CN111621916A - Creel three-jacquard mesh and manufacturing method - Google Patents
Creel three-jacquard mesh and manufacturing method Download PDFInfo
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 12
- 239000010410 layer Substances 0.000 claims abstract description 81
- 239000004744 fabric Substances 0.000 claims abstract description 33
- 239000002344 surface layer Substances 0.000 claims abstract description 26
- 238000009940 knitting Methods 0.000 claims abstract description 25
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- 239000005020 polyethylene terephthalate Substances 0.000 claims 2
- 210000001520 comb Anatomy 0.000 abstract description 11
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- 239000000126 substance Substances 0.000 abstract description 3
- 239000000835 fiber Substances 0.000 abstract description 2
- 239000004677 Nylon Substances 0.000 description 11
- 229920001778 nylon Polymers 0.000 description 11
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- D04B21/00—Warp knitting processes for the production of fabrics or articles not dependent on the use of particular machines; Fabrics or articles defined by such processes
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- D—TEXTILES; PAPER
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Abstract
本发明涉及一种纱架三贾卡提花网布及制作方法,包括一体经编编织而成的网布本体,网布本体包括网孔提花面层、纱架骨架层和花纹提花层,网孔提花面层由两把半机号贾卡梳栉JB1和梳栉JB2提花,根据设计工艺需要织出各种单贾卡花型达到单贾卡网布的效果;纱架骨架层由两把半机号贾卡梳栉JB3和梳栉JB4提花,通过自由正反面提花形成骨架层结构;花纹提花层由两把半机号贾卡梳栉JB5和梳栉JB6根据设计工艺需要在网孔提花面层面部和/或纱架骨架层底部提花。本发明通过双针床纱架三贾卡机独特优势,结合梳栉空穿穿纱变化,以及精密设计花型设计和化纤纱的配合使用,生产出高性能,外观花纹独特的提花网布。
The invention relates to a creel three-jacquard jacquard mesh cloth and a manufacturing method, comprising a mesh cloth body formed by integral warp knitting. The mesh cloth body comprises a mesh jacquard surface layer, a creel skeleton layer and a pattern jacquard layer. The jacquard surface layer consists of two half-gauge jacquard combs JB1 and JB2 jacquard, and various single jacquard patterns are woven according to the design process to achieve the effect of single jacquard mesh; the creel skeleton layer consists of two and a half Jacquard bar JB3 and bar JB4 of machine number, the skeleton layer structure is formed by free front and back jacquard; the pattern jacquard layer consists of two half-gauge Jacquard bar JB5 and bar JB6 according to the design process needs on the mesh jacquard surface Layer top and/or creel frame bottom jacquard. Through the unique advantages of the double-needle bed creel three-jacquard machine, the invention combines the change of the bar empty and the threading, and the precise design of the pattern design and the coordinated use of the chemical fiber yarn to produce a jacquard mesh with high performance and unique appearance and pattern.
Description
技术领域technical field
本发明涉及贾卡经编技术领域,尤其涉及的是一种纱架三贾卡提花网布及制作方法。The invention relates to the technical field of jacquard warp knitting, in particular to a creel three-jacquard jacquard mesh fabric and a manufacturing method.
背景技术Background technique
经编双针床纱架贾卡网布是在带有纱架供纱装置和贾卡提花装置的双针床经编机上生产的特殊提花鞋面织物。随着市场纱架产品的丰富,现有纱架贾卡网布花纹越来越丰富,纱架单贾卡网布、纱架双贾卡网布,更加是层出不穷,具有以下几个主要特点:Warp knitting double needle bed creel jacquard mesh is a special jacquard upper fabric produced on double needle bed warp knitting machine with creel feeding device and jacquard jacquard device. With the abundance of creel products in the market, the existing creel jacquard mesh patterns are becoming more and more abundant, and the creel single jacquard mesh and creel double jacquard mesh are emerging one after another, with the following main characteristics:
1、面部简单网孔,中间花纹,都是单调花纹,提花大部分是双针床提花。例如纱架单贾卡纹路只能面部提花和普通单贾卡的提花针法一致,缺乏新颖性。后来市场上创新的使用了纱架双贾卡,为纱架经编网布丰富了提花效果,但是大众的突破点都是在纱架经编网布的中间提花,或发明各类型针法提高和丰富中间纱架经编中层花纹设计。1. The face is simple mesh, the middle pattern is monotonous pattern, and most of the jacquard is double needle bed jacquard. For example, the single jacquard pattern of the creel can only be the same as the jacquard stitching of the common single jacquard on the face, which lacks novelty. Later, the creel double-jacquard was innovatively used in the market, which enriched the jacquard effect for the warp knitted mesh of the creel, but the breakthrough point of the public was the jacquard in the middle of the warp knitted mesh of the creel, or the invention of various types of stitches to improve the And rich middle creel warp knitted middle pattern design.
