CN111806816A - A double-sided film tearing device - Google Patents
A double-sided film tearing device Download PDFInfo
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- CN111806816A CN111806816A CN201910293677.1A CN201910293677A CN111806816A CN 111806816 A CN111806816 A CN 111806816A CN 201910293677 A CN201910293677 A CN 201910293677A CN 111806816 A CN111806816 A CN 111806816A
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- 230000007246 mechanism Effects 0.000 claims abstract description 73
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- 238000000034 method Methods 0.000 claims description 34
- 230000008569 process Effects 0.000 claims description 31
- 238000001514 detection method Methods 0.000 claims description 20
- 230000009471 action Effects 0.000 claims description 8
- 239000010408 film Substances 0.000 description 385
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- 238000007664 blowing Methods 0.000 description 4
- 238000010586 diagram Methods 0.000 description 4
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- 239000012528 membrane Substances 0.000 description 2
- 239000000758 substrate Substances 0.000 description 2
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- NIXOWILDQLNWCW-UHFFFAOYSA-N acrylic acid group Chemical group C(C=C)(=O)O NIXOWILDQLNWCW-UHFFFAOYSA-N 0.000 description 1
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- 238000005191 phase separation Methods 0.000 description 1
- 239000002985 plastic film Substances 0.000 description 1
- 230000003252 repetitive effect Effects 0.000 description 1
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- 238000001179 sorption measurement Methods 0.000 description 1
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- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
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Abstract
本发明公开了一种双面撕膜设备,其用于自动去除板材表面的薄膜,并自动处理从板材表面撕下来的薄膜,其中所述板材呈片状且至少包括有一个角,所述板材包括有下表面和上表面,所述下表面和上表面分别贴附有薄膜,所述双面撕膜设备包括储料架、取料装置、第一撕膜工位、第一撕膜机构、撕膜传送装置、第二撕膜工位和第二撕膜机构等组成部分。与现有技术相比,本发明提出的双面撕膜设备,其用于自动撕除贴附于片状板材上下表面的薄膜,提高撕膜效率,降低人工成本。
The invention discloses a double-sided film tearing device, which is used for automatically removing the film on the surface of the board and automatically processing the film torn from the surface of the board, wherein the board is in a sheet shape and includes at least one corner, and the board is It includes a lower surface and an upper surface, the lower surface and the upper surface are respectively attached with films, and the double-sided film tearing device includes a material storage rack, a reclaiming device, a first film tearing station, a first film tearing mechanism, It is composed of the tearing film conveying device, the second film tearing station and the second film tearing mechanism. Compared with the prior art, the double-sided film tearing device proposed by the present invention is used for automatically tearing off the film attached to the upper and lower surfaces of the sheet plate, thereby improving the film tearing efficiency and reducing labor costs.
Description
技术领域technical field
本发明涉及机械设备技术领域,特别涉及一种双面撕膜设备。The invention relates to the technical field of mechanical equipment, in particular to a double-sided film tearing device.
背景技术Background technique
导光板的制作过程:将基材(一般是光学级的亚克力或PC板材)分切成固定的尺寸,然后对分切好的基材进行抛光处理,打磨成精确的尺寸,最后在基材底面用激光雕刻、V型十字网格雕刻、UV网版印刷等技术印上导光网点结构。The production process of the light guide plate: cut the base material (usually optical grade acrylic or PC sheet) into a fixed size, then polish the cut base material, grind it to a precise size, and finally put the bottom surface of the base material on the bottom surface of the base material. Use laser engraving, V-shaped cross grid engraving, UV screen printing and other technologies to print the light guide dot structure.
导光板基材两面一般都设置有保护膜,防止产品在运输过程中出现划痕或者被环境污染,因此在雕刻或压印导光网点结构前,需要先对产品进行除膜。目前对于除膜都是人工处理,人工成本高,且撕膜效率低。The light guide plate substrate is generally provided with protective films on both sides to prevent the product from being scratched or polluted by the environment during transportation. Therefore, it is necessary to remove the film before engraving or embossing the light guide dot structure. At present, the removal of the film is all manual processing, the labor cost is high, and the film tearing efficiency is low.
如何能够降低人工成本、同时提高撕膜效率,是目前亟需解决的问题。How to reduce labor costs and improve film tearing efficiency is an urgent problem to be solved at present.
发明内容SUMMARY OF THE INVENTION
本发明目的是:克服现有技术存在的不足,解决现有技术中存在的问题,提供一种双面撕膜设备,其用于自动撕除贴附于片状板材上下表面的薄膜,提高撕膜效率,降低人工成本。The purpose of the present invention is to: overcome the deficiencies in the prior art, solve the problems in the prior art, and provide a double-sided film tearing device, which is used for automatically tearing off the film attached to the upper and lower surfaces of the sheet plate, improving the tearing performance. Membrane efficiency and reduced labor costs.
本发明的技术方案为:一种双面撕膜设备,其用于自动去除板材表面的薄膜,其中所述板材呈片状且至少包括有一个角,所述板材包括有下表面和上表面,所述下表面和上表面分别贴附有薄膜,The technical scheme of the present invention is: a double-sided film tearing device, which is used to automatically remove the film on the surface of a plate, wherein the plate is in a sheet shape and includes at least one corner, and the plate includes a lower surface and an upper surface, The lower surface and the upper surface are respectively attached with films,
所述双面撕膜设备包括:The double-sided film tearing device includes:
储料架、第一撕膜工位、第二撕膜工位,其中所述储料架用于存放所述板材,所述储料架、所述第一撕膜工位、所述第二撕膜工位依次排布;A storage rack, a first film tearing station, a second film tearing station, wherein the storage rack is used to store the sheet, the storage rack, the first film tearing station, the second film tearing station The film tearing stations are arranged in sequence;
取料装置,其用于从储料架中取出一片板材,并将板材运送到第一撕膜工位;A reclaiming device, which is used to take out a sheet of material from the storage rack and transport the sheet to the first film tearing station;
撕膜传送装置,其包括第二机械臂和与第二机械臂末端固定相连的第二固持部,该第二机械臂能够带动第二固持部在所述第一撕膜工位和所述第二撕膜工位之间往复运动,所述第二固持部能够吸附和释放所述板材的一个表面;The film tearing conveying device comprises a second manipulator and a second holding part fixedly connected with the end of the second manipulator, the second manipulator can drive the second holding part in the first film tearing station and the second holding part. Reciprocating movement between the two film tearing stations, the second holding part can adsorb and release one surface of the plate;
第一撕膜机构,其设置在第一撕膜工位和第二撕膜工位之间,在所述第二机械臂带动吸附有板材的第二固持部从所述第一撕膜工位移动至所述第二撕膜工位的过程中,所述第一撕膜机构撕除所述板材下表面的薄膜;The first film tearing mechanism is arranged between the first film tearing station and the second film tearing station. During the process of moving to the second film tearing station, the first film tearing mechanism tears off the film on the lower surface of the plate;
第二撕膜机构,其设置在撕膜传送装置的第二机械臂的末端,且与第二机械臂的末端固定连接,所述第二机械臂能够带动第二撕膜机构在所述第一撕膜工位和所述第二撕膜工位之间往复运动;The second film tearing mechanism is arranged at the end of the second mechanical arm of the tearing film conveying device, and is fixedly connected with the end of the second mechanical arm, and the second mechanical arm can drive the second film tearing mechanism in the first Reciprocating movement between the film tearing station and the second film tearing station;
其中所述第二撕膜工位上包括有第四固持部,其能够吸附和释放所述板材的一个表面,在所述板材的下表面被第四固持部吸附固定,所述第二机械臂带动所述第二撕膜机构从所述第二撕膜工位移动至所述第一撕膜工位的过程中,所述第二撕膜机构撕除贴附于所述板材上表面的薄膜。Wherein the second film tearing station includes a fourth holding part, which can adsorb and release one surface of the plate, and is adsorbed and fixed by the fourth holding part on the lower surface of the plate, and the second mechanical arm In the process of driving the second film tearing mechanism to move from the second film tearing station to the first film tearing station, the second film tearing mechanism tears off the film attached to the upper surface of the plate .
优选的,所述第一撕膜机构包括第一黏滚轮、第一夹持部和第一夹持驱动装置,第一夹持部能够在第一夹持驱动装置的驱动下做夹紧与松开反复动作,所述第二撕膜机构包括第二黏滚轮、第二夹持部和第二夹持驱动装置,第二夹持部能够在第二夹持驱动装置的驱动下做夹紧与松开的反复动作。Preferably, the first film tearing mechanism includes a first sticking roller, a first clamping part and a first clamping driving device, and the first clamping part can be clamped and loosened under the driving of the first clamping driving device The second film tearing mechanism includes a second sticking roller, a second clamping part and a second clamping driving device, and the second clamping part can be driven by the second clamping and driving device. Repetitive action of loosening.
