CN111733515A - Mesh type jacquard creel double jacquard mesh fabric and manufacturing method thereof - Google Patents
Mesh type jacquard creel double jacquard mesh fabric and manufacturing method thereof Download PDFInfo
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- CN111733515A CN111733515A CN202010519477.6A CN202010519477A CN111733515A CN 111733515 A CN111733515 A CN 111733515A CN 202010519477 A CN202010519477 A CN 202010519477A CN 111733515 A CN111733515 A CN 111733515A
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- 239000004744 fabric Substances 0.000 title claims abstract description 97
- 238000004519 manufacturing process Methods 0.000 title claims description 21
- 239000010410 layer Substances 0.000 claims abstract description 228
- 229920000728 polyester Polymers 0.000 claims abstract description 102
- 239000002344 surface layer Substances 0.000 claims abstract description 81
- 238000009940 knitting Methods 0.000 claims abstract description 53
- 238000000034 method Methods 0.000 claims abstract description 16
- 239000005020 polyethylene terephthalate Substances 0.000 claims description 23
- 238000009941 weaving Methods 0.000 claims description 22
- 210000002268 wool Anatomy 0.000 claims description 12
- 229920004934 Dacron® Polymers 0.000 claims description 11
- 230000015572 biosynthetic process Effects 0.000 claims description 10
- 238000003780 insertion Methods 0.000 claims description 7
- 230000037431 insertion Effects 0.000 claims description 7
- 230000037303 wrinkles Effects 0.000 abstract description 9
- 238000013461 design Methods 0.000 abstract description 7
- 230000008569 process Effects 0.000 abstract description 5
- 230000000694 effects Effects 0.000 description 22
- 229920004933 Terylene® Polymers 0.000 description 12
- 230000014759 maintenance of location Effects 0.000 description 10
- 230000035699 permeability Effects 0.000 description 9
- 230000008520 organization Effects 0.000 description 8
- 238000009423 ventilation Methods 0.000 description 6
- 230000005587 bubbling Effects 0.000 description 3
- 239000004753 textile Substances 0.000 description 3
- 230000009286 beneficial effect Effects 0.000 description 2
- 210000004209 hair Anatomy 0.000 description 2
- 238000010276 construction Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000000149 penetrating effect Effects 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- 239000002356 single layer Substances 0.000 description 1
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- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04B—KNITTING
- D04B21/00—Warp knitting processes for the production of fabrics or articles not dependent on the use of particular machines; Fabrics or articles defined by such processes
- D04B21/06—Patterned fabrics or articles
- D04B21/08—Patterned fabrics or articles characterised by thread material
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- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04B—KNITTING
- D04B21/00—Warp knitting processes for the production of fabrics or articles not dependent on the use of particular machines; Fabrics or articles defined by such processes
- D04B21/10—Open-work fabrics
- D04B21/12—Open-work fabrics characterised by thread material
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- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04B—KNITTING
- D04B21/00—Warp knitting processes for the production of fabrics or articles not dependent on the use of particular machines; Fabrics or articles defined by such processes
- D04B21/14—Fabrics characterised by the incorporation by knitting, in one or more thread, fleece, or fabric layers, of reinforcing, binding, or decorative threads; Fabrics incorporating small auxiliary elements, e.g. for decorative purposes
- D04B21/16—Fabrics characterised by the incorporation by knitting, in one or more thread, fleece, or fabric layers, of reinforcing, binding, or decorative threads; Fabrics incorporating small auxiliary elements, e.g. for decorative purposes incorporating synthetic threads
- D04B21/165—Fabrics characterised by the incorporation by knitting, in one or more thread, fleece, or fabric layers, of reinforcing, binding, or decorative threads; Fabrics incorporating small auxiliary elements, e.g. for decorative purposes incorporating synthetic threads with yarns stitched through one or more layers or tows, e.g. stitch-bonded fabrics
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- D—TEXTILES; PAPER
- D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B2331/00—Fibres made from polymers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. polycondensation products
- D10B2331/04—Fibres made from polymers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. polycondensation products polyesters, e.g. polyethylene terephthalate [PET]
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Abstract
The invention discloses mesh type jacquard creel double jacquard net cloth which comprises a net cloth body integrally woven by a warp knitting machine, wherein the net cloth body comprises a surface layer and a bottom layer, the surface layer is woven by polyester monofilament transparent yarns, the bottom layer is woven by polyester low-elasticity yarns, a mesh jacquard layer woven by polyester low-elasticity light net yarns is arranged between the surface layer and the bottom layer, the mesh jacquard layer is woven on the surface layer to form meshes, and the meshes penetrate from the upper surface of the surface layer to the upper surface of the bottom layer. The invention utilizes the principle of a double jacquard machine and wonderful process design to enrich the screen cloth products of the creel, can utilize 2 jacquard machines to carry out mesh jacquard, not only keeps the original transparency of the creel, but also increases the mesh diversity of the creel products, and simultaneously effectively solves the problems that the double-layer creel products are easy to wrinkle, bubble, selvedge curling and the like.
Description
Technical Field
The invention relates to the technical field of jacquard mesh cloth, in particular to mesh-type jacquard creel double-jacquard mesh cloth and a manufacturing method thereof.
Background
Along with the market demands and the improvement of living standard, people have higher and higher requirements on texture and comfort of textile fabrics, have higher and higher requirements on processing precision of screen cloth, and simultaneously, the textile fabrics are required to be fashionable and beautiful. The existing textile fabric on the market has the following problems:
1. creel merchant card screen cloth all is single layer construction in the existing market, and is most for monotonous decorative pattern.
2. The double-layer of the prior creel product has serious problems of wrinkling and bubbling and is not beneficial to manufacturing shoes.
3. Due to the process limitation of the screen cloth of the creel products in the market, although the transparent three-dimensional effect of the creel is kept, the mesh on the surface of the screen cloth of the creel is simple and single.
4. Because of its board limitation, the screen cloth mesh is simple, single because of the creel product screen cloth in market.
Disclosure of Invention
The invention aims to overcome the defects and provide a mesh-type jacquard creel double-jacquard mesh, which utilizes the principle of a double-jacquard machine table and wonderful process design to enrich creel mesh products, can utilize 2 jacquards to carry out mesh jacquard, not only keeps the original transparency of the creel, but also increases the mesh diversity of the creel products, removes the problem that the original old creel products only have meshes with simple rules on the face and the bottom, or utilizes an electronic transverse moving system to design meshes with different sizes and gradual changes on the face and the bottom, successfully utilizes 2 jacquard meshes, makes the creel-type mesh products richer and more colorful, rich in innovativeness and better in three-dimensional effect, and also effectively solves the problems that double-layer creel products are easy to wrinkle, bubble, selvedge curling and the like.
In order to achieve the purpose, the technical solution of the invention is as follows: the utility model provides a two merchant of mesh formula jacquard creel card screen cloth, includes the screen cloth body that forms of weaving by warp knitting machine an organic whole, the screen cloth body includes surface course, bottom, the surface course is woven by dacron monofilament transparent yarn and is formed, the bottom is woven by dacron low stretch yarn and is formed, be equipped with the mesh jacquard layer of weaving by the light screen gauze of dacron low stretch between surface course and the bottom and weave and form the mesh on the surface course, the mesh runs through to the upper surface of bottom from the upper surface of surface course. The surface layer is woven by utilizing the characteristics of the polyester monofilament transparent yarns, the mesh jacquard layer penetrating from the upper surface of the surface layer to the upper surface of the bottom layer is arranged between the surface layer and the bottom layer, various meshes are formed on the surface layer, the structure of the mesh cloth is more stable, the three-dimensional sense is stronger, the hand feeling is soft, the characteristics of no wrinkle, difficult bubbling, difficult curling, wear resistance and the like are realized, the ventilation effect is good, the shape retention is good, and the supporting performance is good.
Preferably, a pattern jacquard layer woven by CD low stretch yarns is arranged between the surface layer and the mesh jacquard layer, the pattern jacquard layer forms a jacquard structure on the surface layer, and the jacquard structure penetrates from the upper surface of the surface layer to the upper surface of the mesh jacquard layer. Utilize the characteristic of low elasticity yarn to weave and form decorative pattern jacquard layer, and form abundant jacquard weave structure on the surface course for the mesh on the screen cloth is more diversified, and the jacquard weave effect is better, has increased the aesthetic property.
Preferably, a pattern jacquard layer woven by CD low stretch yarns is arranged between the bottom layer and the mesh jacquard layer, a jacquard structure is formed on the bottom layer by the pattern jacquard layer, and the jacquard structure penetrates from the lower surface of the bottom layer to the lower surface of the mesh jacquard layer. The jacquard weaving method has the advantages that the pattern jacquard layer is woven by utilizing the characteristics of the low-elasticity yarns, and rich jacquard structures are formed on the bottom layer, so that meshes on the mesh are more diversified, the jacquard weaving effect is better, the attractiveness is improved, and the air permeability is good.
