CN111621916A - Creel three-jacquard mesh and manufacturing method - Google Patents
Creel three-jacquard mesh and manufacturing method Download PDFInfo
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- CN111621916A CN111621916A CN202010407046.0A CN202010407046A CN111621916A CN 111621916 A CN111621916 A CN 111621916A CN 202010407046 A CN202010407046 A CN 202010407046A CN 111621916 A CN111621916 A CN 111621916A
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 12
- 239000010410 layer Substances 0.000 claims abstract description 87
- 239000004744 fabric Substances 0.000 claims abstract description 59
- 238000009940 knitting Methods 0.000 claims abstract description 26
- 239000002344 surface layer Substances 0.000 claims abstract description 25
- 230000000694 effects Effects 0.000 claims abstract description 22
- 238000012938 design process Methods 0.000 claims abstract description 8
- 238000000034 method Methods 0.000 claims description 23
- 230000008569 process Effects 0.000 claims description 16
- 229920004933 Terylene® Polymers 0.000 claims description 12
- 239000005020 polyethylene terephthalate Substances 0.000 claims description 12
- 229920006052 Chinlon® Polymers 0.000 claims description 10
- 238000003780 insertion Methods 0.000 claims description 6
- 230000037431 insertion Effects 0.000 claims description 6
- 229920000728 polyester Polymers 0.000 claims description 4
- 230000008859 change Effects 0.000 abstract description 7
- 239000000126 substance Substances 0.000 abstract description 3
- 239000000835 fiber Substances 0.000 abstract description 2
- 210000002268 wool Anatomy 0.000 description 8
- 238000009941 weaving Methods 0.000 description 4
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 230000032798 delamination Effects 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
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- 238000009423 ventilation Methods 0.000 description 1
- 230000037303 wrinkles Effects 0.000 description 1
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- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04B—KNITTING
- D04B21/00—Warp knitting processes for the production of fabrics or articles not dependent on the use of particular machines; Fabrics or articles defined by such processes
- D04B21/06—Patterned fabrics or articles
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- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04B—KNITTING
- D04B21/00—Warp knitting processes for the production of fabrics or articles not dependent on the use of particular machines; Fabrics or articles defined by such processes
- D04B21/10—Open-work fabrics
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Abstract
The invention relates to a creel three-jacquard mesh and a manufacturing method thereof, comprising a mesh body woven by warp knitting, wherein the mesh body comprises a mesh jacquard surface layer, a creel framework layer and a pattern jacquard layer, the mesh jacquard surface layer is jacquard by two half-machine jacquard guide bars JB1 and JB2, and various single jacquard patterns are woven according to the design process requirements to achieve the effect of single jacquard mesh; the creel framework layer is jacquard by two half-machine number jacquard guide bars JB3 and guide bar JB4, and a framework layer structure is formed by free front and back jacquard; the pattern jacquard layer is jacquard on the surface of the mesh jacquard surface layer and/or the bottom of the creel framework layer according to the design process requirement by two half-machine number jacquard guide bars JB5 and guide bars JB 6. According to the invention, by combining the unique advantages of the double-needle bed creel three-jacquard machine and the guide bar empty threading change, and the matching use of the precise design pattern design and the chemical fiber yarn, the jacquard mesh cloth with high performance and unique appearance pattern is produced.
Description
Technical Field
The invention relates to the technical field of jacquard warp knitting, in particular to a creel three-jacquard mesh and a manufacturing method thereof.