优选的,在所述撕膜传送装置的第二固持部从所述第一撕膜工位吸附所述板材的上表面,第二机械臂带动第二固持部由第一撕膜工位移动到第二撕膜工位的过程中,所述板材的下表面的一角先与所述第一黏滚轮接触,所述第一黏滚轮黏住贴附于所述板材的下表面的薄膜的一角并滚动,之后第一夹持部在第一夹持驱动装置的驱动下夹紧黏在第一黏滚轮上的薄膜,此后第二机械臂带动第二固持部进一步向第二撕膜工位移动,移动至第二撕膜工位后,第二固持部释放吸附的板材至第二撕膜工位;Preferably, the second holding part of the film tearing conveying device absorbs the upper surface of the sheet from the first film tearing station, and the second mechanical arm drives the second holding part to move from the first film tearing station to the In the process of the second film tearing station, a corner of the lower surface of the sheet is first contacted with the first sticking roller, and the first sticking roller sticks to a corner of the film attached to the lower surface of the sheet and After rolling, the first clamping part clamps the film stuck on the first sticking roller under the driving of the first clamping driving device, and then the second mechanical arm drives the second holding part to move further to the second film tearing station, After moving to the second film tearing station, the second holding part releases the adsorbed sheet to the second film tearing station;
在所述第二固持部在第二机械臂的带动下将板材由第一撕膜工位移动至第二撕膜工位后,第二固持部释放板材到第二撕膜工位;所述板材的下表面被第二撕膜工位的第四固持部吸附固定,第二机械臂带动第二撕膜机构由第二撕膜工位移动到第一撕膜工位,在此过程中,所述第二黏滚轮先与板材的上表面的一角接触,所述第二黏滚轮黏住所述上表面的薄膜的一角并滚动,之后第二夹持部在第二夹持驱动装置的驱动下夹紧黏在第二黏滚轮上的薄膜,此后第二机械臂带动第二撕膜机构进一步向第一撕膜工位移动,直到薄膜从所述板材的上表面脱离;After the second holding part moves the sheet from the first film tearing station to the second film tearing station driven by the second robotic arm, the second holding part releases the sheet to the second film tearing station; the The lower surface of the sheet is adsorbed and fixed by the fourth holding part of the second film tearing station, and the second mechanical arm drives the second film tearing mechanism to move from the second film tearing station to the first film tearing station. The second sticking roller first comes into contact with a corner of the upper surface of the plate, the second sticking roller sticks to a corner of the film on the upper surface and rolls, and then the second clamping part is driven by the second clamping driving device. Clamping the film stuck on the second sticking roller, after that the second mechanical arm drives the second film tearing mechanism to move further to the first film tearing station until the film is detached from the upper surface of the plate;
优选的,所述储料架包括用于放置板材的平台、多个竖直设置且穿过所述平台的挡板,所述平台和多个挡板合围形成竖直的储料腔,所述板材被叠放在储料腔内。Preferably, the storage rack includes a platform for placing plates, a plurality of baffles vertically arranged and passing through the platform, the platform and the plurality of baffles are enclosed to form a vertical storage cavity, the Sheets are stacked in the storage chamber.
优选的,所述储料架还包括检测装置和用于驱动平台沿挡板上下移动的平台升降驱动装置,所述平台能够沿挡板向下移动到第一位置,所述第一位置是平台沿挡板向下移动的最低位,此时储料腔的容量最大;所述平台能够沿挡板向上移动到第二位置,所述第二位置是平台沿挡板向上移动的最高位,此时储料腔的容量最小;Preferably, the storage rack further includes a detection device and a platform lift drive device for driving the platform to move up and down along the baffle, the platform can move down along the baffle to a first position, and the first position is the platform The lowest position moving down along the baffle, at this time the capacity of the storage cavity is the largest; the platform can move up along the baffle to the second position, and the second position is the highest position where the platform moves upward along the baffle, this When the capacity of the storage cavity is the smallest;
所述检测装置能够检测所述第二位置处是否存在板材;在位于第二位置处的板材被移走后,所述检测装置检测不到所述第二位置处的板材时,所述升降驱动装置驱动所述平台沿挡板向上移动一定距离,使位于储料腔最上部的板材向上移动到第二位置处或第二位置的上部。The detection device can detect whether there is a plate at the second position; after the plate at the second position is removed, when the detection device cannot detect the plate at the second position, the lifting drive The device drives the platform to move upward along the baffle for a certain distance, so that the plate located at the uppermost part of the storage chamber moves upward to the second position or the upper part of the second position.
优选的,还包括位于挡板底部的至少一个第一导轨和至少一个第二导轨,底部设置在第一导轨上的挡板为第一挡板,底部设置在第二导轨上的挡板为第二挡板,所述平台上包括有与第一导轨数量相匹配的第一通孔,所述平台上包括有与第二导轨数量相匹配的第二通孔,所述第一挡板穿过所述平台的第一通孔能够沿第一导轨来回移动,所述第二挡板穿过所述平台的第二通孔能够沿第一导轨来回移动,从而改变所述储料腔能够存放挡板的尺寸,用以适应不同尺寸大小的板材。Preferably, it also includes at least one first guide rail and at least one second guide rail located at the bottom of the baffle, the baffle set at the bottom on the first guide rail is the first baffle, and the baffle set at the bottom on the second guide rail is the first baffle Two baffles, the platform includes first through holes matching the number of first guide rails, the platform includes second through holes matching the number of second guide rails, the first baffle passes through The first through hole of the platform can move back and forth along the first guide rail, and the second baffle plate can move back and forth along the first guide rail through the second through hole of the platform, so as to change the storage capacity of the storage chamber. The size of the board to adapt to different sizes of boards.
优选的,所述取料装置包括第一机械臂和与第一机械臂末端固定相连的第一固持部,该第一机械臂能够带动第一固持部在所述储料架处和所述第一撕膜工位之间往复运动,所述第一固持部能够吸附和释放所述板材的一个表面;在第一机械臂带动第一固持部由第一撕膜工位移动至储料架处时,第一固持部从所述储料架中吸附一片板材,之后第一机械臂带动吸附有板材的第一固持部由储料架处移动至第一撕膜工位,第一固持部释放吸附的板材至第一撕膜工位。Preferably, the reclaiming device includes a first mechanical arm and a first holding part fixedly connected with the end of the first mechanical arm, the first mechanical arm can drive the first holding part at the storage rack and the first holding part. A reciprocating movement between film tearing stations, the first holding part can adsorb and release one surface of the sheet; the first mechanical arm drives the first holding part to move from the first film tearing station to the storage rack When the first holding part absorbs a sheet from the storage rack, the first mechanical arm drives the first holding part with the sheet to move from the storage rack to the first film tearing station, and the first holding part is released. The adsorbed sheet is sent to the first film tearing station.
优选的,所述第一固持部包括复数个第一吸盘、第一吸盘驱动装置、起料吸盘和起料驱动装置;所述第一吸盘能够在第一吸盘驱动装置的驱动下吸附和释放板材,并且所述第一吸盘能够在第一吸盘驱动装置的驱动下沿纵向在间隔的两个预定位置之间上下移动;所述起料吸盘能够在起料吸盘驱动装置的驱动下吸附和释放板材,并且所述起料吸盘能够在起料吸盘驱动装置的驱动下沿纵向在间隔的两个预定位置之间上下移动;Preferably, the first holding part includes a plurality of first suction cups, a first suction cup driving device, a suction cup and a lifting driving device; the first suction cup can absorb and release the sheet under the driving of the first suction cup driving device , and the first suction cup can move up and down between two predetermined positions in the longitudinal direction under the driving of the first suction cup driving device; , and the lifting suction cup can move up and down between two predetermined positions in the longitudinal direction under the driving of the lifting suction cup driving device;
在第一机械臂带动所述第一固持部由所述待处理工位移动到所述储料架处时,所述起料吸盘在起料驱动装置的驱动下,向下移动并吸附所述储料腔内最上部的板材的上表面,之后所述起料吸盘在起料驱动装置的驱动下带动所述最上部的板材向上移动,此时所述最上部的板材的一部分与其它板材分离且跟随起料吸盘向上移动,另外一部分留在储料腔内与其它板材接触;然后所述复数个第一吸盘在第一吸盘驱动装置的驱动下,向下移动并吸附被起料吸盘吸附的板材的上表面,之后所述复数个第一吸盘在第一吸盘驱动装置的驱动下带动所述板材向上移动;最后在第一机械臂带动所述第一固持部由所述储料架处移动至所述待处理工位,所述复数个第一吸盘和起料吸盘分别在第一吸盘驱动装置和起料驱动装置的驱动下向下移动并释放所述板材至待处理工位。When the first mechanical arm drives the first holding part to move from the to-be-processed station to the storage rack, the lifting suction cup moves downward and absorbs the The upper surface of the uppermost plate in the storage cavity, and then the suction cup drives the uppermost plate to move upwards under the driving of the lifting drive device, and a part of the uppermost plate is separated from other plates at this time. And follow the lifting suction cup to move upward, and the other part stays in the material storage cavity to contact other plates; then the plurality of first suction cups are driven by the first suction cup driving device, move down and absorb the suction cups sucked by the lifting suction cup. The upper surface of the plate, then the plurality of first suction cups drive the plate to move upward under the driving of the first suction cup drive device; finally, the first mechanical arm drives the first holding part to move from the storage rack After arriving at the to-be-processed station, the plurality of first suction cups and the lifting suction cups are respectively driven by the first suction cup driving device and the feeding-lifting driving device to move down and release the sheet to the to-be-processed station.
