CN111761711A - Production line of light partition boards - Google Patents
Production line of light partition boards Download PDFInfo
- Publication number
- CN111761711A CN111761711A CN202010537501.9A CN202010537501A CN111761711A CN 111761711 A CN111761711 A CN 111761711A CN 202010537501 A CN202010537501 A CN 202010537501A CN 111761711 A CN111761711 A CN 111761711A
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- China
- Prior art keywords
- distributing device
- curing chamber
- production line
- transfer
- concrete
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 49
- 238000005192 partition Methods 0.000 title claims abstract description 33
- 239000004567 concrete Substances 0.000 claims abstract description 38
- 239000002002 slurry Substances 0.000 claims abstract description 34
- 238000005187 foaming Methods 0.000 claims abstract description 23
- 230000007306 turnover Effects 0.000 claims abstract description 18
- 238000012546 transfer Methods 0.000 claims description 60
- 230000005540 biological transmission Effects 0.000 claims description 9
- 230000009471 action Effects 0.000 claims description 6
- 230000007246 mechanism Effects 0.000 claims description 6
- 238000009434 installation Methods 0.000 claims description 5
- 239000011381 foam concrete Substances 0.000 abstract description 7
- 239000011268 mixed slurry Substances 0.000 abstract description 6
- 238000000034 method Methods 0.000 description 7
- 230000008569 process Effects 0.000 description 7
- 238000001746 injection moulding Methods 0.000 description 3
- 239000007788 liquid Substances 0.000 description 3
- 238000012423 maintenance Methods 0.000 description 3
- 230000006698 induction Effects 0.000 description 2
- 239000010410 layer Substances 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 239000000843 powder Substances 0.000 description 2
- 239000000243 solution Substances 0.000 description 2
- 238000003756 stirring Methods 0.000 description 2
- 238000003860 storage Methods 0.000 description 2
- 238000005303 weighing Methods 0.000 description 2
- 238000005452 bending Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 230000006835 compression Effects 0.000 description 1
- 238000007906 compression Methods 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 239000004088 foaming agent Substances 0.000 description 1
- 238000002347 injection Methods 0.000 description 1
- 239000007924 injection Substances 0.000 description 1
- 238000003780 insertion Methods 0.000 description 1
- 230000037431 insertion Effects 0.000 description 1
- 230000000630 rising effect Effects 0.000 description 1
- 238000007790 scraping Methods 0.000 description 1
- 239000002356 single layer Substances 0.000 description 1
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B15/00—General arrangement or layout of plant ; Industrial outlines or plant installations
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B1/00—Producing shaped prefabricated articles from the material
- B28B1/50—Producing shaped prefabricated articles from the material specially adapted for producing articles of expanded material, e.g. cellular concrete
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B17/00—Details of, or accessories for, apparatus for shaping the material; Auxiliary measures taken in connection with such shaping
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- Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- Ceramic Engineering (AREA)
- Mechanical Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Devices For Post-Treatments, Processing, Supply, Discharge, And Other Processes (AREA)
Abstract
The invention provides a production line of a light partition board, which belongs to the technical field of partition board production and comprises a concrete foaming system, a first distributing device, a primary curing chamber, a second distributing device, a secondary curing chamber and a turnover table. According to the production line of the light partition board, the concrete foaming system injects concrete slurry into the first distributing device through the slurry pipeline, the first distributing device injects the concrete slurry into the mould vehicle, the mould vehicle carries the concrete slurry and enters the second distributing device through the primary curing chamber, the concrete foaming system injects the foamed concrete mixed slurry into the second distributing device through the slurry pipeline, the mould vehicle carries the concrete slurry and enters the secondary curing chamber to prepare a finished board, the finished board is unloaded through the overturning platform, and the mould vehicle enters the first distributing device again to perform next cycle production. The production line of the light partition board provided by the invention can reduce the labor intensity of manual operation, improve the production efficiency and ensure the consistency of products.
Description
Technical Field
The invention belongs to the technical field of partition board production, and particularly relates to a production line of a light partition board.
Background
The light partition board as one new kind of wall material has the features of high compression strength, high bending strength, high impact strength, high fireproof performance, high moistureproof performance, high sound isolating performance, short construction period, wide application range and other features.