Background
Warp-knitted double-needle bar creel jacquard mesh is a special jacquard vamp fabric produced on a double-needle bar warp knitting machine with a creel yarn supply device and a jacquard device. Along with the abundance of market creel products, the patterns of the conventional creel jacquard net cloth are more and more abundant, and creel single jacquard net cloth and creel double jacquard net cloth are more endless and have the following main characteristics:
1. the simple mesh on the face and the middle pattern are all single patterns, and most of the patterns are double-needle-bed patterns. For example, the single jacquard line of the creel can only realize face jacquard in accordance with the jacquard needle method of the common single jacquard, and is lack of novelty. Later, creel double jacquard is innovatively used in the market, jacquard effects are enriched for creel warp-knitted mesh cloth, but the common breakthrough point is to perform jacquard in the middle of the creel warp-knitted mesh cloth or to improve and enrich the design of middle creel warp-knitted middle layer patterns by various types of stitches.
2. Although the double jacquard design is adopted for the mesh holes of the cloth cover part of the creel warp knitting net in the market, the transparent three-dimensional effect of the creel warp knitting net cloth is kept, due to the process limitation, the mesh holes of the cloth cover part of the creel warp knitting net are simple and single, lack of change and difficult to change.
3. The face double-level effect of the prior creel warp-knitted mesh fabric product is mainly realized by using transparent yarns (monofilament yarns).
Disclosure of Invention
The invention aims to overcome the defects and provides a creel three-jacquard mesh and a manufacturing method thereof, wherein the creel three-jacquard mesh is formed by using warp-knitted multilayer mesh knitted by the currently-equipped warp-knitted double-needle bar creel three-jacquard device and through reasonable process design guide bars and 1-6 jacquard special change pattern designs of the guide bars, namely, the warp-knitted creel three-jacquard mesh with high performance and unique appearance patterns is produced by fully utilizing the unique advantages of the double-needle bar creel three-jacquard device and combining the guide bar empty threading change and the matching use of precise design pattern design and chemical fiber yarns. The double-sided mesh fabric has the characteristics of high performance and good chemical structure stability, utilizes the characteristics of the creel to design the mesh fabric, ensures that the fabric has the advantages of more stereoscopic impression and stable structure, soft hand feeling, no wrinkle, good ventilation effect, good travelling performance, wear resistance and the like compared with the common mesh fabric, and is unique in the overall design of the jacquard mesh fabric pattern of the creel.
In order to achieve the purpose, the technical solution of the invention is as follows:
a three-jacquard mesh fabric of a creel comprises a mesh fabric body woven by warp knitting, wherein the mesh fabric body comprises a mesh jacquard surface layer, a creel framework layer and a pattern jacquard layer, the mesh jacquard surface layer is jacquard by two half-machine jacquard guide bars JB1 and JB2, and various single jacquard patterns are woven according to the design process requirement to achieve the effect of single jacquard mesh fabric; the creel framework layer is connected behind the mesh jacquard surface layer, jacquard is carried out by two half-machine number jacquard guide bars JB3 and a guide bar JB4, and a framework layer structure is formed by free front and back jacquard; the pattern jacquard layer is jacquard on the surface of the mesh jacquard surface layer and/or the bottom of the creel framework layer according to the design process requirement by two half-machine number jacquard guide bars JB5 and guide bars JB 6.
Preferably, the pattern jacquard layer is patterned by using a filling type needle method.
Preferably, the mesh patterned facing has a mesh structure or is woven from a transparent yarn.
Preferably, the mesh cloth body further comprises a rough height layer arranged behind the pattern jacquard layer.
Preferably, the mesh cloth body further comprises a bottom layer arranged behind the pattern jacquard layer.
A method for manufacturing a creel three-jacquard mesh fabric uses a double-needle-bar warp knitting machine to carry out integral knitting, the double-needle-bar warp knitting machine is sequentially provided with a guide bar JB1, a guide bar JB2, a guide bar JB3, a guide bar JB4, a guide bar JB5, a guide bar JB6 and a guide bar GB8,
the guide bar JB1 and the guide bar JB2 are two split type half-machine number jacquard guide bars, and the guide bar JB1 yarns and the guide bar JB2 yarns are threaded in a mode of 1 thread and 1 space on a machine table to run a warp flat weave;
the guide bar JB3 and the guide bar JB4 are two split type half-machine number jacquard guide bars, and the guide bar JB3 yarns and the guide bar JB4 yarns are threaded in a machine table mode of 1 thread and 1 space, and run in a flat weave or a weft insertion weave;
the guide bar JB5 and the guide bar JB6 are two split type half-machine number jacquard guide bars, and the guide bar JB5 yarns and the guide bar JB6 yarns are threaded in a mode of 1 thread and 1 space on a machine table to run a warp flat weave;
the guide bar GB8 yarn is transparent yarn, and the guide bar GB8 yarn runs through a flat weave in a full-penetration mode in the threading of a machine.
