CN113957598A - Fabric with segmentation effect, vamp and manufacturing method of fabric - Google Patents

Fabric with segmentation effect, vamp and manufacturing method of fabric Download PDF

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Publication number
CN113957598A
CN113957598A CN202111167500.0A CN202111167500A CN113957598A CN 113957598 A CN113957598 A CN 113957598A CN 202111167500 A CN202111167500 A CN 202111167500A CN 113957598 A CN113957598 A CN 113957598A
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CN
China
Prior art keywords
guide bar
layer
weaving
jacquard
fabric
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Pending
Application number
CN202111167500.0A
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Chinese (zh)
Inventor
许金升
刘恋
陈小梅
谢雪芳
林丽冰
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Sincetech Fujian Technology Co Ltd
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Sincetech Fujian Technology Co Ltd
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Priority to CN202111167500.0A priority Critical patent/CN113957598A/en
Publication of CN113957598A publication Critical patent/CN113957598A/en
Pending legal-status Critical Current

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    • DTEXTILES; PAPER
    • D04BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04BKNITTING
    • D04B21/00Warp knitting processes for the production of fabrics or articles not dependent on the use of particular machines; Fabrics or articles defined by such processes
    • D04B21/06Patterned fabrics or articles
    • AHUMAN NECESSITIES
    • A43FOOTWEAR
    • A43BCHARACTERISTIC FEATURES OF FOOTWEAR; PARTS OF FOOTWEAR
    • A43B23/00Uppers; Boot legs; Stiffeners; Other single parts of footwear
    • A43B23/02Uppers; Boot legs
    • A43B23/0205Uppers; Boot legs characterised by the material
    • A43B23/024Different layers of the same material
    • AHUMAN NECESSITIES
    • A43FOOTWEAR
    • A43BCHARACTERISTIC FEATURES OF FOOTWEAR; PARTS OF FOOTWEAR
    • A43B23/00Uppers; Boot legs; Stiffeners; Other single parts of footwear
    • A43B23/02Uppers; Boot legs
    • A43B23/0245Uppers; Boot legs characterised by the constructive form
    • A43B23/026Laminated layers
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B3/00Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar form; Layered products having particular features of form
    • B32B3/26Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar form; Layered products having particular features of form characterised by a particular shape of the outline of the cross-section of a continuous layer; characterised by a layer with cavities or internal voids ; characterised by an apertured layer
    • B32B3/266Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar form; Layered products having particular features of form characterised by a particular shape of the outline of the cross-section of a continuous layer; characterised by a layer with cavities or internal voids ; characterised by an apertured layer characterised by an apertured layer, the apertures going through the whole thickness of the layer, e.g. expanded metal, perforated layer, slit layer regular cells B32B3/12
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B5/00Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts
    • B32B5/02Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by structural features of a fibrous or filamentary layer
    • B32B5/026Knitted fabric
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B5/00Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts
    • B32B5/22Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed
    • B32B5/24Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed one layer being a fibrous or filamentary layer
    • B32B5/26Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed one layer being a fibrous or filamentary layer another layer next to it also being fibrous or filamentary
    • DTEXTILES; PAPER
    • D04BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04BKNITTING
    • D04B21/00Warp knitting processes for the production of fabrics or articles not dependent on the use of particular machines; Fabrics or articles defined by such processes
    • D04B21/10Open-work fabrics
    • DTEXTILES; PAPER
    • D04BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04BKNITTING
    • D04B21/00Warp knitting processes for the production of fabrics or articles not dependent on the use of particular machines; Fabrics or articles defined by such processes
    • D04B21/20Warp knitting processes for the production of fabrics or articles not dependent on the use of particular machines; Fabrics or articles defined by such processes specially adapted for knitting articles of particular configuration
    • DTEXTILES; PAPER
    • D04BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04BKNITTING
    • D04B27/00Details of, or auxiliary devices incorporated in, warp knitting machines, restricted to machines of this kind
    • D04B27/10Devices for supplying, feeding, or guiding threads to needles
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2262/00Composition or structural features of fibres which form a fibrous or filamentary layer or are present as additives
    • B32B2262/02Synthetic macromolecular fibres
    • B32B2262/0276Polyester fibres
    • B32B2262/0284Polyethylene terephthalate [PET] or polybutylene terephthalate [PBT]

Abstract

The invention relates to the technical field of fabrics, in particular to a fabric with a sectional effect, which comprises a first weaving area and a second weaving area, wherein the second weaving area comprises a second surface layer, a second middle layer and a second bottom layer, the second surface layer is provided with a sectional weaving layer and a basic weaving layer, the sectional weaving layer is woven in a certain area of the fabric in a local sectional threading and empty threading way on a guide bar at the same time, the invention breaks through the limitation that sandwich mesh cloth can only be used as mesh, plain cloth and jacquard in the traditional market, namely the whole surface is regular patterns, realizes the sectional lining weft weaving way, the sectional looping weaving way, the sectional jacquard weaving way, the sectional opposite-pulling weaving way and the sectional hidden weaving way, and utilizes the sectional change to the unique effect of a sectional type research and development of a sectional type breaking point weaving fabric area, different material colors and meshes can be woven in a sectional mode, and the fabric weaving sectional effect is highlighted.

Description

Fabric with segmentation effect, vamp and manufacturing method of fabric
Technical Field
The invention relates to the technical field of fabrics, in particular to a fabric with a segmenting effect, a vamp and a manufacturing method of the fabric.
Background
The sandwich mesh fabric is a double-needle-bed warp knitting mesh fabric and consists of a mesh surface, connecting monofilaments and a plane bottom surface, and the sandwich mesh fabric is named as the sandwich mesh fabric because the structure of the three-dimensional mesh fabric is very similar to a western sandwich hamburger.
With the development of social economy and fashion trend, people have higher and higher requirements on the aesthetic property of sandwich mesh cloth, so that various jacquard texture sandwich mesh cloth appears in the market.
The sandwich mesh cloth on the market is generally woven according to a regular full-penetration pattern and is formed by combining meshes, plain cloth and jacquard patterns, the limitation of single change of the whole effect is small, meanwhile, if the effects of sectional different patterns are required to be made locally, the subsequent procedures such as transfer printing, compounding and embroidering are required, the process flow time is greatly increased, the effects of the partial sectional patterns can be made only by using the jacquard weave, and the jacquard weave and other non-sectional patterns are in the same woven layer, the same plane and the same guide bar.
Disclosure of Invention
Additional features and advantages of the invention will be set forth in the description which follows, and in part will be obvious from the description, or may be learned by the practice of the invention. The objectives and other advantages of the invention will be realized and attained by the structure particularly pointed out in the written description and claims hereof as well as the appended drawings.
The invention aims to overcome the defects and provides a fabric with a sectional effect, which comprises a first weaving area and a second weaving area integrally woven with the first weaving area, wherein the second weaving area comprises a second surface layer, a second middle layer and a second bottom layer, the second surface layer is provided with a sectional weaving layer and a basic weaving layer, and the sectional weaving layer is woven in a certain area of the fabric on a guide bar in a local sectional yarn threading and empty threading way, the invention breaks through the limitation that the sandwich mesh cloth can only be used as mesh, plain cloth and jacquard cloth in the traditional market, namely the whole surface is a sectional type pattern, realizes the sectional type weft insertion weaving mode, the sectional type loop-forming weaving mode, the sectional type jacquard weaving mode, the sectional type opposite pulling weaving mode and the sectional type jacquard hidden weaving mode, and utilizes the sectional type change to be a breakthrough point weaving fabric sectional type unique effect, different material colors and meshes can be woven in a sectional mode, and the fabric weaving sectional effect is highlighted. In addition, the sectional weaving layer is lined on the fabric in a local sectional threading and empty threading manner, only the position needing to be sectioned on the fabric is required to be threaded, other positions are penetrated in the empty manner, the yarn is saved, the N +1 conversion of the multi-section weaving effect of the fabric is enriched, and the technical skill for weaving the new fabric for weaving the fabric by the warp-knitted sandwich mesh cloth is broken through.
