CN213232666U - Three jiaka jacquard weave screen cloth of creel - Google Patents
Three jiaka jacquard weave screen cloth of creel Download PDFInfo
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Abstract
The utility model relates to a three jia card jacquard weave screen cloths of creel, including the screen cloth body that an organic whole warp knitting was woven and is formed, the screen cloth body includes mesh jacquard weave surface course, creel casing ply and decorative pattern jacquard weave layer, mesh jacquard weave surface course have by various single jia card flower type make up reach the first jacquard weave structure of effect of single jia card screen cloth; the creel framework layer is connected behind the mesh jacquard surface layer, and a second jacquard structure which is free of front and back jacquard to form a framework layer structure is arranged; the pattern jacquard layer is provided with a third jacquard structure arranged on the mesh jacquard surface layer face and/or the bottom of the creel framework layer. The utility model discloses a two needle bar creels three merchant card machines unique advantage combines the guide bar to wear the yarn change to and the cooperation of accurate design flower type design and chemical fiber yarn is used, produces the high performance, the unique jacquard weave screen cloth of outward appearance decorative pattern.
Description
Technical Field
The utility model relates to a merchant card warp knitting technical field especially relates to a three merchant card jacquard mesh fabrics of creel.
Background
Warp-knitted double-needle bar creel jacquard mesh is a special jacquard vamp fabric produced on a double-needle bar warp knitting machine with a creel yarn supply device and a jacquard device. Along with the abundance of market creel products, the patterns of the conventional creel jacquard net cloth are more and more abundant, and creel single jacquard net cloth and creel double jacquard net cloth are more endless and have the following main characteristics:
1. the simple mesh on the face and the middle pattern are all single patterns, and most of the patterns are double-needle-bed patterns. For example, the single jacquard line of the creel can only realize face jacquard in accordance with the jacquard needle method of the common single jacquard, and is lack of novelty. Later, creel double jacquard is innovatively used in the market, jacquard effects are enriched for creel warp-knitted mesh cloth, but the common breakthrough point is to perform jacquard in the middle of the creel warp-knitted mesh cloth or to improve and enrich the design of middle creel warp-knitted middle layer patterns by various types of stitches.
2. Although the double jacquard design is adopted for the mesh holes of the cloth cover part of the creel warp knitting net in the market, the transparent three-dimensional effect of the creel warp knitting net cloth is kept, due to the process limitation, the mesh holes of the cloth cover part of the creel warp knitting net are simple and single, lack of change and difficult to change.
3. The face double-level effect of the prior creel warp-knitted mesh fabric product is mainly realized by using transparent yarns (monofilament yarns).
SUMMERY OF THE UTILITY MODEL
An object of the utility model is to overcome above-mentioned not enough, provide a three merchant of creel card jacquard mesh, the warp knitting multilayer screen cloth that the warp knitting double needle bar creel three merchant of application current being equipped with card equipment was woven, through reasonable process design sley bar, 1-6 merchant card of sley bar card special change pattern design forms three merchant of creel card jacquard mesh, make full use of double needle bar creel three merchant card unique advantage promptly, it changes to combine the empty threading of sley bar, and the cooperation of accurate design pattern design and chemical fiber yarn is used, produce the high performance, the unique three merchant of creel card jacquard mesh of outward appearance decorative pattern. The double-sided mesh fabric has the characteristics of high performance and good chemical structure stability, utilizes the characteristics of the creel to design the mesh fabric, ensures that the fabric has the advantages of more stereoscopic impression and stable structure, soft hand feeling, no wrinkle, good ventilation effect, good travelling performance, wear resistance and the like compared with the common mesh fabric, and is unique in the overall design of the jacquard mesh fabric pattern of the creel.
In order to achieve the above object, the technical solution of the present invention is:
a three-jacquard mesh fabric for creels comprises a mesh fabric body woven by warp knitting, wherein the mesh fabric body comprises a mesh jacquard surface layer, a creel framework layer and a jacquard pattern layer, the mesh jacquard surface layer is provided with a first jacquard structure woven by two half-machine jacquard guide bars JB1 and JB2, and the first jacquard structure comprises various single jacquard patterns to achieve the effect of single jacquard mesh fabric; the creel framework layer is connected behind the mesh jacquard surface layer, a second jacquard structure knitted by two half-machine number jacquard guide bars JB3 and JB4 is arranged, and free front and back jacquard patterns on the second jacquard structure form a framework layer structure; the pattern jacquard layer is provided with a third jacquard structure woven by two half-number jacquard guide bars JB5 and a guide bar JB6, and the third jacquard structure is arranged on the face part of the mesh jacquard surface layer and/or the bottom part of the creel framework layer.