Preferably, the bar JB1 and bar JB2 are woven using a jacquard split process.
Preferably, the double-needle bed warp knitting machine is provided with a guide bar JB1, a guide bar JB2, a guide bar JB3, a guide bar JB4, a guide bar JB5, a guide bar JB6, a guide bar GB7 and a guide bar GB8 which are arranged in sequence; the guide bar GB7 yarn is transparent yarn, and the guide bar GB7 yarn runs a knitting chain weave in a full-penetration mode in the threading of a machine.
Preferably, the yarn laying number of each guide bar is, guide bar JB 1: 1-0/1-1/1-2/1-1//; bar JB 2: 1-2/1-1/1-0/1-1//; bar JB 3: 1-0/1-1/1-2/1-1//; bar JB4: 1-0/1-1/1-2/1-1//; bar JB 5: 1-1/1-0/1-1/1-2//; bar JB 6: 1-1/1-0/1-1/1-2//; bar GB 7: 1-0/0-1/1-0/0-1//; bar GB 8: 1-1/0-1/1-1/1-2//.
Preferably, the arrangement of each guide bar in the creel is that guide bar JB 1: warping 200D terylene low stretch yarn 6 pan heads and 256 yarns of each pan head; bar JB 2: warping 200D terylene low stretch yarn 6 pan heads and 256 yarns of each pan head; bar JB 3: warping 150DCD low stretch yarn, creel 1536 yarns; bar JB4 warp 150D CD low-stretch yarn, frames of 1536 yarns; bar JB 5: warping 200D chinlon semi-finished yarn, 6 pan heads and 256 yarns of each pan head; bar JB 6: warping 200D chinlon semi-finished yarn, 6 pan heads and 256 yarns of each pan head; bar GB 7: warping 30D polyester monofilament or transparent yarn 6 pan heads and 512 yarns per pan head; bar GB 8: 6 pan heads of warping 140D chinlon semi-finished yarn are provided with 512 yarns each.
By adopting the technical scheme, the invention has the beneficial effects that:
1. the invention breaks through the existing creel warp knitting effect in the market, innovatively invents the design of meshes of a three-jacquard face two-half jacquard comb jacquard of a creel, enables face patterns to be richer and more changeable than general creel warp knitting meshes, and in order to enable the meshes to be more unique and novel, the invention also innovatively invents a jacquard mesh-pulling process to enrich the mesh effect and realize novel mesh type three-dimensional jacquard.
2. The jacquard weaving mesh process design is adopted, so that the problems that meshes of the cloth surface of a creel warp-knitted mesh are simple and single, lack of change and difficult to change are solved, the creel warp-knitted mesh product is richer by utilizing the principle of a three-jacquard machine and wonderful process design, two jacquard meshes can be used for jacquard, the original transparency of the creel warp-knitted mesh is reserved, the diversity of the meshes of the creel warp-knitted product is innovatively enriched, the problem that the original old creel warp-knitted product can only make simple regular meshes on the face and the bottom is solved, the jacquard patterns of the jacquard meshes are enriched by successfully utilizing the jacquard opposite-pulling jacquard weaving mesh process design, and the creel warp-knitted mesh product is richer and more colorful, is rich in innovation and has better three-dimensional effect.
