CN111703825A - Full-automatic production workshop for formation corrosion foil - Google Patents

Full-automatic production workshop for formation corrosion foil Download PDF

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Publication number
CN111703825A
CN111703825A CN202010383181.6A CN202010383181A CN111703825A CN 111703825 A CN111703825 A CN 111703825A CN 202010383181 A CN202010383181 A CN 202010383181A CN 111703825 A CN111703825 A CN 111703825A
Authority
CN
China
Prior art keywords
foil
conveying
collecting
placing
roller
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Withdrawn
Application number
CN202010383181.6A
Other languages
Chinese (zh)
Inventor
张燕金
滕世国
宁宇
钟建伟
吕根品
王双陆
童敏
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Ruyuan Dongyangguang Machinery Co ltd
Original Assignee
Ruyuan Dongyangguang Machinery Co ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Ruyuan Dongyangguang Machinery Co ltd filed Critical Ruyuan Dongyangguang Machinery Co ltd
Priority to CN202010383181.6A priority Critical patent/CN111703825A/en
Publication of CN111703825A publication Critical patent/CN111703825A/en
Withdrawn legal-status Critical Current

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Classifications

    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G35/00—Mechanical conveyors not otherwise provided for
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G37/00—Combinations of mechanical conveyors of the same kind, or of different kinds, of interest apart from their application in particular machines or use in particular manufacturing processes
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H18/00—Winding webs
    • B65H18/08—Web-winding mechanisms
    • B65H18/10—Mechanisms in which power is applied to web-roll spindle
    • B65H18/103—Reel-to-reel type web winding and unwinding mechanisms
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H19/00—Changing the web roll
    • B65H19/10—Changing the web roll in unwinding mechanisms or in connection with unwinding operations
    • B65H19/12—Lifting, transporting, or inserting the web roll; Removing empty core
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H19/00—Changing the web roll
    • B65H19/10—Changing the web roll in unwinding mechanisms or in connection with unwinding operations
    • B65H19/14—Accumulating surplus web for advancing to machine while changing the web roll
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H19/00—Changing the web roll
    • B65H19/10—Changing the web roll in unwinding mechanisms or in connection with unwinding operations
    • B65H19/18—Attaching, e.g. pasting, the replacement web to the expiring web
    • B65H19/1805—Flying splicing, i.e. the expiring web moving during splicing contact
    • B65H19/1826—Flying splicing, i.e. the expiring web moving during splicing contact taking place at a distance from the replacement roll
    • B65H19/1836—Flying splicing, i.e. the expiring web moving during splicing contact taking place at a distance from the replacement roll the replacement web being accelerated or running prior to splicing contact
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H19/00—Changing the web roll
    • B65H19/10—Changing the web roll in unwinding mechanisms or in connection with unwinding operations
    • B65H19/20—Cutting-off the expiring web
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H19/00—Changing the web roll
    • B65H19/22—Changing the web roll in winding mechanisms or in connection with winding operations
    • B65H19/26—Cutting-off the web running to the wound web roll
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H19/00—Changing the web roll
    • B65H19/22—Changing the web roll in winding mechanisms or in connection with winding operations
    • B65H19/30—Lifting, transporting, or removing the web roll; Inserting core
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H2701/00—Handled material; Storage means
    • B65H2701/10—Handled articles or webs
    • B65H2701/11—Dimensional aspect of article or web
    • B65H2701/113—Size
    • B65H2701/1133—Size of webs
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H2701/00—Handled material; Storage means
    • B65H2701/10—Handled articles or webs
    • B65H2701/17—Nature of material
    • B65H2701/173—Metal

Landscapes

  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Advancing Webs (AREA)

Abstract

The invention relates to a full-automatic production workshop for forming corrosion foil. The foil coil processing device comprises a full-automatic foil corrosion production line, wherein a foil coil placing table to be processed and a foil roller recovering table are arranged on one side in a production workshop; the other side is provided with a finished product aluminum foil coil placing table and a foil coil base recovering table; a foil placing conveying table, a foil placing trolley and a foil placing transport trolley are arranged at the foil placing mechanism; a foil collecting conveying table, a foil collecting placing vehicle and a foil collecting transport vehicle are arranged at the foil collecting mechanism; the foil placing trolley is respectively connected with the foil placing roller recovery platform and the foil placing conveying platform through conveying belts; the foil releasing transport vehicle is connected with the foil releasing conveying table and the foil coil placing table to be processed through the conveying belts; the foil collecting and placing vehicle is respectively connected with the foil discharging roller recovery platform and the foil collecting and conveying platform through the conveying belts, and the foil collecting and conveying vehicle is respectively connected with the foil collecting and conveying platform, the finished aluminum foil coil placing platform and the foil coil base placing platform through the conveying belts. The full-automatic production line combines automatic transportation, reduces workman's working strength, has improved production efficiency.

Description

Full-automatic production workshop for formation corrosion foil
Technical Field
The invention belongs to the technical field of corrosion foil production, and particularly relates to a full-automatic production workshop for forming corrosion foil.
Background
In the existing production workshop for forming foil and corroding foil, the transportation, the rolling up and the rolling down of the foil are basically manual in the production process of a production line; the production line is also semi-automatic. After a roll of foil is produced in a production line, when the foil needs to be replaced, only manual roll replacement is needed, one roll is low in efficiency, and the other roll is too heavy, so that potential safety hazards are easy to appear; when a plurality of production lines need to be changed simultaneously in one workshop, the situation that the rolls cannot be changed in time can occur, and the normal production of the production lines is seriously influenced; the chemical foil and corrosion foil production workshop mainly takes chemical electro-corrosion as a main part, the high temperature of the workshop is high, manual operation has certain requirements on personnel, and the physical influence on the operators is large.
Disclosure of Invention
In order to overcome the defects in the prior art, the invention provides a full-automatic production workshop for forming corrosion foil, wherein a full-automatic production line is combined with automatic transportation, the working strength of workers is reduced, and the production efficiency is improved.