Preferably, the pattern jacquard layer is a filling type needle jacquard structure.
Preferably, the mesh jacquard face layer has a mesh structure or a transparent yarn woven structure.
Preferably, the mesh cloth body further comprises a rough height layer arranged behind the pattern jacquard layer.
Preferably, the top layer comprises a guide bar GB7 yarn, the guide bar GB7 yarn is transparent yarn, and the guide bar GB8 yarn forms a chaining structure in a full-penetration threading structure on a machine table.
Preferably, the mesh cloth body further comprises a bottom layer arranged behind the pattern jacquard layer.
Preferably, the bottom layer comprises a guide bar GB8 yarn, the guide bar GB8 yarn is transparent yarn, and the guide bar GB8 yarn forms a warp flat structure in a full-penetration threading structure on a machine.
Preferably, the guide bar JB1 yarn and the guide bar JB2 yarn form a warp flat structure in a threading structure of 1 thread and 1 space on a machine platform; the guide bar JB5 yarn and the guide bar JB6 yarn form a warp flat structure by a 1-threading-1-empty threading structure on a machine station.
Preferably, the guide bar JB3 yarn and the guide bar JB4 yarn form a warp flat weave or a weft insertion weave in a machine station with a 1-threading and 1-empty threading structure.
Preferably, the first jacquard structure is a jacquard split technology woven structure.
Through adopting foretell technical scheme, the beneficial effects of the utility model are that:
1. the utility model discloses broken through the current creel warp knitting effect in market, the innovative two half machine number merchant card of creel three merchant card face card comb jacquard mesh design of having invented for facial decorative pattern is more abundant changeable than general creel warp knitting screen cloth, in order to let the mesh more unique novelty, the utility model discloses the invention merchant card that still innovates is to drawing the mesh technology, richenes its mesh effect, realizes novel three-dimensional jacquard of mesh formula, is a novel screen cloth design method, on keeping the three-dimensional transparent advantage of former creel warp knitting, the mesh is redesigned to the screen cloth, utilizes the flexibility of creel board creel warp let-off volume, designs out the creel merchant card jacquard weave of more nimble characteristic than general creel merchant card.
2. The utility model discloses the design of innovation, it is all comparatively simple to have solved creel warp knitting net cloth cover portion mesh, it is single, lack the change and be difficult to the problem that changes, utilize the principle of three merchant card board, wonderful process design, make more abundant of creel warp knitting net cloth product, can two merchant card mesh jacquard, both kept the original transparency of creel warp knitting net cloth, the mesh diversity of the abundant creel warp knitting product of still innovating, the problem that the mesh of simple law can only be done to face and bottom has been relieved to former old-fashioned creel warp knitting product, the successful jacquard opposite drawing jacquard mesh process design that utilizes merchant card, the jacquard flower type of abundant merchant card jacquard mesh, make creel warp knitting net cloth product rich and varied more, and is rich in innovativeness, the stereoscopic effect is better.
3. The utility model discloses a obtain the three-dimensional multilayer flower type effect of 3D, accomplish 3D upgrading effect, screen cloth 4D effect: the first layer is provided with two half-jacquard patterns, and a single jacquard pattern can be freely designed to achieve the effect of single jacquard mesh cloth; the second layer of creel jacquard comb layer can be used for forming a framework layer by freely jacquard on the front side and the back side; the most two jacquard cards of the prior creels at the 3 rd layer have no redundant comb to carry out jacquard at the bottom, so the bottom is generally designed into a simple mesh hole or a plain weave, and the three jacquard cards are developed for achieving the 4D effect, so that the bottom also has the jacquard card design method and effect, and the face is designed into transparent yarns or meshes, so that the face can see not only the first layer and the middle layer, but also the bottom jacquard card can be seen through the middle layer, and the 4D effect is achieved.