3. In order to obtain a 3D three-dimensional multilayer pattern effect, the invention achieves a 3D upgrading effect, and the mesh cloth has a 4D effect: the first layer is provided with two half-jacquard patterns, and a single jacquard pattern can be freely designed to achieve the effect of single jacquard mesh cloth; the second layer of creel jacquard comb layer can be used for forming a framework layer by freely jacquard on the front side and the back side; the most two jacquard cards of the prior creels at the 3 rd layer have no redundant comb to carry out jacquard at the bottom, so the bottom is generally designed into a simple mesh hole or a plain weave, and the three jacquard cards are developed for achieving the 4D effect, so that the bottom also has the jacquard card design method and effect, and the face is designed into transparent yarns or meshes, so that the face can see not only the first layer and the middle layer, but also the bottom jacquard card can be seen through the middle layer, and the 4D effect is achieved.
4. The creel three-jacquard product conforms to the fashion trend of the market, is an important breakthrough and innovation of warp knitting jacquard three-dimensional mesh fabric types, and is a new breakthrough in a creel two-jacquard design technology.
Drawings
FIG. 1 is a drawing of a warp of a split base stitch-jacquard needle with a small mesh;
FIG. 2 is a drawing of the warp of the split base stitch two large mesh jacquard needle of the present invention;
FIG. 3 is a body side cross-sectional view of the mesh of example 2 of the present invention;
FIG. 4 is a view of a warp knitting machine used in example 2 of the present invention.
Description of the main reference numerals: (1 mesh jacquard surface layer, 2 creel skeleton layer, 3 pattern jacquard layer, 4 wool high layer, 5 bottom layer).
Detailed Description
The invention is further described below with reference to the figures and the specific embodiments.
The invention relates to a creel three-jacquard mesh fabric, which comprises a mesh fabric body woven by warp knitting, wherein the mesh fabric body comprises a mesh jacquard surface layer 1, a creel framework layer 2, a jacquard surface layer 3, a high wool layer 4 and a bottom layer 5, the mesh jacquard surface layer 1 has a mesh structure or is woven by transparent yarns, the mesh jacquard surface layer 1 is jacquard by two half-number jacquard guide bars JB1 and JB2, and various single jacquard patterns are woven according to the design process requirements to achieve the effect of single jacquard mesh fabric; the creel framework layer 2 is connected behind the mesh jacquard surface layer 1, jacquard is carried out by two half-machine number jacquard guide bars JB3 and JB4, and a framework layer structure is formed by free front and back jacquard; the pattern jacquard layer 3 is jacquard on the surface of the mesh jacquard surface layer 1 and/or the bottom of the creel framework layer 2 according to the design process requirement by two half jacquard guide bars JB5 and JB6, and the pattern jacquard layer 3 is jacquard by using a filling type needle method. The high wool layer 4 and the bottom layer 5 are the last two layers of the mesh fabric body.
