CN111806099B - Intelligent test paper printing and subpackaging system and using method thereof - Google Patents
Intelligent test paper printing and subpackaging system and using method thereof Download PDFInfo
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- CN111806099B CN111806099B CN202010676112.4A CN202010676112A CN111806099B CN 111806099 B CN111806099 B CN 111806099B CN 202010676112 A CN202010676112 A CN 202010676112A CN 111806099 B CN111806099 B CN 111806099B
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41J—TYPEWRITERS; SELECTIVE PRINTING MECHANISMS, i.e. MECHANISMS PRINTING OTHERWISE THAN FROM A FORME; CORRECTION OF TYPOGRAPHICAL ERRORS
- B41J3/00—Typewriters or selective printing or marking mechanisms characterised by the purpose for which they are constructed
- B41J3/60—Typewriters or selective printing or marking mechanisms characterised by the purpose for which they are constructed for printing on both faces of the printing material
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41J—TYPEWRITERS; SELECTIVE PRINTING MECHANISMS, i.e. MECHANISMS PRINTING OTHERWISE THAN FROM A FORME; CORRECTION OF TYPOGRAPHICAL ERRORS
- B41J3/00—Typewriters or selective printing or marking mechanisms characterised by the purpose for which they are constructed
- B41J3/44—Typewriters or selective printing mechanisms having dual functions or combined with, or coupled to, apparatus performing other functions
- B41J3/445—Printers integrated in other types of apparatus, e.g. printers integrated in cameras
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B43/00—Forming, feeding, opening or setting-up containers or receptacles in association with packaging
- B65B43/42—Feeding or positioning bags, boxes, or cartons in the distended, opened, or set-up state; Feeding preformed rigid containers, e.g. tins, capsules, glass tubes, glasses, to the packaging position; Locating containers or receptacles at the filling position; Supporting containers or receptacles during the filling operation
- B65B43/46—Feeding or positioning bags, boxes, or cartons in the distended, opened, or set-up state; Feeding preformed rigid containers, e.g. tins, capsules, glass tubes, glasses, to the packaging position; Locating containers or receptacles at the filling position; Supporting containers or receptacles during the filling operation using grippers
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H3/00—Separating articles from piles
- B65H3/08—Separating articles from piles using pneumatic force
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- G—PHYSICS
- G06—COMPUTING; CALCULATING OR COUNTING
- G06F—ELECTRIC DIGITAL DATA PROCESSING
- G06F3/00—Input arrangements for transferring data to be processed into a form capable of being handled by the computer; Output arrangements for transferring data from processing unit to output unit, e.g. interface arrangements
- G06F3/12—Digital output to print unit, e.g. line printer, chain printer
- G06F3/1201—Dedicated interfaces to print systems
- G06F3/1223—Dedicated interfaces to print systems specifically adapted to use a particular technique
- G06F3/1237—Print job management
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- G—PHYSICS
- G06—COMPUTING; CALCULATING OR COUNTING
- G06F—ELECTRIC DIGITAL DATA PROCESSING
- G06F3/00—Input arrangements for transferring data to be processed into a form capable of being handled by the computer; Output arrangements for transferring data from processing unit to output unit, e.g. interface arrangements
- G06F3/12—Digital output to print unit, e.g. line printer, chain printer
- G06F3/1201—Dedicated interfaces to print systems
- G06F3/1278—Dedicated interfaces to print systems specifically adapted to adopt a particular infrastructure
- G06F3/1285—Remote printer device, e.g. being remote from client or server
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H2801/00—Application field
- B65H2801/03—Image reproduction devices
Abstract
The invention provides an intelligent test paper printing and subpackaging system, which comprises a server, a communication device and a controller, the server is in data transmission with the controller through the communication device, and also comprises a paper frame machine, a first rapid printer, a paper turning machine, a second rapid printer, a paper packer, a labeler, a machine vision device and a manipulator, the paper frame machine, the first rapid printer, the paper turnover machine, the second rapid printer, the paper packer, the labeler, the machine vision device and the manipulator sequentially transmit products through the conveyer belt, the controller is respectively connected with the paper frame machine, the first rapid printer, the paper turnover machine, the second rapid printer, the paper packer, the labeler, the machine vision device and the mechanical arm through signals, this test paper printing divides system of subpackaging can realize automatic material loading, printing, packing and categorised transportation, and work efficiency is high, avoids the waste of manpower.