In order to achieve the purpose, the technical solution of the invention is as follows: a fabric with a segmenting effect comprises a fabric body which is integrally woven, wherein the fabric body comprises a first weaving area and a second weaving area. The first knitted zone includes a first face layer, a first bottom layer knitted beneath the first face layer, and a first intermediate layer knitted between the first face layer and the first bottom layer. The second knitted region includes a second face layer, a second bottom layer, and a second middle layer. The second surface layer comprises a subsection weaving layer and a basic weaving layer, and the subsection weaving layer is woven in the basic weaving layer; the second bottom layer is woven below the second surface layer; the second middle layer is woven between the second surface layer and the second bottom layer and is used for connecting the second surface layer and the second bottom layer. The warp knitting jacquard fabric is knitted by using the unique yarn feeding and knitting mode of the current jacquard warp knitting machine, wherein the segmented knitting layer is knitted in a certain area of the fabric by using local segmented yarn threading and empty threading modes and simultaneously on a guide bar, the limitation that the whole surface of sandwich screen cloth in the traditional market can only be made with meshes, plain cloth and jacquard patterns is broken through, namely the limitation that the whole surface is regular patterns is realized, and the segmented weft insertion knitting mode, the segmented looping knitting mode, the segmented jacquard knitting mode, the segmented opposite-pulling knitting mode and the segmented hidden knitting mode of the jacquard are realized. In addition, the sectional weaving layer is lined on the fabric in a local sectional threading and empty threading manner, only the position needing to be sectioned on the fabric is required to be threaded, other positions are penetrated in the empty manner, the yarn is saved, the N +1 conversion of the multi-section weaving effect of the fabric is enriched, and the technical skill for weaving the new fabric for weaving the fabric by the warp-knitted sandwich mesh cloth is broken through.
Preferably, this second intermediate level is connected locally, is not connected locally when connecting this second surface course and second bottom and is formed the air guide groove, and this air guide groove intercommunication this second surface course and the air guide groove of this second bottom have realized local fretwork ventilation effect, greatly increased the gas permeability of surface fabric. This first intermediate level also can be connected locally, the part is not connected and is formed the air guide groove when connecting this first surface course and first bottom, and this air guide groove intercommunication this first surface course and the air guide groove of this first bottom have realized the ventilative effect of local fretwork, greatly increased the gas permeability of surface fabric.
Preferably, the sectional braid is formed by knitting a first yarn through a ground guide bar, the base braid is formed by knitting a second yarn through a jacquard guide bar, and a yarn color of the first yarn is different from a yarn color of the second yarn.
Preferably, the sectional braided layer is braided in the basic braided layer by a first yarn through a ground guide bar in a weft insertion braiding mode, a local weft insertion braiding effect is formed by utilizing one or more independent guide bars in a sectional threading mode (namely, local threading and large-area empty threading), the sectional area independent guide bar forms weft insertion braiding in a certain fixed area of the fabric, and the basic braided layer and the first surface layer adopt jacquard braiding meshes, plain cloth and jacquard patterns to be distributed in a sectional braiding area (namely, a second braiding area) and a non-sectional braiding area (namely, a first braiding area) to present a double visual effect.
Preferably, the sectional knitting layer is knitted in the basic knitting layer by a first yarn through a ground guide bar in a stitch knitting mode, partial stitch knitting effects are formed by using more than two guide bars in a sectional threading mode (namely partial threading and large-area empty threading), and double visual effects are presented in a sectional knitting area (namely a second knitting area) and a non-sectional knitting area (namely a first knitting area) by combining jacquard knitting meshes, plain cloth and jacquard distribution.
Preferably, the sectional braided layer is braided in the basic braided layer in a jacquard braiding mode through a jacquard guide bar by first yarns, jacquard hiding effect is achieved in sectional and non-sectional areas by the aid of the jacquard braiding, jacquard braiding effect is achieved in the sectional areas, effects of local sectional presentation, local sectional exposure and the like are achieved, at the moment, any jacquard can be achieved in the non-sectional areas, and the jacquard positions of the sectional and non-sectional areas are distinguished.
Preferably, this segmentation weaving layer is woven in this basis weaving layer through the ground sley bar with the opposite draw weaving mode by first yarn, utilize more than two sleys bar to weave with segmentation opposite draw lopping mode and divide the region with no segmentation, divide the region to present the opposite draw mesh effect, no segmentation region presents ordinary plain weave, mesh sandwich effect, divide the region to present the regular opposite draw mesh effect with the opposite draw lopping mode this moment, no segmentation region application merchant card weaves arbitrary regional big or small mesh, plain cloth, the jacquard effect is distinguished and is divided the regular opposite draw mesh of regional and weave.
Preferably, the first weaving area is woven with a plurality of first meshes, the second weaving area is woven with a plurality of second meshes, the second meshes are formed by two half jacquard guide bars through opposite-pulling weaving, namely, a base weaving layer in the second weaving area shows an opposite-pulling mesh effect, and due to the fact that weft insertion yarns, loop forming yarns, hidden jacquard yarns and the like exist in the second meshes in the second weaving area, the apertures of the second meshes are smaller than those of the first meshes, the arrangement intervals of the second meshes are the same, and regularity is achieved, and the second weaving area and the first weaving area form a subsection drop feeling.
The invention provides a shoe upper which comprises a shoe upper body, wherein the shoe upper body is made of the fabric with the segmenting effect. The warp knitting jacquard fabric is knitted by using the unique yarn feeding and knitting mode of the current jacquard warp knitting machine, and the sectional knitting is carried out by using the local sectional threading and empty threading modes and lining a certain area of the vamp on one guide bar.
The invention also provides a manufacturing method of the fabric with the sectional effect, which comprises the steps of weaving in the first weaving area and weaving in the second weaving area.
The first knit region knit includes:
the guide bar is arranged: selecting a double-needle-bed high-speed jacquard machine for weaving, wherein the double-needle-bed high-speed jacquard machine at least comprises 5 guide bars, and the 5 guide bars are sequentially provided with a ground guide bar GB1, a jacquard guide bar JB1-1, a jacquard guide bar JB1-2, a ground guide bar GB3, a ground guide bar GB4 and a ground guide bar GB5 from a front needle bed to a back needle bed;
warping: the jacquard guide bar JB1-1 beams 6 pan-head 248 yarns of 150D/48F semi-smooth environment-friendly low-elasticity light gauze yarn, and the terylene proportion of the jacquard guide bar JB1.1 is 6-16%; the jacquard guide bar JB1-2 warping 150D/48F semi-gloss environment-friendly low-stretch light gauze yarn has 6 pan-head 248 yarns, and the terylene proportion of the jacquard guide bar JB1.2 is 6-16%; 6 pan head 512 yarns of 150D/48F semi-optical environment-friendly filament yarn are warped by a ground guide bar GB3, and the percentage of terylene of the ground guide bar GB3 is 3-4%; 6 pan-head 512 yarns of 30D/1F environment-friendly monofilament semi-gloss yarn are warped by a guide bar GB4, and the percentage of terylene of the guide bar GB4 is 45-55%; the ground guide bar GB5 warping 100D/48F semi-bright environment-friendly silk 6 pan head 512 yarns, the terylene proportion of the ground guide bar GB5 is 16% -26%;
threading: the ground guide bar GB1 does not thread on the double-needle-bed high-speed jacquard machine, the jacquard guide bar JB1-1 threads on the double-needle-bed high-speed jacquard machine at intervals, the jacquard guide bar JB1-2 threads on the double-needle-bed high-speed jacquard machine at intervals, the ground guide bar GB3 threads on the double-needle-bed high-speed jacquard machine at full penetration, the ground guide bar GB4 threads on the double-needle-bed high-speed jacquard machine at full penetration or at intervals, and the ground guide bar GB5 threads on the double-needle-bed high-speed jacquard machine at full penetration; the let-off quantity of the gear corresponding to the jacquard guide bar JB1-1 is 1850-2850 mm/wax; the let-off quantity of the gear corresponding to the jacquard guide bar JB1-2 is 1850-2850 mm/wax; the gear let-off amount corresponding to the ground guide bar GB3 is 1300-2300 mm/wax; the gear let-off amount corresponding to the ground guide bar GB4 is 7100-8100 mm/wax; the let-off quantity of the gear corresponding to the ground guide bar GB5 is 2750-;
weaving: the jacquard guide bars JB1-1 and JB1-2 are used for yarn laying on the front needle bed and the running change jacquard weave forms the first surface layer, the ground guide bar GB3 and the ground guide bar GB4 are used for yarn laying alternately on the front needle bed and the rear needle bed and the running change warp weave forms the first middle layer, and the ground guide bar GB5 is used for yarn laying on the rear needle bed and the running change warp weave forms the first bottom layer.
