CN206447257U - Glass container sorting and crushing integrated machine - Google Patents

Abstract

The utility model provides a broken all-in-one is selected separately to glass container, including the reason bottled putting, found bottled putting, detect the conveyer belt, whole bottle recovery unit, at least one along the detection sorting unit and the broken storage device of at least one that detect the direction of delivery setting of conveyer belt, the discharge end of reason bottled putting is connected with the feed end that found bottled putting, and the discharge end that found bottled putting is connected with the feed end that detects the conveyer belt, detects sorting unit and broken storage device and locates the outside that detects the conveyer belt, and the discharge end that detects the conveyer belt is connected with whole bottle recovery unit's feed end. The utility model provides a broken all-in-one is selected separately to glass container can carry out the colour screening with the glass bottle fast effectually to carrying out the breakage to the glass bottle that accords with the screening colour after the screening rapidly, making the glass bottle can smash the glass bottle of the same kind colour after retrieving at once, improving the quality of piece raw materials, convenient subsequent transportation reduces the cost of transportation.

Description

Glass container sorting and crushing machine

technical field

The utility model belongs to the technical field of solid waste treatment, and more specifically relates to a sorting and crushing integrated machine for glass containers.

Background technique

With the development of society, glass containers are used in various fields for packaging of different items. The increase in the use of glass containers has led to a rapid increase in the number of waste glass containers. Used glass containers, especially glass bottles, take up a lot of storage space, making the cost of transporting them to glass recycling plants after recycling high. In the waste glass recycling process, after the waste glass containers are broken and metal impurities are removed, they are generally put into a glass melting furnace to be regenerated into new glass containers, but new glass containers of a certain color require the color of the waste glass raw materials to be uniform , can not be mixed with other colors, the economic value of raw materials mixed with different colors of waste glass is very low, and can only be made into relatively low-end products, such as glass sand materials. At present, since most of the transfer centers or recycling stations do not have the ability to conduct preliminary treatment of glass containers, the cost of transporting waste glass containers from the transfer centers or recycling stations to the transportation is high, and the color sorting of glass containers is difficult, which is not conducive to Recycling of waste glass containers.

Utility model content

The purpose of the utility model is to provide a glass container sorting and crushing integrated machine, aiming to solve the problems existing in the prior art that the color sorting of waste glass containers is difficult and the transportation to the glass regeneration factory after recycling is inconvenient.

In order to achieve the above purpose, the technical solution adopted by the utility model is to provide a glass container sorting and crushing integrated machine, including: a bottle unscrambling device, a bottle stand device, a detection conveyor belt, a whole bottle recovery device, at least one A detection and sorting device arranged in the conveying direction of the conveyor belt and at least one crushing and storing device corresponding to the detection and sorting device, the discharge end of the bottle unscrambling device is connected to the feed end of the vertical bottle device , the discharge end of the vertical bottle device is connected to the feed end of the detection conveyor belt, the detection and sorting device and the crushing storage device are arranged on the outside of the detection conveyor belt, and the detection conveyor belt The discharge end is connected with the feed end of the whole bottle recovery device.

Further, the detection and sorting device includes a bottle pushing mechanism disposed on one side of the detection conveyor belt and a color detection mechanism disposed on the upper part of the bottle pushing mechanism.

Further, the color detection mechanism is an inductively coupled image sensor.

Further, the bottle pushing mechanism includes a push rod and a push rod telescopic motor capable of telescopically moving the push rod along a conveying direction perpendicular to the detection conveyor belt.

Further, the crushing storage device includes a crushing mechanism and a storage mechanism arranged at the lower part of the crushing mechanism and corresponding to the crushing mechanism one by one, and the feeding port of the crushing mechanism corresponds to the position of the push rod.

Further, the storage mechanism includes a storage bin, an electronic scale arranged at the lower part of the storage bin, and a discharge bottom cover.

Further, the upper part of the detection conveyor belt is also provided with a protective cover that can completely cover the upper part of the detection and sorting device and the crushing storage device, and the side of the protective cover is provided with an observation window. The inner upper part of the protective cover is provided with an illuminating lamp.

Further, the bottle unscrambling device includes a rotary feeding mechanism, a raw material debris sorting mechanism and a bottle sorting and lifting mechanism sequentially connected along the conveying direction of the detection conveyor belt.