2、市场上的纱架经编网布面部网孔虽然使用了双贾卡设计,保留了纱架经编网布的透明立体效果,但因其工艺局限性,纱架经编网布面部网孔都较为简单、单一,缺乏变化且难以变化。2. Although the face mesh of the creel warp knitted mesh on the market uses the double-jacquard design, the transparent three-dimensional effect of the creel warp knitted mesh is retained, but due to the limitations of the process, the creel warp knitted mesh face mesh The holes are relatively simple, single, lack of change and difficult to change.
3、目前纱架经编网布产品的面部双层次效果主要是使用透明纱(单丝纱)实现的。3. At present, the facial double-layer effect of warp knitted mesh products on creel is mainly realized by using transparent yarn (monofilament yarn).
发明内容SUMMARY OF THE INVENTION
本发明的目的在于克服上述不足,提供一种纱架三贾卡提花网布及制作方法,运用当前配备的经编双针床纱架三贾卡设备编织的经编多层网布,通过合理的工艺设计梳栉,1-6把梳栉的贾卡梳特殊变化花型设计形成纱架三贾卡提花网布,即充分利用双针床纱架三贾卡机独特优势,结合梳栉空穿穿纱变化,以及精密设计花型设计和化纤纱的配合使用,生产出高性能,外观花纹独特的一种经编纱架三贾卡提花网布。所述的双面网布,具有高性能,化学结构稳定性好的特点,利用了纱架的特性设计网布,使面料比一般网布更具有立体感和结构稳定,手感柔软,具有不皱,透气效果好,保行性良好,耐磨等优点,在面料整体独特的一种纱架三贾卡提花网布花型设计。The object of the present invention is to overcome the above-mentioned deficiencies, provide a kind of creel three-jacquard jacquard mesh fabric and a production method, and use the warp-knitted multi-layer mesh fabric woven by the currently equipped three-jacquard creel device of warp knitting double-needle bed, through reasonable The unique technological design of the comb, the special change of the jacquard comb with 1-6 combs is designed to form the three-jacquard jacquard mesh on the creel, that is to make full use of the unique advantages of the double-needle bed creel three-jacquard machine, combined with the hollow of the comb The variation of threading and threading, as well as the precise design of the pattern design and the use of chemical fiber yarns, produces a warp knitted creel three-jacquard jacquard mesh with high performance and unique appearance pattern. The double-sided mesh fabric has the characteristics of high performance and good chemical structure stability. The mesh fabric is designed by using the characteristics of the creel, so that the fabric has a three-dimensional effect and a stable structure, soft hand feeling, and no wrinkle. , Good ventilation effect, good stability, wear resistance and other advantages, a unique three-jacquard jacquard mesh pattern design on the creel as a whole in the fabric.
为实现上述目的,本发明的技术解决方案是:To achieve the above object, the technical solution of the present invention is:
一种纱架三贾卡提花网布,包括一体经编编织而成的网布本体,网布本体包括网孔提花面层、纱架骨架层和花纹提花层,网孔提花面层由两把半机号贾卡梳栉JB1和梳栉JB2提花,根据设计工艺需要织出各种单贾卡花型达到单贾卡网布的效果;纱架骨架层连接于网孔提花面层之后,由两把半机号贾卡梳栉JB3和梳栉JB4提花,通过自由正反面提花形成骨架层结构;花纹提花层由两把半机号贾卡梳栉JB5和梳栉JB6根据设计工艺需要在网孔提花面层面部和/或纱架骨架层底部提花。A three-jacquard jacquard mesh fabric for creel, comprising a mesh body made of one-piece warp knitting, the mesh body includes a mesh jacquard surface layer, a creel skeleton layer and a pattern jacquard layer, and the mesh jacquard surface layer is composed of two Jacquard bar JB1 and bar JB2 of semi-machine size can be woven into various single jacquard patterns according to the needs of the design process to achieve the effect of single jacquard mesh; after the creel skeleton layer is connected to the mesh jacquard surface layer, the Two half-gauge Jacquard bar JB3 and bar JB4 jacquard, the skeleton layer structure is formed by free front and back jacquard; Hole jacquard top layer and/or creel frame bottom jacquard.
优选的,所述花纹提花层使用填充式针法提花。Preferably, the pattern jacquard layer is jacquard with filling stitching.
优选的,所述网孔提花面层具有网孔结构或由透明纱编织。Preferably, the mesh jacquard surface layer has a mesh structure or is woven by transparent yarn.
优选的,所述网布本体还包括设在花纹提花层后的毛高层。Preferably, the mesh body further includes a wool high layer disposed behind the pattern jacquard layer.
优选的,所述网布本体还包括设在花纹提花层后的底层。Preferably, the mesh body further comprises a bottom layer disposed behind the pattern jacquard layer.