The second knit region knit includes:
the guide bar is arranged: selecting a double-needle-bed high-speed jacquard machine for weaving, wherein the double-needle-bed high-speed jacquard machine at least comprises 5 guide bars, and the 5 guide bars are sequentially provided with a ground guide bar GB1, a jacquard guide bar JB1-1, a jacquard guide bar JB1-2, a ground guide bar GB3, a ground guide bar GB4 and a ground guide bar GB5 from a front needle bed to a back needle bed;
warping: the ground guide bar GB1 warping 150D/48F semi-gloss low-elasticity light web segment dyed yarn comprises 6 pan head 180 yarns, and the ratio of the segment dyed yarn of the ground guide bar GB1 is 1.1% -2.1%; the jacquard guide bar JB1-1 beams 6 pan-head 248 yarns of 150D/48F semi-smooth environment-friendly low-elasticity light gauze yarn, and the terylene proportion of the jacquard guide bar JB1.1 is 6-16%; the jacquard guide bar JB1-2 warping 150D/48F semi-gloss environment-friendly low-stretch light gauze yarn has 6 pan-head 248 yarns, and the terylene proportion of the jacquard guide bar JB1.2 is 6-16%; 6 pan head 512 yarns of 150D/48F semi-optical environment-friendly filament yarn are warped by a ground guide bar GB3, and the percentage of terylene of the ground guide bar GB3 is 3-4%; 6 pan-head 512 yarns of 30D/1F environment-friendly monofilament semi-gloss yarn are warped by a guide bar GB4, and the percentage of terylene of the guide bar GB4 is 45-55%; the ground guide bar GB5 warping 100D/48F semi-bright environment-friendly silk 6 pan head 512 yarns, the terylene proportion of the ground guide bar GB5 is 16% -26%;
threading: the ground guide bar GB1 is used for threading on the double-needle-bed high-speed jacquard machine in an interval threading manner, the jacquard guide bar JB1-1 is used for threading on the double-needle-bed high-speed jacquard machine in an interval threading manner, the jacquard guide bar JB1-2 is used for threading on the double-needle-bed high-speed jacquard machine in an interval threading manner, the ground guide bar GB3 is used for threading on the double-needle-bed high-speed jacquard machine in a full-threading manner, the ground guide bar GB4 is used for threading on the double-needle-bed high-speed jacquard machine in a full-threading or interval threading manner, and the ground guide bar GB5 is used for threading on the double-needle-bed high-speed jacquard machine in a full-threading manner; the gear let-off amount corresponding to the ground guide bar GB1 is 420-; the let-off quantity of the gear corresponding to the jacquard guide bar JB1-1 is 1850-2850 mm/wax; the let-off quantity of the gear corresponding to the jacquard guide bar JB1-2 is 1850-2850 mm/wax; the gear let-off amount corresponding to the ground guide bar GB3 is 1300-2300 mm/wax; the gear let-off amount corresponding to the ground guide bar GB4 is 7100-8100 mm/wax; the let-off quantity of the gear corresponding to the ground guide bar GB5 is 2750-;
weaving: the ground guide bar GB1 is used for lapping yarns on the front needle bed and forming the sectional braided layer by the variable warp knitting tissue, the jacquard guide bar JB1-1 and the jacquard guide bar JB1-2 are used for lapping yarns on the front needle bed and forming the basic braided layer by the variable warp knitting tissue, the ground guide bar GB3 and the ground guide bar GB4 are used for lapping yarns on the front needle bed and the rear needle bed alternately and forming the second middle layer by the variable warp knitting tissue, and the ground guide bar GB5 is used for lapping yarns on the rear needle bed and forming the second bottom layer by the variable warp knitting tissue;
in this knitting step, the ground bar GB1 is subjected to weft insertion knitting and loop knitting on the front needle bed.
By adopting the technical scheme, the invention has the beneficial effects that:
1. the invention uses the unique yarn feeding and knitting method of the current jacquard warp knitting machine to knit and form the fabric, the fabric comprises a first knitting area and a second knitting area which is integrally knitted with the first knitting area, the second knitting area comprises a second surface layer, a second middle layer and a second bottom layer, wherein the second surface layer is provided with a subsection knitting layer and a basic knitting layer, the subsection knitting layer is knitted in a certain area of the fabric by a guide bar in a local subsection yarn threading and empty threading way, the invention breaks through the singleness that sandwich screen cloth can only be meshed, plain cloth and jacquard in the traditional market, namely the whole surface is the limitation of regular patterns, realizes the limitation of a subsection weft insertion knitting method, a subsection loop knitting method, a subsection jacquard knitting method, a subsection opposite drawing knitting method and a jacquard hidden knitting method, the invention uses subsection change as the unique effect of researching and developing a subsection breaking point knitting fabric area, different material colors and meshes can be woven in a sectional mode, and the fabric weaving sectional effect is highlighted.
2. The segmented braided layer is lined on the fabric in a manner of local segmented threading and empty threading, and only the positions on the fabric needing segmentation are required to be threaded, and other positions are empty threaded, so that the yarn is saved, the N +1 conversion of the multi-segment braiding effect of the fabric is enriched, and the segmented braided layer is a new fabric braiding skill for breaking through the warp-knitted sandwich mesh fabric.
3. According to the invention, the second middle layer is partially connected and partially disconnected while connecting the second surface layer and the second bottom layer to form the air guide groove, the air guide groove is communicated with the second surface layer and the second bottom layer, the first middle layer can be partially connected and partially disconnected while connecting the first surface layer and the first bottom layer to form the air guide groove, and the air guide groove is communicated with the first surface layer and the first bottom layer, so that the partially hollowed-out breathable effect is realized, and the breathability of the fabric is greatly increased.
4. Due to the fact that the weft insertion yarns, the loop forming yarns, the hidden jacquard yarns and the like exist in the second meshes in the second weaving area, the aperture of the second meshes in the second weaving area is smaller than that of the first meshes in the first weaving area, and the arrangement intervals of the second meshes are the same and have regularity, so that the second weaving area and the first weaving area form a sectional drop feeling.
5. The manufacturing method is simple, the integrated forming is realized, the subsequent procedures such as transfer printing, compounding, embroidering and the like are not needed, and the process flow time is greatly shortened.
It is to be understood that both the foregoing general description and the following detailed description are exemplary and explanatory only and are not restrictive of the disclosure.