Further, the bottle erecting device includes a centering mechanism, an erecting mechanism and a turning conveying mechanism arranged in sequence along the conveying direction of the detecting conveyor belt, and the discharge end of the turning conveying mechanism is connected to the feeding end of the detecting conveying belt. end connection.

Further, the whole bottle recovery device includes a recovery material barrel, an anti-shatter rubber pad arranged inside the recovery material barrel, and a material level detection sensor arranged on the upper part of the recovery material barrel.

The beneficial effect of the glass container sorting and crushing integrated machine provided by the utility model is that: compared with the prior art, the utility model glass container sorting and crushing integrated machine passes the waste glass containers through the bottle sorting device, the vertical bottle device, the detection and sorting It can quickly and effectively screen the color of glass bottles, and quickly crush the glass bottles that meet the screening color after screening, so that the glass bottles can be recovered immediately after recycling. Crush the glass bottles of the same color to improve the quality of the fragmented raw materials, facilitate the subsequent transportation process, and reduce transportation costs.

Description of drawings

Fig. 1 is a front structural schematic diagram of a glass container sorting and crushing integrated machine provided by an embodiment of the present invention;

Fig. 2 is a schematic top view structure diagram of the glass container sorting and crushing integrated machine provided by the embodiment of the present invention;

Fig. 3 is a schematic diagram of the assembly structure of the electronic scale and the discharge bottom cover in Fig. 1;

Fig. 4 is a schematic structural view of the detection and sorting device and the crushing storage device in Fig. 1;

Fig. 5 is a schematic diagram of the working state of the detection and sorting device and the crushing storage device adopted in the embodiment of the present utility model.

In the figure: 1, bottle unscrambling device; 101, rotary feeding mechanism; 1011, barrel frame; 1012, rotating chain; 1013, cover; 102, raw material debris sorting mechanism; , material receiving frame; 103, bottle separating lifting mechanism; 1031, lifting chain; 1032, bottle separating block; 2, vertical bottle device; 201, centering mechanism; 202, erecting mechanism; 203, steering conveying mechanism; Conveyor belt; 4. Whole bottle recycling device; 401. Recycling barrel; 402. Anti-break rubber pad; 403. Material level detection sensor; 5. Detection and sorting device; 501. Push bottle mechanism; 5011. Push rod; 6. Crushing storage device; 601. Crushing mechanism; 602. Storage mechanism; 6021. Storage bin; 6022. Electronic scale; 6023. Discharging bottom cover; 7. Protective cover; 8. Observation window; 9. flashlight.

detailed description

In order to make the technical problems, technical solutions and beneficial effects to be solved by the utility model clearer, the utility model will be further described in detail below in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described here are only used to explain the utility model, and are not intended to limit the utility model.

Please refer to Fig. 1 and Fig. 2 together, and now the glass container sorting and crushing integrated machine provided by the utility model will be described. The glass container sorting and crushing integrated machine includes a bottle unscrambling device 1, a bottle vertical device 2, a detection conveyor belt 3, a whole bottle recovery device 4, at least one detection and sorting device 5 arranged along the conveying direction of the detection conveyor belt 3 and At least one crushing storage device 6 is provided in one-to-one correspondence with the detection and sorting device 5, the discharge end of the bottle unscrambling device 1 is connected to the feed end of the bottle stand device 2, and the discharge end of the bottle stand device 2 is connected to the detection conveyor belt 3 The feed end of the detection and sorting device 5 and the crushing storage device 6 are arranged on the outside of the detection conveyor belt 2, and the discharge end of the detection conveyor belt 3 is connected with the feed end of the whole bottle recovery device 4. The bottle unscrambling device 1 is mainly used for preliminary combing of glass bottles to separate the glass bottles from each other; the vertical bottle device 2 is mainly used for erecting flat glass bottles to facilitate subsequent detection and sorting; the detection and sorting device 5 It is mainly used to identify the color of the glass bottle, and select the glass bottle of the corresponding color for further crushing; the crushing storage device 6 is mainly used to crush the glass bottles that pass the color sorting and store the fragments; the whole bottle The recycling device 4 is mainly used to recycle the whole glass bottles that fail to pass the color screening for further sorting or other processing.