一种纱架三贾卡提花网布的制作方法,使用双针床经编机进行一体编织,双针床经编机依次设有梳栉JB1、梳栉JB2、梳栉JB3、梳栉JB4、梳栉JB5、梳栉JB6、梳栉GB8,A method for producing a three-jacquard jacquard mesh fabric on a creel, which uses a double-needle-bed warp knitting machine for integrated knitting, wherein the double-needle-bed warp knitting machine is sequentially provided with a bar JB1, a bar JB2, a bar JB3, a bar JB4, Comb JB5, Comb JB6, Comb GB8,
梳栉JB1和梳栉JB2为两把分离式、半机号贾卡梳栉,梳栉JB1纱线和梳栉JB2纱线在机台的穿纱均以1穿1空的方式,走经平组织;Bars JB1 and JB2 are two separate, half-gauge Jacquard bars. The yarns of bar JB1 and bar JB2 are threaded on the machine in the way of 1 through 1 empty, and the warp is flat. organize;
梳栉JB3和梳栉JB4为两把分离式、半机号贾卡梳栉,梳栉JB3纱线和梳栉JB4纱线在机台的穿纱均以1穿1空的方式,走经平组织或衬纬组织;Bars JB3 and JB4 are two separate, half-gauge Jacquard bars. The yarns of bar JB3 and bar JB4 are threaded on the machine in the way of 1 through and 1 empty, and the warp is flat. weft or weft weft;
梳栉JB5和梳栉JB6为两把分离式、半机号贾卡梳栉,梳栉JB5纱线和梳栉JB6纱线在机台的穿纱均以1穿1空的方式,走经平组织;Bars JB5 and JB6 are two separate, half-gauge Jacquard bars. The yarns of bar JB5 and bar JB6 are threaded on the machine in the way of 1 through and 1 empty, and the warp is flat. organize;
梳栉GB8纱线为透明纱,梳栉GB8纱线在机台的穿纱以满穿的方式,走经平组织。The bar GB8 yarn is a transparent yarn, and the bar GB8 yarn is threaded on the machine in a fully worn way, with a flat weave.
优选的,所述梳栉JB1和梳栉JB2使用贾卡对拉工艺编织。Preferably, the bar JB1 and the bar JB2 are woven using a jacquard double-pull process.
优选的,所述双针床经编机设有依次排列的梳栉JB1、梳栉JB2、梳栉JB3、梳栉JB4、梳栉JB5、梳栉JB6、梳栉GB7、梳栉GB8;梳栉GB7纱线为透明纱,梳栉GB7纱线在机台的穿纱以满穿的方式,走编链组织。Preferably, the double-needle-bed warp knitting machine is provided with bar JB1, bar JB2, bar JB3, bar JB4, bar JB5, bar JB6, bar GB7, bar GB8 arranged in sequence; bar The GB7 yarn is a transparent yarn, and the GB7 yarn of the card bar is threaded on the machine in a fully worn way, with a chain weave.
优选的,所述各梳栉的垫纱数码分别为,梳栉JB1:1-0/1-1/1-2/1-1//;梳栉JB2:1-2/1-1/1-0/1-1//;梳栉JB3:1-0/1-1/1-2/1-1//;梳栉JB4:1-0/1-1/1-2/1-1//;梳栉JB5:1-1/1-0/1-1/1-2//;梳栉JB6:1-1/1-0/1-1/1-2//;梳栉GB7:1-0/0-1/1-0/0-1//;梳栉GB8:1-1/0-1/1-1/1-2//。Preferably, the yarn laying numbers of each bar are: bar JB1: 1-0/1-1/1-2/1-1//; bar JB2: 1-2/1-1/1 -0/1-1//; bar JB3: 1-0/1-1/1-2/1-1//; bar JB4: 1-0/1-1/1-2/1-1 //; Bar JB5: 1-1/1-0/1-1/1-2//; Bar JB6: 1-1/1-0/1-1/1-2//; Bar GB7 : 1-0/0-1/1-0/0-1//; comb GB8: 1-1/0-1/1-1/1-2//.