Clearly, such objects and other objects of the present invention will become more apparent from the detailed description of the preferred embodiments hereinafter set forth in the various drawings and drawings.
These and other objects, features and advantages of the present invention will become more apparent from the following detailed description of one or more preferred embodiments of the invention, as illustrated in the accompanying drawings.
Drawings
The accompanying drawings, which are included to provide a further understanding of the invention and are incorporated in and constitute a part of this specification, illustrate embodiments of the invention and together with the description serve to explain the principles of the invention and not to limit the invention.
In the drawings, like parts are designated with like reference numerals, and the drawings are schematic and not necessarily drawn to scale.
In order to more clearly illustrate the embodiments or technical solutions in the prior art of the present invention, the drawings used in the description of the embodiments or prior art will be briefly described below, it is obvious that the drawings in the following description are only one or several embodiments of the present invention, and for those skilled in the art, other drawings can be obtained according to such drawings without creative efforts.
FIG. 1 is a cross-sectional view of a first knitted region of a fabric having a segmented effect in accordance with the present invention;
FIG. 2 is a cross-sectional view of a second knitted region of the fabric having a segmented effect of the present invention;
FIG. 3 is a schematic structural view of the fabric with a segmented effect according to the present invention;
FIG. 4 is a first pictorial representation of a fabric having a segmented effect in accordance with the present invention;
FIG. 5 is a second pictorial representation of a fabric having a segmented effect in accordance with the present invention.
Description of the main reference numerals:
1. a first knitting area;
11. a first facing;
12. a first bottom layer;
13. a first middle;
14. a first mesh;
2. a second knitted region;
21. a second facing; 211. weaving layers in sections; 212. a base woven layer;
22. a second bottom layer;
23. a second intermediate layer;
24. a second mesh;
3. and a gas guide groove.
Detailed Description
The following detailed description of the embodiments of the present invention will be provided with reference to the drawings and examples, so that how to apply the technical means to solve the technical problems and achieve the technical effects can be fully understood and implemented. It should be noted that, as long as there is no conflict, the embodiments and the features of the embodiments of the present invention may be combined with each other, and the technical solutions formed are within the scope of the present invention.
In the following description, for purposes of explanation, numerous specific details are set forth in order to provide a thorough understanding of the embodiments of the invention. It will be apparent, however, to one skilled in the art that the present invention may be practiced without some of these specific details or with other methods described herein.
Example 1
Referring to fig. 3-4, fig. 3 is a schematic structural view of the fabric with the segmenting effect according to the present invention; FIG. 4 is a first pictorial representation of a fabric having a segmented effect in accordance with the present invention; FIG. 5 is a second pictorial representation of a fabric having a segmented effect in accordance with the present invention.
The embodiment provides a fabric with a segmenting effect, which comprises a fabric body woven integrally. The fabric body comprises a first weaving area 1 and a second weaving area 2 which is integrally woven with the first weaving area 1.
Referring to fig. 1, fig. 1 is a cross-sectional view of a first knitted region in a fabric with a segmenting effect according to the present invention.
The first knitted region 1 includes a first face layer 11, a first base layer 12 and a first intermediate layer 13. The first bottom layer 12 is woven below the first surface layer 11, the first middle layer 13 is woven between the first surface layer 11 and the first bottom layer 12 and used for connecting the first surface layer 11 and the first bottom layer 12, the first middle layer 13 can be woven by adopting materials such as monofilaments and multifilaments, so that Q-quality and thick fabrics are achieved, the Q-elastic sandwich fabric effect weaving is achieved by a full-penetration mode, and the effect is optimal.
Referring to fig. 2, fig. 2 is a cross-sectional view of a second knitted region in the fabric with the segmenting effect according to the invention.
The second knitted region 2 includes a second face layer 21, a second base layer 22 and a second intermediate layer 23. The second surface layer 21 includes a segmented woven layer 211 and a base woven layer 212, and the segmented woven layer 211 is woven in the base woven layer 212. The second bottom layer 22 is woven under the second surface layer 21; the second middle layer 23 is woven between the second surface layer 21 and the second bottom layer 22 and is used for connecting the second surface layer 21 and the second bottom layer 22. The second intermediate layer 23 can be woven by using materials such as monofilaments and multifilaments, so that the Q-property and thick fabric is realized, the Q-elastic sandwich fabric is woven in a full-penetration mode, and the effect is optimal.
The segmented knit layer 211 is knitted by a first yarn through a ground guide bar, the base knit layer 212 is knitted by a second yarn through a jacquard guide bar, and the color of the first yarn is not consistent with the color of the second yarn.
This first weaving region 1 is woven and is had a plurality of first mesh 14, and second weaving region 2 is woven and is had a plurality of second mesh 24, and this second mesh 24 can be woven by two half number merchant card sleets and draw oppositely, and the basic weaving layer 212 in second weaving region 2 presents the mesh effect of drawing oppositely, because there is the existence of lining weft yarn, loop forming yarn, hidden jacquard yarn etc. in second weaving region 2 in second mesh 24, therefore the aperture of this second mesh 24 is less than the aperture of this first mesh 14, and this second mesh 24 arrangement interval is the same, has regularity for second weaving region 2 forms segmentation drop with first weaving region 1.
The sub-braided layer 211 is braided in the base braided layer 212 by a ground bar with a weft insertion braid, a stitch braid, by a first yarn.
The segmented knit layer 211 is knitted within the base knit layer 212 in a jacquard knit by a first yarn through a jacquard bar.
The sectional knitting layer 211 is knitted in the basic knitting layer 212 by a first yarn through a ground guide bar in a weft insertion knitting mode, a local weft insertion knitting effect is formed by one or more independent guide bars in a sectional threading mode (namely, local threading and large-area empty threading), the sectional area independent guide bar forms weft insertion knitting in a certain fixed area of the fabric, and at the moment, the basic knitting layer 212 and the first surface layer 11 adopt jacquard knitting meshes, plain cloth and jacquard patterns to be distributed in a knitting area (namely, a second knitting area 2) and a non-sectional knitting area (namely, a first knitting area 1) to present a dual visual effect.
The sectional knitting layer 211 is knitted in the basic knitting layer 212 by a first yarn through a ground guide bar in a looping knitting mode, local looping knitting effects are formed by using more than two guide bars in a sectional yarn threading mode (namely, local threading and large-area empty threading), and jacquard distribution is combined to use jacquard knitting meshes, plain cloth and jacquard to present double visual effects in a sectional knitting area (namely, a second knitting area 2) and a non-sectional knitting area (namely, a first knitting area 1).
The section weaving layer 211 is woven in the basic weaving layer 212 in a jacquard weaving mode through a jacquard guide bar by first yarns, jacquard hiding effect is achieved in section and non-section areas by the aid of jacquard weaving, jacquard weaving effect is achieved in the section areas, effects of local section displaying, local section exposing and the like are achieved, at the moment, any jacquard can be achieved in the non-section areas, and differences of jacquard positions of the section areas and the non-section areas are distinguished.
The warp knitting jacquard fabric woven by the warp knitting jacquard weaving method, wherein the segmented weaving layer 211 is woven in a certain area of the fabric by a local segmented threading and empty threading mode on a guide bar, the embodiment breaks through the singleness of sandwich screen cloth on the traditional market, namely the limitation that the whole surface is regular patterns, the segmented weft insertion weaving mode, the segmented looping weaving mode, the segmented jacquard weaving mode, the segmented opposite-pulling weaving mode and the segmented hidden jacquard weaving mode are realized, the embodiment applies the segmented change to research and develop the unique effect of the segmented area of the fabric woven at the breakthrough points, different material colors and meshes can be woven in a segmented mode, and the segmented effect of the fabric woven is highlighted. In addition, the sectional knitting layer 211 is lined on the fabric by local sectional threading and empty threading, only the places needing to be sectioned on the fabric are required to be threaded, and other places are empty-threaded, so that the yarn is saved, the N +1 types of conversion of the multi-section knitting effect of the fabric are enriched, and the technical skill for knitting the new fabric by the warp knitting sandwich mesh cloth is broken through.