Specifically, the three-jacquard-weave screen cloth of the creel comprises a screen cloth body which is integrally warp-knitted, wherein the screen cloth body comprises a mesh jacquard surface layer 1, a creel framework layer 2 and a pattern jacquard layer 3, the mesh jacquard surface layer 1 is provided with a first jacquard structure which is knitted by two half-number jacquard guide bars JB1 and a guide bar JB2, and the first jacquard structure comprises various single jacquard patterns to achieve the effect of single jacquard screen cloth; the creel framework layer 2 is connected behind the mesh jacquard surface layer 1, a second jacquard structure knitted by two half-machine number jacquard guide bars JB3 and JB4 is arranged, and free front and back sides on the second jacquard structure are jacquard to form a framework layer structure; the pattern jacquard layer 3 is provided with a third jacquard structure woven by two half-number jacquard guide bars JB5 and a guide bar JB6, and the third jacquard structure is arranged on the face of the mesh jacquard surface layer 1 and/or the bottom of the creel framework layer 2. The pattern jacquard layer 3 is a filling type needle jacquard structure. The mesh jacquard face layer 1 has a mesh structure or a transparent yarn woven structure. The mesh cloth body also comprises a rough height layer 4 arranged behind the pattern jacquard layer 3. The wool high layer 4 comprises guide bar GB7 yarn, the guide bar GB7 yarn is transparent yarn, and the guide bar GB8 yarn forms a chaining structure in a full-penetration threading structure on a machine. The mesh cloth body also comprises a bottom layer 5 arranged behind the pattern jacquard layer 3. The bottom layer 5 comprises a guide bar GB8 yarn, the guide bar GB8 yarn is transparent yarn, and the guide bar GB8 yarn forms a warp flat weave in a full-penetration threading structure on a machine. The guide bar JB1 yarn and the guide bar JB2 yarn form a warp flat structure by a 1-threading-1-empty threading structure on a machine platform; the guide bar JB5 yarn and the guide bar JB6 yarn form a warp flat structure by a 1-threading-1-empty threading structure on a machine station. The guide bar JB3 yarn and the guide bar JB4 yarn form a warp flat weave or a weft insertion weave in a machine station by a 1-threading and 1-empty threading structure. The first jacquard structure is a jacquard split-draw process weaving structure.
Example 1
The three jacquard mesh fabrics of the creel are divided into two layers according to the composition of the two mesh fabric layers: a mesh jacquard surface layer 1, a creel framework layer 2, a pattern jacquard layer 3 and a bottom layer 5.
The production method of the creel three-jacquard mesh cloth comprises the step of integrally weaving the three-jacquard mesh cloth by using a double-needle-bed warp knitting machine, wherein the double-needle-bed warp knitting machine is sequentially provided with a guide bar JB1, a guide bar JB2, a guide bar JB3, a guide bar JB4, a guide bar JB5, a guide bar JB6 and a guide bar GB 8.
Mesh jacquard facing 1
The jacquard I comprises two separated jacquard guide bars JB1 and JB2 with half machine number;
bar JB 1: every 6 pan heads of 200D terylene low stretch yarns have 256 yarns, the yarn threading of JB1 yarns on a machine table is in a mode of 1 threading and 1 emptying, the let-off quantity of a gear is 2300 mm/wax, the JB1 runs through a plain weave 1-0/1-1/1-2/1-1//, and the content of JB1 terylene low stretch yarns accounts for about 12.366%.
Bar JB 2: every 6 pan heads of 200D terylene low stretch yarns have 256 yarns, the yarn threading of JB2 yarns on a machine table is in a mode of 1 threading and 1 emptying, the let-off quantity of a gear is 2300 mm/wax, the JB2 runs through a plain weave 1-2/1-1/1-0/1-1//, and the content of JB2 terylene low stretch yarns accounts for about 12.366%.
The mesh jacquard surface layer 1 is designed by a jacquard split-drawing process, and the guide bar JB1 and the guide bar JB2 can also be designed by a jacquard split-drawing process, and the split-drawing process is used in the embodiment and is shown in figures 1-2.
A jacquard II, which comprises two separated jacquard guide bars JB3 and guide bar JB4 with half machine number;
bar JB 3: 150D CD low-elasticity yarns are warped, the number of the yarns is , 1536 yarns are arranged, JB3 yarns are threaded on a machine table in a mode of 1 thread and 1 space, the let-off amount of a gear is 2800 mm/wax, JB3 runs through a plain weave 1-0/1-1/1-2/1-1//, and the content of JB3 CD low-elasticity light-weight net yarns accounts for about 11.290%.
Bar JB4: 150D CD low-elasticity yarns are warped, the number of the yarns is , 1536 yarns are arranged, JB4 yarns are threaded on a machine table in a mode of 1 thread and 1 space, the let-off amount of a gear is 2800 mm/wax, JB4 runs through a plain weave 1-0/1-1/1-2/1-1//, and the content of JB4 CD low-elasticity light-weight net yarns accounts for about 11.290%.