Description
Technical Field
The invention relates to an intelligent test paper printing and subpackaging system and a using method thereof.
Background
The examination paper is a paper answer, and the examination organizer checks the learning condition of the examinee in the paper and sets the examination paper to be completed within a predetermined time. Or the tool can be used for verifying the knowledge ability of the examinee to carry out talent screening in the qualification test. With more and more examinations in schools, the usage amount of test paper is also very large.
Most of the existing test paper printing is carried out in a print office of a school, so that corresponding equipment needs to be equipped for each test paper, and the cost is high; and mostly adopt manual mode to accomplish whole printing material loading and packaging process, consequently printing efficiency is lower, causes the waste of manpower.
Disclosure of Invention
The invention aims to overcome the defects of the prior art, and provides an intelligent test paper printing and subpackaging system which can realize automatic feeding, printing, packaging and classified transportation, has high working efficiency and avoids the waste of manpower.
The invention is realized in this way, an intelligent test paper printing and subpackaging system, which comprises a server, a communication device and a controller, wherein the server transmits data with the controller through the communication device, and further comprises a paper frame machine, a first speed printer, a paper turning machine, a second speed printer, a paper packing machine, a labeling machine, a machine vision device and a manipulator, wherein the paper frame machine, the first speed printer, the paper turning machine, the second speed printer, the paper packing machine, the labeling machine, the machine vision device and the manipulator sequentially transmit products through a conveying belt, and the controller is respectively in signal connection with the paper frame machine, the first speed printer, the paper turning machine, the second speed printer, the paper packing machine, the labeling machine, the machine vision device and the manipulator;
the manipulator comprises a base which is longitudinally distributed, a transverse slide rail is horizontally arranged at the top of the base, a vacuum generator is fixed at the back of the transverse slide rail, a transverse slide block is movably arranged at the front of the transverse slide rail, a displacement sensor and a transverse cylinder are respectively arranged at two ends of the transverse slide block, the transverse cylinder is in transmission connection with the transverse slide block, a longitudinal cylinder is fixed at the top of the transverse slide block, a longitudinal slide rail is fixed on the surface of the transverse slide block, a longitudinal slide block is movably arranged on the surface of the longitudinal slide rail, a movable support is fixed on the surface of the longitudinal slide block, the top of the movable support is in transmission connection with the longitudinal cylinder, lugs are horizontally arranged at two ends of the bottom of the movable support in an extending manner, a support column is movably penetrated through the middle of the lugs, a blocking cover is, the vacuum sucker is fixed at the bottom of the sucker seat, and the sucker seat, the sucker seat and the vacuum sucker are sequentially communicated.
Preferably, the server is used for communicating with a computer system of a school, and the server receives and stores the test paper data transmitted from the computer system of the school.
Preferably, the first high-speed printer is used for printing the front side of the test paper, and the second high-speed printer is used for printing the back side of the test paper.
Preferably, the paper packaging machine is used for packaging the test paper by adopting a paper box.
Preferably, the labeling machine is used for labeling a label on the surface of a carton packed by the paper packing machine, the surface of the label is a two-dimensional code image, and the label contains the following information: school name, class number, examination paper subject, examination paper quantity, machine vision device is used for discerning the two-dimensional code image on the label to convert the image after the discernment into digital signal and transmit and handle for the controller.
Preferably, the displacement sensor is in signal connection with a controller, and the transverse cylinder and the longitudinal cylinder are in signal connection with the controller respectively.
The invention solves another technical problem by providing a using method of an intelligent test paper printing and subpackaging system, which comprises the following steps:
and S1, the server receives the test paper data sent by the computer system in the school and stores the test paper data.
