CN205327601U - Automatic bale broken discharging device of urea - Google Patents

Automatic bale broken discharging device of urea Download PDF

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Publication number
CN205327601U
CN205327601U CN201620025517.0U CN201620025517U CN205327601U CN 205327601 U CN205327601 U CN 205327601U CN 201620025517 U CN201620025517 U CN 201620025517U CN 205327601 U CN205327601 U CN 205327601U
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China
Prior art keywords
eccentric
group
bale broken
bag
drawing mechanism
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Withdrawn - After Issue
Application number
CN201620025517.0U
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Chinese (zh)
Inventor
熊昌炯
苏志部
吴龙
周国辉
王星星
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Sanming University
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Sanming University
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Publication date
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Priority to CN201620025517.0U priority Critical patent/CN205327601U/en
Application granted granted Critical
Publication of CN205327601U publication Critical patent/CN205327601U/en
Withdrawn - After Issue legal-status Critical Current
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Abstract

The utility model provides an automatic bale broken discharging device of urea, include frame, conveyer, bale broken device, vibrate unloader, roll the ware, send a bag ware, the frame includes the upper bracket, and the upper bracket erects on the feed bin, the bale broken device, vibrates unloader, rolls the ware and send the equal rotatable setting of bag ware on the upper bracket. The beneficial effects of the utility model are that: the device will convey, cut, vibrate the unloading, roll the process scheme integration of smashing, separating and collect, the device is favorable to the abundant vibration and the separation in later stage to the cutting simultaneously of the upper and lower face of urea bag, what set up rolls the ware and can fully handle ureal big, little caking, can realize clean separation basically, with the mechanized replacement manual operation that handles, can improve production efficiency by a wide margin, increase economic benefits, reduce the harm to the human body, this device still is applicable to the bale breaking separation of unclassified storess such as melamine, cement, blanc fixe, bentonite, has the higher value of using widely.