The production of light partition boards generally uses vertical or horizontal molds. The production process of the vertical mould or the horizontal mould comprises the processes of assembling the side seal or the top seal of the mould, inserting the pipe, pouring, tamping, maintaining off line, drawing the pipe and the like, and the processes are all finished manually on an independent mould in times. The labor intensity is high, the production efficiency is low, and the product consistency is poor.
Disclosure of Invention
The invention aims to provide a production line of a light partition board, and aims to solve the problems of manual operation, high labor intensity, low production efficiency and poor product consistency.
In order to achieve the purpose, the invention adopts the technical scheme that: the production line of the light partition wall board comprises a concrete foaming system, a first distributing device, a primary curing chamber, a second distributing device, a secondary curing chamber and a turnover table;
the first distributing device, the first curing chamber, the second distributing device, the second curing chamber and the overturning platform are sequentially connected, and the overturning platform is connected with the first distributing device, so that the concrete foaming system is respectively connected with the first distributing device and the second distributing device through slurry pipelines.
As another embodiment of the application, a first transfer trolley is arranged between the first distributing device and the primary curing chamber, a second transfer trolley is arranged between the primary curing chamber and the second distributing device, a third transfer trolley is arranged between the second distributing device and the secondary curing chamber, a fourth transfer trolley and a fifth transfer trolley are arranged between the secondary curing chamber and the overturning platform, and two ends of the secondary curing chamber are respectively provided with a lifting machine.
As another embodiment of the present application, the first transfer vehicle, the second transfer vehicle, the third transfer vehicle, the fourth transfer vehicle and the fifth transfer vehicle are all four-station transfer vehicles, and the hoist is a four-station hoist.
As another embodiment of this application, first distributing device with be equipped with the first transfer chain that is used for transmitting the mould car between the upset platform, the mould car is used for accomplishing the side form installation on the first transfer chain and the action is put into to the skeleton net.
As another embodiment of the application, a second conveying line for conveying the mold vehicle is arranged between the fourth transfer trolley and the fifth transfer trolley, and the mold vehicle is used for completing the side mold dismantling action on the second conveying line.
As another embodiment of this application, the quantity of first distributing device is two, two first distributing device connects gradually, the concrete foaming system is respectively through two slurry pipeline connects two first distributing device.
As another embodiment of the application, a conveying transmission mechanism is arranged in the primary curing chamber.
As another embodiment of the present application, a plate unloading manipulator for unloading the finished plate from the mold vehicle is arranged on the turnover table.
As another embodiment of this application, one side of upset platform is equipped with the panel transfer chain that is used for transporting finished product panel.
The light partition board production line provided by the invention has the beneficial effects that: compared with the prior art, in the production line of the light partition board, the concrete foaming system injects concrete slurry into the first distributing device through the slurry pipeline, the first distributing device injects the concrete slurry into the mould vehicle, the mould vehicle carries the concrete slurry and enters the second distributing device through the primary curing chamber, the concrete foaming system injects the foamed concrete slurry into the second distributing device through the slurry pipeline, the mould vehicle carries the concrete mixed slurry and enters the secondary curing chamber to prepare a finished board, the finished board is unloaded through the overturning platform, and the mould vehicle enters the first distributing device again to carry out next cycle production. The production line of the light partition board provided by the invention can reduce the labor intensity of manual operation, improve the production efficiency and ensure the consistency of products.
Drawings
In order to more clearly illustrate the technical solutions in the embodiments of the present invention, the drawings needed for the embodiments or the prior art descriptions will be briefly described below, and it is obvious that the drawings in the following description are only some embodiments of the present invention, and it is obvious for those skilled in the art to obtain other drawings without creative efforts.
Fig. 1 is a schematic structural diagram of a production line of lightweight partition boards according to an embodiment of the present invention.
In the figure: 1. a concrete foaming system; 2. a first distributor; 3. a primary curing room; 4. a second distributor; 5. a secondary curing room; 6. a turning table; 7. a slurry conduit; 8. a first conveyor line; 9. a second conveyor line; 10. a conveying transmission mechanism; 11. a first transfer vehicle; 12. a second transfer trolley; 13. a third transfer trolley; 14. a fourth transfer trolley; 15. a fifth transfer trolley; 16. a hoist; 17. a plate unloading manipulator; 18. panel transfer chain.