Jacquard III, comprising two separated jacquard guide bars JB5 and guide bar JB6 with half machine number;
bar JB 5: every pan head 256 yarns of 6 pan heads of 200D warping nylon semi-gloss yarns, the yarn threading of JB5 yarns on a machine table is in a mode of 1 threading 1 empty, the let-off amount of a gear is 2600 mm/wax gram, the JB5 runs through a plain weave 1-1/1-0/1-1/1-2//, and the JB5 terylene low stretch yarn content accounts for about 13.978%.
Bar JB 6: every pan head 256 yarns of 6 pan heads of 200D warping nylon semi-gloss yarns, the yarn threading of JB6 yarns on a machine table is in a mode of 1 threading 1 empty, the let-off amount of a gear is 2600 mm/wax gram, the JB6 runs through a plain weave 1-1/1-0/1-1/1-2//, and the JB6 terylene low stretch yarn content accounts for about 13.978%.
Bottom layer 5
Bar GB 8: the warp beaming 140D chinlon semi-gloss yarn has 6 pan heads and 512 yarns per pan head, the GB8 yarn is fully threaded on a machine table, the let-off amount of a gear is 2000 mm/wax, the GB8 warp-passing plain weave is 1-1/0-1/1-1/1-2//, and the content of the GB8 chinlon semi-gloss yarn is about 15.054%.
Example 2
As shown in fig. 3, the creel three-jacquard mesh fabric is composed of two-sided mesh fabric layers: a mesh jacquard surface layer 1, a creel framework layer 2, a pattern jacquard layer 3, a capillary layer 4 and a bottom layer 5.
As shown in fig. 4, the creel three-jacquard mesh fabric is produced by integrally knitting with a two-needle bed warp knitting machine, which is provided with a bar JB1, a bar JB2, a bar JB3, a bar JB4, a bar JB5, a bar JB6, a bar JB7, and a bar GB8 in this order.
Mesh jacquard facing 1
The jacquard I comprises two separated jacquard guide bars JB1 and JB2 with half machine number;
bar JB 1: every 6 pan heads of 200D terylene low stretch yarns have 256 yarns, the yarn threading of JB1 yarns on a machine table is in a mode of 1 threading and 1 emptying, the let-off quantity of a gear is 2300 mm/wax, the JB1 runs through a plain weave 1-0/1-1/1-2/1-1//, and the content of JB1 terylene low stretch yarns accounts for about 12.366%.
Bar JB 2: every 6 pan heads of 200D terylene low stretch yarns have 256 yarns, the yarn threading of JB2 yarns on a machine table is in a mode of 1 threading and 1 emptying, the let-off quantity of a gear is 2300 mm/wax, the JB2 runs through a plain weave 1-2/1-1/1-0/1-1//, and the content of JB2 terylene low stretch yarns accounts for about 12.366%.
The mesh jacquard surface layer 1 is designed by a jacquard split-drawing process, and the guide bar JB1 and the guide bar JB2 can also be designed by a jacquard split-drawing process, and the split-drawing process is adopted in the embodiment and is shown in figures 2-3.
A jacquard II, which comprises two separated jacquard guide bars JB3 and guide bar JB4 with half machine number;
bar JB 3: 150D CD low-elasticity yarns are warped, the number of the yarns is , 1536 yarns are arranged, JB3 yarns are threaded on a machine in a mode of 1 thread and 1 space, the let-off amount of a gear is 2800 mm/wax, JB3 weft insertion tissues are 0-0/0-0/2-2/2-2//, and the content of JB3 CD low-elasticity light net yarns accounts for about 11.290%.
Bar JB4: 150D CD low-elasticity yarns are warped, the number of the yarns is , 1536 yarns are arranged, JB4 yarns are threaded on a machine in a mode of 1 thread and 1 space, the let-off amount of a gear is 2800 mm/wax, JB4 weft insertion tissues are 0-0/0-0/2-2/2-2//, and the content of JB4 CD low-elasticity light net yarns accounts for about 11.290%.