In order to solve the technical problems, the invention adopts the technical scheme that: a full-automatic production workshop for chemical etched foil comprises a plurality of full-automatic etched foil production lines arranged side by side in the production workshop, wherein each production line comprises a foil releasing mechanism and a foil collecting mechanism; wherein, a foil coil placing table to be processed and a foil roller recovering table are arranged at one side in the production workshop; the other side is provided with a finished product aluminum foil coil placing table and a foil coil base recovering table; the foil releasing mechanism is also provided with a foil releasing conveying table for conveying the foil releasing roller, a foil releasing placing vehicle for recovering and placing the foil releasing roller and a foil releasing transport vehicle for transporting the foil releasing roller wound with the aluminum foil; a foil collecting conveying table for conveying foil collecting rollers, a foil collecting placing vehicle for placing the foil collecting rollers and a foil collecting transport vehicle for transporting finished aluminum foil rolls are arranged at the foil collecting mechanism; the foil placing trolley reciprocates between the foil placing recovery platform and the foil placing conveying platform, and is respectively connected with the foil placing roller recovery platform and the foil placing conveying platform through conveying belts; the foil releasing transport vehicle reciprocates between the foil releasing conveying table and the foil coil placing table to be processed, and is connected with the foil releasing conveying table and the foil coil placing table to be processed through the conveying belts; the foil collecting and placing vehicle reciprocates between the foil releasing roller recovery platform and the foil collecting and conveying platform, and is respectively connected with the foil releasing roller recovery platform and the foil collecting and conveying platform through conveying belts; the foil collecting transport vehicle reciprocates among the foil collecting conveying platform, the finished aluminum foil coil placing platform and the foil coil base placing platform, and is respectively connected with the foil collecting conveying platform, the finished aluminum foil coil placing platform and the foil coil base placing platform through conveyor belts.
In one embodiment, a plurality of charging piles are arranged in the production workshop.
In one embodiment, a plurality of transport lanes are arranged in the production workshop, and the transport lanes are respectively connected with the production line and the placing table of the foil coil to be processed, the production line and the foil roller recovery table, the production line and the finished aluminum foil coil placing table, and the production line and the foil coil base recovery table.
In one embodiment, a plurality of first cameras are arranged in the production workshop at intervals.
In one embodiment, the foil releasing mechanism comprises a foil releasing machine, and a foil releasing roller wound with aluminum foil is arranged on the foil releasing machine; the foil releasing conveying table is arranged right below a foil releasing roller wound with aluminum foil; the foil collecting mechanism comprises a foil collecting machine table, the foil collecting roller is arranged on the foil collecting machine table, and the foil collecting conveying table is arranged right below the foil collecting roller.
In one embodiment, the foil releasing and receiving conveying table has the same structure and comprises an installation frame, a first conveying belt, a plurality of first driving rollers, a first conveying motor, a first position alignment switch and a second position alignment switch, wherein the first driving rollers are sequentially arranged on the installation frame at intervals, the first conveying belt is sequentially sleeved on the first driving rollers, and the first conveying motor is connected with one of the first driving rollers; the first conveyor belt is transversely arranged; the first position alignment switch of the foil releasing conveying table is arranged on one side, opposite to the foil releasing transport vehicle, of the mounting frame, the second position alignment switch of the foil releasing conveying table is arranged on one side, opposite to the foil releasing placing transport vehicle, of the mounting frame, the first position alignment switch of the foil collecting conveying table is arranged on one side, opposite to the foil collecting transport vehicle, of the mounting frame, and the second alignment switch of the foil collecting conveying table is arranged on one side, opposite to the foil collecting transport vehicle, of the mounting frame; and cushion pads are arranged on two sides of the mounting rack.
In one embodiment, the foil releasing transport vehicle and the foil reeling transport vehicle have the same structure and respectively comprise a transport vehicle body, a second conveyor belt, a plurality of second driving rollers, a second conveyor motor, a third position alignment switch, a second limit switch and a foil roll base; the plurality of second transmission rollers are arranged on the body of the transport vehicle at intervals, the second conveyor belt is sequentially sleeved on the plurality of second transmission rollers, and the second conveyor belt is transversely arranged; the second transmission motor is connected with one of the second transmission rollers; the third position alignment switch is arranged on two sides of the carrier vehicle body, connected with the first position alignment switch and arranged along the conveying direction of the second conveying belt; the foil coil base is placed on a second conveyor belt, and the second limit switches are arranged on two sides of the foil coil base and arranged along the conveying direction of the second conveyor belt; a third limit switch corresponding to the second limit switch is arranged on the first conveyor belt, and fifth limit switches corresponding to the second limit switch and used for limiting the moving position of the foil roll base are arranged on the foil releasing transport vehicle and the foil collecting transport vehicle; the two sides of the carrier vehicle body are provided with buffer pads, and the carrier vehicle body is further provided with a second camera.
In one embodiment, the foil releasing and placing vehicle and the foil collecting and placing vehicle have the same structure and respectively comprise a vehicle body of the placing vehicle, a third conveyor belt, a plurality of third transmission rollers, a third conveyor motor, a fourth position alignment switch, a foil roll moving guide rail, a foil roll moving motor and a plurality of fourth limit switches; the plurality of third transmission rollers are arranged on the vehicle body of the placing vehicle at intervals, the third conveyor belts are sequentially sleeved on the third transmission rollers and are transversely arranged, and the third conveying motor is connected with one of the third transmission rollers; the fourth position alignment switch is arranged on one side of the vehicle body and connected with the second position alignment switch; the foil coil moving guide rail is arranged on the body of the placing vehicle, is positioned on one side above the third conveyor belt and is arranged along the transmission direction of the third conveyor belt; the foil roll moving motor is connected with the foil roll moving guide rail; the number of the fourth limit switches is multiple, and the fourth limit switches are arranged at intervals along the transmission direction of the third conveyor belt; the two sides of the car body of the car are provided with cushion pads.
In one embodiment, the to-be-processed foil coil placing table, the foil placing roller recovery table, the finished aluminum foil coil placing table and the foil coil base recovery table are identical in structure and each comprises a supporting frame, a fourth conveying belt, a plurality of tenth conveying rollers, a fourth conveying motor and a fifth position alignment switch; the plurality of fourth driving rollers are arranged on the supporting frame at intervals, the fourth conveying belt is sequentially sleeved on the plurality of tenth driving rollers, and the fourth conveying belt is transversely arranged; the fourth transmission motor is connected with one tenth transmission roller; the fifth position alignment switch is arranged on one side of the support frame and is arranged along the conveying direction of the fourth conveying belt; a buffer pad is arranged on one side provided with the fifth position alignment switch; and a plurality of seventh limit switches are arranged on one side of the fourth conveyor belt at intervals along the conveying direction of the fourth conveyor belt, and the seventh limit switches are arranged on the support frame.
