CN211945405U - Broken bag feeding system - Google Patents
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- CN211945405U CN211945405U CN201922362567.4U CN201922362567U CN211945405U CN 211945405 U CN211945405 U CN 211945405U CN 201922362567 U CN201922362567 U CN 201922362567U CN 211945405 U CN211945405 U CN 211945405U
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Abstract
本实用新型公开了一种破袋投料系统,包括:料袋输送装置、破袋装置、物料分离装置和粉体输送装置;所述料袋输送装置的出料端与所述破袋装置连通,将料袋输送到所述破袋装置内,所述破袋装置的出料端与所述物料分离装置连通;所述物料分离装置的底部带有粉体出料口,其尾部带有杂物出口,所述粉体输送装置与所述物料分离装置底部的粉体出料口连通。本实用新型通过料袋输送装置、破袋装置、物料分离装置、粉体输送装置和除尘装置的设计,工人无需拆袋,实现了全程投料输送基本没有粉尘,有效减少了环境的粉尘污染,降低了粉尘对工人身体的伤害;通过物料分离装置的设计,使粉尘、杂物和粉体实现一次有效分离,无需人工处理废袋,工作效率高。
The utility model discloses a bag breaking feeding system, comprising: a material bag conveying device, a bag breaking device, a material separation device and a powder conveying device; a discharging end of the material bag conveying device is communicated with the bag breaking device, The material bag is transported into the bag breaking device, and the discharge end of the bag breaking device is communicated with the material separation device; the material separation device has a powder discharge port at the bottom and sundries at the tail. Outlet, the powder conveying device communicates with the powder outlet at the bottom of the material separation device. The utility model adopts the design of the material bag conveying device, the bag breaking device, the material separation device, the powder conveying device and the dust removal device, so that the workers do not need to dismantle the bag, so that there is basically no dust in the whole process of feeding and conveying, which effectively reduces the dust pollution of the environment and reduces the It can avoid the harm of dust to workers; through the design of the material separation device, the dust, sundries and powder can be effectively separated at one time, without manual disposal of waste bags, and the work efficiency is high.
Description
技术领域technical field
本实用新型涉及粉体投料技术领域,特别是涉及一种破袋投料系统,适用于20~40kg容量的编织袋、尼龙袋、纸袋和纸塑复合袋等。The utility model relates to the technical field of powder feeding, in particular to a broken bag feeding system, which is suitable for woven bags, nylon bags, paper bags, paper-plastic composite bags and the like with a capacity of 20-40 kg.
背景技术Background technique
粉体是常用的生产原料。粉体投料最初使用人工投料,因为投料过程会产生大量的粉尘,影响工作环境和工作人员的身体健康,后续发展为带有脉冲除尘装置的投料坑、吸尘罩的投料坑,以及用吨包的拆袋机来保证无尘投料。Powder is a commonly used raw material for production. Powder feeding initially used manual feeding, because the feeding process would generate a lot of dust, which would affect the working environment and the health of the staff. It was subsequently developed into a feeding pit with a pulse dust removal device, a feeding pit with a vacuum hood, and a feeding pit with a ton bag. The unpacking machine to ensure dust-free feeding.
但现在的人工投料造成的粉尘污染问题单纯使用除尘器仍无法完全杜绝,并且投料过程中人工破袋会造成绳子和袋子碎屑混到原料中,而很多种原料不适合料袋运输,料袋给料装置造价也相对较高,对场地高度也有要求。目前为止,粉体投料问题仍没有得到有效的解决。However, the problem of dust pollution caused by artificial feeding can still not be completely eliminated by simply using a dust collector, and manual bag breaking during feeding will cause rope and bag debris to be mixed into the raw materials, and many kinds of raw materials are not suitable for bag transportation. The cost of the feeding device is relatively high, and the site height is also required. So far, the powder feeding problem has not been effectively solved.
实用新型内容Utility model content
本实用新型主要解决的技术问题是提供一种破袋投料系统,能够有效解决现有技术中存在的上述粉体投料带来的系列问题。The main technical problem solved by the utility model is to provide a bag breaking feeding system, which can effectively solve the series of problems caused by the above-mentioned powder feeding existing in the prior art.