The creel framework layer 2 is designed by weft insertion tissues 0-0/0-0/2-2/2-2// process, so that the transparency and the stereospecificity of a creel product are ensured, and the jacquard effect is enriched by single jacquard and jacquard design on the other side according to the design requirement.
Jacquard III, comprising two separated jacquard guide bars JB5 and guide bar JB6 with half machine number;
bar JB 5: every pan head 256 yarns of 6 pan heads of 200D warping nylon semi-gloss yarns, the yarn threading of JB5 yarns on a machine table is in a mode of 1 threading 1 empty, the let-off amount of a gear is 2600 mm/wax gram, the JB5 runs through a plain weave 1-1/1-0/1-1/1-2//, and the JB5 terylene low stretch yarn content accounts for about 13.978%.
Bar JB 6: every pan head 256 yarns of 6 pan heads of 200D warping nylon semi-gloss yarns, the yarn threading of JB6 yarns on a machine table is in a mode of 1 threading 1 empty, the let-off amount of a gear is 2600 mm/wax gram, the JB6 runs through a plain weave 1-1/1-0/1-1/1-2//, and the JB6 terylene low stretch yarn content accounts for about 13.978%.
Fur high layer 4 (suspension effect layer)
Bar GB 7: the method comprises the steps that 6 pan heads of 30D transparent yarns or polyester monofilament yarns are warped, 512 yarns are arranged on each pan head, GB7 yarns are fully threaded on a machine, the gear let-off amount is 6000 mm/wax, GB7 chain stitch 1-0/0-1/1-0/0-1//, and the content of GB7 transparent yarns (polyester monofilaments) accounts for about 9.677%.
The pile height 4 can be increased according to the design requirement, and the guide bar GB7 is used if the pile height or the delaminating effect is required; this layer need not be added if the design float design (delamination design) is to be added. The yarns of the wool high layer 4 can be thick, such as 40D yarns, 64D yarns and the like, so that the wool high stiffness of the wool high layer is increased, and the thickness of the mesh cloth body can be adjusted through the wool high layer 4.
Bottom layer 5
Bar GB 8: the warp beaming 140D chinlon semi-gloss yarn has 6 pan heads and 512 yarns per pan head, the GB8 yarn is fully threaded on a machine table, the let-off amount of a gear is 2000 mm/wax, the GB8 warp-passing plain weave is 1-1/0-1/1-1/1-2//, and the content of the GB8 chinlon semi-gloss yarn is about 15.054%.
The above description is only for the purpose of illustrating the preferred embodiments of the present invention and is not to be construed as limiting the invention, and any modifications, equivalents, improvements and the like that fall within the spirit and principle of the present invention are intended to be included therein.
Claims (10)
1. The utility model provides a three merchant of creel card jacquard weave screen cloth, includes that integrative warp knitting weaves the screen cloth body that forms, its characterized in that: the mesh jacquard surface layer is jacquard by two half jacquard guide bars JB1 and JB2, and various single jacquard patterns are woven according to the design process requirements to achieve the effect of single jacquard mesh; the creel framework layer is connected behind the mesh jacquard surface layer, jacquard is carried out by two half-machine number jacquard guide bars JB3 and a guide bar JB4, and a framework layer structure is formed by free front and back jacquard; the pattern jacquard layer is jacquard on the surface of the mesh jacquard surface layer and/or the bottom of the creel framework layer according to the design process requirement by two half-machine number jacquard guide bars JB5 and guide bars JB 6.
2. The creel three-jacquard screen cloth according to claim 1, characterized in that: the pattern jacquard layer is jacquard by using a filling type needle method.
3. The creel three-jacquard screen cloth according to claim 1, characterized in that: the mesh jacquard facing has a mesh structure or is woven from a transparent yarn.