In one embodiment, automatic traction hooks are arranged on one sides of the foil releasing transport vehicle, the foil collecting transport vehicle, the foil releasing placement vehicle and the foil collecting placement vehicle.
Compared with the prior art, the beneficial effects are: according to the full-automatic production workshop for the formed corrosion foil, automatic transportation is combined on the basis of a full-automatic production line, and automatic transportation is realized through the foil collecting transport vehicle, the foil releasing transport vehicle, the foil collecting conveying table, the foil releasing conveying table, the foil collecting placing vehicle, the foil releasing placing vehicle and the like, so that the working strength of workers is effectively reduced, and the production efficiency is improved.
Drawings
Fig. 1 is a schematic view of the overall structure of embodiment 1 of the present invention.
FIG. 2 is a schematic diagram of the normal operation of the foil releasing test in example 1 of the present invention.
Fig. 3 is a schematic view illustrating the operation of the foil releasing machine after the roll releasing operation in embodiment 1 of the present invention.
Fig. 4 is a schematic view of the operation of the lower roll of the foil laying machine in embodiment 1 of the invention.
Fig. 5 is a schematic operation diagram of the foil releasing conveying table for conveying the foil releasing roller to the foil roller placing vehicle in embodiment 1 of the present invention.
Fig. 6 is a schematic view of the operation of the foil laying transfer table and the automatic transport vehicle in the butt joint mode in the embodiment 1 of the invention.
Fig. 7 is a schematic view illustrating the foil releasing machine and the automatic transporting vehicle for reeling operation in embodiment 1 of the present invention.
Fig. 8 is a schematic view illustrating the operation of the foil laying machine and the lower seat of the automatic transport cart in embodiment 1 of the present invention.
FIG. 9 is a schematic view of the connection between the suction cup and the foil when the foil is connected according to embodiment 1 of the present invention.
FIG. 10 is a schematic view showing the movement of the foil during foil bonding in example 1 of the present invention.
FIG. 11 is a schematic view of the automatic foil butt-joint operation in example 1 of the present invention.
FIG. 12 is a schematic view of the structure of an electrolysis mechanism in example 1 of the present invention.
Fig. 13 is a schematic structural view of a drying mechanism in embodiment 1 of the present invention.
FIG. 14 is a schematic view of a normal operation structure of the foil-receiving side in embodiment 1 of the present invention.
Fig. 15 is a schematic view of the butt joint of the foil collecting and conveying table and the foil collecting and conveying vehicle in embodiment 1 of the present invention.
Fig. 16 is a schematic view of a foil collecting and conveying table and a base on a foil collecting transport cart according to embodiment 1 of the present invention.
Fig. 17 is a schematic view of a down-rolling machine for foil collecting in embodiment 1 of the present invention.
Fig. 18 is a schematic view of the transfer of the finished aluminum foil roll to a foil take-up transport cart according to example 1 of the present invention.
FIG. 19 is a schematic view of the installation of the foil take-up roll in embodiment 1 of the present invention.
FIG. 20 is a schematic view of the sizing of the foil collecting roller in example 1 of the present invention.
FIG. 21 is a schematic view of the overall structure of a production plant according to embodiment 2 of the present invention.
FIG. 22 is a schematic view of the overall structure of a foil releasing transport cart and a foil collecting transport cart in embodiment 2 of the present invention.
Fig. 23 is a schematic connection diagram of the foil releasing transport cart and the foil releasing placement cart, or a schematic connection diagram of the foil collecting transport cart and the foil collecting placement cart in embodiment 2 of the present invention.
Fig. 24 is a schematic structural view of a to-be-processed foil coil placing table, a foil roller recovering table, a finished aluminum foil coil placing table, and a foil coil base recovering table in embodiment 2 of the present invention.
Detailed Description
The drawings are for illustration purposes only and are not to be construed as limiting the invention; for the purpose of better illustrating the embodiments, certain features of the drawings may be omitted, enlarged or reduced, and do not represent the size of an actual product; it will be understood by those skilled in the art that certain well-known structures in the drawings and descriptions thereof may be omitted. The positional relationships depicted in the drawings are for illustrative purposes only and are not to be construed as limiting the invention.
Example 1:
as shown in fig. 1 to 20, a full-automatic production line for chemical conversion etched foil comprises a foil releasing mechanism 1, a foil receiving mechanism 2, a foil releasing buffer mechanism 3, an electrolysis mechanism 11, a drying mechanism 12, a foil receiving buffer mechanism 13 and a foil receiving mechanism 7; the foil releasing mechanism 1, the foil receiving mechanism 2, the foil releasing buffer mechanism 3, the electrolysis mechanism 11, the drying mechanism 12, the foil receiving buffer mechanism 13 and the foil receiving mechanism 7 are sequentially arranged according to the transmission direction of the foil 112; the foil releasing mechanism 1 comprises a foil releasing machine table 101 and a foil releasing motor 102, a foil releasing roller 104 wound with aluminum foil is installed on the foil releasing machine table 101, and the foil releasing motor 102 is connected with a foil releasing roller 103 to drive the foil releasing roller 103 to rotate; the foil collecting mechanism 7 comprises a foil collecting machine 701 and a foil collecting motor 702, a foil collecting roller 703 is installed on the foil collecting machine 701, and the foil collecting motor 702 drives the foil collecting roller 703 to rotate; the device also comprises an unreeling conveying table 4 for conveying the unreeling roller 103, an unreeling placing vehicle 6 for recovering and placing the unreeling roller 103, an unreeling conveying vehicle 5 for conveying the unreeling roller 104 wound with aluminum foil, a reeling conveying table 8 for conveying the reeling roller 703, a reeling placing vehicle 10 for placing the reeling roller 703 and a reeling conveying vehicle 9 for conveying a finished aluminum foil reel 704; the foil releasing mechanism 1 further comprises a foil releasing installation mechanism for installing the foil releasing roller 103 and detaching the foil releasing roller 103 from the foil releasing machine 101, the foil releasing transmission table 4 is positioned below the foil releasing machine 101 for installing the foil releasing roller 103, and the foil releasing installation mechanism is arranged on the foil releasing machine 101 and is positioned below the foil releasing transmission table 4; the foil placing trolley 6 is positioned at one side of the foil placing conveying table 4, and the foil placing transport trolley 5 is positioned at the other side of the foil placing conveying table 4; the foil collecting mechanism 7 further comprises a foil collecting detaching mechanism for detaching the finished aluminum foil roll 704 from the foil collecting machine 701, and a foil collecting mounting mechanism for mounting the foil collecting roller 703 on the foil collecting machine 701; the foil collecting and conveying table 8 is positioned below the foil collecting roller 703 mounted on the foil collecting table 701, and the foil collecting and disassembling mechanism is arranged on the foil collecting table 701 and positioned below the foil collecting and conveying table 8; the foil collecting installation mechanism is arranged on the foil collecting machine 701; the foil collecting transport vehicle 9 is positioned at one side of the foil collecting and conveying platform, and the foil collecting placing vehicle 10 is positioned at the other side of the foil collecting and conveying platform.