4. The utility model discloses three merchant of creel card products accord with the trend that market accords with fashion, are important breakthrough and the innovation of warp knitting jacquard weave three-dimensional screen cloth type, also are in the new breakthrough of two merchant's card design techniques of creel still one more.
Drawings
FIG. 1 is a drawing showing the warp of the split basic stitch-jacquard needle with a small mesh;
FIG. 2 is a drawing showing the yarn feeding of the split basic stitch with two large mesh jacquard needles of the present invention;
fig. 3 is a side sectional structure view of a mesh fabric body in embodiment 2 of the present invention;
fig. 4 is a view of a warp knitting machine used in embodiment 2 of the present invention.
Description of the main reference numerals: (1 mesh jacquard surface layer, 2 creel skeleton layer, 3 pattern jacquard layer, 4 wool high layer, 5 bottom layer).
Detailed Description
The invention is further described with reference to the following figures and specific examples.
The utility model relates to a three merchant of creel card jacquard weave screen cloth, including the screen cloth body that integrative warp knitting was woven and is formed, the screen cloth body includes mesh jacquard weave surface course 1, creel casing ply 2 and pattern jacquard weave layer 3, and mesh jacquard weave surface course 1 is equipped with the first jacquard weave structure who is woven by two half machine number merchant card sley bars JB1 and sley bar JB2, and first jacquard weave structure includes that various single merchant card flower types reach the effect of single merchant card screen cloth; the creel framework layer 2 is connected behind the mesh jacquard surface layer 1, a second jacquard structure knitted by two half-machine number jacquard guide bars JB3 and JB4 is arranged, and free front and back surfaces on the second jacquard structure are jacquard to form a framework layer structure; the pattern jacquard layer 3 is provided with a third jacquard structure woven by two half-number jacquard guide bars JB5 and a guide bar JB6, and the third jacquard structure is arranged on the face of the mesh jacquard surface layer 1 and/or the bottom of the creel framework layer 2. The pattern jacquard layer 3 is a filling type needle jacquard structure. The mesh jacquard face layer 1 has a mesh structure or a transparent yarn woven structure. The mesh cloth body also comprises a rough height layer 4 arranged behind the pattern jacquard layer 3. The wool high layer 4 comprises guide bar GB7 yarn, the guide bar GB7 yarn is transparent yarn, and the guide bar GB8 yarn forms a chaining structure in a full-penetration threading structure on a machine. The mesh cloth body also comprises a bottom layer 5 arranged behind the pattern jacquard layer 3. The bottom layer 5 comprises a guide bar GB8 yarn, the guide bar GB8 yarn is transparent yarn, and the guide bar GB8 yarn forms a warp flat weave in a full-penetration threading structure on a machine. The guide bar JB1 yarn and the guide bar JB2 yarn form a warp flat structure by a 1-threading-1-empty threading structure on a machine platform; the guide bar JB5 yarn and the guide bar JB6 yarn form a warp flat structure by a 1-threading-1-empty threading structure on a machine station. The guide bar JB3 yarn and the guide bar JB4 yarn form a warp flat weave or a weft insertion weave in a machine station by a 1-threading and 1-empty threading structure. The first jacquard structure is a jacquard split-draw process weaving structure.
Specifically, the utility model relates to a three merchant of creel card jacquard weave screen cloth, including the screen cloth body that an organic whole warp knitting was woven and is formed, the screen cloth body includes mesh jacquard weave surface course 1, creel skeleton layer 2, pattern jacquard weave layer 3, wool high level 4 and bottom 5, mesh jacquard weave surface course 1 has the mesh structure or is woven by transparent yarn, mesh jacquard weave surface course 1 is woven by two half number merchant card sley JB1 and sley bar JB2 jacquard patterns, weave various single merchant card flower types according to the design technology needs and reach the effect of single merchant card screen cloth; the creel framework layer 2 is connected behind the mesh jacquard surface layer 1, jacquard is carried out by two half-machine number jacquard guide bars JB3 and JB4, and a framework layer structure is formed by free front and back jacquard; the pattern jacquard layer 3 is jacquard on the surface of the mesh jacquard surface layer 1 and/or the bottom of the creel framework layer 2 according to the design process requirement by two half jacquard guide bars JB5 and JB6, and the pattern jacquard layer 3 is jacquard by using a filling type needle method. The high wool layer 4 and the bottom layer 5 are the last two layers of the mesh fabric body.