Compared with the prior art, the glass container sorting and crushing integrated machine provided by the utility model can recover the whole bottle by passing the waste glass container through the bottle unscrambling device 1, the vertical bottle device 2, the detection and sorting device 5, the crushing storage device 6 and the whole bottle The various treatments of device 4 can quickly and effectively filter the color of the glass bottles, and quickly crush the glass bottles that meet the screened color after screening, so that the glass bottles of the same color can be crushed immediately after the glass bottles are recycled , improve the quality of fragmented raw materials, facilitate the subsequent transportation process, and reduce transportation costs.

Further, please refer to Fig. 2, Fig. 4 and Fig. 5 together. As a specific embodiment of the integrated glass container sorting and crushing machine provided by the present invention, the detection and sorting device 5 includes a The bottle pushing mechanism 501 and the color detection mechanism 502 located on the top of the bottle pushing mechanism 501. At present, the colors of recyclable glass flakes on the market are mainly transparent, green and amber/coffee, and the color detection mechanism 502 is required to correctly identify the color of the glass bottle, and then the glass bottle of the same color is returned to the glass bottle by the bottle pushing mechanism 501. class to the same crushing storage device 6 for crushing, improving the economic benefits of glass bottle recycling.

Further, please refer to Fig. 2, Fig. 4 and Fig. 5 together. As a specific implementation of the glass container sorting and crushing machine provided by the utility model, since the main colors of glass bottles on the market are transparent, green and amber Therefore, three groups of detection and sorting devices 5 can be set along the conveying direction of the detection conveyor belt 3, and the above three different colors can be individually identified and sorted to improve the working efficiency of the equipment.

Furthermore, as a specific implementation of the integrated glass container sorting and crushing machine provided by the present invention, the color detection mechanism 502 is an inductively coupled image sensor (CCD Camera). The inductively coupled image sensor can directly convert the optical signal into an analog current signal. The current signal is amplified and converted from analog to digital to realize image acquisition, storage, transmission, processing and reproduction. It is small in size, light in weight, low in power consumption and stable in performance. , high sensitivity, fast response, low commercial production cost, is an efficient color recognition device, applied in the utility model, can accurately carry out color recognition under the condition of low cost.

Further, referring to Fig. 2, Fig. 4 and Fig. 5, as a specific embodiment of the glass container sorting and crushing integrated machine provided by the utility model, the bottle pushing mechanism 501 includes a push rod 5011 and can make the push rod 5011 move vertically along the A push rod telescopic motor that detects the telescopic movement of the conveyor belt 3 in the conveying direction. When the color detection mechanism 502 detects that the glass bottle is a glass bottle of a specified color, it sends data to the PLC, and the PLC responds and then initiates a command to the telescopic motor of the push rod to push the push rod 5011 just to the push rod The glass bottle at the position of 5011, the glass bottle enters the crushing storage device 6, and withdraws quickly after the pushing action is completed, so as to prevent the transmission of subsequent glass bottles on the detection conveyor belt 3 from being hindered.

Further, referring to Fig. 2, Fig. 4 and Fig. 5, as a specific embodiment of the integrated glass container sorting and crushing machine provided by the present invention, in order to give sufficient response time to the bottle pushing mechanism 501, in the conveying direction, The position of the color detection mechanism 502 is slightly ahead of the bottle pushing mechanism 501.

Further, please refer to Fig. 2, Fig. 4 and Fig. 5, as a specific embodiment of the glass container sorting and crushing integrated machine provided by the utility model, the crushing storage device 6 includes a crushing mechanism 601 and is located at the lower part of the crushing mechanism 601 and The storage mechanism 602 corresponds to the crushing mechanism 601 one by one, and the position of the feeding port of the crushing mechanism 601 corresponds to the position of the push rod 5011 . The push rod 5011 can accurately push the glass bottles into the crushing mechanism 601, and the broken glass pieces directly enter the storage mechanism 602 for storage. In order to further reduce transportation costs, the size of broken glass pieces needs to be controlled. Generally, glass pieces with an outer diameter of 1cm-2cm account for about 90%, and the rest are glass pieces. Can effectively reduce the space occupied by the glass.

Further, please refer to Fig. 2 to Fig. 5, as a specific embodiment of the integrated glass container sorting and crushing machine provided by the present invention, the storage mechanism 602 includes a storage bin 6021, an electronic scale located at the lower part of the storage bin 6021 6022 and the discharge bottom cover 6023, the top of the storage bin 6021 is provided with a chip feed port. The electronic scale 6022 can measure the total weight of the glass sheets in the storage bin 6021. When the specified weight limit is reached, the electronic scale 6022 can send an instruction to the programmable logic controller, thereby triggering the alarm system of the weight limit, and the operator can get timely Reminder, stop the operation of the equipment in time, open the discharge bottom cover 6023, and continue to operate the equipment after emptying the storage bin 6021. It is estimated that each detection and sorting device 5 and its corresponding crushing storage device 6 can process one glass bottle per second, and can produce two tons of glass flakes per hour.