Preferably, a pattern jacquard layer woven by CD low stretch yarns is arranged between the surface layer and the bottom layer, the pattern jacquard layer forms a jacquard structure on the surface layer and the bottom layer, and the jacquard structure penetrates from the upper surface of the surface layer to the lower surface of the bottom layer. Utilize the characteristic of low elasticity yarn to weave and form decorative pattern jacquard layer, and all form abundant jacquard weave structure on surface course and bottom for the mesh on the screen cloth is more diversified, and jacquard weave effect is better, has increased the aesthetic property, and air permeability is good.
Preferably, a wool high layer woven by polyester monofilament transparent yarns is arranged between the surface layer and the bottom layer, and penetrates from the lower surface of the surface layer to the upper surface of the bottom layer. The cloth is knitted by utilizing the characteristics of the polyester monofilament yarns to form a wool top layer, so that the thickness and the stiffness of the cloth are adjusted, and the supporting performance and the shape retention of the cloth are adjusted, wherein the polyester monofilament yarns can be 30D, 40D and 64D polyester monofilament yarns.
Preferably, a fixing layer formed by weaving polyester monofilament transparent yarns is arranged between the surface layer and the bottom layer, and penetrates from the lower surface of the surface layer to the upper surface of the bottom layer. The fixing layer is woven by utilizing the characteristics of the polyester monofilament transparent yarns, so that the stability of the mesh fabric structure is improved.
The invention also provides a manufacturing method of the mesh-type jacquard creel double-jacquard mesh cloth, which comprises the following steps:
A. the guide bar is arranged: selecting a double-needle-bed double-jacquard warp knitting machine for knitting, wherein the warp knitting machine at least comprises 4 guide bars, the 4 guide bars are sequentially arranged as a ground guide bar GB1, a jacquard guide bar JB3, a jacquard guide bar JB4 and a ground guide bar GB8 from a front needle bed to a back needle bed, and the jacquard guide bar JB3 and the jacquard guide bar JB4 are half-machine number jacquard guide bars;
B. warping: ground bar GB1 warp 64D polyester monofilament transparent yarn, 6 pan head each pan head 512 yarns, ground bar GB1 polyester monofilament transparent yarn content accounts for about 1.403%, jacquard bar JB3 warp 150D polyester low-elastic light net yarn, creel 1536 yarns, jacquard bar JB3 polyester low-elastic light net yarn content accounts for about 17.826%, jacquard bar JB4 warp 150D polyester low-elastic light net yarn, creel 1536 yarns, jacquard bar JB4 polyester low-elastic light net yarn content accounts for about 17.2826%, ground bar GB8 warp 150D polyester low-elastic yarn, 6 pan head each pan head 512 yarns, ground bar GB8 polyester low-elastic yarn content accounts for about 7.533%;
C. threading: the ground guide bar GB1 is threaded in a full-threading mode, the jacquard guide bar JB3 and the jacquard guide bar JB4 are threaded in a 1-to-empty mode, the ground guide bar GB8 is threaded in a full-threading mode, the let-off quantity of a gear corresponding to the ground guide bar GB1 is 1300-1800 mm/wax, the let-off quantity of a gear corresponding to the jacquard guide bar JB3 is 2300-3200 mm/wax, the let-off quantity of a gear corresponding to the jacquard guide bar JB4 is 2300-3200 mm/wax, and the let-off quantity of a gear corresponding to the ground guide bar GB8 is 2800-3800 mm/wax;
D. weaving: laying yarns on a ground bar GB1 on the front needle bed to form the face layer, laying yarns on a jacquard bar JB3 and a jacquard bar JB4 on the front needle bed and/or the back needle bed to form the mesh lift layer, laying yarns on a ground bar GB8 on the back needle bed to form the base layer, laying yarns on a ground bar GB1 on knit stitch 1-0/0-0/0-1/1-1//, laying yarns on a jacquard bar JB3 on knit stitch 0-0/0-0/2-2/2-2// or laying yarns 1-0/1-1/1-2/1-1//, laying yarns on a jacquard bar JB4 on knit stitch 0-0/0-0/2-2/2-2// or laying yarns 1-0/1-1/1-2/1-1//, the ground guide bar GB8 runs the heavy warp tissue 0-2/2-2/3-1/1-1//.
Preferably, the method for manufacturing the mesh-type jacquard creel double-jacquard mesh cloth comprises the following steps:
A. the guide bar is arranged: selecting a double-needle-bed double-jacquard warp knitting machine for knitting, wherein the warp knitting machine at least comprises 6 guide bars, the 6 guide bars are sequentially arranged from a front needle bed to a rear needle bed into a ground guide bar GB1, a jacquard guide bar JB3, a jacquard guide bar JB4, a jacquard guide bar JB5, a jacquard guide bar JB6 and a ground guide bar GB8, and the jacquard guide bar JB3 and the jacquard guide bar JB4 are half-machine number jacquard guide bars;
B. warping: ground bar GB1 warping 64D polyester monofilament transparent yarn, 6 pan head each 512 yarn, ground bar GB1 polyester monofilament transparent yarn content of about 1.403%, jacquard bar JB3 warping 150D polyester low-stretch light mesh yarn, creel 1536 yarn, jacquard bar JB3 polyester low-stretch light mesh yarn content of about 17.826%, jacquard bar JB4 warping 150D polyester low-stretch light mesh yarn, creel 1536 yarn, jacquard bar 4 polyester low-stretch light mesh yarn content of about 17.2826%, jacquard bar 5 warping 200D CD low-stretch yarn, creel 1536 yarn, jacquard bar JB5CD low-stretch yarn content of about 23.767%, jacquard bar JB 6D 200D low-stretch yarn, creel 1536 yarn, jacquard bar CD D low-stretch yarn content of about 8237%, jacquard bar GB 369634 yarn content of about 3638%, each pan head yarn content of about 36966 yarn;
C. threading: the method comprises the following steps that a ground guide bar GB1 is threaded in a full-threading mode, jacquard guide bars JB3 and JB4 are threaded in a 1-threading and 1-emptying mode, jacquard guide bars JB5 and JB6 are threaded in a 1-threading and 1-emptying mode, ground guide bars GB8 are threaded in a full-threading mode, the let-off quantity of gears corresponding to the ground guide bars GB1 is 1300-1800 mm/wax, the let-off quantity of gears corresponding to the jacquard guide bars JB3 is 2300-3200 mm/wax, the let-off quantity of gears corresponding to the jacquard guide bars JB4 is 2300-3200 mm/wax, the let-off quantity of gears corresponding to the jacquard guide bars JB5 is 2300-3200 mm/wax, the let-off quantity of gears corresponding to the jacquard guide bars JB6 is 2300-3200 mm/wax, and the let-off quantity of gears corresponding to the jacquard guide bars GB8 is 3800-2800 mm/wax;
D. weaving: laying yarns on a ground bar GB1 on the front needle bed to form the face layer, laying yarns on a jacquard bar JB3 and a jacquard bar JB4 on the front needle bed and/or the rear needle bed to form the mesh jacquard layer, laying yarns on a jacquard bar JB5 and a jacquard bar JB6 on the front needle bed and/or the rear needle bed to form the pattern jacquard layer, laying yarns on a ground bar GB8 on the rear needle bed to form the base layer, laying yarns on a ground bar GB1 running knit stitch 1-0/0-0/0-1/1-1//, laying knit bar JB3 running knit stitch 0-0/0-0/2-2/2-2// or running warp knit 1-0/1-1/1-2/1-1//, laying knit bar JB4 running knit stitch 0-0/0-0/2-2/2-2// or running warp knit stitch Weave 1-0/1-1/1-2/1-1//, jacquard bar JB5 run flat weave 1-0/1-0/1-2/1-2//, jacquard bar JB6 run flat weave 1-0/1-0/1-2/1-2//, ground bar GB8 run double warp weave 0-2/2-2/3-1/1-1//.