优选的,所述各梳栉在纱架的设置为,梳栉JB1:整经200D涤纶低弹纱线6个盘头每个盘头256纱;梳栉JB2:整经200D涤纶低弹纱线6个盘头每个盘头256纱;梳栉JB3:整经150DCD低弹纱线,紗架1536根纱;梳栉JB4:整经150D CD低弹纱线,紗架1536根纱;梳栉JB5:整经200D锦纶半光纱线6个盘头每个盘头256纱;梳栉JB6:整经200D锦纶半光纱线6个盘头每个盘头256纱;梳栉GB7:整经30D涤单丝或透明纱纱线6个盘头每个盘头512根纱;梳栉GB8:整经140D锦纶半光纱线6个盘头每个盘头512根纱。Preferably, the setting of each bar on the creel is as follows: bar JB1: warping 200D polyester low-elastic yarn with 6 coils of 256 yarns each; bar JB2: warping 200D polyester low-elastic yarn 6 pan heads, each with 256 yarns; bar JB3: warping 150DCD low-elastic yarn, creel 1536 yarns; bar JB4: warping 150D CD low-elastic yarn, creel 1536 yarns; bar JB5: warping 200D nylon semi-gloss yarn with 6 pan heads and 256 yarns per pan head; bar JB6: warping 200D nylon semi-gloss yarn with 6 pan heads and 256 yarns per pan head; bar GB7: warping 30D polyester monofilament or transparent yarn has 6 coils of 512 yarns per coil; bar GB8: warped 140D nylon semi-gloss yarn has 6 coils of 512 yarns per coil.
通过采用上述的技术方案,本发明的有益效果是:By adopting the above-mentioned technical scheme, the beneficial effects of the present invention are:
1、本发明突破了市场上的现有的纱架经编效果,创新的发明了纱架三贾卡面部两把半机号贾卡梳提花网孔设计,使得面部花纹比一般纱架经编网布更加丰富多变,为了让网孔更加独特新颖,本发明还创新的发明贾卡对拉网孔工艺,丰富其网孔效果,来实现新型网孔式立体提花,是一种新型网布设计方法,在保留原纱架经编网布的立体透明优点上,重新设计网孔,利用纱架机台纱架送经量的灵活性,设计出比一般纱架贾卡更加灵活特色的纱架贾卡提花。1. The present invention breaks through the warp knitting effect of the existing creel on the market, and innovatively invents the jacquard mesh design of three jacquard face and two half gauge Jacquard combs on the creel, so that the facial pattern is better than the warp knitting of the general creel. The mesh is more abundant and changeable. In order to make the mesh more unique and novel, the present invention also innovatively invents the jacquard meshing process to enrich the mesh effect to realize a new mesh type three-dimensional jacquard, which is a new type of mesh. The design method, on the basis of retaining the three-dimensional and transparent advantages of the original creel warp knitted mesh, redesigned the mesh, and used the flexibility of the warp feed amount of the creel machine to design a yarn with more flexible characteristics than the general creel Jacquard. Jacquard Jacquard.
2、本发明创新的设计,解决了纱架经编网布面部网孔都较为简单、单一,缺乏变化且难以变化的问题,利用三贾卡机台的原理,奇妙的工艺设计,使得纱架经编网布产品更加的丰富,可以两把贾卡网孔提花,既保留了纱架经编网布原来的透明度,还创新的丰富纱架经编产品的网孔多样性,解除了原老式纱架经编产品只能面部和底部做简单规律的网孔的问题,成功的利用贾卡对拉提花网孔工艺设计,丰富贾卡提花网孔的提花花型,使得纱架经编网布产品更加丰富多彩,富有创新性,立体效果更佳。2. The innovative design of the present invention solves the problem that the face meshes of the warp-knitted mesh fabric of the creel are relatively simple and single, lack of change and difficult to change. Using the principle of the three-jacara machine and the wonderful process design, the creel can be The warp knitted mesh products are more abundant, and two jacquard meshes can be used, which not only retains the original transparency of the creel warp knitted mesh, but also innovates and enriches the mesh diversity of the creel warp knitted products. The warp knitted product of the creel can only have simple and regular meshes on the face and bottom. The jacquard jacquard mesh process design is successfully used to enrich the jacquard pattern of the jacquard mesh, making the creel warp knitted mesh fabric The products are more colorful and innovative, and the three-dimensional effect is better.
3、本发明为了得到3D立体多层花型效果,做到3D升级效果,网布4D效果:第一层两把半机号贾卡提花,可以自由设计单贾卡花型达到与单贾卡网布的效果;第二层纱架贾卡梳层,可以自由正反面提花形成骨架层;第3层以往的纱架最多双贾卡,已无多余的梳可以在底部提花,所以底部一般是做简单网孔设计或平纹设计,为了达到4D效果我们开发了三贾卡设计,使得底部也具有贾卡梳设计方法及效果,因面部是透明纱或网孔设计,使得面部不仅仅可以看到第一层、中间层,还可以通过中层透视底部提花,达到4D效果。3. In order to obtain a 3D three-dimensional multi-layer pattern effect, the present invention achieves a 3D upgrade effect and a mesh 4D effect: two semi-machine jacquard jacquards on the first layer, and a single jacquard pattern can be freely designed to achieve the same effect as a single jacquard. The effect of mesh; the jacquard comb layer of the second layer of creel can be freely jacquard on both sides to form a skeleton layer; the previous creel of the third layer has the most double jacquard, and there is no extra comb to jacquard at the bottom, so the bottom is generally To do simple mesh design or plain weave design, in order to achieve 4D effect, we developed a three-jacquard design, so that the bottom also has the design method and effect of jacquard comb, because the face is designed with transparent yarn or mesh, so that the face can not only be seen The first layer, the middle layer, and the bottom jacquard can also be seen through the middle layer to achieve a 4D effect.