优选的,所述第二固持部包括复数个第二吸盘和第二吸盘驱动装置,所述第二吸盘能够在第二吸盘驱动装置的驱动下吸附和释放板材,并且所述第二吸盘能够在第二吸盘驱动装置的驱动下沿纵向在间隔的两个预定位置之间上下移动;在第二机械臂带动所述第二固持部由所述第二撕膜工位移动到所述第一撕膜工位时,所述复数个第二吸盘在第二吸盘驱动装置的驱动下,向下移动并吸附所述第一撕膜工位上的板材的上表面,之后所述复数个第二吸盘在第二吸盘驱动装置的驱动下带动所述板材向上移动;在第二机械臂带动所述第二固持部由所述第一撕膜工位移动至所述第二撕膜工位时,所述复数个第二吸盘在第二吸盘驱动装置的驱动下向下移动并释放所述板材至第二撕膜工位,之后所述复数个第二吸盘在第二吸盘驱动装置的驱动下向上移动。Preferably, the second holding part includes a plurality of second suction cups and a second suction cup driving device, the second suction cups can suck and release the board under the driving of the second suction cup driving device, and the second suction cups can be Driven by the second suction cup driving device, it moves up and down between two predetermined positions in the longitudinal direction; the second mechanical arm drives the second holding part to move from the second film tearing station to the first tearing position When the film is in the film station, the plurality of second suction cups are driven by the second suction cup driving device to move downward and absorb the upper surface of the plate on the first film tearing station, and then the plurality of second suction cups Driven by the second suction cup driving device, the plate is driven to move upward; when the second mechanical arm drives the second holding part to move from the first film tearing station to the second film tearing station, the The plurality of second suction cups move downward under the driving of the second suction cup driving device and release the sheet to the second film tearing station, and then the plurality of second suction cups move upward under the driving of the second suction cup driving device .
优选的,所述第一夹持部能够在第一夹持驱动装置的驱动下在第一夹紧位置和第一松开位置之间做往复运动;在所述第一黏滚轮黏住贴附于板材的薄膜的一角并滚动后,第一夹持部在第一夹持驱动装置的驱动下由第一松开位置移动到第一夹紧位置,此时所述薄膜的一角在第一夹持部与第一黏滚轮之间,第一夹持部与第一黏滚轮共同固定所述薄膜的一角;在贴附于板材的薄膜从所述板材上脱离后,第一夹持部在第一夹持驱动装置的驱动下由第一夹紧位置移动到第一松开位置;Preferably, the first clamping part can reciprocate between the first clamping position and the first releasing position under the driving of the first clamping driving device; After rolling on the corner of the film of the sheet, the first clamping part moves from the first release position to the first clamping position under the driving of the first clamping driving device, and at this time the corner of the film is in the first clamping position. Between the holding part and the first sticking roller, the first holding part and the first sticking roller jointly fix a corner of the film; after the film attached to the plate is detached from the plate, the first holding part is in the first holding part. Driven by a clamping driving device, it is moved from the first clamping position to the first releasing position;
所述第二夹持部能够在第二夹持驱动装置的驱动下在第二夹紧位置和第二松开位置之间做往复运动;在所述第二黏滚轮黏住贴附于板材的薄膜的一角并滚动后,第二夹持部在第二夹持驱动装置的驱动下由第二松开位置移动到第二夹紧位置,此时所述薄膜的一角在第二夹持部与第二黏滚轮之间,第二夹持部与第二黏滚轮共同固定所述薄膜的一角;在贴附于板材上表面的薄膜从板材的上表面脱离,并跟随所述第二机械臂移动至第一撕膜工位时,第二夹持部在第二夹持驱动装置的驱动下由第二夹紧位置移动到第二松开位置。The second clamping part can reciprocate between the second clamping position and the second releasing position under the driving of the second clamping driving device; After a corner of the film is rolled, the second clamping part moves from the second release position to the second clamping position under the driving of the second clamping driving device, and at this time, a corner of the film is in the second clamping part and the second clamping part. Between the second sticking rollers, the second clamping part and the second sticking roller jointly fix a corner of the film; the film attached to the upper surface of the sheet is detached from the upper surface of the sheet and moves with the second robotic arm When reaching the first film tearing station, the second clamping part is moved from the second clamping position to the second releasing position under the driving of the second clamping driving device.
优选的,还包括废膜处理装置,所述废膜处理装置设置在第一撕膜机构的第一黏滚轮处,其包括夹板装置、夹板驱动装置、夹板移动驱动装置和废料仓,所述夹板驱动装置能够驱动所述夹板装置做夹持固定和夹持释放所述薄膜的反复动作,所述夹板移动装置能够驱动所述夹板装置在所述第一黏滚轮处和废料仓处之间做往复运动;Preferably, it also includes a waste film treatment device, the waste film treatment device is arranged at the first sticking roller of the first film tearing mechanism, and includes a clamping plate device, a clamping plate driving device, a clamping plate moving driving device and a waste bin, the clamping plate The driving device can drive the clamping plate device to perform repeated actions of clamping and fixing and clamping and releasing the film, and the clamping plate moving device can drive the clamping plate device to reciprocate between the first sticking roller and the waste bin. sports;
在贴附于所述板材下表面上的薄膜从板材上脱离,且被所述第一夹持部在第一夹持驱动装置的驱动下松开后,所述夹板装置在夹板驱动装置的驱动下夹持固定所述薄膜,之后所述夹板装置在夹板移动驱动装置的驱动下由第一黏滚轮处移动到废料仓处,所述夹板装置在夹板驱动装置的驱动下夹持释放所述薄膜至废料仓,之后所述夹板装置在夹板移动驱动装置的驱动下由废料仓处移动到第一黏滚轮处。在所述贴附于上表面的薄膜从板材的上表面脱离,并跟随所述第二机械臂往第一撕膜工位移动并处于第一撕膜机构的第一黏滚轮处时,第二夹持部在第二夹持驱动装置的驱动下由第二夹紧位置移动到第二松开位置,此时薄膜黏在所述第二黏滚轮上,且与第二夹持部不接触,位于第一黏滚轮处的所述夹板装置在夹板驱动装置的驱动下夹持固定所述薄膜,之后所述夹板装置在夹板移动驱动装置的驱动下由第一黏滚轮处移动到废料仓处,所述夹板装置在夹板驱动装置的驱动下夹持释放所述薄膜至废料仓,之后所述夹板装置在夹板移动驱动装置的驱动下由废料仓处移动到第一黏滚轮处。After the film attached to the lower surface of the plate is detached from the plate and released by the first clamping part driven by the first clamping driving device, the clamping device is driven by the clamping plate driving device. The film is clamped and fixed at the bottom, and then the splint device moves from the first sticking roller to the waste bin under the drive of the splint moving drive device, and the splint device clamps and releases the film under the drive of the splint drive device. to the waste bin, and then the splint device moves from the waste bin to the first sticking roller under the driving of the splint moving driving device. When the film attached to the upper surface is detached from the upper surface of the plate and moves to the first film tearing station along with the second mechanical arm and is at the first sticking roller of the first film tearing mechanism, the second The clamping part is moved from the second clamping position to the second releasing position under the driving of the second clamping driving device. At this time, the film sticks to the second sticking roller and does not contact the second clamping part. The splint device located at the first sticking roller clamps and fixes the film under the drive of the splint driving device, and then the splint device moves from the first sticking roller to the waste bin under the driving of the splint moving drive device, The clamping plate device clamps and releases the film to the waste bin under the driving of the clamping plate driving device, and then the clamping plate device moves from the waste warehouse to the first sticking roller under the driving of the clamping plate moving driving device.