Preferably, the method for manufacturing the mesh-type jacquard creel double-jacquard mesh cloth comprises the following steps:
A. the guide bar is arranged: selecting a double-needle-bed double-jacquard warp knitting machine for knitting, wherein the warp knitting machine at least comprises 7 guide bars, and 6 guide bars are sequentially arranged from a front needle bed to a rear needle bed as a ground guide bar GB1, a ground guide bar GB2, a jacquard guide bar JB3, a jacquard guide bar JB4, a jacquard guide bar JB5, a jacquard guide bar JB6 and a ground guide bar GB8, wherein the jacquard guide bar JB3 and the jacquard guide bar JB4 are half-machine jacquard guide bars;
B. warping: ground bar GB1 warp 64D polyester monofilament transparent yarn, 6 pan head 512 yarns per pan head, ground bar GB1 polyester monofilament transparent yarn content of about 1.403%, ground bar GB2 warp 30D polyester monofilament transparent yarn, 6 pan head 512 yarns per pan head, ground bar GB2 polyester monofilament transparent yarn content of about 6.066%, jacquard bar JB3 warp 150D polyester low-stretch light mesh yarn, creel 1536 yarns, jacquard bar 3 polyester low-stretch light mesh yarn content of about 17.2826%, jacquard bar JB 5D polyester low-stretch light mesh yarn content of about 17.826%, jacquard bar 4 warp 150D polyester low-stretch light mesh yarn, creel 1536 yarns, jacquard bar JB4 polyester low-stretch light mesh yarn content of about 17.2826%, jacquard bar JB 5D low-stretch CD yarn, creel 1536 yarn, jacquard bar JB CD D low-stretch light mesh yarn content of about 8234%, jacquard bar JB 3638% and jacquard bar JB 36966 low-stretch yarn content of about 3638%, the ground guide bar GB8 warping 150D terylene low stretch yarn, each pan head of 6 pan heads has 512 yarns, the content of the ground guide bar GB8 terylene low stretch yarn is about 7.533%;
C. threading: the ground guide bar GB1 is threaded in a full-through mode, the ground guide bar GB2 is threaded in a full-through mode, the jacquard guide bar JB3 and the jacquard guide bar JB4 are both threaded in a 1-through and 1-empty mode, the jacquard guide bar JB5, the jacquard guide bars JB6 are threaded in a mode of threading 1 space, the ground guide bars GB8 are threaded in a full-threading mode, the let-off quantity of the gears corresponding to the ground guide bars GB1 is 1300-1800 mm/wax, the let-off quantity of the gears corresponding to the ground guide bars GB2 is 6000-8000 mm/wax, the let-off quantity of the gears corresponding to the jacquard guide bars JB3 is 2300-3200 mm/wax, the let-off quantity of the gears corresponding to the jacquard guide bars JB4 is 2300-3200 mm/wax, the let-off quantity of the gears corresponding to the jacquard guide bars JB5 is 2300-3200 mm/wax, the let-off quantity of the gears corresponding to the jacquard guide bars JB6 is 2300-3200 mm/wax, and the let-off quantity of the gears corresponding to the ground guide bars GB8 is 2800-3800 mm/wax;
D. weaving: a ground guide bar GB1 is laid on the front needle bed to form the surface layer, a ground guide bar GB2 is laid on the front needle bed and/or the rear needle bed to form the wool top layer, a jacquard guide bar JB3 and a jacquard guide bar JB4 are laid on the front needle bed and/or the rear needle bed to form the mesh jacquard layer, a jacquard guide bar JB5 and a jacquard guide bar JB6 are laid on the front needle bed and/or the rear needle bed to form the pattern jacquard layer, a ground guide bar GB8 is laid on the rear needle bed to form the bottom layer, a ground guide bar GB1 is laid on the knitted chain tissue 1-0/0-0/0-1/1-1/, a ground guide bar GB2 is laid on the plain weave 1-0/2-1/2-3/1-2/, a jacquard guide bar JB3 is laid on the weft weave 0-0/0-0/2-2/2-0/1/or laid on the plain weave 1-0/1/ 1/1-2/1-1//, Jacquard bar JB4 laid weft insertion weave 0-0/0-0/2-2/2-2// or laid warp plain weave 1-0/1-1/1-2/1-1//, Jacquard bar JB5 laid warp plain weave 1-0/1-0/1-2/1-2//, Jacquard bar JB6 laid warp plain weave 1-0/1-0/1-2/1-2//, and ground bar GB8 laid heavy warp weave 0-2/2-2/3-1/1-1//.
Preferably, the method for manufacturing the mesh-type jacquard creel double-jacquard mesh cloth comprises the following steps:
A. the guide bar is arranged: selecting a double-needle-bed double-jacquard warp knitting machine for knitting, wherein the warp knitting machine at least comprises 8 guide bars, and 6 guide bars are sequentially arranged from a front needle bed to a rear needle bed as a ground guide bar GB1, a ground guide bar GB2, a jacquard guide bar JB3, a jacquard guide bar JB4, a jacquard guide bar JB5, a jacquard guide bar JB6, a ground guide bar GB7 and a ground guide bar GB8, wherein the jacquard guide bar JB3 and the jacquard guide bar 4 are half-machine number JB jacquard guide bars;
B. warping: ground bar GB1 warp 64D polyester monofilament transparent yarn, 6 pan head 512 yarns per pan head, ground bar GB1 polyester monofilament transparent yarn content of about 1.403%, ground bar GB2 warp 30D polyester monofilament transparent yarn, 6 pan head 512 yarns per pan head, ground bar GB2 polyester monofilament transparent yarn content of about 6.066%, jacquard bar JB3 warp 150D polyester low-stretch light mesh yarn, creel 1536 yarns, jacquard bar 3 polyester low-stretch light mesh yarn content of about 17.2826%, jacquard bar JB 5D polyester low-stretch light mesh yarn content of about 17.826%, jacquard bar 4 warp 150D polyester low-stretch light mesh yarn, creel 1536 yarns, jacquard bar JB4 polyester low-stretch light mesh yarn content of about 17.2826%, jacquard bar JB 5D low-stretch CD yarn, creel 1536 yarn, jacquard bar JB CD D low-stretch light mesh yarn content of about 8234%, jacquard bar JB 3638% and jacquard bar JB 36966 low-stretch yarn content of about 3638%, the ground guide bar GB7 warping 64D terylene monofilament transparent yarn, 6 pan heads each 512 yarns, the content of the ground guide bar GB7 terylene monofilament transparent yarn accounts for about 1.811%, the ground guide bar GB8 warping 150D terylene low stretch yarn, 6 pan heads each 512 yarns, and the content of the ground guide bar GB8 terylene low stretch yarn accounts for about 7.533%;
C. threading: the ground guide bar GB1 is threaded in a full-threading mode, the ground guide bar GB2 is threaded in a full-threading mode, the jacquard guide bar JB3 and the jacquard guide bar JB4 are threaded in a 1-threading and 1-emptying mode, the jacquard guide bar JB5 and the jacquard guide bar JB6 are threaded in a 1-threading and 1-emptying mode, the ground guide bar GB7 is threaded in a full-threading mode, the ground guide bar GB8 is threaded in a full-threading mode, the let-off quantity of the gears corresponding to the ground guide bar GB1 is 1300-1800 mm/wax, the let-off quantity of the gears corresponding to the ground guide bar GB2 is 6000-8000 mm/wax, the let-off quantity of the gears corresponding to the jacquard guide bar JB3 is 2300-3200 mm/wax, the let-off quantity of the gears corresponding to the jacquard guide bar JB 63637 is 2300-3200 mm/wax, the let-off quantity of the gears corresponding to the jacquard guide bar JB 63636363 5 mm/3200 mm, and the let-off quantity of the gears corresponding to JB 6/6851-6, the let-off quantity of the gear corresponding to the ground guide bar GB7 is 1500-2300 mm/wax, and the let-off quantity of the gear corresponding to the ground guide bar GB8 is 2800-3800 mm/wax;
D. weaving: a ground bar GB1 is padded on the front needle bed to form the surface layer, a ground bar GB2 is padded on the front needle bed and/or the rear needle bed to form the wool top layer, a jacquard bar JB3 and a jacquard bar JB4 are padded on the front needle bed and/or the rear needle bed to form the mesh jacquard layer, a jacquard bar JB5 and a jacquard bar JB6 are padded on the front needle bed and/or the rear needle bed to form the pattern jacquard layer, a ground bar GB7 is padded on the front needle bed and/or the rear needle bed to form the fixed layer, a ground bar GB8 is padded on the rear needle bed to form the bottom layer, a ground bar GB1 runs knit stitches 1-0/0-0/0-1/1-1///GB 6326 runs flat stitches 1-0/2-2-1/2-638//, a ground bar JB 23 runs knit stitches 68692-92-1/1-2//, and 2-2// or warp knitting pattern 1-0/1-1/1-2/1-1//, jacquard bar JB4 weft insertion pattern 0-0/0-0/2-2/2-2// or warp knitting pattern 1-0/1-1/1-2/1-1//, jacquard bar JB5 warp knitting pattern 1-0/1-0/1-2/1-2//, jacquard bar JB6 warp knitting pattern 1-0/1-0/1-2/1-2//, ground bar GB7 warp knitting pattern 1-0/1-1/0-1/1-1//, the ground guide bar GB8 runs the heavy warp tissue 0-2/2-2/3-1/1-1//.
By adopting the technical scheme, the invention has the beneficial effects that:
1. the invention utilizes the characteristics of the polyester monofilament transparent yarns to weave and form the surface layer, and the mesh jacquard layer which penetrates from the upper surface of the surface layer to the upper surface of the bottom layer is arranged between the surface layer and the bottom layer, and various meshes are formed on the surface layer, so that the mesh fabric has more stable structure, stronger stereoscopic impression, soft hand feeling, good ventilation effect, good shape retention and good support performance, and has the characteristics of no wrinkle, difficult bubbling, difficult edge curling, wear resistance and the like.
2. According to the invention, the pattern jacquard layer is woven by utilizing the characteristics of the low-elasticity yarns, and rich jacquard structures are formed on the surface layer and the bottom layer, so that meshes on the mesh cloth are more diversified, the jacquard effect is better, the attractiveness is improved, and the air permeability is good.
3. The invention utilizes the characteristics of the polyester monofilament yarns to weave to form a wool top layer so as to adjust the thickness of the mesh cloth, thereby adjusting the supporting performance and the shape retention of the mesh cloth, wherein the polyester monofilament yarns can be 30D, 40D or 64D polyester monofilament yarns.
4. The invention utilizes the characteristics of the polyester monofilament transparent yarns to weave and form the fixed layer, thereby increasing the stability of the mesh fabric structure.