4、本发明纱架三贾卡产品符合市场符合时尚的潮流,是经编提花立体网布类型的重要突破和创新,也是在纱架双贾卡设计技术又一个的新突破。4. The three-jacquard product of the creel of the present invention conforms to the trend of the market and fashion, is an important breakthrough and innovation in the type of warp knitted jacquard three-dimensional mesh, and is also another new breakthrough in the double-jacquard design technology of the creel.
附图说明Description of drawings
图1为本发明的对拉基础针法一小网孔贾卡针变化针法走纱图;Fig. 1 is a drawing of the yarn pattern of a small mesh Jacquard needle changing stitch method of the basic stitch method of the present invention;
图2为本发明的对拉基础针法二大网孔贾卡针变化针法走纱图;Fig. 2 is the yarn running diagram of the two large mesh Jacquard needles of the basic stitch method of the present invention with changing stitches;
图3为本发明实施例2的网布本体侧剖结构图;3 is a side sectional structural view of a mesh body according to
图4为本发明实施例2所使用的经编机器图。FIG. 4 is a diagram of a warp knitting machine used in
主要附图标记说明:(1网孔提花面层,2纱架骨架层,3花纹提花层,4毛高层,5底层)。Description of main reference signs: (1 mesh jacquard surface layer, 2 creel frame layer, 3 pattern jacquard layer, 4 wool high layer, 5 bottom layer).
具体实施方式Detailed ways
以下结合附图和具体实施例来进一步说明本发明。The present invention will be further described below with reference to the accompanying drawings and specific embodiments.
本发明一种纱架三贾卡提花网布,包括一体经编编织而成的网布本体,网布本体包括网孔提花面层1、纱架骨架层2、花纹提花层3、毛高层4和底层5,网孔提花面层1具有网孔结构或由透明纱编织,网孔提花面层1由两把半机号贾卡梳栉JB1和梳栉JB2提花,根据设计工艺需要织出各种单贾卡花型达到单贾卡网布的效果;纱架骨架层2连接于网孔提花面层1之后,由两把半机号贾卡梳栉JB3和梳栉JB4提花,通过自由正反面提花形成骨架层结构;花纹提花层3由两把半机号贾卡梳栉JB5和梳栉JB6根据设计工艺需要在网孔提花面层1面部和/或纱架骨架层2底部提花,花纹提花层3使用填充式针法提花。毛高层4和底层5为网布本体最后两层。The present invention is a three-jacquard jacquard mesh fabric for creel, which comprises a mesh body that is integrally warp-knitted. And the bottom layer 5, the mesh
具体的,本发明一种纱架三贾卡提花网布,包括一体经编编织而成的网布本体,网布本体包括网孔提花面层1、纱架骨架层2和花纹提花层3,网孔提花面层1设有由两把半机号贾卡梳栉JB1和梳栉JB2编织的第一提花结构,第一提花结构包括各种单贾卡花型达到单贾卡网布的效果;纱架骨架层2连接于网孔提花面层1之后,设有由两把半机号贾卡梳栉JB3和梳栉JB4编织的第二提花结构,第二提花结构上的自由正反面提花形成骨架层结构;花纹提花层3设有由两把半机号贾卡梳栉JB5和梳栉JB6编织的第三提花结构,第三提花结构设在网孔提花面层1面部和/或纱架骨架层2底部。花纹提花层3为填充式针法提花结构。网孔提花面层1具有网孔结构或透明纱编织结构。网布本体还包括设在花纹提花层3后的毛高层4。毛高层4包括梳栉GB7纱线,梳栉GB7纱线为透明纱,梳栉GB8纱线在机台以满穿的穿纱结构组成编链组织。所述网布本体还包括设在花纹提花层3后的底层5。底层5包括梳栉GB8纱线,梳栉GB8纱线为透明纱,梳栉GB8纱线在机台以满穿的穿纱结构组成经平组织。梳栉JB1纱线和梳栉JB2纱线在机台均以1穿1空的穿纱结构组成经平组织;梳栉JB5纱线和梳栉JB6纱线在机台均以1穿1空的穿纱结构组成经平组织。梳栉JB3纱线和梳栉JB4纱线在机台均以1穿1空的穿纱结构组成经平组织或衬纬组织。第一提花结构为贾卡对拉工艺编织结构。Specifically, a creel three-jacquard jacquard mesh cloth of the present invention includes a mesh cloth body formed by integral warp knitting. The mesh cloth body includes a mesh
实施例1Example 1
纱架三贾卡提花网布按双面网布纱层组成分为:网孔提花面层1,纱架骨架层2、花纹提花层3、底层5。The three jacquard jacquard mesh of the creel is divided into: mesh
纱架三贾卡提花网布的制作方法为,使用双针床经编机进行一体编织,双针床经编机依次设有梳栉JB1、梳栉JB2、梳栉JB3、梳栉JB4、梳栉JB5、梳栉JB6、梳栉GB8。The production method of the three-jacquard jacquard mesh on the creel is to use a double needle bed warp knitting machine for integrated knitting, and the double needle bed warp knitting machine is sequentially provided with bar JB1, bar JB2, bar JB3, bar JB4, and bar Comb JB5, comb JB6, comb GB8.