为解决上述技术问题,本实用新型采用的一个技术方案是:提供一种破袋投料系统,包括:料袋输送装置、破袋装置、物料分离装置和粉体输送装置;所述料袋输送装置的出料端与所述破袋装置连通,将料袋输送到所述破袋装置内,所述破袋装置的出料端与所述物料分离装置连通;所述物料分离装置的底部带有粉体出料口,其尾部带有杂物出口,所述粉体输送装置与所述物料分离装置底部的粉体出料口连通。In order to solve the above technical problems, a technical solution adopted by the present utility model is to provide a bag breaking feeding system, including: a bag conveying device, a bag breaking device, a material separation device and a powder conveying device; the bag conveying device The discharge end of the bag breaking device is communicated with the bag breaking device, the material bag is transported into the bag breaking device, and the discharge end of the bag breaking device is communicated with the material separation device; the bottom of the material separation device has The powder discharge port has a debris outlet at the tail, and the powder conveying device is communicated with the powder discharge port at the bottom of the material separation device.
在本实用新型一个较佳实施例中,所述破袋装置包括箱体、料袋滑道和切刀;所述料袋滑道倾斜式布设在所述箱体内,其顶端与所述料袋输送装置承接,其底端伸入到所述物料分离装置内;所述切刀固定在所述箱体内,并分布在所述料袋滑道的中间,其刀片刀刃平行于进料方向并垂直于所述料袋滑道。In a preferred embodiment of the present invention, the bag breaking device includes a box body, a material bag slideway and a cutter; the material bag slideway is obliquely arranged in the box body, and its top end is connected to the material bag The conveying device is accepted, and its bottom end extends into the material separating device; the cutting knife is fixed in the box and distributed in the middle of the material bag slideway, and its blade edge is parallel to the feeding direction and vertical on the bag slide.
在本实用新型一个较佳实施例中,所述切刀为圆盘切刀,其数量为2~5个。In a preferred embodiment of the present invention, the cutters are disc cutters, and the number of the cutters is 2-5.
在本实用新型一个较佳实施例中,所述物料分离装置包括壳体、转筒筛和驱动系统;所述壳体水平固定,所述转筒筛水平内置在所述壳体内,并与所述驱动系统连接,作水平原位旋转;所述转筒筛的内壁面上均匀分布有多个导流板;所述转筒筛的一端与所述料袋滑道连通,其另一端带有所述杂物出口,所述粉体出料口位于所述壳体的底部。In a preferred embodiment of the present utility model, the material separation device includes a casing, a trommel screen and a drive system; the casing is horizontally fixed, and the trommel screen is horizontally built in the casing and is connected with the The driving system is connected to rotate in-situ horizontally; a plurality of baffles are evenly distributed on the inner wall of the rotary screen; one end of the rotary screen is connected with the material bag slideway, and the other end has The debris outlet and the powder outlet are located at the bottom of the shell.
在本实用新型一个较佳实施例中,所述粉体出料口的宽度大于等于所述转筒筛的长度。In a preferred embodiment of the present invention, the width of the powder outlet is greater than or equal to the length of the rotary sieve.
在本实用新型一个较佳实施例中,所述破袋投料系统还包括除尘装置,所述壳体的顶部开设有除尘口,所述除尘装置与所述除尘口连通。In a preferred embodiment of the present invention, the bag breaking and feeding system further includes a dust removal device, a dust removal port is opened on the top of the casing, and the dust removal device is communicated with the dust removal port.
在本实用新型一个较佳实施例中,所述除尘装置位脉冲除尘器。In a preferred embodiment of the present invention, the dust removal device is a pulse dust collector.
在本实用新型一个较佳实施例中,所述粉体输送装置包括螺旋输送绞龙,所述螺旋输送绞龙的进料口与所述粉体出料口连通。In a preferred embodiment of the present invention, the powder conveying device includes a screw conveying auger, and the feeding port of the screw conveying auger is in communication with the powder discharging port.
在本实用新型一个较佳实施例中,所述粉体输送装置还包括斗式提升机,所述斗式提升机的料斗与所述螺旋输送绞龙的出料口连通。In a preferred embodiment of the present invention, the powder conveying device further includes a bucket elevator, and the hopper of the bucket elevator is communicated with the discharge port of the screw conveying auger.