Example 2
Referring to fig. 3-4, fig. 3 is a schematic structural view of the fabric with the segmenting effect according to the present invention; FIG. 4 is a first pictorial representation of a fabric having a segmented effect in accordance with the present invention; FIG. 5 is a second pictorial representation of a fabric having a segmented effect in accordance with the present invention.
The embodiment provides a fabric with a segmenting effect, which comprises a fabric body woven integrally. The fabric body comprises a first weaving area 1 and a second weaving area 2 which is integrally woven with the first weaving area 1.
Referring to fig. 1, fig. 1 is a cross-sectional view of a first knitted region in a fabric with a segmenting effect according to the present invention.
The first knitted region 1 includes a first face layer 11, a first base layer 12 and a first intermediate layer 13. The first bottom layer 12 is woven under the first surface layer 11, and the first middle layer 13 is woven between the first surface layer 11 and the first bottom layer 12 and is used for connecting the first surface layer 11 and the first bottom layer 12.
Referring to fig. 2, fig. 2 is a cross-sectional view of a second knitted region in the fabric with the segmenting effect according to the invention.
The second knitted region 2 includes a second face layer 21, a second base layer 22 and a second intermediate layer 23. The second surface layer 21 includes a segmented woven layer 211 and a base woven layer 212, and the segmented woven layer 211 is woven in the base woven layer 212. The second bottom layer 22 is woven under the second surface layer 21; the second middle layer 23 is woven between the second surface layer 21 and the second bottom layer 22 and is used for connecting the second surface layer 21 and the second bottom layer 22.
This second intermediate level 23 is connected locally when connecting this second surface course 21 and second bottom 22, local disconnection forms air guide groove 3, and this air guide groove 3 communicates this second surface course 21 and the air guide groove 3 of this second bottom 22, has realized the ventilative effect of local fretwork, greatly increased the gas permeability of surface fabric. This first intermediate level 13 also can be connected locally, the part is not connected and is formed air guide groove 3 when connecting this first surface course 11 and first bottom 12, and this air guide groove 3 intercommunication this first surface course 11 and the air guide groove 3 of this first bottom 12 have realized the ventilative effect of local fretwork, greatly increased the gas permeability of surface fabric.
The segmented knit layer 211 is knitted by a first yarn through a ground guide bar, the base knit layer 212 is knitted by a second yarn through a jacquard guide bar, and the color of the first yarn is not consistent with the color of the second yarn.
This first weaving region 1 is woven and is had a plurality of first mesh 14, and second weaving region 2 is woven and is had a plurality of second mesh 24, and this second mesh 24 can be woven by two half number merchant card sleets and draw oppositely, and the basic weaving layer 212 in second weaving region 2 presents the mesh effect of drawing oppositely, because there is the existence of lining weft yarn, loop forming yarn, hidden jacquard yarn etc. in second weaving region 2 in second mesh 24, therefore the aperture of this second mesh 24 is less than the aperture of this first mesh 14, and this second mesh 24 arrangement interval is the same, has regularity for second weaving region 2 forms segmentation drop with first weaving region 1.
The sub-braided layer 211 is braided in the base braided layer 212 by a ground bar with a weft insertion braid, a stitch braid, by a first yarn.
The segmented knit layer 211 is knitted within the base knit layer 212 in a jacquard knit by a first yarn through a jacquard bar.
The sectional knitting layer 211 is knitted in the basic knitting layer 212 by a first yarn through a ground guide bar in a weft insertion knitting mode, a local weft insertion knitting effect is formed by one or more independent guide bars in a sectional threading mode (namely, local threading and large-area empty threading), the sectional area independent guide bar forms weft insertion knitting in a certain fixed area of the fabric, and at the moment, the basic knitting layer 212 and the first surface layer 11 adopt jacquard knitting meshes, plain cloth and jacquard patterns to be distributed in a knitting area (namely, a second knitting area 2) and a non-sectional knitting area (namely, a first knitting area 1) to present a dual visual effect.
The sectional knitting layer 211 is knitted in the basic knitting layer 212 by a first yarn through a ground guide bar in a looping knitting mode, local looping knitting effects are formed by using more than two guide bars in a sectional yarn threading mode (namely, local threading and large-area empty threading), and jacquard distribution is combined to use jacquard knitting meshes, plain cloth and jacquard to present double visual effects in a sectional knitting area (namely, a second knitting area 2) and a non-sectional knitting area (namely, a first knitting area 1).
The section weaving layer 211 is woven in the basic weaving layer 212 in a jacquard weaving mode through a jacquard guide bar by first yarns, jacquard hiding effect is achieved in section and non-section areas by the aid of jacquard weaving, jacquard weaving effect is achieved in the section areas, effects of local section displaying, local section exposing and the like are achieved, at the moment, any jacquard can be achieved in the non-section areas, and differences of jacquard positions of the section areas and the non-section areas are distinguished.
The warp knitting jacquard fabric woven by the warp knitting jacquard weaving method, wherein the segmented weaving layer 211 is woven in a certain area of the fabric by a local segmented threading and empty threading mode on a guide bar, the embodiment breaks through the singleness of sandwich screen cloth on the traditional market, namely the limitation that the whole surface is regular patterns, the segmented weft insertion weaving mode, the segmented looping weaving mode, the segmented jacquard weaving mode, the segmented opposite-pulling weaving mode and the segmented hidden jacquard weaving mode are realized, the embodiment applies the segmented change to research and develop the unique effect of the segmented area of the fabric woven at the breakthrough points, different material colors and meshes can be woven in a segmented mode, and the segmented effect of the fabric woven is highlighted.
In addition, the sectional knitting layer 211 is lined on the fabric by local sectional threading and empty threading, only the places needing to be sectioned on the fabric are required to be threaded, and other places are empty-threaded, so that the yarn is saved, the N +1 types of conversion of the multi-section knitting effect of the fabric are enriched, and the technical skill for knitting the new fabric by the warp knitting sandwich mesh cloth is broken through.
Second intermediate level 23 of this embodiment is locally connected when connecting second surface course 21 and second bottom 22, the part is not connected to form air guide groove 3, this air guide groove 3 intercommunication second surface course 21 and second bottom 22, first intermediate level 13 also can locally be connected when connecting first surface course 11 and first bottom 12, the part is not connected to form air guide groove 3, this air guide groove 3 intercommunication first surface course 11 and first bottom 12, local fretwork ventilation effect has been realized, the gas permeability of surface fabric has been greatly increased.
Example 3
This embodiment provides an upper that includes an upper body made of the segmented effect fabric described in embodiments 1-2. The unique yarn feeding of present merchant card warp knitting machine equipment of this embodiment application, the warp knitting merchant card fabric that the weaving mode was woven and is formed, the sectional type is woven and is lined up in certain region of vamp with local segmentation threading and empty mode of wearing simultaneously on a sley bar, this embodiment has broken through sandwich screen cloth on traditional market and can only be done the mesh, plain cloth, the unicity of jacquard weave, and the whole face all is the limitation of regular decorative pattern, realize sectional type weft insertion weaving mode, the sectional type looping weaving mode, the sectional type jacquard weave hides the weaving mode, this embodiment utilizes the sectional type to change to weave the regional unique effect of screen cloth for the breakthrough point, different material colours can be woven in the segmentation, the mesh, the segmentation effect is woven to outstanding fabric.
Example 4
The embodiment provides a manufacturing method of a fabric with a sectional effect, which comprises the steps of weaving in a first weaving area 1 and weaving in a second weaving area 2.