In the invention, an unwinding roller 104 wound with aluminum foil is arranged on an unwinding machine table 101, an unwinding motor 102 is connected with the unwinding roller 103 and drives the unwinding roller 103 to rotate, so that a foil 112 is loosened from the unwinding roller 103 and is conveyed to the next process, when the foil receiving mechanism 2, the foil unwinding buffer mechanism 3 and the foil receiving buffer mechanism 13 do not work in normal work, the unwound foil 112 sequentially passes through the foil receiving mechanism 2 and the foil unwinding buffer mechanism 3 and then enters an electrolysis process, the electrolyzed foil 112 is dried by a drying mechanism 12 and then enters a foil receiving mechanism 7 after passing through the foil receiving buffer mechanism 13, and winding action is realized; when the foil 112 on the foil releasing roller 103 is about to be released, the foil receiving mechanism 2 is started, the end part of the foil 112 is pressed after the foil 112 is cut off, and at the moment, the buffer mechanism is started, and the foil 112 buffered in the buffer mechanism is transferred to the next process; meanwhile, the foil releasing installation mechanism is started, the foil releasing roller 103 which has released the foil 112 is detached from the foil releasing machine table 101 and is transported to the foil releasing transmission table 4, the foil releasing transmission table 4 transmits the foil releasing roller 103 to the foil releasing placement vehicle 6, at this time, the foil releasing transport vehicle 5 carries the foil releasing roller 104 which is wound with the aluminum foil, the foil releasing roller 104 which is wound with the aluminum foil is transmitted to the foil releasing transmission table 4, the foil releasing installation mechanism installs the foil releasing roller 104 which is wound with the aluminum foil to the foil releasing machine table 101 again, the foil releasing motor 102 is started, the foil 112 is continuously released from the foil releasing machine table 101, the foil receiving mechanism 2 is started, and the two disconnected foils 112 are connected together; the buffer mechanism buffers the foil 112, stops working after the buffer is finished, and finishes the roll changing and reeling work at the moment; when the foil collecting roller 703 on the foil collecting mechanism 7 is full of a roll of foil 112, the foil collecting buffer mechanism 13 is started, the foil 112 is not transferred to the foil collecting mechanism 7 but is buffered in the foil collecting buffer mechanism 13, the foil 112 on the foil collecting machine 701 is cut off, then the foil collecting dismounting mechanism is started, the finished aluminum foil roll 704 is dismounted from the foil collecting machine 701 and placed on the foil collecting transmission platform 8, and the foil collecting transmission platform 8 transfers the finished aluminum foil roll 704 to the foil collecting transport vehicle 9; then, the foil collecting and placing vehicle 10 is started, the foil collecting roller 703 placed on the foil collecting and placing vehicle 10 is conveyed to the foil collecting and conveying table 8, the foil collecting and installing mechanism is started, and after the foil collecting and installing mechanism connects the disconnected foil 112 with the foil collecting roller 703, the foil collecting and installing mechanism installs the foil collecting roller 703 to the foil collecting table 701; at this time, the foil collection buffer 13 stops operating, and the foil 112 is continuously transferred to the foil collection mechanism 7, thereby completing the roll change operation.
In one embodiment, as shown in fig. 2 to 4, the foil releasing mounting mechanism includes a foil releasing up-down moving guide rail 105 and a foil releasing up-down moving motor 106, the foil releasing up-down moving guide rail 105 is disposed on the foil releasing machine 101 and is located right below the foil releasing roller 103; the foil releasing up-and-down moving motor 106 is connected with the foil releasing up-and-down moving guide rail 105, the foil releasing up-and-down moving motor 106 can drive the foil releasing up-and-down moving guide rail 105 to move the foil releasing roller 103 to the foil releasing conveying table 4, and the foil releasing up-and-down moving motor 106 can drive the foil releasing up-and-down moving guide rail 105 to install the foil releasing roller 103 wound with the foil 112 onto the foil releasing machine table 101 from the foil releasing conveying table 4; the foil releasing machine 101 is further provided with a first limit switch 107 for limiting the moving distance of the foil releasing roller 103 transferred by the foil releasing up-down guide rail 105. When the foil releasing device is used, the foil releasing up-and-down moving motor 106 drives the foil releasing up-and-down moving guide rail 105 to move up and down, when the foil releasing roller 103 needs to be detached, the foil releasing up-and-down moving guide rail 105 moves upwards until the foil releasing roller 103 is connected, the foil releasing roller 103 is disconnected with the foil releasing motor 102, and the foil releasing up-and-down moving guide rail 105 moves downwards to move the foil releasing roller 103 to the foil releasing conveying table 4; when the foil releasing roller 103 is installed, the foil releasing roller 104 wound with the aluminum foil is transmitted to the foil releasing conveying table 4, the foil releasing up-and-down moving guide rail 105 is connected with the foil releasing roller 104 wound with the aluminum foil and then moves upwards, the foil releasing roller 103 is installed on the foil releasing machine table 101, the foil releasing motor 102 is connected with the foil releasing roller 103, the foil releasing up-and-down moving guide rail 105 is restored to the original position, and the disassembling and installing actions are completed.