Further, referring to Fig. 1, as a specific implementation of the glass container sorting and crushing integrated machine provided by the present invention, in order to prevent broken glass from splashing and hurting the operator and improve production safety, the upper part of the detection conveyor belt 3 is also equipped with The protective cover 7 that can completely cover the upper part of the detection and sorting device 5 and the crushing storage device 6, the side of the protective cover 7 is provided with an observation window 8, and the inner upper part of the protective cover 7 is provided with an illuminating lamp 9. Operators can observe the operation of the sorter crushing device in real time through the observation window 8 . The lighting lamp 9 is to provide sufficient light source for the inductively coupled image sensor to ensure the accuracy of its color recognition, and an LED lamp with low energy consumption and high brightness can be used.

Further, please refer to Fig. 1 and Fig. 2, as a specific embodiment of the glass container sorting and crushing integrated machine provided by the present invention, the bottle unscrambling device 1 includes rotating feeders sequentially connected along the conveying direction of the detection conveyor belt 3 Mechanism 101, raw material fragment screening mechanism 102 and bottle-separating lifting mechanism 103. The rotary feeding mechanism 101 is mainly used to make the glass bottles in the barrel enter the raw material fragment screening mechanism 102 relatively gently to prevent the glass bottles from being broken; the raw material fragment screening mechanism 102 is mainly used to screen out the mixed glass flakes in the glass bottles The bottle-separating lifting mechanism 103 is mainly used to separate the glass bottles one by one and transport them to the subsequent vertical bottle device 2, so that there is enough distance between the glass bottles sent to the detection conveyor belt 3 to ensure that the detection and sorting can be carried out normally .

Specifically, please refer to Fig. 1 and Fig. 2, as a specific embodiment of the glass container sorting and crushing integrated machine provided by the utility model, the rotary feeding mechanism includes a barrel rack 1011, a rotating chain 1012, a rotating motor, and a barrel rack 1011 The upper part of the upper part is hinged with the upper part of the raw material fragment screening mechanism 102, and one end of the rotating chain 1012 is hinged with the upper part of the barrel frame 1011, and the rotating motor is connected with the rotating chain 1012. Place the barrel with glass bottles on the barrel frame 1011, the rotating motor can drive the rotating chain 1012 to lift the barrel frame 1011, so that the barrel frame 1011 can rotate around the hinge axis, and the glass bottle can be smoothly rotated by controlling the rotation speed of the barrel frame 1011. Into the raw material debris sorting mechanism 102.

Further, please refer to FIG. 1 and FIG. 2 , as a specific implementation of the integrated glass container sorting and crushing machine provided by the present invention, the upper part of the barrel frame 1011 is also provided with a cover 1013 .

Specifically, please refer to Fig. 1 and Fig. 2, as a specific embodiment of the glass container sorting and crushing integrated machine provided by the present invention, the raw material fragment sieving mechanism 102 includes several sieve bars 1021 parallel to each other in the horizontal direction, The rack bar 1022 corresponding to the screen bar 1021 and the material receiving frame 1023 located at the bottom of the screen bar 1021, the screen bar 1021 has a high end and a low end along the conveying direction of the detection conveyor belt 3, that is, the length of the screen bar 1021. The axis and the horizontal plane form an acute angle α, and the bar 1022 is set at the low end position. After the glass bottle enters the raw material debris sorting mechanism 102, it can automatically roll to the position of the rack bar 1022, waiting for the lifting of the bottle sorting lifting mechanism 103.

Preferably, as a specific implementation of the glass container sorting and crushing integrated machine provided by the present invention, in order to ensure that the fragments mixed in the glass bottles can be screened out as much as possible, the distance between adjacent sieve bars 1021 is not less than 1.5cm.

Specifically, referring to Fig. 1 and Fig. 2, as a specific embodiment of the glass container sorting and crushing integrated machine provided by the present invention, the bottle-separating lifting mechanism 103 includes at least two lifting chains 1031 and is located on the lifting chains 1031. At least two bottle-separating shields 1032, in the horizontal direction, the bottle-separating shields 1032 and the screen bars 1021 are arranged at intervals. At least two bottle-dividing barriers 1032 are arranged on each lifting chain 1031 .