Description

A kind of automatic bale broken drawing mechanism of carbamide
Technical field
This utility model relates to automated machine equipment technical field, is specifically related to a kind of automatic bale broken drawing mechanism of carbamide。
Background technology
As a kind of neutral fertilizer, carbamide is applicable to various soil and plant。It easily preserves, easy to use, and the destruction of soil is little, is a kind of chemical nitrogen fertilizer that currently used amount is bigger, and it is also used widely in power-plant flue gas denitration is discharged as reducing agent simultaneously。In order to transport and store conveniently, it adopts packed form to dispatch from the factory, when carbamide is as reducing agent, needing again to be opened by sack, pour out feed bin after destination, this working procedure is generally by manually completing, workload is very big, labor intensity is big, it is necessary to people many, easy polluted product causes the waste of product, and carbamide has zest, affect the healthy of workman。Current people have invented various bale breaker, such as spiral bag breaker, multitool bale breaker, saw blade bale breaker etc., but carbamide is not as applicable by these bale breakers, often there is sack to scratch rear carbamide and can not be kept completely separate with carbamide bag and cause carbamide to be collected not exclusively or because of problems such as urea from caking blanking are not smooth。
Utility model content
For overcoming prior art not enough, this utility model provides a kind of automatic bale broken drawing mechanism of carbamide, utilize this device, it is possible to carbamide is transported on feed bin automatic bale broken, and carbamide and packaging bag are separated, thus alleviating the labor intensity of workman, reduce field personnel, improve work efficiency, reduce waste, improve workman ground working environment, it is achieved open bag, packaging bag and carbamide separation machinery。
To achieve these goals, the technical solution adopted in the utility model is: a kind of automatic bale broken drawing mechanism of carbamide, including frame, conveyer, bag breaking device, vibration feeding device, rolling device, send a bag device;
Described frame includes upper bracket, and upper bracket is erected on feed bin, bag breaking device, vibration feeding device, rolling device and send bag device to be all rotatably provided on upper bracket;
Described bag breaking device is arranged on the junction of upper bracket and conveyer, including lower cutter assembly and upper cutter assembly, upper cutter assembly one axle head is installed on gear wheel, lower cutter assembly one axle head is installed on little gear, large and small gear is by engaging linkage, such upper cutter speed is slow and moment big, lower cutter moment is little and speed is fast;
Described vibration feeding device includes several eccentric group being arranged side by side, and each eccentric group includes being fixedly installed on some eccentrics on axle, and the connected eccentric between eccentric group staggers setting mutually;
Described rolling device is provided with some groups, and often group includes upper and lower roller set, and each roller set includes being fixedly installed on some rollers on axle, often organizes the roller of the upper and lower roller set of rolling device and mutually staggers setting;
The described tail end sending bag device to be installed in upper bracket, including cylinder and be fixedly installed on the some scraper plates on cylinder。
Further, described conveyer is belt conveyor, including horizontal belt conveyer and up belt conveyor, the drum shaft of the link of two conveyers is provided with belt pulley, and two belt pulleys pass through the same motor-driven of a belt。
Further, described lower cutter assembly includes the some groups of bottom knife and the roller that are arranged on axle;Described upper cutter assembly includes the two cutter shaft framves being arranged on axle, is arranged between cutter shaft frame 4 cutter shafts and is located in the some top cutters on axle and 4 cutter shafts;Upper and lower blade staggers setting mutually;Another axle head of upper cutter assembly is additionally provided with an eccentric gearing wheel, and eccentric gearing wheel is provided with an eccentric orfice。
Preferably, described top cutter is the circular plate type blade being divided into pintongs, and described bottom knife is the circular plate type blade being divided into six lobes。
Further, the described same axle head of each eccentric group be all installed with one isometric, in the same direction, parallel short slab, the other end of all short slabs is all rotatably connected with a long slab, and the eccentric orfice that another axle head of one of them eccentric group is taken turns with eccentric gearing by linkage couples。
Further, described linkage includes long connecting rod and short connecting rod, long connecting rod one end is rotatably connected by the eccentric orfice of pin with eccentric gearing wheel, and one end of the other end and short connecting rod is rotatably connected by pin, and the other end of short connecting rod and the axle head of an eccentric group are fixed and connected。
Further, described rolling device is set to one group, and its upper and lower two roller set axle heads are provided with drive, and two drives are contrary by same driven by motor and rotation direction, and described drive is gear or belt pulley。
Further, some eccentric group being provided with a roller set and is beneficial to the transmission of packaging bag, it is linked by the bottom roller group of belt pulley set with rolling device。
Preferably, the described cylinder sending bag device is linked by the upper roller group of belt pulley set with rolling device。
Further, described cylinder being provided with 4 scraper plates, scraper plate material is rubber, is bolted and is arranged on cylinder。
The beneficial effects of the utility model are: a, this device by transmission, cutting, Vibrated baiting, roll smash, separate and collect work flow integration;Carbamide bag above and below is cut by b, device simultaneously, is conducive to the fully vibration in later stage and separates;C, this device are provided with rolling device, the large and small caking of carbamide can fully be processed, substantially can realize being kept completely separate;D, process with mechanization and replace manual operation, production efficiency can be greatly improved, increase economic benefit;E, avoid the irritative gas harm to human body of carbamide;F, greatly reduce manual labor, and operation safe and convenient;G, this device apply also for the separation of unpacking of the unclassified stores such as tripolycyanamide, cement, blanc fixe, bentonite, have higher popularizing value。
Accompanying drawing explanation
Below in conjunction with drawings and Examples, the utility model is described in further detail。Wherein:
Fig. 1 is schematic perspective view of the present utility model;
Fig. 2 is front view of the present utility model (removing conveyer);