Detailed Description
In order to make the technical problems, technical solutions and advantageous effects to be solved by the present invention more clearly apparent, the present invention is further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative of the invention and are not intended to limit the invention.
Referring to fig. 1, a production line of the lightweight partition board according to the present invention will now be described. Light partition plate production line, including concrete foaming system 1, first distributing device 2, first curing chamber 3, second distributing device 4, secondary curing chamber 5 and roll-over table 6 link to each other in proper order, and roll-over table 6 connects first distributing device 2, and concrete foaming system 1 connects first distributing device 2 and second distributing device 4 through thick liquids pipeline 7 respectively.
The concrete foaming system 1 is concrete physical foaming, and the concrete physical foaming is foamed concrete formed by metering, mixing and stirring concrete slurry and a foaming agent. The concrete foaming system 1 comprises a powder storage tank, a liquid storage device, a powder weighing device, a liquid weighing device, a foaming machine metering device, a foaming machine and a mixing and stirring device, and is respectively communicated with a first distributing device 2 and a second distributing device 4 through a slurry pipeline 7, so that concrete slurry and foamed concrete mixed slurry are respectively provided for the first distributing device 2 and the second distributing device 4. The mould vehicle returns to the first distributor 2 again after passing through the first distributor 2, the primary curing chamber 3, the second distributor 4, the secondary curing chamber 5 and the overturning platform 6 in sequence, so as to form closed-loop circular production.
Compared with the prior art, the production line of the light partition board provided by the invention has the advantages that the concrete foaming system 1 injects concrete slurry into the first distributing device 2 through the slurry pipeline 7, the first distributing device 2 injects the concrete slurry into the mould vehicle, the mould vehicle carries the concrete slurry and enters the second distributing device 4 through the primary curing chamber 3, the concrete foaming system 1 injects the foamed concrete mixed slurry into the second distributing device 4 through the slurry pipeline 7, the mould vehicle carries the concrete slurry and enters the secondary curing chamber 5 to prepare a finished board, the finished board is unloaded through the overturning platform 6, and the mould vehicle enters the first distributing device 2 again to carry out next cycle production. The production line of the light partition board provided by the invention can reduce the labor intensity of manual operation, improve the production efficiency and ensure the consistency of products.
As a specific embodiment of the production line of the lightweight partition board provided by the invention, please refer to fig. 1, a first transfer trolley 11 is arranged between the first distributor 2 and the primary curing chamber 3, a second transfer trolley 12 is arranged between the primary curing chamber 3 and the second distributor 4, a third transfer trolley 13 is arranged between the second distributor 4 and the secondary curing chamber 5, a fourth transfer trolley 14 and a fifth transfer trolley 15 are arranged between the secondary curing chamber 5 and the turnover table 6, and two ends of the secondary curing chamber 5 are respectively provided with a lifter 16. In the embodiment, each transfer trolley is used for transferring the mold trolley between the adjacent processes, and the transfer trolley can change the transmission direction of the mold trolley, so that the mold trolley can smoothly transfer between the adjacent processes. In addition, each transfer trolley is automatically controlled to run by a program, and the position start and stop of the mould trolley are sensed by sensing equipment (such as a photoelectric switch), so that the automation and the reliability of the running of the production line are improved. Each hoist 16 is used for rising the mould car between adjacent process, and the transmission height of mould car can be changed to the lifting car, is convenient for the mould car to circulate smoothly between adjacent process. Similarly, each lifting car is automatically controlled to run by a program, and the position start and stop of the mould car are induced by an induction device (such as a photoelectric switch), so that the automation and the reliability of the running of the production line are improved.