优选的,还包括收料装置,所述收料装置包括第三机械臂、第三固持部和收料工位,所述第三固持部与第三机械臂的末端固定连接,该第三机械臂能够带动第三固持部在所述第二撕膜工位和所述收料工位之间往复运动,所述第三固持部能够吸附和释放所述板材的上表面;在第三机械臂带动第三固持部由收料工位移动至第二撕膜工位时,第三固持部从所述第二撕膜工位上吸附板材,之后第三机械臂带动吸附有板材的第三固持部由第二撕膜工位移动至收料工位,第三固持部释放吸附的板材至收料工位。Preferably, it also includes a receiving device, the receiving device includes a third mechanical arm, a third holding part and a receiving station, the third holding part is fixedly connected with the end of the third mechanical arm, the third mechanical arm The arm can drive the third holding part to reciprocate between the second film tearing station and the receiving station, and the third holding part can adsorb and release the upper surface of the plate; in the third mechanical arm When the third holding part is driven to move from the receiving station to the second film tearing station, the third holding part absorbs the plate from the second film tearing station, and then the third mechanical arm drives the third holding part that adsorbs the plate The part moves from the second film tearing station to the receiving station, and the third holding part releases the adsorbed sheet to the receiving station.
本发明的优点:Advantages of the present invention:
1、本发明的双面撕膜设备,其用于自动撕除贴附于片状板材上下表面的薄膜,提高撕膜效率,降低人工成本。1. The double-sided film tearing device of the present invention is used for automatically tearing off the film attached to the upper and lower surfaces of the sheet-like plate, improving the film tearing efficiency and reducing labor costs.
2、本发明的双面撕膜设备的储料架,可以带有自动升降平台,当位于储料架顶部的一部分板材被取走后,储料架的平台能够自动上升。2. The storage rack of the double-sided film tearing device of the present invention can be equipped with an automatic lifting platform. When a part of the board at the top of the storage rack is taken away, the platform of the storage rack can automatically rise.
3、本发明的双面撕膜设备的储料架,底部可以设置导轨,使其能够存储不同尺寸大小的板材。3. The storage rack of the double-sided film tearing device of the present invention can be provided with guide rails at the bottom, so that it can store plates of different sizes.
4、本发明的双面撕膜设备的取料装置,可以设置起料吸盘,用于提高取料装置每次只运送一片板材的概率。另外取料装置还可以增加振动器,用于进一步提高取料装置每次只运送一片板材的概率。4. The reclaiming device of the double-sided film tearing device of the present invention can be provided with a suction cup, which is used to improve the probability that the reclaiming device only transports one sheet at a time. In addition, a vibrator can be added to the reclaiming device to further improve the probability that the reclaiming device only transports one sheet at a time.
5、本发明的双面撕膜设备,可以增加废膜处理装置,其用于自动处理从板材表面撕下来的薄膜,进一步降低人工成本。5. The double-sided film tearing device of the present invention can add a waste film processing device, which is used to automatically process the film torn off from the surface of the sheet, thereby further reducing labor costs.
6、本发明的双面撕膜设备,可以增加收料装置,其用于将撕好膜的板材自动收集到一处,进一步降低人工成本。6. The double-sided film tearing device of the present invention can add a material receiving device, which is used to automatically collect the sheets with the film torn in one place, thereby further reducing labor costs.
附图说明Description of drawings
图1是本发明提供的自动撕膜设备的立体示意图。FIG. 1 is a schematic perspective view of the automatic film tearing device provided by the present invention.
图2是本发明提供的自动撕膜设备的储料架的立体示意图。Fig. 2 is a perspective view of the storage rack of the automatic film tearing device provided by the present invention.
图3是本发明提供的自动撕膜设备的取料装置在储料架中取料的过程的立体示意图一。FIG. 3 is a perspective view 1 of a process in which the reclaiming device of the automatic film tearing equipment provided by the present invention takes material in the material storage rack.
图4是本发明提供的自动撕膜设备的取料装置在储料架中取料的过程的立体示意图二。FIG. 4 is a second perspective view of the process of the reclaiming device of the automatic film tearing equipment provided by the present invention taking material in the material storage rack.
图5是本发明提供的自动撕膜设备的撕膜传送装置与第一撕膜机构在撕除贴附于板材的下表面的薄膜的过程的立体示意图一。5 is a first three-dimensional schematic diagram of the process of tearing off the film attached to the lower surface of the plate by the tearing conveying device and the first tearing mechanism of the automatic film tearing device provided by the present invention.
图6是本发明提供的自动撕膜设备的撕膜传送装置与第一撕膜机构在撕除贴附于板材的下表面的薄膜的过程的立体示意图二。6 is a second perspective schematic diagram of the process of tearing off the film attached to the lower surface of the plate by the tearing conveying device and the first tearing mechanism of the automatic film tearing device provided by the present invention.
图7是本发明提供的自动撕膜设备的第一撕膜机构在撕膜过程中的立体放大图。FIG. 7 is an enlarged perspective view of the first film tearing mechanism of the automatic film tearing device provided by the present invention during the film tearing process.
图8是本发明提供的自动撕膜设备的第二撕膜机构在撕除贴附于板材的上表面的薄膜的过程的立体示意图。8 is a schematic perspective view of the process of tearing off the film attached to the upper surface of the plate by the second film tearing mechanism of the automatic film tearing device provided by the present invention.
图9是本发明提供的自动撕膜设备在第二撕膜机构在撕除贴附于板材的上表面的薄膜后,正准备撕除贴附于下一个板材的上表面的薄膜的过程的立体示意图。9 is a three-dimensional view of the process of preparing to tear off the film attached to the upper surface of the next plate after the second film tearing mechanism of the automatic film tearing device provided by the present invention is preparing to tear off the film attached to the upper surface of the next plate after tearing off the film attached to the upper surface of the plate Schematic.
图10是本发明提供的自动撕膜设备的收料装置收集板材的立体示意图。FIG. 10 is a schematic perspective view of the material collecting device of the automatic film tearing equipment provided by the present invention to collect the plates.
具体实施方式Detailed ways
为使本发明的上述目的、特征和优点能够更加明显易懂,下面结合附图和具体实施方式对本发明作进一步详细的说明,其中:10、储料架;101、平台;102、挡板;103、第一导轨;104、第一挡板;105、第二导轨;106、第二挡板;107、储料腔;108、检测装置;109、第一位置;110、第二位置;111、第一通孔;112、第二通孔;113、吹风装置;114、升降驱动装置;20、第一撕膜工位;30、第二撕膜工位;301、第四固持部;40、取料装置;400、第一固持部;401、第一机械臂;402、起料吸盘;403、第一吸盘;404、起料驱动装置;405、第一吸盘驱动装置;406、振动器;50、撕膜传送装置;501、第二机械臂;502、第二吸盘;503、第二固持部;504、第二吸盘驱动装置;60、第一撕膜机构;601、第一黏滚轮;602、第一夹持部;603、第一夹持驱动装置;70、第二撕膜机构;701、第二黏滚轮;702、第二夹持部;703、第二夹持驱动装置;80、废膜处理装置;801、夹板装置;802、夹板驱动装置;803、夹板移动驱动装置;90、收料装置;901、第三机械臂;902、第三固持部;100、板材;1001、下表面;1002、上表面;1003、薄膜。In order to make the above-mentioned objects, features and advantages of the present invention more obvious and easy to understand, the present invention will be described in further detail below in conjunction with the accompanying drawings and specific embodiments, wherein: 10, storage rack; 101, platform; 102, baffle; 103, first guide rail; 104, first baffle plate; 105, second guide rail; 106, second baffle plate; 107, material storage chamber; 108, detection device; 109, first position; 110, second position; 111 , the first through hole; 112, the second through hole; 113, the blowing device; 114, the lift drive device; 20, the first film tearing station; 30, the second film tearing station; 301, the fourth holding part; 40 400, the first holding part; 401, the first mechanical arm; 402, the suction cup; 403, the first suction cup; 404, the driving device for lifting; 405, the driving device for the first suction cup; 406, the vibrator 50, tearing film conveying device; 501, second mechanical arm; 502, second suction cup; 503, second holding part; 504, second suction cup driving device; 60, first film tearing mechanism; 601, first sticking roller ; 602, the first clamping part; 603, the first clamping driving device; 70, the second tearing film mechanism; 701, the second sticking roller; 702, the second clamping part; 703, the second clamping driving device; 80, waste film treatment device; 801, splint device; 802, splint drive device; 803, splint moving drive device; 90, material receiving device; 901, third robotic arm; 902, third holding part; 100, plate; 1001 , lower surface; 1002, upper surface; 1003, film.
本发明的详细描述主要通过程序、步骤、逻辑块、过程或其他象征性的描述来呈现,其直接或间接地模拟本发明中的技术方案的运作。所属领域内的技术人员使用此处的这些描述和陈述向所属领域内的其他技术人员有效的介绍他们的工作本质。The detailed description of the present invention is mainly presented through procedures, steps, logic blocks, processes or other symbolic descriptions, which directly or indirectly simulate the operation of the technical solutions in the present invention. Those skilled in the art use the descriptions and representations herein to effectively introduce the nature of their work to others skilled in the art.