Fig. 3 is top view of the present utility model (removing conveyer);
Fig. 4 is rearview of the present utility model (removing conveyer);
Fig. 5 is upper cutter component diagram of the present utility model;
Fig. 6 is lower cutter component diagram of the present utility model。
Marker number in accompanying drawing illustrates as follows: 1, frame;11, upper bracket;2, a bag device is sent;21, cylinder;22, scraper plate;3, rolling device;31, upper roller group;32, bottom roller group;4, vibration feeding device;41, short slab;42, long slab;43, eccentric group;5, bag breaking device;51, gear wheel;52, little gear;53, cutter shaft frame;54, cutter shaft;55, top cutter;56, eccentric gearing wheel;561, eccentric orfice;57, bottom knife;58, roller;61, up belt conveyor;62, horizontal belt conveyer;63, belt pulley;64, belt;7, belt pulley set;8, roller set;91, long connecting rod;92, short connecting rod。
Detailed description of the invention
Specific embodiment of the utility model, as shown in Fig. 1~Fig. 6, a kind of automatic bale broken drawing mechanism of carbamide, including frame 1, conveyer, bag breaking device 5, vibration feeding device 4, rolling device 3, send bag device 2;Described frame 1 includes upper bracket 11, and upper bracket 11 is erected on feed bin, bag breaking device 5, vibration feeding device 4, rolling device 3 and send bag device 2 to be all rotatably provided on upper bracket 11;Described conveyer is belt conveyor, including horizontal belt conveyer 62 and up belt conveyor 61, the drum shaft of the link of two conveyers is provided with belt pulley 63, and two belt pulleys 63 are by a same motor-driven of belt 64;Described bag breaking device 5 is arranged on the junction of upper bracket 11 and conveyer, and including lower cutter assembly and upper cutter assembly, lower cutter assembly includes the some groups of bottom knife 57 and the roller 58 that are arranged on axle, and bottom knife 57 is the circular plate type blade being divided into six lobes;Upper cutter assembly includes the two cutter shaft framves 53 being arranged on axle, is arranged between cutter shaft frame 53 4 cutter shafts 54 and is located in the some top cutters 55 on axle and 4 cutter shafts 54, and top cutter 55 is the circular plate type blade being divided into pintongs;Top cutter 55 and bottom knife 57 stagger setting mutually;Upper cutter assembly one axle head is installed on gear wheel 51, lower cutter assembly one axle head is installed on little gear 52, gear wheel 51 with little gear 52 by engage linkage, such upper cutter speed slowly and moment is big, therefore except through also adopting except jackshaft 4 cutter shafts 54 to fix, lower cutter moment is little and speed is fast;Another axle head of upper cutter assembly is additionally provided with an eccentric gearing wheel 56, and eccentric gearing wheel 56 is provided with an eccentric orfice 561;Described vibration feeding device 4 includes several eccentric group 43 being arranged side by side, and each eccentric group 43 includes being fixedly installed on some eccentrics on axle, and the connected eccentric between eccentric group 43 staggers setting mutually;The described same axle head of each eccentric group 43 be all installed with one isometric, in the same direction, parallel short slab 41, the other end of all short slabs 41 is all rotatably connected with a long slab 42, the eccentric orfice 561 that another axle head of one of them eccentric group 43 takes turns 56 by linkage with eccentric gearing couples, linkage includes long connecting rod 91 and short connecting rod 92, long connecting rod 91 one end is rotatably connected by the eccentric orfice 561 of pin with eccentric gearing wheel 56, one end of the other end and short connecting rod 92 is rotatably connected by pin, and the other end of short connecting rod 92 and the axle head of an eccentric group 43 are fixed and connected;Some eccentric group 43 being provided with a roller set 8 and is beneficial to the transmission of packaging bag, it is linked by the bottom roller group 32 of belt pulley set 7 with rolling device 3;Described rolling device 3 is provided with 1 group, and including upper roller group 31, bottom roller group 32, each roller set includes being fixedly installed on some rollers 58 on axle, and the roller 58 of the upper roller group 31 and bottom roller group 32 of often organizing rolling device 3 staggers setting mutually;Its upper and lower two roller set axle heads are provided with drive, and two drives are contrary by same driven by motor and rotation direction, and described drive is belt pulley;The described tail end sending bag device 2 to be installed in upper bracket 11, including cylinder 21 and be bolted the scraper plate 22 that 4 root timber matter are rubber being arranged on cylinder 21, cylinder 21 is linked by the upper roller group 31 of belt pulley set 7 with rolling device 3。
During use, the upper bracket 11 of this device is erected on feed bin, open conveyer belt motor, bag breaking device 5 motor and rolling device 3 motor, will be equipped with the packaging bag of carbamide and be placed on horizontal belt conveyer 62, after packaging bag is transported to feed bin top, being cut lower surface upper cutter assembly simultaneously clockwise by the lower cutter assembly of bag breaking device 5 and cut upper surface counterclockwise, packaging bag breaks and by with going ahead。Upper cutter assembly rotates and drives an eccentric group 43 by eccentric gearing wheel 56 through link assembly simultaneously, and this eccentric group 43 drives long slab 42 and then drive and all eccentric group 43 around respective axle swing further through short slab 41。Carbamide in broken bag or for granular or have caking to vibrate through eccentric group 43, extrude, can fall into freely in feed bin。The roller set 8 being provided with in eccentric group 43 is clockwise pivoted driving packaging bag to advance toward rolling device 3, rolling device 3 upper, bottom roller group is respectively by inverse, rotate clockwise and bigger urea from caking is pulverized, carbamide vibrates after blanking then through eccentric group 43, broken bag substantially no longer has carbamide, rolling device 3 upper roller group 31 is driven by belt pulley set 7 send the cylinder 21 of bag device 2 to rotate counterclockwise, bale broken pack is sent and is stacked on limit by the scraper plate 22 on cylinder 21, complete the transmission of a carbamide packaging bag, cutting, Vibrated baiting, roll and smash, the work flow separated and collect。This device can be worked continuously, except for carbamide, it is also possible to for the separation of unpacking of the unclassified stores such as tripolycyanamide, cement, blanc fixe, bentonite, has higher popularizing value。
The above; it is only this utility model preferably detailed description of the invention; but protection domain of the present utility model is not limited thereto; any those familiar with the art is in the technical scope that this utility model discloses; the change that can readily occur in or replacement, all should be encompassed within protection domain of the present utility model。