The first knitting area 1 knitting comprises the following steps:
s11. guide bar arrangement
The double-needle-bed high-speed jacquard machine is selected for weaving and at least comprises 5 guide bars, wherein the 5 guide bars are sequentially provided with a ground guide bar GB1, a jacquard guide bar JB1-1, a jacquard guide bar JB1-2, a ground guide bar GB3, a ground guide bar GB4 and a ground guide bar GB5 from the front needle bed to the back needle bed.
S12. warping
The jacquard guide bar JB1-1 beams 6 pan-head 248 yarns of 150D/48F semi-smooth environment-friendly low-elasticity light gauze yarn, and the terylene proportion of the jacquard guide bar JB1.1 is 6-16%; the jacquard guide bar JB1-2 warping 150D/48F semi-gloss environment-friendly low-stretch light gauze yarn has 6 pan-head 248 yarns, and the terylene proportion of the jacquard guide bar JB1.2 is 6-16%; 6 pan head 512 yarns of 150D/48F semi-optical environment-friendly filament yarn are warped by a ground guide bar GB3, and the percentage of terylene of the ground guide bar GB3 is 3-4%; 6 pan-head 512 yarns of 30D/1F environment-friendly monofilament semi-gloss yarn are warped by a guide bar GB4, and the percentage of terylene of the guide bar GB4 is 45-55%; the ground guide bar GB5 warping 100D/48F semi-gloss environment-friendly silk 6 pan head 512 yarns, the dacron proportion of the ground guide bar GB5 is 16% -26%.
S13, threading
The ground guide bar GB1 does not thread on the double-needle bed high-speed jacquard machine;
the jacquard guide bar JB1-1 is used for threading on the double-needle bed high-speed jacquard machine in a threading mode of 1 threading 1 empty;
the jacquard guide bar JB1-2 performs threading on the double-needle bed high-speed jacquard machine in a threading mode of 1 threading 1 empty;
the ground guide bar GB3 is used for threading on the double-needle bed high-speed jacquard machine in a full-threading manner;
the ground guide bar GB4 is used for threading on the double-needle bed high-speed jacquard machine in a full-threading manner;
the ground guide bar GB5 is used for threading on the double-needle bed high-speed jacquard machine in a full-threading manner;
the let-off quantity of the gear corresponding to the jacquard guide bar JB1-1 is 1850-2850 mm/wax;
the let-off quantity of the gear corresponding to the jacquard guide bar JB1-2 is 1850-2850 mm/wax;
the gear let-off amount corresponding to the ground guide bar GB3 is 1300-2300 mm/wax;
the gear let-off amount corresponding to the ground guide bar GB4 is 7100-8100 mm/wax;
the gear let-off amount corresponding to the ground guide bar GB5 is 2750-3750 mm/wax.
S14. weave
Jacquard bar JB1-1 and Jacquard bar JB1-2 lay yarn at the front needle bed and make a change of jacquard weave 1-0/1-1/1-2/1-1// form the first face layer 11;
the ground guide bar GB3 alternately pads yarns on the front needle bed and the rear needle bed and changes the warp knitting weave 1-0/0-0/0-1/1-1//, the ground guide bar GB4 alternately pads yarns on the front needle bed and the rear needle bed and changes the warp knitting weave 2-3/1-2/1-0/2-1//, and the first middle layer 13 is formed;
the ground bar GB5 skims at the back needle bed and runs the tricot 1-1/0-2/1-1/3-1// forms the first bottom layer 12.
The second knitting area 2 knitting comprises the following steps:
s21. guide bar arrangement
The double-needle-bed high-speed jacquard machine is selected for weaving and at least comprises 5 guide bars, wherein the 5 guide bars are sequentially provided with a ground guide bar GB1, a jacquard guide bar JB1-1, a jacquard guide bar JB1-2, a ground guide bar GB3, a ground guide bar GB4 and a ground guide bar GB5 from the front needle bed to the back needle bed.
S22. warping
The ground guide bar GB1 warping 150D/48F semi-gloss low-elasticity light web segment dyed yarn comprises 6 pan head 180 yarns, and the ratio of the segment dyed yarn of the ground guide bar GB1 is 1.1% -2.1%; the jacquard guide bar JB1-1 beams 6 pan-head 248 yarns of 150D/48F semi-smooth environment-friendly low-elasticity light gauze yarn, and the terylene proportion of the jacquard guide bar JB1.1 is 6-16%; the jacquard guide bar JB1-2 warping 150D/48F semi-gloss environment-friendly low-stretch light gauze yarn has 6 pan-head 248 yarns, and the terylene proportion of the jacquard guide bar JB1.2 is 6-16%; 6 pan head 512 yarns of 150D/48F semi-optical environment-friendly filament yarn are warped by a ground guide bar GB3, and the percentage of terylene of the ground guide bar GB3 is 3-4%; 6 pan-head 512 yarns of 30D/1F environment-friendly monofilament semi-gloss yarn are warped by a guide bar GB4, and the percentage of terylene of the guide bar GB4 is 45-55%; the ground guide bar GB5 warping 100D/48F semi-gloss environment-friendly silk 6 pan head 512 yarns, the dacron proportion of the ground guide bar GB5 is 16% -26%.
S23, threading
The ground guide bar GB1 is threaded on the double-needle bed high-speed jacquard machine in a threading mode of threading 60 empty 134, threading 108, threading 60 empty 20, threading 108 empty 134;
the jacquard guide bar JB1-1 is used for threading on the double-needle bed high-speed jacquard machine in a threading mode of 1 threading 1 empty;
the jacquard guide bar JB1-2 performs threading on the double-needle bed high-speed jacquard machine in a threading mode of 1 threading 1 empty;
the ground guide bar GB3 is used for threading on the double-needle bed high-speed jacquard machine in a full-threading manner;
the ground guide bar GB4 is used for threading on the double-needle bed high-speed jacquard machine in a full-threading manner;
the ground guide bar GB5 is used for threading on the double-needle bed high-speed jacquard machine in a full-threading manner;
the gear let-off amount corresponding to the ground guide bar GB1 is 420-;
the let-off quantity of the gear corresponding to the jacquard guide bar JB1-1 is 1850-2850 mm/wax;
the let-off quantity of the gear corresponding to the jacquard guide bar JB1-2 is 1850-2850 mm/wax;
the gear let-off amount corresponding to the ground guide bar GB3 is 1300-2300 mm/wax;
the gear let-off amount corresponding to the ground guide bar GB4 is 7100-8100 mm/wax;
the gear let-off amount corresponding to the ground guide bar GB5 is 2750-3750 mm/wax.
S24. weave
The ground bar GB1 skims on the front needle bed and runs the warp knit stitch (0-0/1-1) × 4/(0-0/2-2) × 4// forms the sectional knit layer 211;
jacquard guide bar JB1-1 and jacquard guide bar JB1-2 lay yarn at the front needle bed and change jacquard weave 1-0/1-1/1-2/1-1// form the basic braid 212;
the ground guide bar GB3 alternately pads yarns on the front needle bed and the rear needle bed and changes the warp knitting weave 1-0/0-0/0-1/1-1//, the ground guide bar GB4 alternately pads yarns on the front needle bed and the rear needle bed and changes the warp knitting weave 2-3/1-2/1-0/2-1//, and the second middle layer 23 is formed;
the ground bar GB5 skims at the back needle bed and runs the tricot 1-1/0-2/1-1/3-1// forms the second bottom layer 22.