In one embodiment, as shown in fig. 14 to 18, the foil collecting and detaching mechanism includes a foil collecting up-and-down moving guide rail 706, a foil collecting up-and-down moving motor 705, a second cutter 708, and a seventh air cylinder 707, wherein the foil collecting up-and-down moving guide rail 706 is disposed on the foil collecting machine 701 and is located right below the foil collecting roller 703; a foil collecting up-and-down moving motor 705 is connected with a foil collecting up-and-down moving guide rail 706, and the foil collecting up-and-down moving motor 705 can drive the foil collecting up-and-down moving guide rail 706 to move a finished aluminum foil roll 704 from a foil collecting machine 701 to a foil collecting conveying table 8; the seventh cylinder 707 is arranged on the foil collecting machine 701 and is positioned at one side where the foil 112 is introduced, and the second cutter 708 is connected with the piston end of the seventh cylinder 707; a sixth limit switch 719 for limiting the moving distance of the foil collecting up-down moving guide rail 706 for transferring the finished aluminum foil roll 704 is also arranged on the foil collecting machine 701; the foil collecting installation mechanism comprises a foil collecting installation guide rail 710, a foil collecting installation motor 709 and a foil collecting cylinder 711; the foil collecting installation guide rail 710 is transversely installed on the foil collecting machine 701 and is positioned on the same horizontal line with the foil collecting roller 703 on the foil collecting machine 701; a foil take-up mounting motor 709 is connected to the foil take-up mounting rail 710, and can drive the foil take-up mounting rail 710 to mount the foil take-up roller 703 on the foil take-up machine 701; the foil collecting cylinder 711 is disposed at one side of the foil collecting and conveying table 8 and located at one side of the foil 112 conveyed to the foil collecting and conveying table 701, and the foil collecting cylinder 711 is located between the foil collecting and conveying table 8 and the foil collecting and placing cart 10. The foil collecting and detaching mechanism is similar to the foil releasing and mounting mechanism in working principle, a foil collecting up-down moving motor 705 drives a foil collecting up-down moving guide rail 706 to move upwards, and the finished aluminum foil coil 704 is detached from a foil collecting machine 701 after being connected with the finished aluminum foil coil 704; just before the detachment, the seventh cylinder 707 is activated, and the seventh cylinder 707 drives the second cutter 708 to move downward, so that the foil 112 is cut by the second cutter 708, and the finished aluminum foil roll 704 is detached.
In one embodiment, as shown in fig. 2 to 6, the foil releasing and transferring table 4 and the foil receiving and transferring table 8 have the same structure, and each of the two embodiments includes a mounting frame 401, a first transferring belt 402, a plurality of first transferring rollers 403, a first transferring motor, a first position alignment switch 404 and a second position alignment switch 405, the plurality of first transferring rollers 403 are sequentially disposed on the mounting frame 401 at intervals, the first transferring belt 402 is sequentially sleeved on the plurality of first transferring rollers 403, and the first transferring motor is connected to one of the first transferring rollers 403; and the first conveyor belt 402 is disposed laterally; a first position alignment switch 404 of the foil releasing conveying table 4 is arranged on one side, opposite to the foil releasing transport cart 5, of the mounting frame 401, a second position alignment switch 405 of the foil releasing conveying table 4 is arranged on one side, opposite to the foil releasing placing cart 6, of the mounting frame 401, a first position alignment switch 404 of the foil receiving conveying table 8 is arranged on one side, opposite to the foil receiving transport cart 9, of the mounting frame 401, and a second alignment switch of the foil receiving conveying table 8 is arranged on one side, opposite to the foil receiving transport cart 10, of the mounting frame 401; cushions 406 are also provided on either side of the mount 401. The foil release conveying table 4 is used for conveying a used foil release roller 103 to the foil release placing vehicle 6 and is used for conveying a foil release roller 104 wound with aluminum foil; the first transmission motor drives the first transmission roller 403 to rotate, so as to drive the first transmission belt 402 to transmit, thereby realizing the action of transmitting the foil releasing roller 103. The foil take-up and transfer station 8 operates on the same principle as the foil release and transfer station 4 for transferring the foil roll base 506 and the foil roll base 506 carrying the finished aluminum foil roll 704 to the foil take-up and transfer cart 9.
In one embodiment, as shown in fig. 6 to 8, the foil unwinding transport cart 5 and the foil winding transport cart 9 have the same structure, and each include a cart body 501, a second conveyor belt 502, a plurality of second driving rollers 503, a second conveyor motor, a third position alignment switch 504, a second limit switch 505, and a foil coil base 506; the plurality of second driving rollers 503 are arranged on the vehicle body 501 at intervals, the second conveyor belt 502 is sequentially sleeved on the plurality of second driving rollers 503, and the second conveyor belt 502 is transversely arranged; the second conveying motor is connected with one of the second driving rollers 503; the third position alignment switch 504 is arranged on two sides of the carrier vehicle body 501, connected with the first position alignment switch 404 and arranged along the conveying direction of the second conveyor belt 502; the foil roll base 506 is placed on the second conveyor belt 502, and the second limit switches 505 are arranged on two sides of the foil roll base 506 and arranged along the conveying direction of the second conveyor belt 502; a third limit switch 407 corresponding to the second limit switch 505 is arranged on the first conveyor belt 402, and fifth limit switches 507 corresponding to the second limit switch 505 and used for limiting the moving position of the foil roll base 506 are arranged on the foil unwinding transport cart 5 and the foil winding transport cart 9; the two sides of the carrier vehicle body 501 are provided with buffer pads 406, and the carrier vehicle body is also provided with a second camera 509. In use, the foil release transport cart 5 is used for transporting the foil release roller 104 wound with aluminum foil, the foil release roller 103 is placed on the foil roll base 506, when the foil releasing transport cart 5 transports the foil releasing roller 103 to one side of the foil releasing transport table 4, the third position alignment switch 504 and the first position alignment switch 404 are used to realize the positioning action of the foil releasing transport cart 5, so as to ensure that the foil releasing transport cart 5 can be accurately stopped at one side of the foil releasing transport table 4, after the position alignment action is completed, the second conveying motor is started, the foil releasing roller 103 is conveyed to the first conveying belt 402 of the foil releasing conveying platform 4 together with the foil roll base 506, the movement of the foil roll base 506 to the position on the foil release conveying table 4 is limited by the action of the second limit switch 505 and the third limit switch 407, so as to ensure that the foil releasing roller 103 is just conveyed to the foil releasing machine 101 for installing the foil releasing roller 103, and ensure that the foil releasing up-down moving guide rail 105 can be connected with the foil releasing roller 103. The working principle of the foil collecting transport vehicle 9 is the same as that of the foil releasing transport vehicle 5, but the working process is different, when the foil is changed, the foil collecting transport vehicle 9 firstly conveys the foil coil base 506 to the foil collecting transport table 8, the foil collecting dismounting mechanism demounts the finished aluminum foil coil 704 and then directly places the finished aluminum foil coil 704 on the foil coil base 506, and then the foil collecting transport table 8 conveys the foil coil base 506 carrying the finished aluminum foil coil 704 to the foil collecting transport vehicle 9. The cushion pad 406 is arranged to play a role in buffering, so that collision is avoided during butt joint.