Example 1
The three jacquard mesh fabrics of the creel are divided into two layers according to the composition of the two mesh fabric layers: a mesh jacquard surface layer 1, a creel framework layer 2, a pattern jacquard layer 3 and a bottom layer 5.
The production method of the creel three-jacquard mesh cloth comprises the step of integrally weaving the three-jacquard mesh cloth by using a double-needle-bed warp knitting machine, wherein the double-needle-bed warp knitting machine is sequentially provided with a guide bar JB1, a guide bar JB2, a guide bar JB3, a guide bar JB4, a guide bar JB5, a guide bar JB6 and a guide bar GB 8.
Mesh jacquard facing 1
The jacquard I comprises two separated jacquard guide bars JB1 and JB2 with half machine number;
bar JB 1: every 6 pan heads of 200D terylene low stretch yarns have 256 yarns, the yarn threading of JB1 yarns on a machine table is in a mode of 1 threading and 1 emptying, the let-off quantity of a gear is 2300 mm/wax, the JB1 runs through a plain weave 1-0/1-1/1-2/1-1//, and the content of JB1 terylene low stretch yarns accounts for about 12.366%.
Bar JB 2: every 6 pan heads of 200D terylene low stretch yarns have 256 yarns, the yarn threading of JB2 yarns on a machine table is in a mode of 1 threading and 1 emptying, the let-off quantity of a gear is 2300 mm/wax, the JB2 runs through a plain weave 1-2/1-1/1-0/1-1//, and the content of JB2 terylene low stretch yarns accounts for about 12.366%.
The mesh jacquard surface layer 1 is designed by a jacquard split-drawing process, and the guide bar JB1 and the guide bar JB2 can also be designed by a jacquard split-drawing process, and the split-drawing process is used in the embodiment and is shown in figures 1-2.
A jacquard II, which comprises two separated jacquard guide bars JB3 and guide bar JB4 with half machine number;
bar JB 3: 150D CD low-elasticity yarn warping, creels 1536 yarns and JB3 yarns are threaded on a machine in a mode of 1 threading and 1 emptying, the let-off amount of a gear is 2800 mm/wax, JB3 runs through plain weave 1-0/1-1/1-2/1-1//, and the content of JB3 CD low-elasticity light-weight net yarn accounts for about 11.290%.
Bar JB 4: 150D CD low-elasticity yarn warping, creels 1536 yarns and JB4 yarns are threaded on a machine in a mode of 1 threading and 1 emptying, the let-off amount of a gear is 2800 mm/wax, JB4 runs through plain weave 1-0/1-1/1-2/1-1//, and the content of JB4 CD low-elasticity light-weight net yarn accounts for about 11.290%.
Jacquard III, comprising two separated jacquard guide bars JB5 and guide bar JB6 with half machine number;
bar JB 5: every pan head 256 yarns of 6 pan heads of 200D warping nylon semi-gloss yarns, the yarn threading of JB5 yarns on a machine table is in a mode of 1 threading 1 empty, the let-off amount of a gear is 2600 mm/wax gram, the JB5 runs through a plain weave 1-1/1-0/1-1/1-2//, and the JB5 terylene low stretch yarn content accounts for about 13.978%.
Bar JB 6: every pan head 256 yarns of 6 pan heads of 200D warping nylon semi-gloss yarns, the yarn threading of JB6 yarns on a machine table is in a mode of 1 threading 1 empty, the let-off amount of a gear is 2600 mm/wax gram, the JB6 runs through a plain weave 1-1/1-0/1-1/1-2//, and the JB6 terylene low stretch yarn content accounts for about 13.978%.
Bottom layer 5
Bar GB 8: the warp beaming 140D chinlon semi-gloss yarn has 6 pan heads and 512 yarns per pan head, the GB8 yarn is fully threaded on a machine table, the let-off amount of a gear is 2000 mm/wax, the GB8 warp-passing plain weave is 1-1/0-1/1-1/1-2//, and the content of the GB8 chinlon semi-gloss yarn is about 15.054%.