此处所述的“一个实施例”或“实施例”是指与所述实施例相关的特征、结构或特性至少可包含于本发明至少一个实现方式中。在本发明书中不同地方出现的“在一个实施例中”并非必须都指同一个实施例,也不必须是与其他实施例互相排斥的单独或选择实施例。此外,表示一个或多个实施例的方法、流程图或功能框图中的模块顺序并非固定顺序并非固定的指代任何特定顺序,也不构成本发明的限制。Reference herein to "one embodiment" or "an embodiment" means that a feature, structure, or characteristic associated with the described embodiment may be included in at least one implementation of the present invention. The appearances of "in one embodiment" in various places throughout this specification are not necessarily all referring to the same embodiment, nor are they necessarily a single or alternative embodiment that is mutually exclusive of other embodiments. Furthermore, the order of modules in the methods, flowcharts, or functional block diagrams representing one or more embodiments is not a fixed order and does not refer to any particular order and does not constitute a limitation of the invention.
一些板材(例如导光板基材)的表面设置有保护膜,防止板材在运输过程中出现划痕或者被环境污染,因此在对板材加工前,需要先对板材进行除膜处理。板材100呈片状且至少包括有一个角,还具有下表面1001和上表面1002,薄膜1003(保护膜)可以贴附于下表面或上表面,或者下表面和上表面都贴有薄膜1003(保护膜),具体可以参见图4所示的板材。A protective film is provided on the surface of some sheets (such as light guide plate substrates) to prevent the sheets from being scratched or polluted by the environment during transportation. Therefore, before processing the sheets, the sheets need to be film-removed. The
需要说明的是,板材包括有的一个角,可以是正常意义上的角(两条有公共端点的射线组成的几何对象),也可以是带弧度的凸起部,比如圆形的板材包括有无数个这种角。这样从板材的角开始撕除贴附于板材表面的薄膜,比较省力。It should be noted that the plate includes an angle, which can be an angle in the normal sense (a geometric object composed of two rays with a common endpoint), or a convex part with an arc. For example, a circular plate includes a There are countless such corners. In this way, the film attached to the surface of the board is torn off from the corner of the board, which is relatively labor-saving.
本发明提供了一种自动撕膜设备,其用于自动去除贴附于板材表面的薄膜(保护膜),从而降低人工成本、同时提高撕膜效率。The invention provides an automatic film tearing device, which is used for automatically removing the film (protective film) attached to the surface of the plate, thereby reducing labor costs and improving film tearing efficiency.
如图1所示,本发明的自动撕膜设备,包括储料架10、第一撕膜工位20、第二撕膜工位30、取料装置40、撕膜传送装置50、第一撕膜机构60、第二撕膜机构70,还可以包括废膜处理装置80和收料装置90等组成部分。As shown in FIG. 1 , the automatic film tearing equipment of the present invention includes a
其中储料架10用于存放待撕膜的板材100。第一撕膜工位20用于放置单片待撕膜的板材100,并且待撕膜的板材100在第一撕膜工位20等待第一撕膜机构60撕除贴附于板材下表面1001的薄膜。第二撕膜工位30用于放置已撕除贴附于板材下表面1001的薄膜的板材,并且已撕除贴附于板材下表面1001的薄膜的板材在第二撕膜工位30等待第二撕膜机构70撕除贴附于上表面1002的薄膜。The
取料装置40将储料架10中的一片板材传送到第一撕膜工位20,撕膜传送装置50在将放置在第一撕膜工位20的板材运送到第二撕膜工位30的过程中,与第一撕膜机构60相配合,撕除贴附于板材下表面的薄膜。撕膜传送装置50在从第二撕膜工位30回到第一撕膜工位20传送下一片板材的过程中,第二撕膜机构70撕除固定在第二撕膜工位30上的板材上表面1002的薄膜。废膜处理装置80用于自动处理从板材表面撕下来的薄膜(后续称作废膜)。收料装置90用于将撕好膜的板材自动收集到一处。下面对于本发明提供的自动撕膜设备的关键组成部分进行详细描述。The reclaiming
储料架storage rack
如图2所示,本发明的自动撕膜设备的储料架10,其用于存放片状的板材,包括用于放置板材的平台101、复数个竖直设置且穿过所述平台101的挡板102,所述平台101和复数个挡板102合围形成竖直的储料腔107,所述板材被叠放在储料腔107内,位于所述储料腔107最上部的板材能够被移走。As shown in FIG. 2 , the
在一个优选实施例中,储料架10的用于放置板材的平台101为自动升降平台,储料架101还包括检测装置108和用于驱动平台101沿挡板上下移动的平台升降驱动装置114,所述板材被叠放在平台101上,且能够随着平台101沿挡板向上移动,位于所述平台101最上部的板材能够被移走。In a preferred embodiment, the
所述平台101能够沿挡板向下移动到第一位置109,所述第一位置109是平台101沿挡板向下移动的最低位,此时储料腔107的容量最大;所述平台101能够沿挡板向上移动到第二位置110,所述第二位置110是平台101沿挡板向上移动的最高位,此时储料腔107的容量最小。The
所述检测装置108能够检测所述第二位置110处是否放置有板材。在位于第二位置110处的板材被移走后,所述检测装置108检测不到第二位置110处的板材时,所述升降驱动装置驱动114所述平台101沿挡板向上移动一定距离,使位于储料腔107最上部的板材向上到第二位置110处或第二位置110的上部。优选此检测装置108为红外线检测装置,且所述检测装置108设置在第二位置110处。The
带有自动升降平台101的储料架10的升降过程:当堆叠在储料腔107最上部的板材处于第二位置110处,或者处于第二位置110的上部时,板材一片一片被移走。当检测装置108检测到第二位置110处没有板材时,升降驱动装置驱动所述平台101沿挡板向上移动一定距离,这个距离相当于N(N>=1)片板材的厚度。当这N片板材再次被移走后,检测装置108再次检测到第二位置110处没有板材,升降驱动装置114再次驱动平台101沿挡板向上移动,如此循环直至平台101在升降驱动装置114的驱动下沿挡板移动到第二位置110处,此时平台101已经上升到最高位,当检测装置108检测到第二位置110处没有板材时,平台101上的板材已经全部被移走。优选增加报警装置,当平台101位于第二位置110处,且检测装置108检测到第二位置110处没有板材时,发出警报,同时升降驱动装置驱动平台101沿挡板移动至第一位置109处。工作人员听到警报后进行装料处理。The lifting process of the
在另一个优选实施例中,储料架10可以存放不同尺寸大小的板材,其包括用于放置板材的平台101、复数个竖直设置且穿过所述平台101的挡板、和位于储料架10底部的至少一个第一导轨103,底部设置在第一导轨103上的挡板为第一挡板104,所述平台101上包括有与第一导轨103数量相匹配的第一通孔111,第一挡板104穿过所述平台101的第一通孔111能够沿第一导轨103来回移动,从而改变所述储料腔107能够存放挡板的尺寸,用以存放不同尺寸大小的板材。In another preferred embodiment, the
应当说明的是,此优选实施例中的储料架10,还可以增加与第一导轨103垂直设置的至少一个第二导轨105,底部设置在第二导轨105上的挡板为第二档板106,平台101上包括有与第二导轨105数量相匹配的第二通孔112,第二挡板106穿过平台101的第二通孔112能够沿第二导轨105来回移动。第一挡板104和第二挡板106分别沿着第一导轨103和第二导轨105来回移动,从而改变储料仓107的尺寸,以存放不同尺寸大小的板材。It should be noted that, in the
在一个具体的实施例中,如图2所示,储料架10既带有自动升降平台101,又可以存放不同尺寸大小的板材。In a specific embodiment, as shown in FIG. 2 , the
需要说明的是,本发明的自动撕膜设备的储料架10,不是只能给本发明的自动撕膜设备存储板材,它还可以给其它的自动撕膜设备或者其它的需要存储片状板材的自动化设备存储板材。It should be noted that the
取料装置Reclaimer