S2, the user operates the controller to transmit data with the server through the communication device, and the controller calls the test paper data from the server to analyze;
s3, the controller simultaneously controls the paper frame machine, the first rapid printer, the paper turnover machine, the second rapid printer, the paper packing machine, the labeling machine, the machine vision device and the mechanical arm in real time;
s4, automatically moving the test paper to a conveyor belt by a support machine, moving the test paper to a first speed printer through the conveyor belt to print the front side of the test paper, moving the test paper to a paper turnover machine through the conveyor belt to turn over 180 degrees after the front side of the test paper is printed, moving the test paper to a second speed printer through the conveyor belt to print the back side of the test paper after the test paper is turned over, moving the test paper to a paper packing machine through the conveyor belt after the back side of the test paper is printed, packing the test paper by adopting a paper box, and moving the test paper to a labeling machine through the conveyor belt after the paper box is packed to label the surface of the paper box;
s5, after being labeled, the carton is moved to the position below the machine vision device through the conveyor belt to identify label information, the machine vision device transmits the identified label information to the controller to be processed, and the carton with the identification degree is moved to the position below the manipulator through the conveyor belt;
and S6, analyzing the label information transmitted by the machine vision device after processing by the controller, controlling the mechanical arm to grab the carton on the conveying belt, and moving the carton to the conveying equipment.
Preferably, the transportation device is a forklift or a flat-bed cart.
In summary, due to the adoption of the technical scheme, the invention has the beneficial effects that: the paper frame machine can automatically move paper to the conveying belt, so that automatic feeding is realized, and the feeding efficiency of test paper printing is improved; the first rapid printer, the paper overturning machine and the second rapid printer are matched for use, so that double-sided printing of paper can be realized; the paper baling press can be packed the paper of accomplishing the printing automatically, and the labeller can classify the paper of packing and make things convenient for machine vision device to discern, and the controller can control the manipulator and shift the paper of different types to conveying equipment, and above overall structure can realize automatic material loading, printing, packing and categorised transportation, and work efficiency is high, avoids the waste of manpower.
Drawings
In order to more clearly illustrate the technical solution of the present invention, the drawings needed to be used in the embodiments will be briefly described below, and it is obvious that the drawings in the following description are only some embodiments of the present invention, and it is obvious for those skilled in the art that other drawings can be obtained according to the drawings without creative efforts.
Fig. 1 is a block diagram of the overall structure of an intelligent test paper printing and sub-packaging system provided by the invention.
Fig. 2 is a structural diagram of a manipulator of the intelligent test paper printing and subpackaging system provided by the invention.
Detailed Description
The technical solution in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention.
As shown in fig. 1-2, the present embodiment provides an intelligent test paper printing and subpackaging system, which includes a server 1, a communication device 2 and a controller 3, wherein the server 1 performs data transmission with the controller 3 through the communication device 2, and the communication device 2 adopts a wireless communication device to perform data transmission between the server and the controller 3. The automatic labeling machine is characterized by further comprising a paper frame machine 4, a first rapid printer 5, a paper turning machine 6, a second-speed printer 7, a paper packaging machine 8, a labeling machine 9, a machine vision device 10 and a mechanical hand 11, wherein the paper frame machine 4, the first rapid printer 5, the paper turning machine 6, the second-speed printer 7, the paper packaging machine 8, the labeling machine 9, the machine vision device 10 and the mechanical hand 11 sequentially carry out product transmission through a conveying belt, and the controller 3 is in signal connection with the paper frame machine 4, the first rapid printer 5, the paper turning machine 6, the second-speed printer 7, the paper packaging machine 8, the labeling machine 9, the machine vision device 10 and the mechanical hand 11 respectively;
the paper frame machine 4 adopts the existing paper frame and a feeding mechanical arm (a sucker type) to be matched for use so as to achieve the effect of automatically transferring paper; the first rapid printer 5 and the second rapid printer 7 are all integrated rapid printers, the printing process can be divided into 7 steps of plate unloading, scanning, plate making, plate hanging, paper feeding, printing and paper discharging, and the rapid and accurate printing is realized; the paper overturning machine 6 is realized by adopting a rotary cylinder, a sucker is arranged at one end of the rotary cylinder and can adsorb a test paper printed on the front side of the conveying belt, and after 180-degree overturning, the test paper is placed on the conveying belt for secondary printing; the paper packing machine 8 can realize the packing function by adopting the existing production line to pack an automatic packing machine; the labeling function of the labeling machine can be realized by adopting the existing vertical automatic labeling machine; the machine vision device 10 can realize the identification function by matching an industrial camera and an image acquisition card; the manipulator 11 adopts sucking disc formula manipulator, when can be firm snatch the carton, can not cause the damage to the carton surface.