5. The invention utilizes the principle of a double-jacquard machine table and wonderful process design to enable a creel mesh fabric product to be richer, can utilize 2 jacquard machines to carry out mesh jacquard, not only keeps the original transparency of a creel, but also increases the mesh diversity of the creel product, removes the problem that the original old creel product only has meshes with simple rules on the face and the bottom, or utilizes an electronic transverse moving system to design meshes with different sizes to be gradually changed on the face and the bottom, successfully utilizes 2 jacquard weave meshes, enables the creel type mesh fabric to be richer, innovative and better in three-dimensional effect, and simultaneously effectively solves the problems that a double-layer creel product is easy to wrinkle, bubble, selvedge curling and the like.
6. The manufacturing method is simple, the special process design, the flexibility of the jacquard guide bar and the flexible variability of the yarn supply and warp let-off quantity of the creel are utilized, the tension of the creel can be uniform by designing the meshes with different sizes, the problems that the tension of the surface bottom is not uniform in shrinkage or the local tension is not imbalance and the like are solved, the mesh design is more flexible and changeable, the creel product is more rich and colorful, and the creel can conform to the trend of market fashion.
Drawings
FIG. 1 is a cross-sectional view of the present invention;
FIG. 2 is a sectional view of example 2 of the present invention;
FIG. 3 is a first cross-sectional view of embodiment 3 of the present invention;
FIG. 4 is a second sectional view of example 3 of the present invention;
FIG. 5 is a third sectional view of example 3 of the present invention;
fig. 6 is a sectional view of embodiment 4 of the present invention.
Description of the main reference numerals: (1, surface layer; 2, bottom layer; 3, mesh jacquard layer; 31, mesh; 4, pattern jacquard layer; 41, jacquard structure; 5, capillary height layer; 6, fixing layer).
Detailed Description
The invention is further illustrated by the following specific examples.
Example 1
As shown in fig. 1, a mesh-type jacquard creel double-jacquard mesh fabric comprises a mesh fabric body integrally woven by a warp knitting machine, wherein the mesh fabric body comprises a surface layer 1 and a bottom layer 2, the surface layer 1 is woven by polyester monofilament transparent yarns, the bottom layer 2 is woven by polyester low-elasticity yarns, a mesh jacquard layer 3 woven by polyester low-elasticity light mesh yarns is arranged between the surface layer 1 and the bottom layer 2, the mesh jacquard layer 3 is woven on the surface layer 1 to form meshes 31, and the meshes 31 penetrate from the upper surface of the surface layer 1 to the upper surface of the bottom layer 2. The characteristics that have utilized dacron monofilament translucent yarn are woven and are formed surface course 1, and still be equipped with between surface course 1 and bottom 2 and run through to the mesh jacquard layer 3 of bottom 2 upper surface from surface course 1 upper surface to form various mesh 31 on surface course 1, make the structure of screen cloth more stable, the third dimension is stronger, soft handle, have not wrinkle, be difficult for the bubble, be difficult for turn-ups, characteristics such as wear-resisting, ventilation effect is good, the shape retention is good, and support performance is good.
The embodiment also provides a manufacturing method of the mesh-type jacquard creel double-jacquard mesh cloth, which comprises the following steps:
A. the guide bar is arranged: selecting a double-needle-bed double-jacquard warp knitting machine for knitting, wherein the warp knitting machine at least comprises 4 guide bars, the 4 guide bars are sequentially arranged as a ground guide bar GB1, a jacquard guide bar JB3, a jacquard guide bar JB4 and a ground guide bar GB8 from a front needle bed to a back needle bed, and the jacquard guide bar JB3 and the jacquard guide bar JB4 are half-machine number jacquard guide bars;
B. warping: ground bar GB1 warp 64D polyester monofilament transparent yarn, 6 pan head each pan head 512 yarns, ground bar GB1 polyester monofilament transparent yarn content accounts for about 1.403%, jacquard bar JB3 warp 150D polyester low-elastic light net yarn, creel 1536 yarns, jacquard bar JB3 polyester low-elastic light net yarn content accounts for about 17.826%, jacquard bar JB4 warp 150D polyester low-elastic light net yarn, creel 1536 yarns, jacquard bar JB4 polyester low-elastic light net yarn content accounts for about 17.2826%, ground bar GB8 warp 150D polyester low-elastic yarn, 6 pan head each pan head 512 yarns, ground bar GB8 polyester low-elastic yarn content accounts for about 7.533%;
C. threading: the ground guide bar GB1 is threaded in a full-threading mode, the jacquard guide bar JB3 and the jacquard guide bar JB4 are threaded in a 1-to-empty mode, the ground guide bar GB8 is threaded in a full-threading mode, the let-off quantity of a gear corresponding to the ground guide bar GB1 is 1300-1800 mm/wax, the let-off quantity of a gear corresponding to the jacquard guide bar JB3 is 2300-3200 mm/wax, the let-off quantity of a gear corresponding to the jacquard guide bar JB4 is 2300-3200 mm/wax, and the let-off quantity of a gear corresponding to the ground guide bar GB8 is 2800-3800 mm/wax;
D. weaving: laying yarns on a guide bar GB1 on a front needle bed to form the face layer 1, laying yarns on a jacquard bar JB3 and a jacquard bar JB4 on a front needle bed and/or a rear needle bed to form the mesh jacquard layer 3, laying yarns on a guide bar GB8 on a rear needle bed to form the base layer 2, laying yarns on a guide bar GB1 on a knit stitch 1-0/0-0/0-1/1-1//, laying yarns on a jacquard bar JB3 on a weft knit 0-0/0-0/2-2/2-2// or laying yarns on a flat stitch 1-0/1-1/1-2/1-1/, laying yarns on a jacquard bar JB4 on a weft knit 0-0/0-0/2-2/2-2// or laying yarns on a flat stitch 1-36 0/1-1/1-2/1-1 { } V. guide bar GB8 double warp knit 0-2/2-2/3-1/1-1//.
The mesh cloth of this embodiment and the mesh cloth manufactured by the manufacturing method in this embodiment have the following characteristics: the mesh 31 on the surface of the mesh has diversification, the jacquard structure 41 is rich and colorful, the structural stability is strong, the transparency is high, and the mesh has good perspective, stereoscopic impression and touch sense.
Example 2
As shown in fig. 1, a mesh-type jacquard creel double-jacquard mesh fabric comprises a mesh fabric body integrally woven by a warp knitting machine, wherein the mesh fabric body comprises a surface layer 1 and a bottom layer 2, the surface layer 1 is woven by polyester monofilament transparent yarns, the bottom layer 2 is woven by polyester low-elasticity yarns, a mesh jacquard layer 3 woven by polyester low-elasticity light mesh yarns is arranged between the surface layer 1 and the bottom layer 2, the mesh jacquard layer 3 is woven on the surface layer 1 to form meshes 31, and the meshes 31 penetrate from the upper surface of the surface layer 1 to the upper surface of the bottom layer 2. The characteristics that have utilized dacron monofilament translucent yarn are woven and are formed surface course 1, and still be equipped with between surface course 1 and bottom 2 and run through to the mesh jacquard layer 3 of bottom 2 upper surface from surface course 1 upper surface to form various mesh 31 on surface course 1, make the structure of screen cloth more stable, the third dimension is stronger, soft handle, have not wrinkle, be difficult for the bubble, be difficult for turn-ups, characteristics such as wear-resisting, ventilation effect is good, the shape retention is good, and support performance is good.
As shown in fig. 2, a pattern jacquard layer 4 woven by CD low stretch yarn is arranged between the surface layer 1 and the mesh jacquard layer 3, the pattern jacquard layer 4 forms a jacquard structure 41 on the surface layer 1, and the jacquard structure 41 penetrates from the upper surface of the surface layer 1 to the upper surface of the mesh jacquard layer 3. Utilize the characteristic of low stretch yarn to weave formation decorative pattern jacquard layer 4, and form abundant jacquard weave structure 41 on surface course 1 for mesh 31 on the screen cloth is more diversified, and the jacquard weave effect is better, has increased the aesthetic property.
As shown in fig. 3, a pattern jacquard layer 4 woven by CD low stretch yarn is disposed between the bottom layer 1 and the mesh jacquard layer 3, the pattern jacquard layer 4 forms a jacquard structure 41 on the bottom layer 2, and the jacquard structure 41 penetrates from the lower surface of the bottom layer 2 to the lower surface of the mesh jacquard layer 3. Utilize the characteristic of low elasticity yarn to weave and form decorative pattern jacquard layer 4, and form abundant jacquard weave structure 41 on bottom 2 for the mesh on the screen cloth is more diversified, and the jacquard weave effect is better, has increased the aesthetic property, and air permeability is good.
As shown in fig. 4, a pattern jacquard layer 4 woven by CD low stretch yarn is arranged between the surface layer 1 and the bottom layer 2, the pattern jacquard layer 4 forms a jacquard structure 41 on the surface layer 1 and the bottom layer 2, and the jacquard structure 41 penetrates from the upper surface of the surface layer 1 to the lower surface of the bottom layer 2. Utilize the characteristic of low elasticity yarn to weave formation decorative pattern jacquard layer 4, and all form abundant jacquard weave structure 41 on surface course 1 and bottom 2 for mesh 31 on the screen cloth is more diversified, and the jacquard weave effect is better, has increased the aesthetic property, and air permeability is good.