Claims (10)

1. the automatic bale broken drawing mechanism of carbamide, it is characterised in that: include frame, conveyer, bag breaking device, vibration feeding device, rolling device, send a bag device;
Described frame includes upper bracket, and upper bracket is erected on feed bin, bag breaking device, vibration feeding device, rolling device and send bag device to be all rotatably provided on upper bracket;
Described bag breaking device is arranged on the junction of upper bracket and conveyer, and including lower cutter assembly and upper cutter assembly, upper cutter assembly one axle head is installed on gear wheel, and lower cutter assembly one axle head is installed on little gear, and gear wheel passes through to engage linkage with little gear;
Described vibration feeding device includes several eccentric group being arranged side by side, and each eccentric group includes the some eccentrics being fixedly installed on axle, and the connected eccentric between eccentric group staggers setting mutually;
Described rolling device is provided with some groups, and often group includes upper roller group, bottom roller group, and each roller set includes being fixedly installed on some rollers on axle, and the roller of the upper roller group and bottom roller group of often organizing rolling device staggers setting mutually;
The described tail end sending bag device to be installed in upper bracket, including cylinder and be fixedly installed on the some scraper plates on cylinder。
2. a kind of automatic bale broken drawing mechanism of carbamide according to claim 1, it is characterized in that: described conveyer is belt conveyor, including horizontal belt conveyer and up belt conveyor, being provided with belt pulley on the drum shaft of the link of two conveyers, two belt pulleys pass through the same motor-driven of a belt。
3. a kind of automatic bale broken drawing mechanism of carbamide according to claim 1, it is characterised in that: described lower cutter assembly includes the some groups of bottom knife and the roller that are arranged on axle;Described upper cutter assembly includes the two cutter shaft framves being arranged on axle, is arranged between cutter shaft frame 4 cutter shafts and is located in the some top cutters on axle and 4 cutter shafts;Top cutter and bottom knife stagger setting mutually;Another axle head of upper cutter assembly is additionally provided with an eccentric gearing wheel, and eccentric gearing wheel is provided with an eccentric orfice。
4. a kind of automatic bale broken drawing mechanism of carbamide according to claim 3, it is characterised in that: described top cutter is the circular plate type blade being divided into pintongs, and described bottom knife is the circular plate type blade being divided into six lobes。
5. the automatic bale broken drawing mechanism of a kind of carbamide according to claim 1 or 3, it is characterized in that: the described same axle head of each eccentric group be all installed with one isometric, in the same direction, parallel short slab, the other end of all short slabs is all rotatably connected with a long slab, and the eccentric orfice that another axle head of one of them eccentric group is taken turns with eccentric gearing by linkage couples。
6. a kind of automatic bale broken drawing mechanism of carbamide according to claim 5, it is characterized in that: described linkage includes long connecting rod and short connecting rod, long connecting rod one end is rotatably connected by the eccentric orfice of pin with eccentric gearing wheel, one end of the other end and short connecting rod is rotatably connected by pin, and the other end of short connecting rod and the axle head of an eccentric group are fixed and connected。
7. a kind of automatic bale broken drawing mechanism of carbamide according to claim 1, it is characterized in that: described rolling device is set to one group, it is provided with drive with bottom roller group axle head under its upper roller group, two drives are contrary by same driven by motor and rotation direction, and described drive is gear or belt pulley。
8. a kind of automatic bale broken drawing mechanism of carbamide according to claim 1, it is characterised in that: some eccentric group being provided with a roller set and is beneficial to the transmission of packaging bag, it is linked by the bottom roller group of belt pulley set with rolling device。
9. the automatic bale broken drawing mechanism of a kind of carbamide according to claim 1 or 7, it is characterised in that: the described cylinder sending bag device is linked by the upper roller group of belt pulley set with rolling device。
10. a kind of automatic bale broken drawing mechanism of carbamide according to claim 9, it is characterised in that: being provided with 4 scraper plates on described cylinder, scraper plate material is rubber, is bolted and is arranged on cylinder。
CN201620025517.0U 2016-01-12 2016-01-12 Automatic bale broken discharging device of urea Withdrawn - After Issue CN205327601U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201620025517.0U CN205327601U (en) 2016-01-12 2016-01-12 Automatic bale broken discharging device of urea