The jacquard warp knitting machine with 5 guide bars is used for knitting to form the fabric by unique yarn feeding and knitting modes, the fabric comprises a first knitting area 1 and a second knitting area 2 integrally knitted with the first knitting area 1, the second knitting area 2 comprises a second surface layer 21, a second middle layer 23 and a second bottom layer 22, wherein the second surface layer 21 is provided with a segmented knitting layer 211 and a basic knitting layer 212, the segmented knitting layer 211 is knitted in a certain area of the fabric on one guide bar in a local segmented yarn threading and empty threading mode, the embodiment breaks through the limitation that sandwich mesh, plain cloth and jacquard fabrics can only be made on the traditional market, namely the whole surface is in regular patterns, the limitation that the segmented weft lining knitting mode, the segmented looping knitting mode, the segmented jacquard knitting mode and the segmented hidden knitting mode is realized, the segmented change is the unique effect of researching and developing the segmented broken point knitting fabric area, different material colors and meshes can be woven in a sectional mode, and the fabric weaving sectional effect is highlighted.
Furthermore, the ground guide bar GB1 may be exchanged for a jacquard guide bar, i.e. the segmented knit layer 211 may be knitted in a jacquard weave within the base knit layer 212 by means of the jacquard guide bar.
Example 5
The embodiment provides a manufacturing method of a fabric with a sectional effect, which comprises the steps of weaving in a first weaving area 1 and weaving in a second weaving area 2.
The first knitting area 1 knitting comprises the following steps:
s11. guide bar arrangement
The double-needle-bed high-speed jacquard machine is selected for weaving and at least comprises 5 guide bars, wherein the 5 guide bars are sequentially provided with a ground guide bar GB1, a jacquard guide bar JB1-1, a jacquard guide bar JB1-2, a ground guide bar GB3, a ground guide bar GB4 and a ground guide bar GB5 from the front needle bed to the back needle bed.
S12. warping
The jacquard guide bar JB1-1 beams 6 pan-head 248 yarns of 150D/48F semi-smooth environment-friendly low-elasticity light gauze yarn, and the terylene proportion of the jacquard guide bar JB1.1 is 6-16%; the jacquard guide bar JB1-2 warping 150D/48F semi-gloss environment-friendly low-stretch light gauze yarn has 6 pan-head 248 yarns, and the terylene proportion of the jacquard guide bar JB1.2 is 6-16%; 6 pan head 512 yarns of 150D/48F semi-optical environment-friendly filament yarn are warped by a ground guide bar GB3, and the percentage of terylene of the ground guide bar GB3 is 3-4%; 6 pan-head 512 yarns of 30D/1F environment-friendly monofilament semi-gloss yarn are warped by a guide bar GB4, and the percentage of terylene of the guide bar GB4 is 45-55%; the ground guide bar GB5 warping 100D/48F semi-gloss environment-friendly silk 6 pan head 512 yarns, the dacron proportion of the ground guide bar GB5 is 16% -26%.
S13, threading
The ground guide bar GB1 does not thread on the double-needle bed high-speed jacquard machine;
the jacquard guide bar JB1-1 is used for threading on the double-needle bed high-speed jacquard machine in a threading mode of 1 threading 1 empty;
the jacquard guide bar JB1-2 performs threading on the double-needle bed high-speed jacquard machine in a threading mode of 1 threading 1 empty;
the ground guide bar GB3 is used for threading on the double-needle bed high-speed jacquard machine in a full-threading manner;
a ground guide bar GB4 is used for threading on a double-needle bed high-speed jacquard machine in a 4-threading 4-empty threading mode;
the ground guide bar GB5 is used for threading on the double-needle bed high-speed jacquard machine in a full-threading manner;
the let-off quantity of the gear corresponding to the jacquard guide bar JB1-1 is 1850-2850 mm/wax;
the let-off quantity of the gear corresponding to the jacquard guide bar JB1-2 is 1850-2850 mm/wax;
the gear let-off amount corresponding to the ground guide bar GB3 is 1300-2300 mm/wax;
the gear let-off amount corresponding to the ground guide bar GB4 is 7100-8100 mm/wax;
the gear let-off amount corresponding to the ground guide bar GB5 is 2750-3750 mm/wax.
S14. weave
Jacquard bar JB1-1 and Jacquard bar JB1-2 lay yarn at the front needle bed and make a change of jacquard weave 1-0/1-1/1-2/1-1// form the first face layer 11;
the ground guide bar GB3 alternately pads yarns on the front needle bed and the rear needle bed and changes the warp knitting weave 1-0/0-0/0-1/1-1//, the ground guide bar GB4 alternately pads yarns on the front needle bed and the rear needle bed and changes the warp knitting weave 2-3/1-2/1-0/2-1//, and the first middle layer 13 is formed;
the ground bar GB5 skims at the back needle bed and runs the tricot 1-1/0-2/1-1/3-1// forms the first bottom layer 12.
The second knitting area 2 knitting comprises the following steps:
s21. guide bar arrangement
The double-needle-bed high-speed jacquard machine is selected for weaving and at least comprises 5 guide bars, wherein the 5 guide bars are sequentially provided with a ground guide bar GB1, a jacquard guide bar JB1-1, a jacquard guide bar JB1-2, a ground guide bar GB3, a ground guide bar GB4 and a ground guide bar GB5 from the front needle bed to the back needle bed.
S22. warping
The ground guide bar GB1 warping 150D/48F semi-gloss low-elasticity light web segment dyed yarn comprises 6 pan head 180 yarns, and the ratio of the segment dyed yarn of the ground guide bar GB1 is 1.1% -2.1%; the jacquard guide bar JB1-1 beams 6 pan-head 248 yarns of 150D/48F semi-smooth environment-friendly low-elasticity light gauze yarn, and the terylene proportion of the jacquard guide bar JB1.1 is 6-16%; the jacquard guide bar JB1-2 warping 150D/48F semi-gloss environment-friendly low-stretch light gauze yarn has 6 pan-head 248 yarns, and the terylene proportion of the jacquard guide bar JB1.2 is 6-16%; 6 pan head 512 yarns of 150D/48F semi-optical environment-friendly filament yarn are warped by a ground guide bar GB3, and the percentage of terylene of the ground guide bar GB3 is 3-4%; 6 pan-head 512 yarns of 30D/1F environment-friendly monofilament semi-gloss yarn are warped by a guide bar GB4, and the percentage of terylene of the guide bar GB4 is 45-55%; the ground guide bar GB5 warping 100D/48F semi-gloss environment-friendly silk 6 pan head 512 yarns, the dacron proportion of the ground guide bar GB5 is 16% -26%.
S23, threading
The ground guide bar GB1 is threaded on the double-needle bed high-speed jacquard machine in a threading mode of threading 60 empty 134, threading 108, threading 60 empty 20, threading 108 empty 134;
the jacquard guide bar JB1-1 is used for threading on the double-needle bed high-speed jacquard machine in a threading mode of 1 threading 1 empty;
the jacquard guide bar JB1-2 performs threading on the double-needle bed high-speed jacquard machine in a threading mode of 1 threading 1 empty;
the ground guide bar GB3 is used for threading on the double-needle bed high-speed jacquard machine in a full-threading manner;
a ground guide bar GB4 is used for threading on a double-needle bed high-speed jacquard machine in a 4-threading 4-empty threading mode;
the ground guide bar GB5 is used for threading on the double-needle bed high-speed jacquard machine in a full-threading manner;
the gear let-off amount corresponding to the ground guide bar GB1 is 420-;
the let-off quantity of the gear corresponding to the jacquard guide bar JB1-1 is 1850-2850 mm/wax;
the let-off quantity of the gear corresponding to the jacquard guide bar JB1-2 is 1850-2850 mm/wax;
the gear let-off amount corresponding to the ground guide bar GB3 is 1300-2300 mm/wax;
the gear let-off amount corresponding to the ground guide bar GB4 is 7100-8100 mm/wax;
the gear let-off amount corresponding to the ground guide bar GB5 is 2750-3750 mm/wax.