The embodiment also provides a manufacturing method of the mesh-type jacquard creel double-jacquard mesh cloth, which comprises the following steps:
A. the guide bar is arranged: selecting a double-needle-bed double-jacquard warp knitting machine for knitting, wherein the warp knitting machine at least comprises 6 guide bars, the 6 guide bars are sequentially arranged from a front needle bed to a rear needle bed into a ground guide bar GB1, a jacquard guide bar JB3, a jacquard guide bar JB4, a jacquard guide bar JB5, a jacquard guide bar JB6 and a ground guide bar GB8, and the jacquard guide bar JB3 and the jacquard guide bar JB4 are half-machine number jacquard guide bars;
B. warping: ground bar GB1 warping 64D polyester monofilament transparent yarn, 6 pan head each 512 yarn, ground bar GB1 polyester monofilament transparent yarn content of about 1.403%, jacquard bar JB3 warping 150D polyester low-stretch light mesh yarn, creel 1536 yarn, jacquard bar JB3 polyester low-stretch light mesh yarn content of about 17.826%, jacquard bar JB4 warping 150D polyester low-stretch light mesh yarn, creel 1536 yarn, jacquard bar 4 polyester low-stretch light mesh yarn content of about 17.2826%, jacquard bar 5 warping 200D CD low-stretch yarn, creel 1536 yarn, jacquard bar JB5CD low-stretch yarn content of about 23.767%, jacquard bar JB 6D 200D low-stretch yarn, creel 1536 yarn, jacquard bar CD D low-stretch yarn content of about 8237%, jacquard bar GB 369634 yarn content of about 3638%, each pan head yarn content of about 36966 yarn;
C. threading: the method comprises the following steps that a ground guide bar GB1 is threaded in a full-threading mode, jacquard guide bars JB3 and JB4 are threaded in a 1-threading and 1-emptying mode, jacquard guide bars JB5 and JB6 are threaded in a 1-threading and 1-emptying mode, ground guide bars GB8 are threaded in a full-threading mode, the let-off quantity of gears corresponding to the ground guide bars GB1 is 1300-1800 mm/wax, the let-off quantity of gears corresponding to the jacquard guide bars JB3 is 2300-3200 mm/wax, the let-off quantity of gears corresponding to the jacquard guide bars JB4 is 2300-3200 mm/wax, the let-off quantity of gears corresponding to the jacquard guide bars JB5 is 2300-3200 mm/wax, the let-off quantity of gears corresponding to the jacquard guide bars JB6 is 2300-3200 mm/wax, and the let-off quantity of gears corresponding to the jacquard guide bars GB8 is 3800-2800 mm/wax;
D. weaving: laying yarns on a ground bar GB1 on the front needle bed to form the face layer 1, laying yarns on a jacquard bar JB3 and a jacquard bar JB4 on the front needle bed and/or the back needle bed to form the mesh jacquard layer 3, laying yarns on a jacquard bar JB5 and a jacquard bar JB6 on the front needle bed and/or the back needle bed to form the pattern jacquard layer 4, laying yarns on a ground bar GB8 on the back needle bed to form the back layer 2, laying yarns on a ground bar GB1 running knit stitch 1-0/0-0/0-1/1-1/, laying bar 3 running knit stitch 0-0/0-0/2-2/2-2// or running warp knit stitch 1-0/1-1/1-2/1-1/, laying knit bar JB4 running knit stitch 0-0/0-0/2-2/2-2// or laying yarns Running warp plain weave 1-0/1-1/1-2/1-1//, jacquard guide bar JB5 running warp plain weave 1-0/1-0/1-2/1-2//, jacquard guide bar JB6 running warp plain weave 1-0/1-0/1-2/1-2//, floor guide bar GB8 running double warp weave 0-2/2-2/3-1/1-1//.
The mesh cloth of this embodiment and the mesh cloth manufactured by the manufacturing method in this embodiment have the following characteristics: the mesh 31 on the surface of the mesh has diversification, the jacquard structure 41 is rich and colorful, the structural stability is strong, the transparency is high, and the mesh has good perspective, stereoscopic impression and touch sense.
Example 3
As shown in fig. 1, a mesh-type jacquard creel double-jacquard mesh fabric comprises a mesh fabric body integrally woven by a warp knitting machine, wherein the mesh fabric body comprises a surface layer 1 and a bottom layer 2, the surface layer 1 is woven by polyester monofilament transparent yarns, the bottom layer 2 is woven by polyester low-elasticity yarns, a mesh jacquard layer 3 woven by polyester low-elasticity light mesh yarns is arranged between the surface layer 1 and the bottom layer 2, the mesh jacquard layer 3 is woven on the surface layer 1 to form meshes 31, and the meshes 31 penetrate from the upper surface of the surface layer 1 to the upper surface of the bottom layer 2. The characteristics that have utilized dacron monofilament translucent yarn are woven and are formed surface course 1, and still be equipped with between surface course 1 and bottom 2 and run through to the mesh jacquard layer 3 of bottom 2 upper surface from surface course 1 upper surface to form various mesh 31 on surface course 1, make the structure of screen cloth more stable, the third dimension is stronger, soft handle, have not wrinkle, be difficult for the bubble, be difficult for turn-ups, characteristics such as wear-resisting, ventilation effect is good, the shape retention is good, and support performance is good.
As shown in fig. 2, a pattern jacquard layer 4 woven by CD low stretch yarn is arranged between the surface layer 1 and the mesh jacquard layer 3, the pattern jacquard layer 4 forms a jacquard structure 41 on the surface layer 1, and the jacquard structure 41 penetrates from the upper surface of the surface layer 1 to the upper surface of the mesh jacquard layer 3. Utilize the characteristic of low stretch yarn to weave formation decorative pattern jacquard layer 4, and form abundant jacquard weave structure 41 on surface course 1 for mesh 31 on the screen cloth is more diversified, and the jacquard weave effect is better, has increased the aesthetic property.
As shown in fig. 3, a pattern jacquard layer 4 woven by CD low stretch yarn is disposed between the bottom layer 1 and the mesh jacquard layer 3, the pattern jacquard layer 4 forms a jacquard structure 41 on the bottom layer 2, and the jacquard structure 41 penetrates from the lower surface of the bottom layer 2 to the lower surface of the mesh jacquard layer 3. Utilize the characteristic of low stretch yarn to weave formation decorative pattern jacquard layer 4, and form abundant jacquard weave structure 41 on bottom 2 for mesh 31 on the screen cloth is more diversified, and the jacquard weave effect is better, has increased the aesthetic property, and air permeability is good.
As shown in fig. 4, a pattern jacquard layer 4 woven by CD low stretch yarn is arranged between the surface layer 1 and the bottom layer 2, the pattern jacquard layer 4 forms a jacquard structure 41 on the surface layer 1 and the bottom layer 2, and the jacquard structure 41 penetrates from the upper surface of the surface layer 1 to the lower surface of the bottom layer 2. Utilize the characteristic of low elasticity yarn to weave formation decorative pattern jacquard layer 4, and all form abundant jacquard weave structure 41 on surface course 1 and bottom 2 for mesh 31 on the screen cloth is more diversified, and the jacquard weave effect is better, has increased the aesthetic property, and air permeability is good.
As shown in fig. 5, a capillary layer 5 formed by weaving polyester monofilament transparent yarns is arranged between the surface layer 1 and the bottom layer 2, and the capillary layer 5 penetrates from the lower surface of the surface layer 1 to the upper surface of the bottom layer 2. The thickness of the mesh cloth is adjusted by utilizing the characteristics of the polyester monofilament yarns to form the wool top layer 5 through weaving, so that the supporting performance and the shape retention of the mesh cloth are adjusted, wherein the polyester monofilament yarns can be 30D, 40D or 64D polyester monofilament yarns.