Example 2
As shown in fig. 3, the creel three-jacquard mesh fabric is composed of two-sided mesh fabric layers: a mesh jacquard surface layer 1, a creel framework layer 2, a pattern jacquard layer 3, a capillary layer 4 and a bottom layer 5.
As shown in fig. 4, the creel three-jacquard mesh fabric is produced by integrally knitting with a two-needle bed warp knitting machine, which is provided with a bar JB1, a bar JB2, a bar JB3, a bar JB4, a bar JB5, a bar JB6, a bar JB7, and a bar GB8 in this order.
Mesh jacquard facing 1
The jacquard I comprises two separated jacquard guide bars JB1 and JB2 with half machine number;
bar JB 1: every 6 pan heads of 200D terylene low stretch yarns have 256 yarns, the yarn threading of JB1 yarns on a machine table is in a mode of 1 threading and 1 emptying, the let-off quantity of a gear is 2300 mm/wax, the JB1 runs through a plain weave 1-0/1-1/1-2/1-1//, and the content of JB1 terylene low stretch yarns accounts for about 12.366%.
Bar JB 2: every 6 pan heads of 200D terylene low stretch yarns have 256 yarns, the yarn threading of JB2 yarns on a machine table is in a mode of 1 threading and 1 emptying, the let-off quantity of a gear is 2300 mm/wax, the JB2 runs through a plain weave 1-2/1-1/1-0/1-1//, and the content of JB2 terylene low stretch yarns accounts for about 12.366%.
The mesh jacquard surface layer 1 is designed by a jacquard split-drawing process, and the guide bar JB1 and the guide bar JB2 can also be designed by a jacquard split-drawing process, and the split-drawing process is adopted in the embodiment and is shown in figures 2-3.
A jacquard II, which comprises two separated jacquard guide bars JB3 and guide bar JB4 with half machine number;
bar JB 3: 150D CD low-elasticity yarn is warped, the creels 1536 yarns and JB3 yarns are threaded on a machine in a mode of 1 thread and 1 space, the let-off amount of a gear is 2800 mm/wax, the JB3 weft insertion organization is 0-0/0-0/2-2/2-2//, and the content of JB3 CD low-elasticity light-weight net yarn accounts for about 11.290%.
Bar JB 4: 150D CD low-elasticity yarn is warped, the creels 1536 yarns and JB4 yarns are threaded on a machine in a mode of 1 thread and 1 space, the let-off amount of a gear is 2800 mm/wax, the JB4 weft insertion organization is 0-0/0-0/2-2/2-2//, and the content of JB4 CD low-elasticity light-weight net yarn accounts for about 11.290%.
The creel framework layer 2 is designed by weft insertion tissues 0-0/0-0/2-2/2-2// process, so that the transparency and the stereospecificity of a creel product are ensured, and the jacquard effect is enriched by single jacquard and jacquard design on the other side according to the design requirement.
Jacquard III, comprising two separated jacquard guide bars JB5 and guide bar JB6 with half machine number;
bar JB 5: every pan head 256 yarns of 6 pan heads of 200D warping nylon semi-gloss yarns, the yarn threading of JB5 yarns on a machine table is in a mode of 1 threading 1 empty, the let-off amount of a gear is 2600 mm/wax gram, the JB5 runs through a plain weave 1-1/1-0/1-1/1-2//, and the JB5 terylene low stretch yarn content accounts for about 13.978%.
Bar JB 6: every pan head 256 yarns of 6 pan heads of 200D warping nylon semi-gloss yarns, the yarn threading of JB6 yarns on a machine table is in a mode of 1 threading 1 empty, the let-off amount of a gear is 2600 mm/wax gram, the JB6 runs through a plain weave 1-1/1-0/1-1/1-2//, and the JB6 terylene low stretch yarn content accounts for about 13.978%.
Fur high layer 4 (suspension effect layer)
Bar GB 7: the method comprises the steps that 6 pan heads of 30D transparent yarns or polyester monofilament yarns are warped, 512 yarns are arranged on each pan head, GB7 yarns are fully threaded on a machine, the gear let-off amount is 6000 mm/wax, GB7 chain stitch 1-0/0-1/1-0/0-1//, and the content of GB7 transparent yarns (polyester monofilaments) accounts for about 9.677%.