In one embodiment, as shown in fig. 5, the foil unwinding cart 6 has the same structure as the foil winding cart 10, and each includes a cart body 601, a third conveyor belt 602, a plurality of third driving rollers 603, a third conveyor motor, a fourth position alignment switch 604, a foil roll moving guide 605, a foil roll moving motor 606, and a plurality of fourth limit switches 607; a plurality of third driving rollers 603 are arranged on the placing vehicle body 601 at intervals, the third conveyor belts 602 are sequentially sleeved on the third driving rollers 603, the third conveyor belts 602 are transversely arranged, and a third conveying motor is connected with one of the third driving rollers 603; the fourth position alignment switch 604 is arranged on one side of the vehicle body 601 and connected with the second position alignment switch 405; the foil roll moving guide rail 605 is mounted on the placing cart body 601, is positioned on one side above the third conveyor belt 602, and is arranged along the conveying direction of the third conveyor belt 602; the foil movement motor 606 is connected to a foil movement guide 605; a plurality of fourth limit switches 607 are provided, and the plurality of fourth limit switches 607 are arranged at intervals along the transmission direction of the third conveyor belt 602; the two sides of the placing vehicle body 601 are provided with buffer pads 406. The foil placing vehicle 6 is used for placing the used foil placing rollers 103, and a plurality of fourth limit switches 607 are arranged on the vehicle body 601 of the placing vehicle, are used for one-to-one corresponding to one foil placing roller 103 and are used for detecting whether the foil placing roller 103 is fully placed on the vehicle body 601 of the placing vehicle; the fourth position alignment switch 604 on the placing trolley body 601 corresponds to the second position alignment switch 405 of the foil placing conveying table 4, so that the placing trolley body 601 can be accurately stopped at one side of the foil placing conveying table 4, and the foil placing roller 103 can be smoothly transmitted to the foil placing trolley 6 from the foil placing conveying table 4; when the foil releasing roller 103 is conveyed, the third conveying motor is started to drive the third conveying belt 602 to transmit, and meanwhile, the foil roll moving motor 606 is started to drive the foil roll moving guide roller to rotate; the transfer of the foil releasing roller 103 to the foil releasing placing carriage 6 is realized by the cooperation of the foil roll moving guide 605 and the third transfer belt 602. The foil collecting and placing vehicle 10 has a similar operation principle as the foil placing vehicle 6, except that the foil collecting and placing vehicle 10 is used for placing the foil collecting roller 703 and conveying the foil collecting roller 703 to the foil collecting and mounting mechanism so as to mount the foil collecting roller 703 on the foil collecting machine 701. The principle of the position alignment of the foil take-up placing cart 10 and the foil take-up transfer table 8 is similar to that of the foil release placing cart 6.
In one embodiment, as shown in fig. 2, 3, 4, 9, 10, and 11, the foil connecting mechanism 2 includes a foil connecting table pressing mechanism 201, a foil connecting table fixing and pressing mechanism 202, a first air cylinder 203, a second air cylinder 204, a third air cylinder 205, a first pressing roller 206, a first cutting knife 207, a fixing pressing roller 208, a suction cup 209, a foil connecting moving guide rail 210, and a foil connecting moving motor 211; the foil receiving table fixed pressing mechanism 202 is arranged right below the released foil 112, the foil receiving table pressing mechanism 201 is positioned right above the foil receiving table fixed pressing mechanism 202, the first air cylinder 203 is arranged right above the foil receiving table pressing mechanism 201, and the piston end of the first air cylinder 203 is connected with the top of the foil receiving table pressing mechanism 201 and can drive the foil receiving table pressing mechanism 201 to move up and down; the second air cylinder 204 is arranged between the foil receiving table pressing mechanism 201 and the foil releasing table 101, the first extrusion roller 206 is connected with a piston of the second air cylinder 204, and the fixed extrusion roller 208 is positioned right below the first extrusion roller 206; the third cylinder 205 is arranged between the second cylinder 204 and the foil releasing machine 101, and the first cutter 207 is connected with a piston of the third cylinder 205; the foil 112 that is paid out passes through the position right below the first cutter 207, between the first pressing roller 206 and the fixed pressing roller 208, and between the foil receiving table pressing mechanism 201 and the foil receiving table fixed pressure-bonding mechanism 202 in this order; the foil connecting moving guide rail 210 is arranged on one side of the foil connecting table pressing mechanism 201, the foil connecting moving guide rail 210 is of a telescopic structure, and the foil connecting moving guide rail 210 is transversely arranged; one end of the foil receiving moving guide rail 210 is connected to the suction cup 209, the other end is connected to the foil receiving moving motor 211, and the end of the foil receiving moving guide rail 210 connected to the suction cup 209 extends to pass through between the foil receiving table pressing mechanism 201 and the foil receiving table fixed pressing mechanism 202 and then contacts the foil 112 on the foil placing table 101.