The manipulator 11 comprises a base 12 which is longitudinally distributed, a transverse sliding rail 13 is horizontally arranged at the top of the base 12, a vacuum generator 14 (which is an element for generating negative pressure by using a positive pressure gas source) is fixed at the back of the transverse sliding rail 13, a transverse sliding block 15 is movably arranged at the front of the transverse sliding rail 13, a displacement sensor 16 and a transverse cylinder 17 are respectively arranged at two ends of the transverse sliding block 15, the transverse cylinder 17 is in transmission connection with the transverse sliding block 15, a longitudinal cylinder 18 is fixed at the top of the transverse sliding block 15, a longitudinal sliding rail 19 is fixed on the surface of the transverse sliding block 15, a longitudinal sliding block 20 is movably arranged on the surface of the longitudinal sliding rail 19, a movable support 21 is fixed on the surface of the longitudinal sliding block 20, the top of the movable support 21 is in transmission connection with the longitudinal cylinder 18, lugs 22 are horizontally extended at two ends of the bottom of the, the part of the lug that extends above the pillar 23 is fixed with keeps off the lid 24, the cover is equipped with reset spring 25 outside the pillar 23 below the lug 22, the pillar 23 bottom is fixed with sucking disc seat 26, sucking disc seat 26 one end is provided with vacuum joint 27, vacuum joint 27 and vacuum generator 14 intercommunication, sucking disc seat 26 bottom is fixed with vacuum chuck 28, vacuum joint 27, sucking disc seat 26 and vacuum chuck 28 communicate in proper order. The sucker seat 26 is made of metal, the vacuum sucker 28 is made of rubber, and the vacuum sucker 28 and the sucker seat 26 are fixedly connected through screws; the vacuum suction cup 28 has a through hole at an upper portion thereof, and the cup holder 26 has a passage therein, so that the through hole of the vacuum suction cup 28 communicates with the vacuum connector 27 through the passage, thereby achieving a vacuum state of the vacuum suction cup 28.
When the carton grabbing device is used, the vacuum suction cups 28 can be flexibly moved by driving the transverse air cylinders 17 and the longitudinal sliding rails 19, when the carton is located below a manipulator, the controller 3 controls the transverse air cylinders 17 and the longitudinal sliding rails 19 to drive the vacuum suction cups 28 to be buckled on the surface of the carton, and at the moment, the return springs 25 (the return springs 25 are used for avoiding damage to the carton caused by overlarge downward pressure) are squeezed, so that the vacuum suction cups 28 can suck the carton, and the carton can be firmly grabbed and moved to a transport device from a conveyor belt.
The server 1 is used for communicating with a computer system of a school, and the server 1 receives and stores test paper data transmitted by the computer system of the school.
The first printer 5 is used for printing the front side of the test paper, and the second printer 7 is used for printing the back side of the test paper. The two can be used together to realize high-speed printing. The paper packer 8 is used for packing the test paper by adopting a paper box.
The labeling machine 9 is used for labeling the surface of the carton packed by the paper packing machine 8 with a label, the surface of the label is a two-dimensional code image, and the label contains the following information: school name, class number, examination paper subject, examination paper number, the machine vision device 10 is used for identifying the two-dimensional code image on the label, and converting the identified image into a digital signal and transmitting the digital signal to the controller 3 for processing. The controller 3 integrates a single chip microcomputer and a meter control TPC8-8TD, is externally connected with a display and is convenient to control.