图3和图4为自动撕膜设备的取料装置40在储料架10中取料的过程的立体示意图,如图3和图4所示,取料装置40从储料架10中取出一片板材,并将板材运送到第一撕膜工位20。FIGS. 3 and 4 are three-dimensional schematic diagrams of the process of reclaiming the material in the
参照图1和图3,取料装置40包括第一机械臂401和与第一机械臂401末端固定相连的第一固持部400,该第一机械臂401能够带动第一固持部在储料架10处和第一撕膜工位20之间往复运动,第一固持部400能够吸附和释放板材的上表面。在第一机械臂401带动第一固持部由第一撕膜工位20移动至储料架10处时,第一固持部400从所述储料架10中吸附一片板材,之后第一机械臂401带动吸附有板材的第一固持部400由储料架10处移动至第一撕膜工位20,然后第一固持部400释放吸附的板材100并放置在第一撕膜工位20。Referring to FIGS. 1 and 3 , the reclaiming
参照图3,在一个实施例中,所述第一固持部400包括多个第一吸盘403和第一吸盘驱动装置404,所述第一吸盘403在第一吸盘驱动装置404的驱动下吸附和释放板材,并且所述第一吸盘403在第一吸盘驱动装置404的驱动下沿纵向在两个预定位置之间上下移动。在第一机械臂401带动所述第一固持部由所述第一撕膜工位20移动到所述储料架10处时,或者第一机械臂401位于储料架10处时(初始状态),所述复数个第一吸盘403在第一吸盘驱动装置405的驱动下,向下移动并吸附所述储料腔107内最上部的板材的上表面,之后所述复数个第一吸盘403在第一吸盘驱动装置405的驱动下带动所述最上部的板材向上移动。随后,第一机械臂401带动所述第一固持部400连同板材100由所述储料架10处移动至所述第一撕膜工位20,所述复数个第一吸盘403在第一吸盘驱动装置405的驱动下向下移动并释放所述板材至第一撕膜工位20,之后所述复数个第一吸盘403在第一吸盘403驱动装置的驱动下向上移动。3 , in one embodiment, the first holding
上述实施例的取料装置40,通过吸附储料腔107内最上部的单片板材的上表面1002,将板材运送到第一撕膜工位20。但是由于一些板材(比如塑料板材)之间存在粘连,第一吸盘403在吸附最上部的板材的上表面时,与最上部的板材的下表面相接触的其它板材可能会同时被运送到第一撕膜工位20。The reclaiming
为了提高取料装置40每次只取一片板材的概率,如图3和图4所示,在一个优选实施例中,所述取料装置40设置有振动器406,所述振动器与第一固持部400固定连接,在第一固持部的第一吸盘403从储料架10中吸附一片板材,并沿纵向向上移动后,所述振动器与被吸附的板材的上表面接触,并且所述振动器向下压迫被吸附的板材使得被吸附的板材形成一个弯曲的表面,以便于被吸附的板材与储料腔107中的其它板材相分离。In order to improve the probability that the reclaiming
为了提高取料装置40每次只取一片板材的概率,在另一个优选实施例中,所述第一固持部增加起料吸盘402和起料驱动装置404,所述起料吸盘402能够在起料驱动装置404的驱动下吸附和释放板材,并且所述起料吸盘402能够在起料驱动装置的驱动下沿纵向在两个预定位置之间上下移动。具体取料过程如下:In order to improve the probability that the reclaiming
第一机械臂401带动所述第一固持部由所述第一撕膜工位20移动到所述储料架10处,或者设备刚启动,所述第一机械臂401位于储料架10处,所述起料吸盘402在起料驱动装置404的驱动下,向下移动并吸附所述储料腔107内最上部的板材的上表面,之后所述起料吸盘402在起料驱动装置的驱动下带动最上部的板材向上移动,此时最上部的板材的一部分与其它板材分离且跟随起料吸盘402向上移动,另外一部分还留在储料腔107内与其它板材接触,如图3所示,这样有利于将粘连的板材相分离。然后所述复数个第一吸盘403在第一吸盘驱动装置405的驱动下,向下移动并吸附被起料吸盘402吸附的板材的上表面,之后所述复数个第一吸盘403在第一吸盘403驱动装置的驱动下带动所述板材向上移动,如图4所示。最后在第一机械臂401带动所述第一固持部连同板材由所述储料架10处移动至所述第一撕膜工位20,所述多个第一吸盘403和起料吸盘402分别在第一吸盘驱动装置405和起料驱动装置404的驱动下向下移动并释放所述板材至第一撕膜工位20。The first
为了进一步提高取料装置40每次只取一片板材的概率,可以在储料架10位于起料吸盘402一侧的挡板处增加吹风装置113,如图3所示,在储料腔107最上部的板材的一部分与其它板材分离且跟随起料吸盘402向上移动,另外一部分还留在储料腔107内与其它板材接触时,吹风装置113吹出来的风有利于储料腔107最上部的板材和与其接触的其它板材相分离。In order to further improve the probability that the reclaiming
在另外一个优选实施例中,所述第一固持部400的取料吸盘402和第一吸盘403为带有弹性部的弹性吸盘,弹性部没有受压时的长度为最长,当受压后弹性部被压缩,长度变短。在弹性吸盘吸附储料腔内的板材时。当弹性部最长时,弹性吸盘可以吸附距离吸盘最远的板材。当弹性部被压缩到最短时,弹性吸盘可以吸附距离吸盘最近的板材。带有此弹性吸盘的取料装置402与带有自动升降平台101的储料架相配合的取料过程为:In another preferred embodiment, the reclaiming
堆叠在储料腔107最上部的板材处于第二位置110的上部,第一固持部400从储料腔107的最上部一片一片地取走板材,直至取走位于第二位置110处的板材,此时检测装置108检测到第二位置110处没有板材,升降驱动装置114驱动所述平台101沿挡板向上移动一定距离,这个距离相当于N(N>=1)片板材的厚度。然后第一固持部400再次将这N片板材一片一片地移走,检测装置108再次检测到第二位置110处没有板材,升降驱动装置114再次驱动平台101沿挡板向上移动一定距离,如此循环直至平台101在升降驱动装置的驱动下沿挡板移动到第二位置110处,此时平台101已经上升到最高位,当检测装置108检测到第二位置110处没有板材,即第一固持部400已经将平台101上的板材全部被移走时,平台101在上将驱动装置114的驱动下移动至第一位置109处。The plates stacked on the uppermost part of the
应当说明的是,起料吸盘402可以是一个,也可以是复数个,吹风装置113可以是一个,也可以是复数个,只要其原理和功能与本发明相同,均落入本发明的保护范围。It should be noted that the number of
需要说明的是,本发明的自动撕膜设备的取料装置40,不是只能给本发明的自动撕膜设备取料,它还可以给其它的自动撕膜设备或者其它的需要取片状板材的自动化设备取料。It should be noted that the reclaiming
撕膜传送装置tear film conveyor
参照图1和图5,取料装置40从储料架10取出一片板材并放置在第一撕膜工位20后,取料装置40回移至储料架10处,随后,如图5至图9所示,本发明的自动撕膜设备的撕膜传送装置50,由第二撕膜工位30移动到第一撕膜工位20,将放置在第一撕膜工位20的板材运送到第二撕膜工位30,并在此过程中与第一撕膜机构60相配合,撕除贴附于板材下表面上的薄膜。参照图1和图5,撕膜传送装置50包括第二机械臂501和与第二机械臂501末端固定相连的第二固持部503,该第二机械臂501能够带动第二固持部503在所述第一撕膜工位20和所述第二撕膜工位30之间往复运动,所述第二固持部503能够吸附和释放所述板材的一个表面。在第二机械臂501带动第二固持部由第二撕膜工位30移动至第一撕膜工位20时,所述第二固持部503从所述第一撕膜工位20吸附一片板材,之后第二机械臂501带动吸附有板材的第二固持部由第一撕膜工位20移动至第二撕膜工位30,第二固持部503释放吸附的板材至第二撕膜工位30。Referring to FIGS. 1 and 5 , after the
参照图5,在一个实施例中,所述第二固持部503包括复数个第二吸盘502和第二吸盘驱动装置504,所述第二吸盘502能够在第二吸盘驱动装置504的驱动下吸附和释放板材100,并且所述第二吸盘502能够在第二吸盘驱动装置504的驱动下沿纵向在两个预定位置之间上下移动。Referring to FIG. 5 , in one embodiment, the
参照图1和图5,在第二机械臂501带动所述第二固持部503由所述第二撕膜工位30移动到所述第一撕膜工位20时,所述复数个第二吸盘502在第二吸盘驱动装置504的驱动下,向下移动并吸附所述第一撕膜工位20上的板材100的上表面,之后所述复数个第二吸盘502在第二吸盘驱动装置504的驱动下带动所述板材向上移动。接着,第二机械臂501带动所述第二固持部连同板材由所述第一撕膜工位20移动至所述第二撕膜工位30,随后,所述多个第二吸盘502在第二吸盘驱动装置504的驱动下向下移动并释放所述板材至第二撕膜工位30,之后所述多个第二吸盘502在第二吸盘驱动装置504的驱动下向上移动。释放板材100至第二撕膜工位30后,第二机械臂501带动第二固持部503由第二撕膜工位30回移至第一撕膜工位20,重复上述吸附板材并移动至第二工位30的动作。1 and 5 , when the second
第一撕膜机构The first tear-off mechanism
如图5-图7所示,本发明的自动撕膜设备的第一撕膜机构60,设置在第一撕膜工位20和第二撕膜工位30之间,第一撕膜机构60与撕膜传送装置50配合,能够撕除贴附于板材的下表面上的薄膜。As shown in FIGS. 5-7 , the first
如图7所示,第一撕膜机构60包括第一黏滚轮601、第一夹持部602和第一夹持驱动装置603,第一夹持部602能够在第一夹持驱动装置603的驱动下反复做夹紧与松开动作。As shown in FIG. 7 , the first
如图5和图6所示,第一撕膜机构60与撕膜传送装置50配合,撕除所述板材下表面的薄膜的过程如下:所述撕膜传送装置50的第二固持部503吸附所述板材100的上表面,在第二机械臂501带动第二固持部由第一撕膜工位20移动到第二撕膜工位30的过程中,所述板材100的下表面的一角先与所述第一黏滚轮601接触,所述第一黏滚轮601黏住贴附于所述板材的下表面的薄膜的一角并滚动,之后第一夹持部602在第一夹持驱动装置603的驱动下夹紧黏在第一黏滚轮601上的薄膜,此后第二机械臂501带动第二固持部503进一步向第二撕膜工位30移动,直到所述薄膜从所述板材的下表面脱离。As shown in FIG. 5 and FIG. 6 , the first