在本实用新型一个较佳实施例中,所述料袋输送装置为输送带。In a preferred embodiment of the present invention, the material bag conveying device is a conveying belt.
本实用新型的有益效果是:本实用新型一种破袋投料系统,通过料袋输送装置、破袋装置、物料分离装置、粉体输送装置和除尘装置的设计,工人无需拆袋,实现了全程投料输送基本没有粉尘,有效减少了环境的粉尘污染,降低了粉尘对工人身体的伤害;通过物料分离装置的设计,使粉尘、杂物和粉体实现一次有效分离,无需人工处理废袋,工作效率高。The beneficial effects of the utility model are as follows: the utility model is a bag breaking feeding system, through the design of the material bag conveying device, the bag breaking device, the material separation device, the powder conveying device and the dust removal device, the worker does not need to open the bag, and the whole process is realized. There is basically no dust in the feeding and conveying, which effectively reduces the dust pollution of the environment and reduces the harm of dust to workers; through the design of the material separation device, the dust, sundries and powder can be effectively separated at one time, without manual disposal of waste bags, work efficient.
附图说明Description of drawings
图1是本实用新型一种破袋投料系统一较佳实施例的立体结构示意图;Fig. 1 is a three-dimensional schematic diagram of a preferred embodiment of a bag breaking feeding system of the present invention;
图2是所示转筒筛的横截面结构示意图;Fig. 2 is the cross-sectional structure schematic diagram of shown trommel;
附图中各部件的标记如下:1.料袋输送装置,2.破袋装置,3.物料分离装置,4.粉体输送装置,5.除尘装置,6.废袋出袋筒,21.箱体,22.料袋滑道,23.切刀,31.壳体,32.转筒筛,33.驱动系统,34.导流板,35.杂物出口,311.除尘口,312.粉体出料口,41.螺旋输送绞龙,42.斗式提升机。The symbols of the components in the attached drawings are as follows: 1. Bag conveying device, 2. Bag breaking device, 3. Material separation device, 4. Powder conveying device, 5. Dust removal device, 6. Waste bag outlet tube, 21. Box, 22. Material bag slideway, 23. Cutter, 31. Housing, 32. Drum screen, 33. Drive system, 34. Baffle plate, 35. Debris outlet, 311. Dust removal port, 312. Powder discharge port, 41. Screw conveying auger, 42. Bucket elevator.
具体实施方式Detailed ways
下面结合附图对本实用新型的较佳实施例进行详细阐述,以使本实用新型的优点和特征能更易于被本领域技术人员理解,从而对本实用新型的保护范围做出更为清楚明确的界定。The preferred embodiments of the present utility model will be described in detail below in conjunction with the accompanying drawings, so that the advantages and features of the present utility model can be more easily understood by those skilled in the art, so that the protection scope of the present utility model can be more clearly defined. .
请参阅图1和图2,本实用新型实施例包括:Please refer to Fig. 1 and Fig. 2, the utility model embodiment includes:
实施例1Example 1
本实用新型揭示了一种破袋投料系统,用于20~40kg容量的编织袋、尼龙袋、纸袋和纸塑复合袋等。The utility model discloses a broken bag feeding system, which is used for woven bags, nylon bags, paper bags, paper-plastic composite bags and the like with a capacity of 20-40 kg.
本实用新型的一种破袋投料系统所述破袋投料系统包括:料袋输送装置1、破袋装置2、物料分离装置3、粉体输送装置4和除尘装置5。A bag breaking feeding system of the present invention The bag breaking feeding system comprises: a bag conveying device 1 , a bag breaking device 2 , a material separation device 3 , a powder conveying device 4 and a dust removal device 5 .
所述料袋输送装置1为输送带,用于输送装有粉体物料的袋子;所述料袋输送装置1的出料端与所述破袋装置2连通,从而将料袋输送到破袋装置2内进行破袋处理。The bag conveying device 1 is a conveyor belt for conveying bags containing powder materials; the discharge end of the bag conveying device 1 is communicated with the bag breaking device 2, so as to transport the bag to the breaking bag The bag breaking process is carried out in the device 2.