The embodiment also provides a manufacturing method of the mesh-type jacquard creel double-jacquard mesh cloth, which comprises the following steps:
A. the guide bar is arranged: selecting a double-needle-bed double-jacquard warp knitting machine for knitting, wherein the warp knitting machine at least comprises 7 guide bars, and 6 guide bars are sequentially arranged from a front needle bed to a rear needle bed as a ground guide bar GB1, a ground guide bar GB2, a jacquard guide bar JB3, a jacquard guide bar JB4, a jacquard guide bar JB5, a jacquard guide bar JB6 and a ground guide bar GB8, wherein the jacquard guide bar JB3 and the jacquard guide bar JB4 are half-machine jacquard guide bars;
B. warping: ground bar GB1 warp 64D polyester monofilament transparent yarn, 6 pan head 512 yarns per pan head, ground bar GB1 polyester monofilament transparent yarn content of about 1.403%, ground bar GB2 warp 30D polyester monofilament transparent yarn, 6 pan head 512 yarns per pan head, ground bar GB2 polyester monofilament transparent yarn content of about 6.066%, jacquard bar JB3 warp 150D polyester low-stretch light mesh yarn, creel 1536 yarns, jacquard bar 3 polyester low-stretch light mesh yarn content of about 17.2826%, jacquard bar JB 5D polyester low-stretch light mesh yarn content of about 17.826%, jacquard bar 4 warp 150D polyester low-stretch light mesh yarn, creel 1536 yarns, jacquard bar JB4 polyester low-stretch light mesh yarn content of about 17.2826%, jacquard bar JB 5D low-stretch CD yarn, creel 1536 yarn, jacquard bar JB CD D low-stretch light mesh yarn content of about 8234%, jacquard bar JB 3638% and jacquard bar JB 36966 low-stretch yarn content of about 3638%, the ground guide bar GB8 warping 150D terylene low stretch yarn, each pan head of 6 pan heads has 512 yarns, the content of the ground guide bar GB8 terylene low stretch yarn is about 7.533%;
C. threading: the ground guide bar GB1 is threaded in a full-through mode, the ground guide bar GB2 is threaded in a full-through mode, the jacquard guide bar JB3 and the jacquard guide bar JB4 are both threaded in a 1-through and 1-empty mode, the jacquard guide bar JB5, the jacquard guide bars JB6 are threaded in a mode of threading 1 space, the ground guide bars GB8 are threaded in a full-threading mode, the let-off quantity of the gears corresponding to the ground guide bars GB1 is 1300-1800 mm/wax, the let-off quantity of the gears corresponding to the ground guide bars GB2 is 6000-8000 mm/wax, the let-off quantity of the gears corresponding to the jacquard guide bars JB3 is 2300-3200 mm/wax, the let-off quantity of the gears corresponding to the jacquard guide bars JB4 is 2300-3200 mm/wax, the let-off quantity of the gears corresponding to the jacquard guide bars JB5 is 2300-3200 mm/wax, the let-off quantity of the gears corresponding to the jacquard guide bars JB6 is 2300-3200 mm/wax, and the let-off quantity of the gears corresponding to the ground guide bars GB8 is 2800-3800 mm/wax;
D. weaving: the ground bar GB1 is laid on the front needle bed to form the face layer 1, the ground bar GB2 is laid on the front needle bed and/or the rear needle bed to form the wool top layer 5, the jacquard bar JB3 and the jacquard bar JB4 are laid on the front needle bed and/or the rear needle bed to form the mesh jacquard layer 3, the jacquard bar JB5 and the jacquard bar JB6 are laid on the front needle bed and/or the rear needle bed to form the pattern jacquard layer 4, the ground bar GB8 is laid on the rear needle bed to form the bottom layer 2, the ground bar GB1 is laid on the knit stitch 1-0/0-0/0-1/1-1/, the ground bar GB2 is laid on the plain weave 1-0/2-1/2-3/1-2/, the jacquard bar JB/8 is laid on the knit stitch 0-0/0-0/2-6862/or the knit stitch 0-5960-5961// 1-1/1-2/1-1//, jacquard bar JB4 laid weft insertion weave 0-0/0-0/2-2/2-2// or laid warp plain weave 1-0/1-1/1-2/1-1//, jacquard bar JB5 laid warp plain weave 1-0/1-0/1-2/1-2//, jacquard bar JB6 laid warp plain weave 1-0/1-0/1-2/1-2//, and ground bar GB8 laid heavy warp weave 0-2/2-2/3-1/1-1/.
The mesh cloth of this embodiment and the mesh cloth manufactured by the manufacturing method in this embodiment have the following characteristics: mesh 31 on screen cloth surface has the diversification, and jacquard structure 41 is rich and colorful, and structural stability is strong, and the transparency is high, has fine perspective sense, third dimension and touch and feels, and the thickness and the stiffness of screen cloth can be adjusted through the hair high level, satisfy the demand of different products.
Example 4
As shown in fig. 1, a mesh-type jacquard creel double-jacquard mesh fabric comprises a mesh fabric body integrally woven by a warp knitting machine, wherein the mesh fabric body comprises a surface layer 1 and a bottom layer 2, the surface layer 1 is woven by polyester monofilament transparent yarns, the bottom layer 2 is woven by polyester low-elasticity yarns, a mesh jacquard layer 3 woven by polyester low-elasticity light mesh yarns is arranged between the surface layer 1 and the bottom layer 2, the mesh jacquard layer 3 is woven on the surface layer 1 to form meshes 31, and the meshes 31 penetrate from the upper surface of the surface layer 1 to the upper surface of the bottom layer 2. The characteristics that have utilized dacron monofilament translucent yarn are woven and are formed surface course 1, and still be equipped with between surface course 1 and bottom 2 and run through to the mesh jacquard layer 3 of bottom 2 upper surface from surface course 1 upper surface to form various mesh 31 on surface course 1, make the structure of screen cloth more stable, the third dimension is stronger, soft handle, have not wrinkle, be difficult for the bubble, be difficult for turn-ups, characteristics such as wear-resisting, ventilation effect is good, the shape retention is good, and support performance is good.
As shown in fig. 2, a pattern jacquard layer 4 woven by CD low stretch yarn is arranged between the surface layer 1 and the mesh jacquard layer 3, the pattern jacquard layer 4 forms a jacquard structure 41 on the surface layer 1, and the jacquard structure 41 penetrates from the upper surface of the surface layer 1 to the upper surface of the mesh jacquard layer 3. Utilize the characteristic of low stretch yarn to weave formation decorative pattern jacquard layer 4, and form abundant jacquard weave structure 41 on surface course 1 for mesh 31 on the screen cloth is more diversified, and the jacquard weave effect is better, has increased the aesthetic property.
As shown in fig. 3, a pattern jacquard layer 4 woven by CD low stretch yarn is disposed between the bottom layer 1 and the mesh jacquard layer 3, the pattern jacquard layer 4 forms a jacquard structure 41 on the bottom layer 2, and the jacquard structure 41 penetrates from the lower surface of the bottom layer 2 to the lower surface of the mesh jacquard layer 3. Utilize the characteristic of low stretch yarn to weave formation decorative pattern jacquard layer 4, and form abundant jacquard weave structure 41 on bottom 2 for mesh 31 on the screen cloth is more diversified, and the jacquard weave effect is better, has increased the aesthetic property, and air permeability is good.
As shown in fig. 4, a pattern jacquard layer 4 woven by CD low stretch yarn is arranged between the surface layer 1 and the bottom layer 2, the pattern jacquard layer 4 forms a jacquard structure 41 on the surface layer 1 and the bottom layer 2, and the jacquard structure 41 penetrates from the upper surface of the surface layer 1 to the lower surface of the bottom layer 2. Utilize the characteristic of low elasticity yarn to weave formation decorative pattern jacquard layer 4, and all form abundant jacquard weave structure 41 on surface course 1 and bottom 2 for mesh 31 on the screen cloth is more diversified, and the jacquard weave effect is better, has increased the aesthetic property, and air permeability is good.
As shown in fig. 5, a capillary layer 5 formed by weaving polyester monofilament transparent yarns is arranged between the surface layer 1 and the bottom layer 2, and the capillary layer 5 penetrates from the lower surface of the surface layer 1 to the upper surface of the bottom layer 2. The thickness of the mesh cloth is adjusted by utilizing the characteristics of the polyester monofilament yarns to form the wool top layer 5 through weaving, so that the supporting performance and the shape retention of the mesh cloth are adjusted, wherein the polyester monofilament yarns can be 30D, 40D or 64D polyester monofilament yarns.
As shown in fig. 6, a fixing layer 6 woven by polyester monofilament transparent yarns is arranged between the surface layer 1 and the bottom layer 2, and the fixing layer 6 penetrates from the lower surface of the surface layer 1 to the upper surface of the bottom layer 2. The fixing layer 6 is woven by utilizing the characteristics of the polyester monofilament transparent yarns, so that the stability of the mesh fabric structure is improved.