In the invention, the foil connecting mechanism 2 is used for connecting two disconnected foils 112 together during roll changing, when the aluminum foil on the foil releasing machine 101 is about to be released, the second air cylinder 204 drives the first extrusion roller 206 to move, so that the first extrusion roller 206 is in contact with the fixed extrusion roller 208, the foils 112 are tightly pressed between the first extrusion roller 206 and the fixed extrusion roller 208, the foils 112 cannot move continuously, and at the moment, the third air cylinder 205 drives the cutter to move downwards until the cutter contacts the foils 112 to cut off the foils 112; after the roll change is completed, the second air cylinder 204 reversely acts, the first squeezing roller 206 loosens the foil 112, the cut foil 112 falls on the foil receiving table fixed pressing mechanism 202, then, the foil receiving moving motor 211 starts to drive the foil receiving moving guide rail 210 to move towards one side of the foil placing table 101 until the suction cup 209 sucks the foil 112 on the foil placing roller 103, the foil receiving moving motor 211 reversely rotates to suck the foil 112 from one side between the foil receiving table pressing mechanism 201 and the foil receiving table fixed pressing mechanism 202 to the other side, namely, the foil 112 discharged by the foil placing roller 103 is positioned right above the previously cut foil 112, then the first air cylinder 203 is started, the first air cylinder 203 drives the foil receiving table pressing mechanism 201 to move downwards, and the two cut foils 112 are tightly pressed between the foil receiving table pressing mechanism 201 and the foil receiving table fixed pressing mechanism 202, so that the two cut foils 112 are connected; after the crimping is finished, the first air cylinder 203 moves reversely, and the foil connecting table pressing mechanism 201 moves upwards to finish the crimping action; the released foil 112 continues to be transferred into the buffer means.
In one embodiment, as shown in fig. 2, 3 and 14, the foil unwinding buffer mechanism 3 and the foil winding buffer mechanism 13 have the same structure, and each includes a buffer moving guide 301, a buffer moving roller 302, a buffer moving motor 303, a fourth air cylinder 304, a second pressing roller 305, a fourth driving roller 306, a fifth driving roller 307, a sixth driving roller 308 and a seventh driving roller 309; the buffer moving guide rail 301 is transversely arranged, the buffer moving roller 302 can be slidably arranged on the buffer moving guide rail 301, and the buffer moving motor 303 is connected with the buffer moving roller 302; the fifth driving roller 307 and the sixth driving roller 308 are respectively arranged on two sides of the buffer moving guide rail 301 and are positioned on one side close to the buffer moving guide rail 301; the fourth driving roller 306 is arranged right below the fifth driving roller 307, the second squeezing roller 305 is arranged right below the fourth driving roller 306, a piston rod of the fourth cylinder 304 is connected with the second squeezing roller 305, and the seventh driving roller 309 is arranged above the sixth driving roller 308; the foils 112 in the foil releasing buffer mechanism 3 sequentially pass through the space between the fourth driving roller 306 and the second pressing roller 305, the top of the fifth driving roller 307, the side surface of the buffer moving roller 302, the bottom of the sixth driving roller 308 and the top of the seventh driving roller 309; in the foil-winding buffer mechanism 13, the foils 112 pass through the top of the seventh driving roller 309, the bottom of the sixth driving roller 308, the side of the buffer moving roller 302, the top of the fifth driving roller 307, the fourth driving roller 306 and the second pressing roller 305 in sequence. The foil releasing buffer mechanism 3 is used for buffering the foils 112, so that the foils 112 are not required to be stopped when the coil is changed, and the foils 112 are released from the foils 112 buffered by the foil releasing buffer mechanism 3 to be transmitted to the next process when the coil is changed; in the buffer state, the foil release buffer moving roller 302 is positioned at the topmost part of the buffer moving guide rail 301; when the roll changing work is carried out, the second squeezing roller 305 is started firstly, the second squeezing roller 305 presses the foil 112 between the second squeezing roller 305 and the fourth driving roller 306, and the foil 112 cannot be conveyed into the buffer mechanism; at this time, the foil releasing buffer moving motor 303 is started to drive the buffer moving roller 302 to slowly move from the topmost part to the bottom part of the buffer moving guide rail 301, and the buffered foil 112 is transferred to the next process; when the change of the roll is completed, the fourth air cylinder 304 moves reversely, the second pressing roller 305 releases the foil 112, the foil 112 continues to be transferred into the buffer mechanism, at this time, the buffer moving motor 303 rotates reversely, the buffer moving roller 302 is driven to move towards the top of the buffer moving guide rail 301 to buffer the foil 112 while transferring the foil 112, and after the foil 112 moves to the topmost end, the buffer moving motor 303 stops. The foil collecting buffer mechanism 13 has the same working principle as the foil releasing buffer mechanism 3, except that in a normal working state, the buffer moving roller 302 is positioned at the bottommost part of the buffer moving guide rail 301, and the foil collecting buffer mechanism 13 does not buffer the foil 112; only when the foil collecting roller 703 is replaced, the foil collecting buffer mechanism 13 is activated, and the incoming foil 112 is buffered in the foil collecting buffer mechanism 13 and is not transferred to the foil collecting mechanism 7. The arrangement of the foil releasing buffer mechanism 3 and the foil collecting buffer mechanism 13 ensures that the production can be continued without stopping when the roll is changed, thereby effectively improving the production efficiency and saving the resources.
In one embodiment, a fifth cylinder 108 is further arranged between the third cylinder 205 and the foil releasing machine 101, and a piston end of the fifth cylinder 108 is connected with an eighth driving roller 109; the foil releasing machine table 101 is also provided with a sixth air cylinder 110, the piston end of the sixth air cylinder 110 is connected with a first extrusion rotating roller 111, and the sixth air cylinder 110 can drive the first extrusion rotating roller 111 to extrude the foil releasing roller 104 which is wound with the aluminum foil on the foil releasing machine table 101; an eighth cylinder 712 is further arranged between the seventh cylinder 707 and the fourth driving roller 306 of the foil reeling buffering mechanism 13, and a piston end of the eighth cylinder 712 is connected with a ninth driving roller 713; the foil collecting machine 701 is also provided with a ninth cylinder 714, the piston end of the ninth cylinder 714 is connected with a second extrusion rotating roller 715, and the ninth cylinder 714 can drive the second extrusion rotating roller 715 to extrude a finished aluminum foil roll 704 on the foil collecting machine 701; the bottom of the foil receiving table pressing mechanism 201 and the top of the foil receiving table fixed pressing mechanism 202 are both provided with a raised tooth-shaped structure; the upper part of the foil collecting and placing vehicle 10 is also provided with an adhesive tape recovery motor 718, an adhesive tape applying roller 717 and a tenth air cylinder 716, the adhesive tape applying roller 717 is connected with the piston end of the tenth air cylinder 716, and the tenth air cylinder 716 can drive the adhesive tape applying roller 717 to be connected with the foil collecting roller 703 on the foil collecting and placing vehicle 10, so that the adhesive tape is adhered to the surface of the foil collecting roller 703.