S24. weave
The ground bar GB1 skims on the front needle bed and runs the warp knit stitch (0-0/1-1) × 4/(0-0/2-2) × 4// forms the sectional knit layer 211;
jacquard guide bar JB1-1 and jacquard guide bar JB1-2 lay yarn at the front needle bed and change jacquard weave 1-0/1-1/1-2/1-1// form the basic braid 212;
the ground guide bar GB3 alternately pads yarns on the front needle bed and the rear needle bed and changes the warp knitting weave 1-0/0-0/0-1/1-1//, the ground guide bar GB4 alternately pads yarns on the front needle bed and the rear needle bed and changes the warp knitting weave 2-3/1-2/1-0/2-1//, and the second middle layer 23 is formed;
the ground bar GB5 skims at the back needle bed and runs the tricot 1-1/0-2/1-1/3-1// forms the second bottom layer 22.
The jacquard warp knitting machine with 5 guide bars is used for knitting to form the fabric by unique yarn feeding and knitting modes, the fabric comprises a first knitting area 1 and a second knitting area 2 integrally knitted with the first knitting area 1, the second knitting area 2 comprises a second surface layer 21, a second middle layer 23 and a second bottom layer 22, wherein the second surface layer 21 is provided with a segmented knitting layer 211 and a basic knitting layer 212, the segmented knitting layer 211 is knitted in a certain area of the fabric on one guide bar in a local segmented yarn threading and empty threading mode, the embodiment breaks through the limitation that sandwich mesh, plain cloth and jacquard fabrics can only be made on the traditional market, namely the whole surface is in regular patterns, the limitation that the segmented weft lining knitting mode, the segmented looping knitting mode, the segmented jacquard knitting mode and the segmented hidden knitting mode is realized, the segmented change is the unique effect of researching and developing the segmented broken point knitting fabric area, different material colors and meshes can be woven in a sectional mode, and the fabric weaving sectional effect is highlighted.
Second intermediate level 23 of this embodiment is locally connected when connecting second surface course 21 and second bottom 22, the part is not connected to form air guide groove 3, this air guide groove 3 intercommunication second surface course 21 and second bottom 22, first intermediate level 13 also can locally be connected when connecting first surface course 11 and first bottom 12, the part is not connected to form air guide groove 3, this air guide groove 3 intercommunication first surface course 11 and first bottom 12, local fretwork ventilation effect has been realized, the gas permeability of surface fabric has been greatly increased.
Furthermore, the ground guide bar GB1 may be exchanged for a jacquard guide bar, i.e. the segmented knit layer 211 may be knitted in a jacquard weave within the base knit layer 212 by means of the jacquard guide bar.
It is to be understood that the disclosed embodiments of the invention are not limited to the particular process steps or materials disclosed herein, but rather, are extended to equivalents thereof as would be understood by those of ordinary skill in the relevant art. It is also to be understood that the terminology used herein is for the purpose of describing particular embodiments only, and is not intended to be limiting.
Reference in the specification to "an embodiment" means that a particular feature, or characteristic described in connection with the embodiment is included in at least one embodiment of the invention. Thus, the appearances of the phrase or "an embodiment" in various places throughout this specification are not necessarily all referring to the same embodiment.
It should be noted that in the foregoing description, numerous specific details are set forth in order to provide a thorough understanding of the present invention, however, the present invention may be practiced in other ways than those specifically described herein, and thus the scope of the present invention is not limited by the specific embodiments disclosed above.

Claims (10)

1. The utility model provides a surface fabric with segmentation effect, includes that the integrative surface fabric body of weaving forms, its characterized in that, this surface fabric body includes that first weaving is regional, the second is woven regionally, and this first weaving is distinguished and is included first surface course, is woven at the first bottom of this first surface course below and is woven at the first intermediate level between this first surface course and this first bottom, and this second is woven regionally and is included:
the second surface layer comprises a subsection weaving layer and a basic weaving layer, and the subsection weaving layer is woven in the basic weaving layer;
a second bottom layer woven under the second face layer;
and the second middle layer is woven between the second surface layer and the second bottom layer and is used for connecting the second surface layer and the second bottom layer.
2. The fabric with a segmented effect as claimed in claim 1, wherein the second middle layer is woven with air guide grooves communicating the second surface layer and the second bottom layer.
3. The segmented effect fabric as claimed in claim 1, wherein the segmented knit layer is formed by knitting a first yarn through a ground guide bar, the base knit layer is formed by knitting a second yarn through a jacquard guide bar, and the yarn color of the first yarn is different from the yarn color of the second yarn.
4. The segmented effect fabric as claimed in claim 3, wherein the segmented knit layer is knitted in the base knit layer by the first yarn in weft insertion knitting through the ground guide bar.
5. The segmented effect fabric as claimed in claim 3, wherein the segmented knit layer is knitted in the base knit layer by the first yarn in a loop-forming knitting manner through a guide bar.
6. The segmented effect fabric of claim 3, wherein the segmented knit layer is knitted within the base knit layer by a first yarn in a jacquard knit by a jacquard bar.
7. The segmented effect fabric as claimed in claim 3, wherein the segmented knit layer is knitted in the basic knit layer by the first yarn through the guide bar in a split knitting manner.
8. The segmented effect fabric as claimed in claim 1, wherein the first woven region is woven with a plurality of first meshes, and the second woven region is woven with a plurality of second meshes having a smaller pore size than the first meshes.
9. An upper comprising an upper body, characterized in that the upper body is made of a fabric with a segmented effect according to any one of claims 1 to 8.
10. The manufacturing method of the fabric with the sectional effect is characterized by comprising a second weaving area weaving step, wherein the second weaving area weaving step comprises a guide bar setting step, a warping step, a yarn threading step and a weaving step;
the guide bar is set to be woven by a double-needle-bed high-speed jacquard machine, the double-needle-bed high-speed jacquard machine at least comprises 5 guide bars, and the 5 guide bars are sequentially provided with a ground guide bar GB1, a jacquard guide bar JB1-1, a jacquard guide bar JB1-2, a ground guide bar GB3, a ground guide bar GB4 and a ground guide bar GB5 from a front needle bed to a rear needle bed;
the threading step is that a ground guide bar GB1 threads yarns on the double-needle-bed high-speed jacquard machine in an interval threading mode, a jacquard guide bar JB1-1 threads yarns on the double-needle-bed high-speed jacquard machine in an interval threading mode, a jacquard guide bar JB1-2 threads yarns on the double-needle-bed high-speed jacquard machine in an interval threading mode, a ground guide bar GB3 threads yarns on the double-needle-bed high-speed jacquard machine in a full threading mode, a ground guide bar GB4 threads yarns on the double-needle-bed high-speed jacquard machine in a full threading or interval threading mode, and a ground guide bar GB5 threads yarns on the double-needle-bed high-speed jacquard machine in a full needle-bed threading mode;
the knitting step includes that a ground guide bar GB1 is padded in a front needle bed and runs a variable warp knitting tissue to form the sectional knitting layer, a jacquard guide bar JB1-1 and a jacquard guide bar JB1-2 are padded in the front needle bed and runs the variable jacquard knitting tissue to form the basic knitting layer, the ground guide bar GB3 and the ground guide bar GB4 are alternatively padded in the front needle bed and a rear needle bed and run the variable warp knitting tissue to form the second middle layer, and the ground guide bar GB5 is padded in the rear needle bed and run the variable warp knitting tissue to form the second bottom layer;
in this knitting step, the ground bar GB1 is subjected to weft insertion knitting and loop knitting on the front needle bed.
CN202111167500.0A 2021-10-07 2021-10-07 Fabric with segmentation effect, vamp and manufacturing method of fabric Pending CN113957598A (en)

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