The displacement sensor 16 is in signal connection with the controller 3, and the controller 3 can calculate the moving distance and the moving speed of the transverse air cylinder 17, the transverse sliding block 15 driven by the longitudinal air cylinder 18 and the longitudinal sliding block 20. The transverse cylinder 17 and the longitudinal cylinder 18 are respectively in signal connection with the controller 3, and specifically, the table control TPC8-8TD of the controller 3 can directly control the electromagnetic valves on the transverse cylinder 17 and the longitudinal cylinder 18.
A use method of an intelligent test paper printing and subpackaging system comprises the following steps:
and S1, the server receives the test paper data sent by the computer system in the school and stores the test paper data.
S2, the user operates the controller to transmit data with the server through the communication device, and the controller calls the test paper data from the server to analyze;
s3, the controller simultaneously controls the paper frame machine, the first rapid printer, the paper turnover machine, the second rapid printer, the paper packing machine, the labeling machine, the machine vision device and the mechanical arm in real time;
s4, automatically moving the test paper to a conveyor belt by a support machine, moving the test paper to a first speed printer through the conveyor belt to print the front side of the test paper, moving the test paper to a paper turnover machine through the conveyor belt to turn over 180 degrees after the front side of the test paper is printed, moving the test paper to a second speed printer through the conveyor belt to print the back side of the test paper after the test paper is turned over, moving the test paper to a paper packing machine through the conveyor belt after the back side of the test paper is printed, packing the test paper by adopting a paper box, and moving the test paper to a labeling machine through the conveyor belt after the paper box is packed to label the surface of the paper box;
s5, after being labeled, the carton is moved to the position below the machine vision device through the conveyor belt to identify label information, the machine vision device transmits the identified label information to the controller to be processed, and the carton with the identification degree is moved to the position below the manipulator through the conveyor belt;
and S6, analyzing the label information transmitted by the machine vision device after processing by the controller, controlling the mechanical arm to grab the carton on the conveying belt, and moving the carton to the conveying equipment.
The transportation equipment is a forklift or a flat-bed cart.
In summary, due to the adoption of the technical scheme, the invention has the beneficial effects that: the paper frame machine can automatically move paper to the conveying belt, so that automatic feeding is realized, and the feeding efficiency of test paper printing is improved; the first rapid printer, the paper overturning machine and the second rapid printer are matched for use, so that double-sided printing of paper can be realized; the paper baling press can be packed the paper of accomplishing the printing automatically, and the labeller can classify the paper of packing and make things convenient for machine vision device to discern, and the controller can control the manipulator and shift the paper of different types to conveying equipment, and above overall structure can realize automatic material loading, printing, packing and categorised transportation, and work efficiency is high, avoids the waste of manpower.
The foregoing is a preferred embodiment of the present invention, and it should be noted that it would be apparent to those skilled in the art that various modifications and enhancements can be made without departing from the principles of the invention, and such modifications and enhancements are also considered to be within the scope of the invention.
Claims (8)
1. The utility model provides an intelligence test paper printing subcontracting system, its characterized in that includes server (1), communication device (2) and controller (3), server (1) carries out data transmission through communication device (2) and controller (3), still includes paper frame machine (4), first imprinter (5), paper upset machine (6), second imprinter (7), paper baling press (8), labeller (9), machine vision device (10) and manipulator (11), paper frame machine (4), first imprinter (5), paper upset machine (6), second imprinter (7), paper baling press (8), labeller (9), machine vision device (10) and manipulator (11) loop through the conveyer belt and carry out product transfer, controller (3) respectively with paper frame machine (4), first imprinter (5), paper upset machine (6), The second speed printer (7), the paper packer (8), the labeler (9), the machine vision device (10) and the mechanical hand (11) are in signal connection;
the manipulator (11) is including base (12) that is longitudinal distribution, base (12) top is horizontal installation and has horizontal slide rail (13), horizontal slide rail (13) back is fixed with vacuum generator (14), horizontal slide rail (13) openly movable mounting has horizontal slider (15), displacement sensor (16) and horizontal cylinder (17) are installed respectively to horizontal slider (15) both ends, horizontal cylinder (17) are connected with horizontal slider (15) transmission, horizontal slider (15) top is fixed with vertical cylinder (18), horizontal slider (15) fixed surface has vertical slide rail (19), vertical slide rail (19) fixed surface has vertical slider (20), vertical slider (20) fixed surface has movable support (21), movable support (21) top is connected with vertical cylinder (18) transmission, remove movable support (21) bottom both ends level extension and be provided with lug (22), lug (22) middle part activity is passed and is had pillar (23), the part that extends the lug above pillar (23) is fixed with keeps off lid (24), pillar (23) outside cover of lug (22) below is equipped with reset spring (25), pillar (23) bottom is fixed with sucking disc seat (26), sucking disc seat (26) one end is provided with vacuum joint (27), vacuum joint (27) and vacuum generator (14) intercommunication, sucking disc seat (26) bottom is fixed with vacuum chuck (28), vacuum joint (27), sucking disc seat (26) and vacuum chuck (28) communicate in proper order.