网孔提花面层1Mesh
贾卡一:包括两把分离式、半机号贾卡梳栉JB1、梳栉JB2;Jacquard 1: Including two separate, half-size Jacquard combs JB1 and JB2;
梳栉JB1:整经200D涤纶低弹纱线6个盘头每个盘头256纱,JB1纱线在机台的穿纱以1穿1空的方式,齿轮送经量2300mm/腊克,JB1走经平组织1-0/1-1/1-2/1-1//,JB1涤纶低弹纱含量占12.366%左右。Bar JB1: warping 200D polyester low-elastic yarn with 6 pans of 256 yarns per pan. In the warp flat weave 1-0/1-1/1-2/1-1//, the content of JB1 polyester low-elastic yarn accounts for about 12.366%.
梳栉JB2:整经200D涤纶低弹纱线6个盘头每个盘头256纱,JB2纱线在机台的穿纱以1穿1空的方式,齿轮送经量2300mm/腊克,JB2走经平组织1-2/1-1/1-0/1-1//,JB2涤纶低弹纱含量占12.366%左右。Bar JB2: warping 200D polyester low-elastic yarn with 6 pan heads and 256 yarns per pan head, JB2 yarn is threaded on the machine in a way of 1 through 1 empty, the gear let-off amount is 2300mm/lacquer, JB2 In the warp flat weave 1-2/1-1/1-0/1-1//, the content of JB2 polyester low-elastic yarn accounts for about 12.366%.
此网孔提花面层1梳栉JB1、梳栉JB2使用贾卡对拉工艺设计,也可以使用不对拉,本实施例使用对拉针法,对拉针法如图1-2所示。This mesh
纱架骨架层2
贾卡二:包括两把分离式、半机号贾卡梳栉JB3、梳栉JB4;Jacquard 2: Including two separate, half-machine Jacquard combs JB3, combs JB4;
梳栉JB3:整经150D CD低弹纱线,紗架1536根纱,JB3纱线在机台的穿纱以1穿1空的方式,齿轮送经量2800mm/腊克,JB3走经平组织1-0/1-1/1-2/1-1//,JB3 CD低弹轻网纱线含量占11.290%左右。Bar JB3: Warp 150D CD low-elastic yarn, creel 1536 yarns, JB3 yarn is threaded on the machine in the way of 1 through 1 empty, the gear let-off amount is 2800mm/lag, JB3 warp flat weave 1-0/1-1/1-2/1-1//, JB3 CD low-elastic light mesh yarn content accounts for about 11.290%.
梳栉JB4:整经150D CD低弹纱线,紗架1536根纱,JB4纱线在机台的穿纱以1穿1空的方式,齿轮送经量2800mm/腊克,JB4走经平组织1-0/1-1/1-2/1-1//,JB4 CD低弹轻网纱线含量占11.290%左右。Bar JB4: Warping 150D CD low-elastic yarn, 1536 yarns on creel, JB4 yarn is threaded on the machine in the way of 1 through 1 empty, the gear let-off amount is 2800mm/lac, JB4 warp flat weave 1-0/1-1/1-2/1-1//, JB4 CD low-elastic light mesh yarn content accounts for about 11.290%.
花纹提花层3
贾卡三:包括两把分离式、半机号贾卡梳栉JB5、梳栉JB6;Jacquard 3: Including two separate, half-size Jacquard combs JB5 and JB6;
梳栉JB5:整经200D锦纶半光纱线6个盘头每个盘头256纱,JB5纱线在机台的穿纱以1穿1空的方式,齿轮送经量2600mm/腊克,JB5走经平组织1-1/1-0/1-1/1-2//,JB5涤纶低弹纱含量占13.978%左右。Bar JB5: warping 200D nylon semi-gloss yarn with 6 pan heads and 256 yarns per pan head, JB5 yarn is threaded on the machine in a way of 1 through 1 empty, the gear let-off amount is 2600mm/lac, JB5 In the warp flat weave 1-1/1-0/1-1/1-2//, the content of JB5 polyester low-elastic yarn accounts for about 13.978%.