The pile height 4 can be increased according to the design requirement, and the guide bar GB7 is used if the pile height or the delaminating effect is required; this layer need not be added if the design float design (delamination design) is to be added. The yarns of the wool high layer 4 can be thick, such as 40D yarns, 64D yarns and the like, so that the wool high stiffness of the wool high layer is increased, and the thickness of the mesh cloth body can be adjusted through the wool high layer 4.
Bottom layer 5
Bar GB 8: the warp beaming 140D chinlon semi-gloss yarn has 6 pan heads and 512 yarns per pan head, the GB8 yarn is fully threaded on a machine table, the let-off amount of a gear is 2000 mm/wax, the GB8 warp-passing plain weave is 1-1/0-1/1-1/1-2//, and the content of the GB8 chinlon semi-gloss yarn is about 15.054%.
The above description is only for the preferred embodiment of the present invention, and is not intended to limit the present invention, and any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present invention should be included within the protection scope of the present invention.
Claims (10)
1. The utility model provides a three merchant of creel card jacquard weave screen cloth, includes that integrative warp knitting weaves the screen cloth body that forms, its characterized in that: the mesh jacquard surface layer is provided with a first jacquard structure woven by two half jacquard guide bars JB1 and JB2, and the first jacquard structure comprises a single jacquard pattern to achieve the effect of single jacquard mesh; the creel framework layer is connected behind the mesh jacquard surface layer, a second jacquard structure knitted by two half-machine number jacquard guide bars JB3 and JB4 is arranged, and free front and back jacquard patterns on the second jacquard structure form a framework layer structure; the pattern jacquard layer is provided with a third jacquard structure woven by two half-number jacquard guide bars JB5 and a guide bar JB6, and the third jacquard structure is arranged on the face part of the mesh jacquard surface layer and/or the bottom part of the creel framework layer.
2. The creel three-jacquard screen cloth according to claim 1, characterized in that: the pattern jacquard layer is of a filling type needle method jacquard structure.
3. The creel three-jacquard screen cloth according to claim 1, characterized in that: the mesh jacquard surface layer has a mesh structure or a transparent yarn weaving structure.
4. The creel three-jacquard screen cloth according to claim 1, characterized in that: the mesh cloth body also comprises a rough height layer arranged behind the pattern jacquard layer.
5. The creel tricora jacquard mesh fabric of claim 4, wherein: the top layer comprises a guide bar GB7 yarn, the guide bar GB7 yarn is transparent yarn, and the guide bar GB8 yarn forms a chaining structure in a full-penetration threading structure on a machine.
6. The creel three-jacquard screen cloth according to claim 1, characterized in that: the mesh cloth body also comprises a bottom layer arranged behind the pattern jacquard layer.
7. The creel tricora jacquard mesh fabric of claim 6, wherein: the bottom layer comprises a guide bar GB8 yarn, the guide bar GB8 yarn is transparent yarn, and the guide bar GB8 yarn forms a warp-flat structure in a full-penetration threading structure on a machine.
8. The creel three-jacquard screen cloth according to claim 1, characterized in that: the guide bar JB1 yarn and the guide bar JB2 yarn form a warp flat structure by a 1-threading-1-empty threading structure on a machine platform; the guide bar JB5 yarn and the guide bar JB6 yarn form a warp flat structure by a 1-threading-1-empty threading structure on a machine station.
9. The creel three-jacquard screen cloth according to claim 1, characterized in that: the guide bar JB3 yarn and the guide bar JB4 yarn form a warp flat weave or a weft insertion weave in a machine station by a 1-threading and 1-empty threading structure.
10. The creel three-jacquard screen cloth according to claim 1, characterized in that: the first jacquard structure is a jacquard split-draw process weaving structure.
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN113417062A (en) * | 2021-07-09 | 2021-09-21 | 福建利港新材料科技有限公司 | Freely collapsed warp knitting jacquard fabric and manufacturing method thereof |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113417062A (en) * | 2021-07-09 | 2021-09-21 | 福建利港新材料科技有限公司 | Freely collapsed warp knitting jacquard fabric and manufacturing method thereof |
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