The embodiment also provides a manufacturing method of the mesh-type jacquard creel double-jacquard mesh cloth, which comprises the following steps:
A. the guide bar is arranged: selecting a double-needle-bed double-jacquard warp knitting machine for knitting, wherein the warp knitting machine at least comprises 8 guide bars, and 6 guide bars are sequentially arranged from a front needle bed to a rear needle bed as a ground guide bar GB1, a ground guide bar GB2, a jacquard guide bar JB3, a jacquard guide bar JB4, a jacquard guide bar JB5, a jacquard guide bar JB6, a ground guide bar GB7 and a ground guide bar GB8, wherein the jacquard guide bar JB3 and the jacquard guide bar 4 are half-machine number JB jacquard guide bars;
B. warping: ground bar GB1 warp 64D polyester monofilament transparent yarn, 6 pan head 512 yarns per pan head, ground bar GB1 polyester monofilament transparent yarn content of about 1.403%, ground bar GB2 warp 30D polyester monofilament transparent yarn, 6 pan head 512 yarns per pan head, ground bar GB2 polyester monofilament transparent yarn content of about 6.066%, jacquard bar JB3 warp 150D polyester low-stretch light mesh yarn, creel 1536 yarns, jacquard bar 3 polyester low-stretch light mesh yarn content of about 17.2826%, jacquard bar JB 5D polyester low-stretch light mesh yarn content of about 17.826%, jacquard bar 4 warp 150D polyester low-stretch light mesh yarn, creel 1536 yarns, jacquard bar JB4 polyester low-stretch light mesh yarn content of about 17.2826%, jacquard bar JB 5D low-stretch CD yarn, creel 1536 yarn, jacquard bar JB CD D low-stretch light mesh yarn content of about 8234%, jacquard bar JB 3638% and jacquard bar JB 36966 low-stretch yarn content of about 3638%, the ground guide bar GB7 warping 64D terylene monofilament transparent yarn, 6 pan heads each 512 yarns, the content of the ground guide bar GB7 terylene monofilament transparent yarn accounts for about 1.811%, the ground guide bar GB8 warping 150D terylene low stretch yarn, 6 pan heads each 512 yarns, and the content of the ground guide bar GB8 terylene low stretch yarn accounts for about 7.533%;
C. threading: the ground guide bar GB1 is threaded in a full-threading mode, the ground guide bar GB2 is threaded in a full-threading mode, the jacquard guide bar JB3 and the jacquard guide bar JB4 are threaded in a 1-threading and 1-emptying mode, the jacquard guide bar JB5 and the jacquard guide bar JB6 are threaded in a 1-threading and 1-emptying mode, the ground guide bar GB7 is threaded in a full-threading mode, the ground guide bar GB8 is threaded in a full-threading mode, the let-off quantity of the gears corresponding to the ground guide bar GB1 is 1300-1800 mm/wax, the let-off quantity of the gears corresponding to the ground guide bar GB2 is 6000-8000 mm/wax, the let-off quantity of the gears corresponding to the jacquard guide bar JB3 is 2300-3200 mm/wax, the let-off quantity of the gears corresponding to the jacquard guide bar JB 63637 is 2300-3200 mm/wax, the let-off quantity of the gears corresponding to the jacquard guide bar JB 63636363 5 mm/3200 mm, and the let-off quantity of the gears corresponding to JB 6/6851-6, the let-off quantity of the gear corresponding to the ground guide bar GB7 is 1500-2300 mm/wax, and the let-off quantity of the gear corresponding to the ground guide bar GB8 is 2800-3800 mm/wax;
D. weaving: a ground bar GB1 laying yarns on the front needle bed to form the face layer 1, a ground bar GB2 laying yarns on the front needle bed and/or the back needle bed to form the wool top layer 5, a Jacquard bar JB3 and a Jacquard bar JB4 laying yarns on the front needle bed and/or the back needle bed to form the mesh jacquard layer 3, a Jacquard bar JB5 and a Jacquard bar JB6 laying yarns on the front needle bed and/or the back needle bed to form the pattern jacquard layer 4, a ground bar GB7 laying yarns on the front needle bed and/or the back needle bed to form the fixed layer 6, a ground bar GB8 laying yarns on the back needle bed to form the bottom layer 2, a ground bar GB1 laying knit stitches 1-0/0-0/0-1/1-1/, a ground bar 2 laying knit stitches 1-0/2-1/2-3/1/, a ground bar GB2 laying yarns to form the face layer 6, a needle bed and a needle bed comprising a needle layer 3, a needle layer 3, jacquard bar JB3 runs weft insertion organization 0-0/0-0/2-2/2-2// or runs warp plain organization 1-0/1-1/1-2/1-1//, Jacquard bar JB4 runs weft insertion organization 0-0/0-0/2-2/2-2// or runs warp plain organization 1-0/1-1/1-2/1-1//, Jacquard bar JB5 runs warp plain organization 1-0/1-0/1-2/1-2//, Jacquard bar JB6 runs warp plain organization 1-0/1-0/1-2/1-2//, ground guide bar GB7 weave chain organization 1-0/1-1/0-1/1-1//, ground guide bar GB8 weave heavy warp organization 0-2/2-2/3-1/1-1//.
The mesh cloth of this embodiment and the mesh cloth manufactured by the manufacturing method in this embodiment have the following characteristics: mesh 31 on screen cloth surface has the diversification, and jacquard structure 41 is rich and colorful, and structural stability is strong, and the transparency is high, has fine perspective sense, third dimension and touch and feels, and the thickness and the stiffness of screen cloth can be adjusted through the hair high level, satisfy the demand of different products.
The above description is only a preferred embodiment of the present invention, and should not be taken as limiting the scope of the invention, and all equivalent variations and modifications made in the claims of the present invention should be included in the scope of the present invention.
Claims (10)
1. The utility model provides a two merchant of mesh formula jacquard creel card screen cloth, includes the screen cloth body that forms by the integrative knitting of tricot machine, the screen cloth body includes surface course, bottom, its characterized in that: the surface course is woven by dacron monofilament translucent yarn and is formed, the bottom is woven by dacron low stretch yarn and is formed, be equipped with the mesh jacquard layer of weaving formation by the light gauze of dacron low stretch between surface course and the bottom, mesh jacquard layer weaves formation mesh on the surface course, the mesh runs through to the upper surface of bottom from the upper surface of surface course.
2. A mesh-type jacquard creel double-jacquard mesh fabric according to claim 1, wherein: and a pattern jacquard layer woven by CD low stretch yarns is arranged between the surface layer and the mesh jacquard layer, a jacquard structure is formed on the surface layer by the pattern jacquard layer, and the jacquard structure penetrates from the upper surface of the surface layer to the upper surface of the mesh jacquard layer.
3. A mesh-type jacquard creel double-jacquard mesh fabric according to claim 1, wherein: and a pattern jacquard layer woven by CD low stretch yarns is arranged between the bottom layer and the mesh jacquard layer, a jacquard structure is formed on the bottom layer by the pattern jacquard layer, and the jacquard structure penetrates from the lower surface of the bottom layer to the lower surface of the mesh jacquard layer.
4. A mesh-type jacquard creel double-jacquard mesh fabric according to claim 1, wherein: the jacquard fabric is characterized in that a pattern jacquard layer woven by CD low-elasticity yarns is arranged between the surface layer and the bottom layer, the pattern jacquard layer forms a jacquard structure on the surface layer and the bottom layer, and the jacquard structure penetrates from the upper surface of the surface layer to the lower surface of the bottom layer.
5. A mesh-type jacquard creel double-jacquard mesh fabric according to claim 1, wherein: and a high wool layer woven by polyester monofilament transparent yarns is arranged between the surface layer and the bottom layer and penetrates from the lower surface of the surface layer to the upper surface of the bottom layer.
6. A mesh-type jacquard creel double-jacquard mesh fabric according to claim 1, wherein: be equipped with the fixed bed that is woven by dacron monofilament translucent yarn and forms between surface course and the bottom, the fixed bed runs through to the upper surface of bottom from the lower surface of surface course.
7. A method of making a hole jacquard creel double Jacquard fabric as claimed in any one of claims 1 to 6, characterized in that: the method comprises the following steps:
A. the guide bar is arranged: selecting a double-needle bed double-jacquard warp knitting machine for knitting, wherein the warp knitting machine at least comprises 4 guide bars, and the 4 guide bars are sequentially arranged as a ground guide bar GB1, a jacquard guide bar JB3, a jacquard guide bar JB4 and a ground guide bar GB8 from a front needle bed to a back needle bed;
B. warping;
C. threading: the ground guide bar GB1 is threaded in a full-threading mode, the jacquard guide bar JB3 and the jacquard guide bar JB4 are threaded in a 1-to-empty mode, the ground guide bar GB8 is threaded in a full-threading mode, the let-off quantity of a gear corresponding to the ground guide bar GB1 is 1300-1800 mm/wax, the let-off quantity of a gear corresponding to the jacquard guide bar JB3 is 2300-3200 mm/wax, the let-off quantity of a gear corresponding to the jacquard guide bar JB4 is 2300-3200 mm/wax, and the let-off quantity of a gear corresponding to the ground guide bar GB8 is 2800-3800 mm/wax;
D. weaving: laying yarns on a ground bar GB1 on the front needle bed to form the face layer, laying yarns on a jacquard bar JB3 and a jacquard bar JB4 on the front needle bed and/or the back needle bed to form the mesh lift layer, laying yarns on a ground bar GB8 on the back needle bed to form the base layer, laying yarns on a ground bar GB1 on knit stitch 1-0/0-0/0-1/1-1//, laying yarns on a jacquard bar JB3 on knit stitch 0-0/0-0/2-2/2-2// or laying yarns 1-0/1-1/1-2/1-1//, laying yarns on a jacquard bar JB4 on knit stitch 0-0/0-0/2-2/2-2// or laying yarns 1-0/1-1/1-2/1-1//, the ground guide bar GB8 runs the heavy warp tissue 0-2/2-2/3-1/1-1//.