所述破袋装置2的出料端与所述物料分离装置3连通。具体地,所述破袋装置2包括箱体21、料袋滑道22和切刀23。其中,所述料袋滑道22倾斜式布设在所述箱体1内,所述料袋滑道22的顶端与所述料袋输送装置1承接,所述料袋滑道22的底端伸入到所述物料分离装置3内;所述切刀23的数量为2~5个,对称式固定在所述箱体21内,并分布在所述料袋滑道的中间,所述切刀23的刀片刀刃平行于进料方向并垂直于所述料袋滑道。The discharge end of the bag breaking device 2 is communicated with the material separation device 3 . Specifically, the bag breaking device 2 includes a box body 21 , a bag chute 22 and a cutter 23 . Wherein, the material bag slideway 22 is obliquely arranged in the box body 1 , the top of the material bag slideway 22 is connected to the material bag conveying device 1 , and the bottom end of the material bag slideway 22 extends into the material separation device 3; the number of the cutting knives 23 is 2 to 5, which are symmetrically fixed in the box 21 and distributed in the middle of the material bag slideway. The blade edge of the 23 is parallel to the feed direction and perpendicular to the bag slide.
所述切刀为圆盘切刀,其中心固定在主轴上,并由电机驱动器驱动切刀作高速转动,从而将输送下来的袋子划破,切断,并自然落入转筒筛内。The cutter is a disc cutter, the center of which is fixed on the main shaft, and the cutter is driven by a motor driver to rotate at a high speed, so that the conveyed bags are cut, cut, and naturally fall into the rotary screen.
通过破袋装置2的设计,使破袋工作在箱体21内自动完成,无需工人拆袋,减少了人工,提高了工作效率,优化了工作环境。Through the design of the bag breaking device 2, the bag breaking work is automatically completed in the box body 21, without the need for workers to unpack the bags, which reduces labor, improves work efficiency, and optimizes the working environment.
所述物料分离装置3包括壳体31、转筒筛32和驱动系统33。所述壳体31水平固定,所述转筒筛32水平内置在所述壳体31内,并与所述驱动系统33连接,所述驱动系统33为伺服电机,带动所述转筒筛32作水平原位旋转。所述转筒筛32的内壁面上均匀分布有多个导流板34;所述转筒筛32的一端与所述料袋滑道22连通,其另一端带有杂物出口35,所述杂物出口35上连接有废袋出袋筒6。所述壳体31的顶部开设有除尘口311,其底部开设有粉体出料口312,其中,所述壳体31通过所述除尘口311与所述除尘装置5,即脉冲除尘器连通,从而将因在转筒筛内旋转产生的粉尘吸除;所述壳体31通过所述粉体出料口312与所述粉体输送装置4连通,从而将经过破袋、除杂、除尘后的粉体物料输送到下一个工序。优选地,所述粉体出料口312的宽度大于等于所述转筒筛32的长度,保证通过所述转筒筛32过滤的粉体物料均能够进入到所述粉体输送装置4内。所述导流板34的作用是在转筒筛32转动的情况下,导流板34能够将袋子、袋子碎屑和绳子等杂物逐渐导向杂物出口35,再进入废料出袋筒6,The material separation device 3 includes a casing 31 , a
所述粉体输送装置4包括螺旋输送绞龙41和斗式提升机42,所述螺旋输送绞龙41的进料口与所述物料分离装置3的粉体出料口312连通;所述斗式提升机42的料斗与所述螺旋输送绞龙41的出料口连通。The powder conveying device 4 includes a screw conveying auger 41 and a bucket elevator 42. The feeding port of the screw conveying auger 41 is communicated with the
本实用新型一种破袋投料系统,其工作原理为:工人将袋子放到料袋输送装置的皮带上,袋子被运输到破袋装置的箱体内,在滑动过程中,袋子被切刀切破,实现自动破袋,破损的袋子进入到物料分离装置的转筒筛内,在旋转的作用下,其中的粉体物料流出,并透过筛子从粉体出料口进入到螺旋输送绞龙上,最后经斗式提升机运送大下一个工序;转筒筛内的袋子、袋子碎屑和绳子等杂物在导向板的作用下往杂物出口的方向移动并排出;转筒筛旋转过程中产生的粉尘被脉冲除尘器吸收。The utility model relates to a bag breaking feeding system, the working principle of which is as follows: the worker puts the bag on the belt of the feeding bag conveying device, the bag is transported into the box of the bag breaking device, and during the sliding process, the bag is cut by a cutter , to achieve automatic bag breaking, the damaged bag enters the rotary screen of the material separation device, and under the action of rotation, the powder material flows out, and enters the screw conveying auger from the powder outlet through the screen. , and finally transported to the next process by the bucket elevator; the bags, bag scraps and ropes and other sundries in the trommel screen are moved to the direction of the sundries outlet under the action of the guide plate and discharged; during the rotation of the trommel screen The generated dust is absorbed by the pulse dust collector.