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201620025517.0U CN205327601U (en) 2016-01-12 2016-01-12 Automatic bale broken discharging device of urea

Publications (1)

Publication Number Publication Date
CN205327601U true CN205327601U (en) 2016-06-22

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Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105501580A (en) * 2016-01-12 2016-04-20 三明学院 Automatic urea bag breaking and discharging device
CN106628460A (en) * 2017-01-13 2017-05-10 中国计量大学 Vibrating and residue removing manner based automatic unpacking and charging method
CN106742448A (en) * 2017-01-13 2017-05-31 中国计量大学 One kind vibration is unpacked discharge method automatically except defective material formula
CN106829099A (en) * 2017-01-13 2017-06-13 中国计量大学 One kind vibration is unpacked device for discharging automatically except defective material formula
CN106829100A (en) * 2017-01-13 2017-06-13 中国计量大学 Vibration is unpacked feeding device automatically except defective material formula
CN109466917A (en) * 2017-09-07 2019-03-15 南宁市富久信息技术有限公司 It is a kind of to tear the equipment with coal water slurry dispersing agent dilution open automatically
CN115364772A (en) * 2022-09-01 2022-11-22 青岛和新精细化工有限公司 Automatic processing system and method for raw material and DOPO production process

Cited By (12)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105501580A (en) * 2016-01-12 2016-04-20 三明学院 Automatic urea bag breaking and discharging device
CN105501580B (en) * 2016-01-12 2017-10-13 三明学院 A kind of automatic bale broken drawing mechanism of urea
CN106628460A (en) * 2017-01-13 2017-05-10 中国计量大学 Vibrating and residue removing manner based automatic unpacking and charging method
CN106742448A (en) * 2017-01-13 2017-05-31 中国计量大学 One kind vibration is unpacked discharge method automatically except defective material formula
CN106829099A (en) * 2017-01-13 2017-06-13 中国计量大学 One kind vibration is unpacked device for discharging automatically except defective material formula
CN106829100A (en) * 2017-01-13 2017-06-13 中国计量大学 Vibration is unpacked feeding device automatically except defective material formula
CN106829099B (en) * 2017-01-13 2019-04-02 中国计量大学 A kind of vibration is unpacked device for discharging automatically except defective material formula
CN106829100B (en) * 2017-01-13 2019-04-02 中国计量大学 Vibration is unpacked feeding device automatically except defective material formula
CN109466917A (en) * 2017-09-07 2019-03-15 南宁市富久信息技术有限公司 It is a kind of to tear the equipment with coal water slurry dispersing agent dilution open automatically
CN109466917B (en) * 2017-09-07 2020-12-04 灵璧县浩翔信息科技有限公司 Equipment for automatically disassembling coal slurry dispersant diluent
CN115364772A (en) * 2022-09-01 2022-11-22 青岛和新精细化工有限公司 Automatic processing system and method for raw material and DOPO production process
CN115364772B (en) * 2022-09-01 2023-12-01 青岛和新精细化工有限公司 Automatic processing system and method for raw materials and DOPO production process

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GR01 Patent grant
AV01 Patent right actively abandoned
AV01 Patent right actively abandoned

Granted publication date: 20160622

Effective date of abandoning: 20171013