4. The creel three-jacquard screen cloth according to claim 1, characterized in that: the mesh cloth body also comprises a rough height layer arranged behind the pattern jacquard layer.
5. The creel three-jacquard screen cloth according to claim 1, characterized in that: the mesh cloth body also comprises a bottom layer arranged behind the pattern jacquard layer.
6. The method of making a creel three-jacquard mesh fabric according to claim 1, wherein the integral knitting is performed using a two-needle bar warp knitting machine having in sequence a bar JB1, a bar JB2, a bar JB3, a bar JB4, a bar JB5, a bar JB6, a bar GB8, characterized in that:
the guide bar JB1 and the guide bar JB2 are two split type half-machine number jacquard guide bars, and the guide bar JB1 yarns and the guide bar JB2 yarns are threaded in a mode of 1 thread and 1 space on a machine table to run a warp flat weave;
the guide bar JB3 and the guide bar JB4 are two split type half-machine number jacquard guide bars, and the guide bar JB3 yarns and the guide bar JB4 yarns are threaded in a machine table mode of 1 thread and 1 space, and run in a flat weave or a weft insertion weave;
the guide bar JB5 and the guide bar JB6 are two split type half-machine number jacquard guide bars, and the guide bar JB5 yarns and the guide bar JB6 yarns are threaded in a mode of 1 thread and 1 space on a machine table to run a warp flat weave;
the guide bar GB8 yarn is transparent yarn, and the guide bar GB8 yarn runs through a flat weave in a full-penetration mode in the threading of a machine.
7. Method for producing a jacquard fabric for three-jacquard creels according to claim 6, characterized in that: the bar JB1 and bar JB2 were woven using a Jacquard split process.
8. Method for producing a jacquard fabric for three-jacquard creels according to claim 6, characterized in that: the double-needle-bed warp knitting machine is provided with a guide bar JB1, a guide bar JB2, a guide bar JB3, a guide bar JB4, a guide bar JB5, a guide bar JB6, a guide bar GB7 and a guide bar GB8 which are sequentially arranged; the guide bar GB7 yarn is transparent yarn, and the guide bar GB7 yarn runs a knitting chain weave in a full-penetration mode in the threading of a machine.
9. Method for producing a jacquard fabric for three-jacquard creels according to claim 8, characterized in that: the yarn laying number of each guide bar is respectively that the guide bar is JB 1: 1-0/1-1/1-2/1-1//; bar JB 2:
1-2/1-1/1-0/1-1//; bar JB 3: 1-0/1-1/1-2/1-1//; bar JB4:
1-0/1-1/1-2/1-1//; bar JB 5: 1-1/1-0/1-1/1-2//; bar JB 6:
1-1/1-0/1-1/1-2//; bar GB 7: 1-0/0-1/1-0/0-1//; bar GB 8:
1-1/0-1/1-1/1-2//。
10. method for producing a jacquard fabric for three-jacquard creels according to claim 8, characterized in that: the arrangement of each guide bar on the creel is that the guide bar JB 1: warping 200D terylene low stretch yarn 6 pan heads and 256 yarns of each pan head; bar JB 2: warping 200D terylene low stretch yarn 6 pan heads and 256 yarns of each pan head; bar JB 3: warping 150D CD low stretch yarn, creel 1536 yarns; bar JB4 warp 150D CD low-stretch yarn, frames of 1536 yarns; bar JB 5: warping 200D chinlon semi-finished yarn, 6 pan heads and 256 yarns of each pan head; bar JB 6: warping 200D chinlon semi-finished yarn, 6 pan heads and 256 yarns of each pan head; bar GB 7: warping 30D polyester monofilament or transparent yarn 6 pan heads and 512 yarns per pan head; bar GB 8: 6 pan heads of warping 140D chinlon semi-finished yarn are provided with 512 yarns each.
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