Referring to fig. 1, the first transfer vehicle 11, the second transfer vehicle 12, the third transfer vehicle 13, the fourth transfer vehicle 14 and the fifth transfer vehicle 15 are all four-station transfer vehicles, and the hoist 16 is a four-station hoist 16. In this embodiment, each transfer vehicle and each hoist 16 adopt a four-station structure, and can simultaneously transport four mold vehicles. Correspondingly, the first distributing device 2, the second distributing device 4, the primary curing chamber 3 and the secondary curing chamber 5 are also configured according to the requirements of four stations, so that the production efficiency of the production line can be greatly improved. The four mould trucks simultaneously complete injection moulding through the first distributing device 2, sequentially enter the first transfer trolley 11 of the four stations, and transversely move into the primary curing chamber 3 through the first transfer trolley 11, a single-layer four-row curing frame is arranged in the primary curing chamber 3, a mould unpowered conveying line is arranged in the curing frame, and the mould trucks are driven to pass through the primary curing chamber 3 through an external power mechanism such as an air cylinder or a conveying chain to complete dynamic initial setting curing; the four mould cars transversely enter a second transfer trolley 12 at four stations after passing through the primary curing chamber 3, and the mould cars enter the lower part of a second distributing device 4 one by one through the second transfer trolley 12; four mould cars after accomplishing the secondary injection mould get into on the quadruplex position lifting machine 16 side by side and promote simultaneously, convey the secondary curing room 5 in, secondary curing room 5 is inside to be provided with four layers of four rows unpowered maintenance frames for accept four mould cars respectively, every layer of maintenance frame all is equipped with the track, through external power unit, if cylinder or conveying chain drive mould car pass through secondary curing room 5, accomplish the secondary maintenance.
Referring to fig. 1, a first conveying line 8 for conveying a mold vehicle is disposed between the first material distributor 2 and the turnover table 6, and the mold vehicle is used for completing side mold installation and skeleton net imbedding on the first conveying line 8. In this embodiment, the first conveying line 8 is located between the first distributing device 2 and the turnover table 6, and is used for conveying the die car with the unloaded finished plate to the position below the first distributing device 2. In the process of conveying by the first conveying line 8, the side die installation and skeleton net imbedding actions are completed by a worker or a manipulator, and the next round of production is prepared.
Referring to fig. 1, a second conveying line 9 for conveying mold vehicles is disposed between a fourth transfer trolley 14 and a fifth transfer trolley 15, and the mold vehicles are used for completing a side mold dismantling operation on the second conveying line 9. In this embodiment, the fully loaded mold car after passing through the secondary curing chamber 5 has completed the production of the finished plate, and the side mold is removed manually or by a manipulator while passing through the second conveyor line 9, leaving only the finished plate on the mold car.
As a specific embodiment of the production line of the light partition board provided by the present invention, please refer to fig. 1, the number of the first distributing devices 2 is two, the two first distributing devices 2 are sequentially connected, and the concrete foaming system 1 is respectively connected to the two first distributing devices 2 through two slurry pipes 7. In this embodiment, the two first distributing devices 2 are divided into a front first distributing device 2 and a rear first distributing device 2, the slurry pipeline 7 connected to the front first distributing device 2 is used for conveying foamed concrete mixed slurry, and the slurry pipeline 7 connected to the rear first distributing device 2 is used for conveying concrete slurry. The first conveying line 8 extends into the primary curing chamber 3, the first conveying line 8 adopts a transmission mode of a power chain, the mould cars above the first conveying line are conveyed to the position below the first distributing device 2 on the front side one by one, when the mould cars reach the position below the first distributing device 2 on the front side, the first conveying line 8 is automatically paused through induction equipment, the first distributing device 2 on the front side dynamically and uniformly injects quantitative concrete slurry into the mould cars, the slurry is uniformly vibrated by the vibrators on the station in the injection molding process, then the first conveying line 8 is started again, the mould cars reach the position below the first distributing device 2 on the rear side through the first conveying line 8, the first conveying line 8 is automatically stopped, the once distributors on the rear side dynamically and uniformly inject quantitative foamed concrete mixed slurry into the mould cars, and the slurry is uniformly vibrated by the vibrators on the station in the injection molding process. The rear die car repeats the above actions and sequentially passes through the front first distributing device 2 and the rear first distributing device 2.
Preferably, the first distributing device 2 and the second distributing device 4 are provided with scrapers, and the scrapers can carry out scraping treatment on the mould vehicle fully loaded with the concrete slurry in a manual or cylinder driving mode.
Referring to fig. 1, a conveying transmission mechanism 10 is disposed in a primary curing room 3 as a specific embodiment of the light partition board production line provided by the present invention. In this embodiment, the conveying transmission mechanism 10 is a four-row transmission chain for receiving four mold vehicles from the first transfer vehicle 11 and driving the four mold vehicles to pass through the primary curing chamber 3, thereby completing the dynamic initial curing.
