of the material bag that full automaticity bale breaker is sealed off as required, the spacing of two chains of adjustment, the width of adjustment guide plate and preposition guide plate.Carry motor, chain motor, blade motor to open.
When material is coated, be placed on the belt conveyor of preposition conveying mechanism, material bag is along with the inclination of belt conveyor is risen.Material bag is transferred to power rolling mechanism from belt conveyor, is being transferred on two chains.Spine on chain thrusts material bag, material bag is transported to the below of bag compression framework.Press bag wheel by upwards jack-up of material bag, press bag wheel also material bag to be applied to downward power downwards simultaneously, material bag is stuck on chain firmly.Chain continues transmission forward, and the blade of High Rotation Speed, cuts material bag.After material bag is come by blade cuts, the material in material bag drops downwards, falls into material collector, realizes the collection to material.Empty material bag continues to move forward, and chain is rotated down, and empty material bag, because the effect of gravity falls down from chain, falls into empty bag compressor, and empty bag compressor compresses sky bag collect, and has realized the collection of empty pocket.So far, full automaticity bale breaker has been realized the completely separation of material bag and material.

Claims (8)

1. a full automaticity bale breaker of taking material bag apart, is characterized in that, comprising:
Conveying mechanism, has the transmission component of two parallel chains;
Bag compression framework, has at least one and presses bag wheel assembly, is arranged on the top of described two chains;
The mechanism that unpacks, has the cutting assembly of blade that can High Rotation Speed, is arranged on the below of described bag compression framework;
Shedding mechanism, collects the material collector of material in described material bag and collects the empty bag compressor of empty material bag, and described material collector is arranged on the below of described conveying mechanism, and described empty bag compressor is close to the mouth of described conveying mechanism.
2. full automaticity bale breaker according to claim 1, is characterized in that:
Wherein, the spacing of two described chains is adjustable;
Described conveying mechanism also comprises guide plate, and described guide plate is arranged on the outside of described two chains, and width is adjustable.
3. full automaticity bale breaker according to claim 1, is characterized in that:
Wherein, on described chain, there is spine.
4. full automaticity bale breaker according to claim 1, is characterized in that:
Wherein, described material collector is trumpet type, and upper end open is greater than lower end.
5. according to the full automaticity bale breaker described in any one in claim 1 to 4, it is characterized in that:
Also comprise preposition conveying mechanism, described material bag is transported to the input end of described conveying mechanism.
6. full automaticity bale breaker according to claim 5, is characterized in that:
Wherein, described preposition conveying mechanism is the one in chain gear assembly and belt drive component.
7. full automaticity bale breaker according to claim 5, is characterized in that:
Wherein, described preposition conveying mechanism comprises preposition guide plate, and described preposition guide plate is arranged on the outside of described preposition conveying mechanism, and width is adjustable.
8. full automaticity bale breaker according to claim 5, is characterized in that:
Wherein, described preposition conveying mechanism has one section of inclination stroke or horizontal throw.
CN201320657853.3U 2013-10-23 2013-10-23 Full automatic bale breaker Expired - Fee Related CN203544536U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201320657853.3U CN203544536U (en) 2013-10-23 2013-10-23 Full automatic bale breaker

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201320657853.3U CN203544536U (en) 2013-10-23 2013-10-23 Full automatic bale breaker

Publications (1)

Publication Number Publication Date
CN203544536U true CN203544536U (en) 2014-04-16

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Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104210716A (en) * 2014-09-02 2014-12-17 张绪利 Bag opening machine
CN104229240A (en) * 2014-09-15 2014-12-24 张高强 Intelligent fully automatic bale breaker
CN105035440A (en) * 2015-08-18 2015-11-11 厦门理工学院 Intelligent full-automatic unpacking machine
CN105059635A (en) * 2015-06-24 2015-11-18 汉瑞普泽粉粒体技术(上海)有限公司 Multifunctional automatic unpacking device
CN108891701A (en) * 2016-11-22 2018-11-27 中国计量大学 Automatic charging method of unpacking
CN109941542A (en) * 2019-03-29 2019-06-28 联塑科技发展(武汉)有限公司 A kind of raw material is unpacked device

Cited By (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104210716A (en) * 2014-09-02 2014-12-17 张绪利 Bag opening machine
CN104229240A (en) * 2014-09-15 2014-12-24 张高强 Intelligent fully automatic bale breaker
CN104229240B (en) * 2014-09-15 2016-10-19 东莞市力生机械设备有限公司 A kind of automatic intelligent bale breaker
CN105059635A (en) * 2015-06-24 2015-11-18 汉瑞普泽粉粒体技术(上海)有限公司 Multifunctional automatic unpacking device
CN105059635B (en) * 2015-06-24 2017-08-15 汉瑞普泽粉粒体技术(上海)有限公司 A kind of multi-functional automatic equipment of unpacking
CN105035440A (en) * 2015-08-18 2015-11-11 厦门理工学院 Intelligent full-automatic unpacking machine
CN108891701A (en) * 2016-11-22 2018-11-27 中国计量大学 Automatic charging method of unpacking
CN108891701B (en) * 2016-11-22 2020-09-29 中国计量大学 Automatic unpacking and feeding method
CN109941542A (en) * 2019-03-29 2019-06-28 联塑科技发展(武汉)有限公司 A kind of raw material is unpacked device

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C14 Grant of patent or utility model
GR01 Patent grant
CF01 Termination of patent right due to non-payment of annual fee

Granted publication date: 20140416

Termination date: 20141023

EXPY Termination of patent right or utility model