在一个优选实施例中,所述第一夹持部602能够在第一夹持驱动装置603的驱动下在第一夹紧位置和第一松开位置之间做往复运动;在所述第一黏滚轮601黏住贴附于板材的薄膜的一角并滚动后,第一夹持部602在第一夹持驱动装置603的驱动下由第一松开位置移动到第一夹紧位置,此时所述薄膜的一角在第一夹持部602与第一黏滚轮601之间,第一夹持部602与第一黏滚轮601共同固定所述薄膜的一角;在贴附于板材的薄膜从所述板材上脱离后,第一夹持部602在第一夹持驱动装置603的驱动下由第一夹紧位置移动到第一松开位置。In a preferred embodiment, the
第二撕膜机构The second tear-off mechanism
如图8和图9所示,本发明的自动撕膜设备的第二撕膜机构70,能够在第二机械臂501的带动下与第二撕膜工位30配合,撕除贴附于板材的上表面上的薄膜。As shown in FIG. 8 and FIG. 9 , the second
第二撕膜机构70包括第二黏滚轮701、第二夹持部702和第二夹持驱动装置703,第二夹持部702能够在第二夹持驱动装置703的驱动下反复做夹紧与松开的动作。The second
优选的,所述第二撕膜机构70设置在撕膜传送装置50的第二机械臂501末端,其与第二机械臂501的末端固定连接,第二机械臂501能够带动第二撕膜机构70在所述第一撕膜工位20和所述第二撕膜工位30之间往复运动。Preferably, the second
参照图10,所述第二撕膜工位30上的设置有第四固持部301,其能够吸附和释放所述板材的下表面,在所述板材的下表面被第四固持部301吸附固定时,贴附于所述板材上表面的薄膜能够被第二撕膜机构70去除,在所述板材的下表面被第四固持部301释放时,所述板材能够被移走。10, the second
如图8和图9所示,第二撕膜机构70在第二机械臂501的带动下,与第二撕膜工位30的第四固持部301相配合,撕除所述板材上表面的薄膜的过程如下:As shown in FIG. 8 and FIG. 9 , the second
固定有一个板材的第二固持部503在第二机械臂501的带动下将板材由第一撕膜工位20移动至第二撕膜工位30后,所述板材的下表面被第二撕膜工位30的第四固持部301吸附固定,第二机械臂501带动第二撕膜机构70由第二撕膜工位30移动到第一撕膜工位20,此过程中,如图8所示,所述第二黏滚轮701先与板材的上表面的一角接触,所述第二黏滚轮701黏住所述上表面的薄膜的一角并滚动,之后第二夹持部702在第二夹持驱动装置703的驱动下夹紧黏在第二黏滚轮701上的薄膜,此后第二机械臂501带动第二撕膜机构70进一步向第一撕膜工位20移动,直到薄膜从所述板材的上表面脱离,并跟随所述第二机械臂501往第一撕膜工位20方向移动。也就是说,传送装置50回移至第一撕膜工位20时,所述板材上表面的薄膜被撕除。After the
在第二撕膜机构70的一个优选实施例中,所述第二夹持部702能够在第二夹持驱动装置703的驱动下在第二夹紧位置和第二松开位置之间做往复运动;在所述第二黏滚轮701黏住贴附于板材的薄膜的一角并滚动后,第二夹持部702在第二夹持驱动装置703的驱动下由第二松开位置移动到第二夹紧位置,此时所述薄膜的一角在第二夹持部702与第二黏滚轮701之间,第二夹持部702与第二黏滚轮701共同固定所述薄膜的一角;在贴附于板材上表面的薄膜从板材的上表面脱离,并跟随所述第二机械臂501移动至第一撕膜工位20时,第二夹持部702在第二夹持驱动装置703的驱动下由第二夹紧位置移动到第二松开位置。In a preferred embodiment of the second
本发明的自动撕膜设备的撕膜传送装置50、第一撕膜机构60、第二撕膜机构70和第二撕膜工位30的第四固持部301共同配合,自动撕除贴附于板材上表面和下表面的薄膜。The tearing
需要说明的是,当片状板材为长方形时,板材放置在第一撕膜工位和第二撕膜工位的位置为角对角放置,这样在撕膜时,撕膜机构(第一撕膜机构60和第二撕膜机构70)能够先与板材的角接触,撕膜更省力。It should be noted that when the sheet-like sheet is rectangular, the positions where the sheet is placed in the first film tearing station and the second film tearing station are placed diagonally, so that when the film is torn off, the film tearing mechanism (the first tearing film The
撕膜单元tear film unit
从上述撕膜传送装置50、第一撕膜机构60和第二撕膜机构70的具体实施方式和实施例可以看出,第一撕膜机构60撕除贴附于板材的下表面的薄膜和第二撕膜机构70撕除贴附于板材的上表面的薄膜的原理是相同的,都是通过撕膜机构(如前述所提到的第一撕膜机构60和第二撕膜机构70)与固定有板材的固持部(如前述所提到的第二固持部和第四固持部301)做相对运动,来撕除贴附于板材上的薄膜。It can be seen from the specific implementations and examples of the above-mentioned tearing
因此,本发明的自动撕膜设备,还包括有撕膜单元,其用于去除贴附于板材表面的薄膜,其中所述板材呈片状且至少有一个角,所述板材包括有上表面和下表面两个表面,且至少一个表面贴附有薄膜,所述撕膜单元包括固持部和撕膜机构,所述固持部能够固定所述板材的一个表面,撕膜机构包括黏滚轮、夹持部和夹持驱动装置,所述夹持部能够在夹持驱动装置的驱动下反复做夹紧与松开的动作。Therefore, the automatic film tearing device of the present invention also includes a film tearing unit, which is used to remove the film attached to the surface of the sheet, wherein the sheet is in a sheet shape and has at least one corner, and the sheet includes an upper surface and a There are two surfaces on the lower surface, and at least one surface is attached with a film. The film tearing unit includes a holding part and a film tearing mechanism. The holding part can fix one surface of the plate. A clamping part and a clamping driving device are provided, and the clamping part can repeatedly perform the actions of clamping and loosening under the driving of the clamping driving device.
撕膜单元的具体撕膜过程如下:所述固持部固定所述板材的一个表面,为了方便描述,这里指定此表面为上表面,所述板材的下表面贴附有薄膜,在固定有一个板材的固持部与所述撕膜机构做相对运动时,所述板材的下表面的一角先与所述黏滚轮接触,所述黏滚轮黏住贴附于所述板材的下表面上的薄膜的一角并滚动,之后所述夹持部在夹持驱动装置的驱动下夹紧黏在黏滚轮上的薄膜,此后所述固持部和撕膜机构进一步相对运动,直到所述薄膜从所述板材上脱离。The specific film tearing process of the film tearing unit is as follows: the holding part fixes one surface of the plate, and for the convenience of description, this surface is designated as the upper surface, the lower surface of the plate is attached with a film, and a plate is fixed on the lower surface. When the holding part of the plate and the film tearing mechanism move relative to each other, a corner of the lower surface of the plate first comes into contact with the sticking roller, and the sticking roller sticks to a corner of the film attached to the lower surface of the plate and rolling, and then the clamping part clamps the film stuck on the sticking roller under the driving of the clamping driving device, and then the holding part and the film tearing mechanism further move relative to each other until the film is detached from the plate .
需要说明的是,本发明的自动撕膜设备的撕膜单元,不是只能用于本发明的自动撕膜设备,它还可以用于其它的自动撕膜设备或者其它的需要撕膜的自动化设备。It should be noted that the film tearing unit of the automatic film tearing device of the present invention is not only used for the automatic film tearing device of the present invention, but can also be used for other automatic film tearing devices or other automatic devices that require film tearing .