本实用新型一种破袋投料系统,通过料袋输送装置、破袋装置、物料分离装置、粉体输送装置和除尘装置的设计,工人无需拆袋,实现了全程投料输送基本没有粉尘,有效减少了环境的粉尘污染,降低了粉尘对工人身体的伤害;通过物料分离装置的设计,使粉尘、杂物和粉体实现一次有效分离,无需人工处理废袋,工作效率高。The utility model is a bag breaking feeding system. Through the design of a bag conveying device, a bag breaking device, a material separation device, a powder conveying device and a dust removal device, workers do not need to open the bag, and the whole feeding and conveying process is basically free of dust, effectively reducing the need for The dust pollution of the environment is reduced, and the harm of dust to workers' bodies is reduced; through the design of the material separation device, the dust, sundries and powder can be effectively separated at one time, without manual disposal of waste bags, and the work efficiency is high.
上述部件均为通用标准件或本领域技术人员知晓的部件,其结构和原理都为本技术人员均可通过技术手册得知或通过常规试验方法获知。The above-mentioned components are all common standard components or components known to those skilled in the art, and their structures and principles are known to those skilled in the art through technical manuals or through routine test methods.
在本实用新型的描述中,需要说明的是,术语“上”、“下”、“左”、“右”、“内”、“外”等指示的方位或位置关系为基于附图所示的方位或位置关系,或者是该实用新型产品使用时惯常摆放的方位或位置关系,仅是为了便于描述本实用新型和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本实用新型的限制。以上所述仅为本实用新型的优选实施例而已,并不用于限制本实用新型,对于本领域的技术人员来说,本实用新型可以有各种更改和变化。凡在本实用新型的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本实用新型的保护范围之内。In the description of the present invention, it should be noted that the orientation or positional relationship indicated by the terms "upper", "lower", "left", "right", "inner", "outer", etc. The orientation or positional relationship, or the orientation or positional relationship that the utility model product is usually placed in use, is only for the convenience of describing the present utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific Orientation, construction and operation in a particular orientation, and therefore should not be construed as a limitation of the present invention. The above descriptions are only preferred embodiments of the present utility model, and are not intended to limit the present utility model. For those skilled in the art, the present utility model may have various modifications and changes. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114313509A (en) * | 2021-11-18 | 2022-04-12 | 中铁二十四局集团安徽工程有限公司 | Box girder prefabricated prestressed duct mud jacking automatic feeding system |
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2019
- 2019-12-25 CN CN201922362567.4U patent/CN211945405U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114313509A (en) * | 2021-11-18 | 2022-04-12 | 中铁二十四局集团安徽工程有限公司 | Box girder prefabricated prestressed duct mud jacking automatic feeding system |
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| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| TR01 | Transfer of patent right |
Effective date of registration: 20250812 Address after: 200000 Shanghai City Huangpu District Xinchang Road 73 Lane 8 No. 101-117 Room Patentee after: Shanghai Frey Bio Technology Co.,Ltd. Country or region after: China Address before: 215500 Jiangsu Province Suzhou City Changshu City Dongnan Development Zone Penghu Road No. 1 Patentee before: SUZHOU FOAIBO BIOLOGICAL TECHNOLOGY CO.,LTD. Country or region before: China |