梳栉JB6:整经200D锦纶半光纱线6个盘头每个盘头256纱,JB6纱线在机台的穿纱以1穿1空的方式,齿轮送经量2600mm/腊克,JB6走经平组织1-1/1-0/1-1/1-2//,JB6涤纶低弹纱含量占13.978%左右。Bar JB6: warping 200D nylon semi-gloss yarn with 6 pan heads and 256 yarns per pan head, JB6 yarn is threaded on the machine in a way of 1 through 1 empty, the gear let-off is 2600mm/lace, JB6 In the warp flat weave 1-1/1-0/1-1/1-2//, the content of JB6 polyester low-elastic yarn accounts for about 13.978%.
底层5Bottom 5
梳栉GB8:整经140D锦纶半光纱线6个盘头每个盘头512根纱,GB8纱线在机台的穿纱以满穿的方式,齿轮送经量2000mm/腊克,GB8走经平组织1-1/0-1/1-1/1-2//,GB8锦纶半光纱含量占15.054%左右。Bar GB8: warping 140D nylon semi-gloss yarn with 6 pan heads and 512 yarns in each pan head, GB8 yarn is threaded on the machine in a fully worn way, the gear let-off is 2000mm/lacquer, GB8 runs In the warp weave 1-1/0-1/1-1/1-2//, the content of GB8 nylon semi-gloss yarn accounts for about 15.054%.
实施例2Example 2
如图3所示,纱架三贾卡提花网布按双面网布纱层组成分为:网孔提花面层1,纱架骨架层2、花纹提花层3、毛高层4、底层5。As shown in Figure 3, the creel three-jacquard jacquard mesh is divided into: mesh
如图4所示,纱架三贾卡提花网布的制作方法为,使用双针床经编机进行一体编织,双针床经编机依次设有梳栉JB1、梳栉JB2、梳栉JB3、梳栉JB4、梳栉JB5、梳栉JB6、梳栉JB7、梳栉GB8。As shown in Figure 4, the manufacturing method of the creel three-jacquard jacquard mesh is to use a double needle bed warp knitting machine for integrated knitting, and the double needle bed warp knitting machine is sequentially provided with a bar JB1, a bar JB2, and a bar JB3 , Comb JB4, Comb JB5, Comb JB6, Comb JB7, Comb GB8.
网孔提花面层1Mesh
贾卡一:包括两把分离式、半机号贾卡梳栉JB1、梳栉JB2;Jacquard 1: Including two separate, half-size Jacquard combs JB1 and JB2;
梳栉JB1:整经200D涤纶低弹纱线6个盘头每个盘头256纱,JB1纱线在机台的穿纱以1穿1空的方式,齿轮送经量2300mm/腊克,JB1走经平组织1-0/1-1/1-2/1-1//,JB1涤纶低弹纱含量占12.366%左右。Bar JB1: warping 200D polyester low-elastic yarn with 6 pans of 256 yarns per pan. In the warp flat weave 1-0/1-1/1-2/1-1//, the content of JB1 polyester low-elastic yarn accounts for about 12.366%.
梳栉JB2:整经200D涤纶低弹纱线6个盘头每个盘头256纱,JB2纱线在机台的穿纱以1穿1空的方式,齿轮送经量2300mm/腊克,JB2走经平组织1-2/1-1/1-0/1-1//,JB2涤纶低弹纱含量占12.366%左右。Bar JB2: warping 200D polyester low-elastic yarn with 6 pan heads and 256 yarns per pan head, JB2 yarn is threaded on the machine in a way of 1 through 1 empty, the gear let-off amount is 2300mm/lacquer, JB2 In the warp flat weave 1-2/1-1/1-0/1-1//, the content of JB2 polyester low-elastic yarn accounts for about 12.366%.
此网孔提花面层1梳栉JB1、梳栉JB2使用贾卡对拉工艺设计,也可以使用不对拉,本实施例使用对拉针法,对拉针法如图2-3所示。This mesh
纱架骨架层2
贾卡二:包括两把分离式、半机号贾卡梳栉JB3、梳栉JB4;Jacquard 2: Including two separate, half-machine Jacquard combs JB3, combs JB4;
梳栉JB3:整经150D CD低弹纱线,紗架1536根纱,JB3纱线在机台的穿纱以1穿1空的方式,齿轮送经量2800mm/腊克,JB3走衬纬组织0-0/0-0/2-2/2-2//,JB3 CD低弹轻网纱线含量占11.290%左右。Bar JB3: Warp 150D CD low-elastic yarn, 1536 yarns on creel, JB3 yarn is threaded on the machine in the way of 1 through 1 empty, the gear warp feeding amount is 2800mm/lac, JB3 weft insertion structure 0-0/0-0/2-2/2-2//, JB3 CD low-elastic light mesh yarn content accounts for about 11.290%.