2. The intelligent test paper printing and sub-packaging system as claimed in claim 1, wherein the server (1) is used for communicating with a computer system of a school, and the server (1) receives and stores test paper data transmitted by the computer system of the school.
3. An intelligent test paper printing and sub-packaging system as claimed in claim 1, wherein the first speed printer (5) is used for printing the front side of the test paper, and the second speed printer (7) is used for printing the back side of the test paper.
4. An intelligent test paper printing and subpackaging system according to claim 1, wherein the paper packer (8) is used for packing test papers by using cartons.
5. The intelligent test paper printing and subpackaging system according to claim 1, wherein the labeling machine (9) is used for labeling the surface of a paper box packed by the paper packing machine (8), the surface of the label is a two-dimensional code image, and the label contains the following information: school name, class number, examination paper subject, examination paper quantity, machine vision device (10) are used for discerning the two-dimensional code image on the label to convert the image after discerning into digital signal and transmit controller (3) and handle.
6. An intelligent test paper printing and sub-packaging system as claimed in claim 1, wherein the displacement sensor (16) is in signal connection with the controller (3), and the transverse air cylinder (17) and the longitudinal air cylinder (18) are in signal connection with the controller (3) respectively.
7. The use method of the intelligent test paper printing and sub-packaging system according to claim 1, characterized by comprising the following steps:
s1, the server receives the test paper data sent by the computer system in the school and stores the test paper data;
s2, the user operates the controller to transmit data with the server through the communication device, and the controller calls the test paper data from the server to analyze;
s3, the controller simultaneously controls the paper frame machine, the first rapid printer, the paper turnover machine, the second rapid printer, the paper packing machine, the labeling machine, the machine vision device and the mechanical arm in real time;
s4, automatically moving the test paper to a conveyor belt by a support machine, moving the test paper to a first speed printer through the conveyor belt to print the front side of the test paper, moving the test paper to a paper turnover machine through the conveyor belt to turn over 180 degrees after the front side of the test paper is printed, moving the test paper to a second speed printer through the conveyor belt to print the back side of the test paper after the test paper is turned over, moving the test paper to a paper packing machine through the conveyor belt after the back side of the test paper is printed, packing the test paper by adopting a paper box, and moving the test paper to a labeling machine through the conveyor belt after the paper box is packed to label the surface of the paper box;
s5, after being labeled, the carton is moved to the position below the machine vision device through the conveyor belt to identify label information, the machine vision device transmits the identified label information to the controller to be processed, and the carton with the identification degree is moved to the position below the manipulator through the conveyor belt;
and S6, analyzing the label information transmitted by the machine vision device after processing by the controller, controlling the mechanical arm to grab the carton on the conveying belt, and moving the carton to the conveying equipment.
8. The use method of the intelligent test paper printing and subpackaging system according to claim 7, wherein the transportation equipment is a forklift or a flat-bed cart.
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| CN210257676U (en) * | 2019-04-18 | 2020-04-07 | 武汉绎方信息工程有限公司 | Double-sided ink jet printing device |
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