Referring to fig. 1, a plate unloading manipulator 17 for unloading the finished plate from the mold car is disposed on the turnover table 6. In this embodiment, the turnover table 6 can realize 90-degree turnover, the plate unloading manipulators 17 are installed on two sides of the turnover table 6, the mold vehicles enter the turnover table 6 one by one, and when the turnover table 6 drives the mold vehicle bearing the finished plate to turn over to 90 degrees, the plate unloading manipulators 17 on two sides are used for unloading the finished plate from the mold vehicle.
Referring to fig. 1, a board conveying line 18 for transferring finished boards is disposed at one side of the turnover table 6. In this embodiment, the unloaded finished plates are placed on the plate conveying line 18, and the finished plates are conveyed to the finished product stacking area on the plate conveying line 18 and are stacked off line. At the same time, the empty mould car moves on the first conveyor line 8 and carries out the installation of the side moulds and the insertion of the skeleton net, ready for the next production cycle.
The invention is based on the light partition board production line example which is manufactured and used as guidance, and the related working personnel can carry out various changes and modifications within the scope without departing from the technical idea of the invention. The above description is only for the purpose of illustrating the preferred embodiments of the present invention and is not to be construed as limiting the invention, and any modifications, equivalents and improvements made within the spirit and principle of the present invention are intended to be included within the scope of the present invention.
Claims (9)
1. The production line of the light partition wall board is characterized by comprising a concrete foaming system, a first distributing device, a primary curing chamber, a second distributing device, a secondary curing chamber and a turnover table;
the first distributing device, the first curing chamber, the second distributing device, the second curing chamber and the overturning platform are sequentially connected, and the overturning platform is connected with the first distributing device, so that the concrete foaming system is respectively connected with the first distributing device and the second distributing device through slurry pipelines.
2. The production line of lightweight partition boards as claimed in claim 1, wherein a first transfer trolley is provided between the first distributor and the primary curing chamber, a second transfer trolley is provided between the primary curing chamber and the second distributor, a third transfer trolley is provided between the second distributor and the secondary curing chamber, a fourth transfer trolley and a fifth transfer trolley are provided between the secondary curing chamber and the overturning platform, and elevators are provided at both ends of the secondary curing chamber, respectively.
3. The lightweight partition production line of claim 2, wherein said first transfer car, said second transfer car, said third transfer car, said fourth transfer car and said fifth transfer car are four-position transfer cars and said hoist is a four-position hoist.
4. The production line of lightweight partition boards as claimed in claim 1, wherein a first conveying line for conveying the mold vehicle is provided between the first distributor and the turnover table, and the mold vehicle is used for completing the side mold installation and skeleton net imbedding actions on the first conveying line.
5. The lightweight partition production line of claim 2, wherein a second transfer line for transferring mold cars for performing a side mold dismantling action on the second transfer line is provided between the fourth transfer car and the fifth transfer car.
6. The production line of light partition boards as claimed in claim 1 wherein the number of said first distributing devices is two, two of said first distributing devices are connected in series, and said concrete foaming system is connected to two of said first distributing devices through two of said slurry pipes, respectively.
7. The production line of lightweight partition boards according to claim 1, wherein a conveying transmission mechanism is arranged in the primary curing chamber.
8. The production line of light partition boards of claim 1 wherein the turnover table is provided with a panel unloading manipulator for unloading the finished panels from the mold car.
9. The production line of lightweight partition boards according to claim 8, wherein a board conveying line for transferring finished boards is provided at one side of the turnover table.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010537501.9A CN111761711A (en) | 2020-06-12 | 2020-06-12 | Production line of light partition boards |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010537501.9A CN111761711A (en) | 2020-06-12 | 2020-06-12 | Production line of light partition boards |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN111761711A true CN111761711A (en) | 2020-10-13 |
Family
ID=72720986
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202010537501.9A Withdrawn CN111761711A (en) | 2020-06-12 | 2020-06-12 | Production line of light partition boards |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN111761711A (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112405819A (en) * | 2020-11-13 | 2021-02-26 | 北京市燕通建筑构件有限公司 | Flexible wallboard production line and production method |
-
2020
- 2020-06-12 CN CN202010537501.9A patent/CN111761711A/en not_active Withdrawn
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112405819A (en) * | 2020-11-13 | 2021-02-26 | 北京市燕通建筑构件有限公司 | Flexible wallboard production line and production method |
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Application publication date: 20201013 |
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| WW01 | Invention patent application withdrawn after publication |