8. A method of making a hole jacquard creel double Jacquard fabric as claimed in any one of claims 1 to 6, characterized in that: the method comprises the following steps:
A. the guide bar is arranged: selecting a double-needle bed double-jacquard warp knitting machine for knitting, wherein the warp knitting machine at least comprises 6 guide bars, and the 6 guide bars are sequentially arranged as a ground guide bar GB1, a jacquard guide bar JB3, a jacquard guide bar JB4, a jacquard guide bar JB5, a jacquard guide bar JB6 and a ground guide bar GB8 from a front needle bed to a back needle bed;
B. warping;
C. threading: the method comprises the following steps that a ground guide bar GB1 is threaded in a full-threading mode, jacquard guide bars JB3 and JB4 are threaded in a 1-threading and 1-emptying mode, jacquard guide bars JB5 and JB6 are threaded in a 1-threading and 1-emptying mode, ground guide bars GB8 are threaded in a full-threading mode, the let-off quantity of gears corresponding to the ground guide bars GB1 is 1300-1800 mm/wax, the let-off quantity of gears corresponding to the jacquard guide bars JB3 is 2300-3200 mm/wax, the let-off quantity of gears corresponding to the jacquard guide bars JB4 is 2300-3200 mm/wax, the let-off quantity of gears corresponding to the jacquard guide bars JB5 is 2300-3200 mm/wax, the let-off quantity of gears corresponding to the jacquard guide bars JB6 is 2300-3200 mm/wax, and the let-off quantity of gears corresponding to the jacquard guide bars GB8 is 3800-2800 mm/wax;
D. weaving: laying yarns on a ground bar GB1 on the front needle bed to form the face layer, laying yarns on a jacquard bar JB3 and a jacquard bar JB4 on the front needle bed and/or the rear needle bed to form the mesh jacquard layer, laying yarns on a jacquard bar JB5 and a jacquard bar JB6 on the front needle bed and/or the rear needle bed to form the pattern jacquard layer, laying yarns on a ground bar GB8 on the rear needle bed to form the base layer, laying yarns on a ground bar GB1 running knit stitch 1-0/0-0/0-1/1-1//, laying knit bar JB3 running knit stitch 0-0/0-0/2-2/2-2// or running warp knit 1-0/1-1/1-2/1-1//, laying knit bar JB4 running knit stitch 0-0/0-0/2-2/2-2// or running warp knit stitch Weave 1-0/1-1/1-2/1-1//, jacquard bar JB5 run flat weave 1-0/1-0/1-2/1-2//, jacquard bar JB6 run flat weave 1-0/1-0/1-2/1-2//, ground bar GB8 run double warp weave 0-2/2-2/3-1/1-1//.
9. A method of making a hole jacquard creel double Jacquard fabric as claimed in any one of claims 1 to 6, characterized in that: the method comprises the following steps:
A. the guide bar is arranged: selecting a double-needle bed double-jacquard warp knitting machine for knitting, wherein the warp knitting machine at least comprises 7 guide bars, and 6 guide bars are sequentially arranged from a front needle bed to a back needle bed as a ground guide bar GB1, a ground guide bar GB2, a jacquard guide bar JB3, a jacquard guide bar JB4, a jacquard guide bar JB5, a jacquard guide bar JB6 and a ground guide bar GB 8;
B. warping;
C. threading: the ground guide bar GB1 is threaded in a full-through mode, the ground guide bar GB2 is threaded in a full-through mode, the jacquard guide bar JB3 and the jacquard guide bar JB4 are both threaded in a 1-through and 1-empty mode, the jacquard guide bar JB5, the jacquard guide bars JB6 are threaded in a mode of threading 1 space, the ground guide bars GB8 are threaded in a full-threading mode, the let-off quantity of the gears corresponding to the ground guide bars GB1 is 1300-1800 mm/wax, the let-off quantity of the gears corresponding to the ground guide bars GB2 is 6000-8000 mm/wax, the let-off quantity of the gears corresponding to the jacquard guide bars JB3 is 2300-3200 mm/wax, the let-off quantity of the gears corresponding to the jacquard guide bars JB4 is 2300-3200 mm/wax, the let-off quantity of the gears corresponding to the jacquard guide bars JB5 is 2300-3200 mm/wax, the let-off quantity of the gears corresponding to the jacquard guide bars JB6 is 2300-3200 mm/wax, and the let-off quantity of the gears corresponding to the ground guide bars GB8 is 2800-3800 mm/wax;
D. weaving: a ground guide bar GB1 is laid on the front needle bed to form the surface layer, a ground guide bar GB2 is laid on the front needle bed and/or the rear needle bed to form the wool top layer, a jacquard guide bar JB3 and a jacquard guide bar JB4 are laid on the front needle bed and/or the rear needle bed to form the mesh jacquard layer, a jacquard guide bar JB5 and a jacquard guide bar JB6 are laid on the front needle bed and/or the rear needle bed to form the pattern jacquard layer, a ground guide bar GB8 is laid on the rear needle bed to form the bottom layer, a ground guide bar GB1 is laid on the knitted chain tissue 1-0/0-0/0-1/1-1/, a ground guide bar GB2 is laid on the plain weave 1-0/2-1/2-3/1-2/, a jacquard guide bar JB3 is laid on the weft weave 0-0/0-0/2-2/2-0/1/or laid on the plain weave 1-0/1/ 1/1-2/1-1//, Jacquard bar JB4 laid weft insertion weave 0-0/0-0/2-2/2-2// or laid warp plain weave 1-0/1-1/1-2/1-1//, Jacquard bar JB5 laid warp plain weave 1-0/1-0/1-2/1-2//, Jacquard bar JB6 laid warp plain weave 1-0/1-0/1-2/1-2//, and ground bar GB8 laid heavy warp weave 0-2/2-2/3-1/1-1//.
10. A method of making a hole jacquard creel double Jacquard fabric as claimed in any one of claims 1 to 6, characterized in that: the method comprises the following steps:
A. the guide bar is arranged: selecting a double-needle bed double-jacquard warp knitting machine for knitting, wherein the warp knitting machine at least comprises 8 guide bars, and 6 guide bars are sequentially arranged from a front needle bed to a back needle bed as a ground guide bar GB1, a ground guide bar GB2, a jacquard guide bar JB3, a jacquard guide bar JB4, a jacquard guide bar JB5, a jacquard guide bar JB6, a ground guide bar GB7 and a ground guide bar GB 8;
B. warping;
C. threading: the ground guide bar GB1 is threaded in a full-threading mode, the ground guide bar GB2 is threaded in a full-threading mode, the jacquard guide bar JB3 and the jacquard guide bar JB4 are threaded in a 1-threading and 1-emptying mode, the jacquard guide bar JB5 and the jacquard guide bar JB6 are threaded in a 1-threading and 1-emptying mode, the ground guide bar GB7 is threaded in a full-threading mode, the ground guide bar GB8 is threaded in a full-threading mode, the let-off quantity of the gears corresponding to the ground guide bar GB1 is 1300-1800 mm/wax, the let-off quantity of the gears corresponding to the ground guide bar GB2 is 6000-8000 mm/wax, the let-off quantity of the gears corresponding to the jacquard guide bar JB3 is 2300-3200 mm/wax, the let-off quantity of the gears corresponding to the jacquard guide bar JB 63637 is 2300-3200 mm/wax, the let-off quantity of the gears corresponding to the jacquard guide bar JB 63636363 5 mm/3200 mm, and the let-off quantity of the gears corresponding to JB 6/6851-6, the let-off quantity of the gear corresponding to the ground guide bar GB7 is 1500-2300 mm/wax, and the let-off quantity of the gear corresponding to the ground guide bar GB8 is 2800-3800 mm/wax;
D. weaving: a ground bar GB1 is padded on the front needle bed to form the surface layer, a ground bar GB2 is padded on the front needle bed and/or the rear needle bed to form the wool top layer, a jacquard bar JB3 and a jacquard bar JB4 are padded on the front needle bed and/or the rear needle bed to form the mesh jacquard layer, a jacquard bar JB5 and a jacquard bar JB6 are padded on the front needle bed and/or the rear needle bed to form the pattern jacquard layer, a ground bar GB7 is padded on the front needle bed and/or the rear needle bed to form the fixed layer, a ground bar GB8 is padded on the rear needle bed to form the bottom layer, a ground bar GB1 runs knit stitches 1-0/0-0/0-1/1-1///GB 6326 runs flat stitches 1-0/2-2-1/2-638//, a ground bar JB 23 runs knit stitches 68692-92-1/1-2//, and 2-2// or warp knitting pattern 1-0/1-1/1-2/1-1//, jacquard bar JB4 weft insertion pattern 0-0/0-0/2-2/2-2// or warp knitting pattern 1-0/1-1/1-2/1-1//, jacquard bar JB5 warp knitting pattern 1-0/1-0/1-2/1-2//, jacquard bar JB6 warp knitting pattern 1-0/1-0/1-2/1-2//, ground bar GB7 warp knitting pattern 1-0/1-1/0-1/1-1//, the ground guide bar GB8 runs the heavy warp tissue 0-2/2-2/3-1/1-1//.
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| CN202010519477.6A CN111733515A (en) | 2020-06-09 | 2020-06-09 | Mesh type jacquard creel double jacquard mesh fabric and manufacturing method thereof |
| PCT/CN2021/099032 WO2021249412A1 (en) | 2020-06-09 | 2021-06-09 | Mesh-type patterned creel double-jacquard mesh fabric and manufacturing method therefor |
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| CN202010519477.6A CN111733515A (en) | 2020-06-09 | 2020-06-09 | Mesh type jacquard creel double jacquard mesh fabric and manufacturing method thereof |
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| WO2021249412A1 (en) * | 2020-06-09 | 2021-12-16 | 信泰(福建)科技有限公司 | Mesh-type patterned creel double-jacquard mesh fabric and manufacturing method therefor |
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