需要说明的是,本发明的撕膜机构,所述黏滚轮、夹持部和夹持驱动装置都设置在一个基座上,其中:所述黏滚轮为滚动面具有黏性的滚轮,所述黏滚轮可滚动的安装在所述基座上,所述黏滚轮与所述板材的边缘表面的薄膜接触后,能够黏住所述薄膜;It should be noted that, in the film tearing mechanism of the present invention, the sticking roller, the clamping part and the clamping driving device are all arranged on a base, wherein: the sticking roller is a roller with a viscous rolling surface, and the The sticking roller is rotatably mounted on the base, and after the sticking roller contacts the film on the edge surface of the plate, the film can be stuck;
所述夹持部能够在夹持驱动装置的驱动下反复做夹紧与松开动作,在所述黏滚轮将所述板材边缘的薄膜与所述板材分离后,所述夹持部能够在夹持驱动装置的驱动下夹紧所述薄膜。The clamping part can be repeatedly clamped and loosened under the driving of the clamping driving device. After the sticking roller separates the film on the edge of the plate from the plate, the clamping part can be clamped. The film is clamped under the drive of the holding drive device.
在一个具体的实施例中,所述夹持部能够在夹持驱动装置的驱动下做靠近和远离所述黏滚轮的滚轮面的反复运动,在所述夹持驱动装置驱动所述夹持部靠近所述黏滚轮的滚轮面时,所述夹持部与黏滚轮的滚轮面接触,从而能够夹紧与所述板材边缘相分离的所述薄膜。In a specific embodiment, the clamping part can move repeatedly towards and away from the roller surface of the sticking roller under the driving of a clamping driving device, and the clamping driving device drives the clamping part When approaching the roller surface of the sticking roller, the clamping portion is in contact with the roller surface of the sticking roller, so that the film separated from the edge of the sheet can be clamped.
在一个优选的实施例中,所述夹持部包括有夹板,所述夹板能够在夹持驱动装置的驱动下反复做夹紧与松开动作,在所述黏滚轮将所述板材边缘的薄膜与所述板材分离后,所述夹板能够在夹持驱动装置的驱动下夹紧所述薄膜。In a preferred embodiment, the clamping part includes a clamping plate, the clamping plate can be repeatedly clamped and loosened under the driving of the clamping driving device, and the film on the edge of the plate is clamped by the sticking roller. After being separated from the sheet, the clamping plate can clamp the film under the drive of the clamping drive.
需要说明的是,本发明的自动撕膜设备的撕膜机构,不是只能用于本发明的自动撕膜设备,它还可以用于其它的自动撕膜设备或者其它的需要撕膜的自动化设备。It should be noted that the film tearing mechanism of the automatic film tearing device of the present invention is not only applicable to the automatic film tearing device of the present invention, but can also be used for other automatic film tearing devices or other automatic devices that require film tearing .
废膜处理装置Waste film treatment device
如图5至图7、图9所示,本发明的自动撕膜设备,对于从板材表面撕下来的废膜,可以人工进行处理,也可以增加废膜处理装置80,其用于自动处理从板材表面撕下来的废膜。As shown in Fig. 5 to Fig. 7 and Fig. 9, the automatic film tearing equipment of the present invention can manually process the waste film torn off from the surface of the sheet, or a waste
所述废膜处理装置80设置在第一黏滚轮601附近,其包括夹板装置801、夹板驱动装置802、夹板移动驱动装置803和废料仓,所述夹板驱动装置802能够驱动所述夹板装置801做夹持固定和夹持释放所述薄膜1003的动作,所述夹板移动驱动装置803能够驱动所述夹板装置801在所述第一黏滚轮601处和废料仓处之间做往复运动。The waste
其处理废膜的过程如下:在贴附于所述板材下表面上的薄膜1003从板材100上脱离,且被所述第一夹持部602在第一夹持驱动装置603的驱动下松开后,所述夹板装置801在夹板驱动装置802的驱动下夹持固定所述薄膜1003,之后所述夹板装置801在夹板移动驱动装置803的驱动下由第一黏滚轮601处移动到废料仓处,然后,所述夹板装置801在夹板驱动装置802的驱动下夹持释放所述薄膜至废料仓,之后所述夹板装置801在夹板移动驱动装置803的驱动下由废料仓处移动到第一黏滚轮601处,夹板装置801在夹板驱动装置802的驱动下,使夹板装置处于打开状态。The process of processing the waste film is as follows: the
在所述贴附于上表面的薄膜从板材的上表面脱离,并跟随所述第二机械臂501往第一撕膜工位20移动并处于第一撕膜机构60的第一黏滚轮601处时,第二夹持部702在第二夹持驱动装置703的驱动下由第二夹紧位置移动到第二松开位置,此时薄膜黏在所述第二黏滚轮701上,且与第二夹持部702不接触,位于第一黏滚轮601处的所述夹板装置801在夹板驱动装置802的驱动下夹持固定所述薄膜,之后所述夹板装置801在夹板移动驱动装置803的驱动下由第一黏滚轮601处移动到废料仓处,所述夹板装置801在夹板驱动装置802的驱动下夹持释放所述薄膜至废料仓,之后所述夹板装置801在夹板移动驱动装置的驱动下由废料仓处移动到第一黏滚轮601处。The film attached to the upper surface is detached from the upper surface of the plate, and follows the second
需要说明的是,废膜处理装置80在处理从板材的上表面上脱离的废膜时,所提及的“处于第一黏滚轮601处”指的是“处于第一黏滚轮601附近”,如图9所示,从板材的上表面上脱离的废膜1003处于第一黏滚轮601附近,夹板装置801也处于第一黏滚轮601附近。It should be noted that, when the waste
收料装置Receiving device
如图10所示,本发明的自动撕膜设备,对于已被撕除贴附于其表面的薄膜的板材,可以人工进行收料处理,也可以增加收料装置90,其用于将撕好膜的板材自动收集到一处。收料装置90包括第三机械臂901、第三固持部902和收料工位(图未示出),所述第三固持部902与第三机械臂901的末端固定连接,该第三机械臂901能够带动第三固持部902在所述第二撕膜工位30和收料工位之间往复运动,所述第三固持部902能够吸附和释放所述板材的上表面;在第三机械臂901带动第三固持部902由收料工位移动至第二撕膜工位30时,第三固持部902从所述第二撕膜工位30上吸附板材,之后第三机械臂901带动吸附有板材的第三固持部902由第二撕膜工位30移动至收料工位,第三固持部902释放吸附的板材至收料工位。As shown in FIG. 10 , the automatic film tearing device of the present invention can manually receive the sheet material from which the film attached to its surface has been torn off, or a receiving
第一撕膜工位20、第二撕膜工位30与收料工位(未图示)可以按照顺序一字排布,此时收料工位设置在第二撕膜工位30的右边,但是这样整个自动撕膜设备的长度比较长。在一个优选实施例中,收料工位设置在第二撕膜工位30的右上方,在收料工位与第二撕膜工位直线距离相同的情况下,这样设置能够减少自动撕膜设备的整体长度。同时所述第三机械臂901包括旋转部903,旋转部903设置在第三机械臂901的末端,且旋转部903与第三固持部902固定连接,带有旋转部903的第三机械臂901能够带动第三固持部902逆时针旋转一定角度,旋转后第三固持部位于收料工位的上方,因此板材能够被第三固持部运从第二撕膜工位30运送至收料工位。The first
以上仅为本发明的优选实施例,并非因此限制本发明的专利范围,凡是利用本发明说明书及附图内容所作的等效结构或等效流程变换,或直接或间接运用在其他相关的技术领域,均同理包括在本发明的专利保护范围内。The above are only preferred embodiments of the present invention, and are not intended to limit the scope of the present invention. Any equivalent structure or equivalent process transformation made by using the contents of the description and drawings of the present invention, or directly or indirectly applied in other related technical fields , are similarly included in the scope of patent protection of the present invention.
Claims (12)
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CN111806815A (en) * | 2019-04-12 | 2020-10-23 | 苏州维旺科技有限公司 | An automatic tearing film equipment |
CN113479643A (en) * | 2021-05-12 | 2021-10-08 | 苏州达文西自动化科技有限公司 | Ceramic wafer slicing glue-releasing and film-tearing mechanism |
CN114084453A (en) * | 2021-11-26 | 2022-02-25 | 深圳市深科达智能装备股份有限公司 | Carrying and film tearing mechanism and adhesive tape attaching equipment |
CN114121736A (en) * | 2022-01-28 | 2022-03-01 | 新恒汇电子股份有限公司 | Double-sided film uncovering system of lead frame |
CN115158822A (en) * | 2022-09-06 | 2022-10-11 | 苏州隆成电子设备有限公司 | Automatic positioning double-sided film tearing and throwing mechanism |
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