Further, referring to Fig. 2, as a specific embodiment of the integrated glass container sorting and crushing machine provided by the present invention, the vertical bottle device 2 includes a centering mechanism 201 arranged in sequence along the conveying direction of the detection conveyor belt 3, an erecting The mechanism 202 and the diverting conveying mechanism 203 , the discharge end of the diverting conveying mechanism 203 is connected with the feeding end of the detection conveyor belt 3 . The centering mechanism 201 straightens the lifted glass bottle, the erecting mechanism 202 stands up the glass bottle, and then the erected glass bottle is transported to the detection conveyor belt 3 by the steering conveying mechanism 203 .

Further, please refer to Fig. 1, as a specific embodiment of the glass container sorting and crushing integrated machine provided by the present invention, the whole bottle recovery device 4 includes a recovery material barrel 401, and an anti-shattering glue set inside the recovery material barrel 401 The pad 402 and the material level detection sensor 403 arranged on the upper part of the recovery bucket 401 .

The above descriptions are only preferred embodiments of the present utility model, and are not intended to limit the present utility model. Any modifications, equivalent replacements and improvements made within the spirit and principles of the present utility model shall be included in this utility model. within the scope of protection of utility models.

Claims (10)

1. The glass container sorting and crushing integrated machine is characterized in that: it includes a bottle unscrambling device, a bottle vertical device, a detection conveyor belt, a whole bottle recovery device, at least one detection and sorting device arranged along the conveying direction of the detection conveyor belt, and At least one crushing and storage device is provided in one-to-one correspondence with the detection and sorting device, the discharge end of the bottle unscrambling device is connected to the feed end of the vertical bottle device, and the discharge end of the vertical bottle device The feeding end of the detection conveyor belt is connected, the detection and sorting device and the crushing storage device are arranged on the outside of the detection conveyor belt, and the discharge end of the detection conveyor belt is connected to the inlet of the whole bottle recovery device. Feed end connection. 2. The glass container sorting and crushing integrated machine according to claim 1, characterized in that: the detection and sorting device includes a bottle push mechanism arranged on one side of the detection conveyor belt and a bottle push mechanism arranged on the upper part of the bottle push mechanism. color detection mechanism. 3. The glass container sorting and crushing integrated machine according to claim 2, characterized in that: the color detection mechanism is an inductively coupled image sensor. 4. The glass container sorting and crushing integrated machine according to claim 2, characterized in that: the bottle pushing mechanism includes a push rod and a telescopic movement of the push rod along the conveying direction perpendicular to the detection conveyor belt. Push rod telescopic motor. 5. The glass container sorting and crushing integrated machine according to claim 4, characterized in that: the crushing storage device includes a crushing mechanism and a storage mechanism arranged at the lower part of the crushing mechanism and corresponding to the crushing mechanism one by one, The feed port of the crushing mechanism corresponds to the position of the push rod. 6 . The glass container sorting and crushing integrated machine according to claim 5 , wherein the storage mechanism includes a storage bin, an electronic scale disposed under the storage bin, and a discharge bottom cover. 7 . 7. The glass container sorting and crushing integrated machine according to claim 1, characterized in that: the upper part of the detection conveyor belt is also equipped with a device capable of completely covering the upper part of the detection and sorting device and the crushing storage device. An observation window is provided on the side of the protective cover, and an illuminating lamp is provided on the inner upper part of the protective cover. 8. The glass container sorting and crushing integrated machine according to claim 1, characterized in that: the bottle unscrambling device comprises a rotary feeding mechanism, a raw material fragment screening mechanism and Bottle lifting mechanism. 9. The glass container sorting and crushing integrated machine according to claim 1, characterized in that: the vertical bottle device includes a centering mechanism, an erecting mechanism and a steering conveying mechanism arranged in sequence along the conveying direction of the detection conveyor belt, The discharge end of the diverting conveying mechanism is connected with the feed end of the detection conveyor belt. 10. The glass container sorting and crushing integrated machine according to claim 1, characterized in that: the whole bottle recovery device includes a recycling bucket, an anti-shatter rubber pad arranged inside the recycling bucket and a The material level detection sensor on the upper part of the recycle bin.