梳栉JB4:整经150D CD低弹纱线,紗架1536根纱,JB4纱线在机台的穿纱以1穿1空的方式,齿轮送经量2800mm/腊克,JB4走衬纬组织0-0/0-0/2-2/2-2//,JB4 CD低弹轻网纱线含量占11.290%左右。Bar JB4: Warping 150D CD low-elastic yarn, 1536 yarns on creel, JB4 yarn is threaded on the machine in the way of 1 through 1 empty, the gear warp feed is 2800mm/lacquer, JB4 weft insertion 0-0/0-0/2-2/2-2//, JB4 CD low-elastic light mesh yarn content accounts for about 11.290%.
纱架骨架层2使用衬纬组织0-0/0-0/2-2/2-2//工艺设计,保证其纱架产品透明,立体性,根据设计需要单提花另外一面提假花设计来丰富其提花效果。The
花纹提花层3
贾卡三:包括两把分离式、半机号贾卡梳栉JB5、梳栉JB6;Jacquard 3: Including two separate, half-size Jacquard combs JB5 and JB6;
梳栉JB5:整经200D锦纶半光纱线6个盘头每个盘头256纱,JB5纱线在机台的穿纱以1穿1空的方式,齿轮送经量2600mm/腊克,JB5走经平组织1-1/1-0/1-1/1-2//,JB5涤纶低弹纱含量占13.978%左右。Bar JB5: warping 200D nylon semi-gloss yarn with 6 pan heads and 256 yarns per pan head, JB5 yarn is threaded on the machine in a way of 1 through 1 empty, the gear let-off amount is 2600mm/lac, JB5 In the warp flat weave 1-1/1-0/1-1/1-2//, the content of JB5 polyester low-elastic yarn accounts for about 13.978%.
梳栉JB6:整经200D锦纶半光纱线6个盘头每个盘头256纱,JB6纱线在机台的穿纱以1穿1空的方式,齿轮送经量2600mm/腊克,JB6走经平组织1-1/1-0/1-1/1-2//,JB6涤纶低弹纱含量占13.978%左右。Bar JB6: warping 200D nylon semi-gloss yarn with 6 pan heads and 256 yarns per pan head, JB6 yarn is threaded on the machine in a way of 1 through 1 empty, the gear let-off is 2600mm/lace, JB6 In the warp flat weave 1-1/1-0/1-1/1-2//, the content of JB6 polyester low-elastic yarn accounts for about 13.978%.
毛高层4(悬浮效果层)Hair high layer 4 (suspended effect layer)
梳栉GB7:整经30D透明纱或涤单丝纱线6个盘头每个盘头512根纱,GB7纱线在机台的穿纱以满穿的方式,齿轮送经量6000mm/腊克,GB7走编链组织1-0/0-1/1-0/0-1//,GB7透明纱(涤单丝)含量占9.677%左右。Bar GB7: warping 30D transparent yarn or polyester monofilament yarn, 6 coil heads, 512 yarns per coil head, GB7 yarn is fully threaded on the machine, and the gear let-off is 6000mm/lacquer , GB7 woven chain organization 1-0/0-1/1-0/0-1//, GB7 transparent yarn (polyester monofilament) content accounts for about 9.677%.
毛高层4可以根据设计需要可以来增加,如果要做毛高或不脱层效果则梳栉GB7要使用;如果要增加设计浮线设计(脱层设计)则此层不需要添加。毛高层4纱线可以使用40D,64D等纱粗的,增其毛高硬挺度,也可以通过毛高层4调节网布本体厚度。The wool top layer 4 can be increased according to the design needs. If the hair height or non-delamination effect is required, the bar GB7 should be used; if the floating line design (delamination design) is to be added, this layer does not need to be added. The wool top layer 4 yarn can use 40D, 64D and other thick yarns to increase the high stiffness of the wool, and the thickness of the mesh body can also be adjusted through the top layer 4.
底层5Bottom 5
梳栉GB8:整经140D锦纶半光纱线6个盘头每个盘头512根纱,GB8纱线在机台的穿纱以满穿的方式,齿轮送经量2000mm/腊克,GB8走经平组织1-1/0-1/1-1/1-2//,GB8锦纶半光纱含量占15.054%左右。Bar GB8: warping 140D nylon semi-gloss yarn with 6 pan heads and 512 yarns in each pan head, GB8 yarn is threaded on the machine in a fully worn way, the gear let-off is 2000mm/lacquer, GB8 runs In the warp weave 1-1/0-1/1-1/1-2//, the content of GB8 nylon semi-gloss yarn accounts for about 15.054%.
以上所述仅为本发明的较佳实施例,并不用以限制本发明,凡在本发明的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本发明的保护范围之内。The above are only preferred embodiments of the present invention and are not intended to limit the present invention. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention shall be included in the protection of the present invention. within the range.
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