In the normal transmission process of the foil 112, the fifth air cylinder 108 moves to drive the eight driving rollers to move downwards, so that the eight driving rollers 109 are in contact with the foil 112 to press the foil 112 downwards, and the foil 112 is ensured to be conveyed in through the foil connecting mechanism 2 straightly; when the roll is changed, after the foil 112 is cut by the first cutter 207, part of the foil 112 which is not completely discharged is inevitably left on the foil discharging roller 103, the foil discharging motor 102 is reversely rotated to wind the foil 112 on the foil discharging roller 103, and in the process of rolling, the sixth air cylinder 110 is started to drive the first pressing rotating roller 111 to contact with the foil discharging roller 103 and only press the foil 112, so that the foil 112 can be tightly wound on the foil discharging roller 103 when the foil 112 is wound. During winding, in a normal working state, the eighth cylinder 712 operates to drive the ninth driving roller 713 to move downward, so as to press the foil 112 downward, so that the foil 112 transversely and stably enters the foil winding machine 701; when the foil 112 is fully wound on the foil collecting roller 703, after the second cutter 708 cuts the foil 112, the cut foil 112 cannot be wound on the foil collecting roller 703, at this time, the ninth cylinder 714 is started to drive the second extrusion rotating roller 715 to extrude the foil 112 on the foil collecting roller 703, and the foil collecting motor 702 continues to rotate for several circles, so that the cut foil 112 is completely wound on the foil collecting roller 703 and stops working.
The toothed structure on the foil receiving table pressing mechanism 201 and the toothed structure on the foil receiving table fixed crimping mechanism 202 are meshed with each other, so that the two disconnected foils 112 can be better crimped together in the crimping process. When the foil collecting roller 703 is replaced, the gluing roller 717 adheres the adhesive to the foil collecting roller 703, then the foil collecting roller 703 is conveyed to the foil collecting cylinder 711, the foil collecting cylinder 711 drives the gluing roller 717 to move upwards to be in contact with the disconnected foil 112, so that the end part of the disconnected foil 112 is adhered to the adhesive of the foil collecting roller 703, and the foil 112 can be smoothly wound on the foil collecting roller 703; the adhesive tape recovery motor 718 is used to recover the excess adhesive tape.
In one embodiment, as shown in FIGS. 12 and 13, the electrolysis mechanism 11 comprises a plurality of electrolysis cells 1101 arranged in series; a first driving motor is arranged at the inlet of the electrolytic bath 1101, a plurality of electrolytic driving rollers 1103 are arranged inside the electrolytic bath 1101, a second driving motor is arranged at the outlet of the electrolytic bath 1101, the foil 112 is driven by the first driving motor to enter the electrolytic bath 1101, the foil 112 in the electrolytic bath 1101 is driven by the electrolytic driving rollers 1103 in sequence, and the foil 112 is driven by the second driving motor to be output from the electrolytic bath 1101 and enter the next electrolytic bath 1101; the drying mechanism 12 includes a drying oven 1201, a heating plate 1202, a drying conveyance motor, a plurality of drying conveyance rollers 1203; the heating plates 1202 are arranged in the middle and at two sides of the drying furnace 1201, and the plurality of drying conveying rollers 1203 are arranged in the drying furnace 1201 at intervals and are sequentially distributed at an inlet of the drying furnace 1201, the bottom of the heating plates 1202 and an outlet of the drying furnace 1201; a drying conveyor motor is connected to one of the drying conveyor rollers 1203. In the invention, a plurality of electrolytic cells 1101 are connected in series, when the number of the electrolytic cells 1101 needs to be increased or decreased or the electrolytic cells 1101 needs to be replaced, the transmission of the foils 112 is only needed to be cut off at corresponding positions, a new electrolytic cell 1101 is added, and the electrolytic cells 1101 are designed into a modular structure, so that the later maintenance, replacement, increase or decrease of the electrolytic cells 1101 are facilitated. The whole control scheme does not need to be changed, and the structure is simple and easy to operate. In addition, the drying mechanism 12 is used for drying the electrolyzed foil 112, a heating plate 1202 is arranged in the drying furnace 1201, the heating plate 1202 divides the drying furnace 1201 into a left part and a right part, the foil 112 enters from the left side and bypasses the bottom of the heating plate 1202 and then is transmitted from the right side, both sides of the heating plate 1202 can be heated and dried, on one hand, the drying efficiency is improved, and on the other hand, the heating plate 1202 also plays a role of separation, and the dried foil 112 is separated from the undried foil 112.
The working principle is as follows:
foil-releasing side working principle
1. The foil placing machine 101 normally operates, as shown in fig. 2;
1.1 under the condition that the production line normally runs, the foil 112 on the foil releasing side is conveyed in the process that the foil 112 is released from the foil releasing machine 101, passes through the foil receiving mechanism 2, then is conveyed into the foil releasing buffer mechanism 3, and then is conveyed into the electrolytic tank 1101 which is the next procedure;
1.2 foil laying machine 101: the foil releasing motor 102 rotates to drive the foil releasing roller 103 to rotate, the foil 112 is released from the foil releasing roller 103, at this time, the fifth air cylinder 108 moves to drive the eighth driving roller 109 to press the foil 112 downwards, so that the foil 112 can pass through between the foil receiving table pressing mechanism 201 and the foil receiving table fixed pressing mechanism 202; the penetrated foil 112 enters the foil placing buffer mechanism 3 after passing through the fourth driving roller 306;
1.3 foil connecting mechanism 2: in the normal operation process, all mechanisms of the automatic foil receiving table do not operate, and the foil 112 only passes through the foil receiving mechanism 2;
1.4 foil release buffer mechanism 3: under the normal operation condition, all mechanisms of the foil releasing buffer mechanism 3 do not operate, and the buffer moving roller 302 is positioned at the topmost end of the buffer moving guide rail 301 so as to ensure that the amount of the foil 112 capable of being buffered is the maximum; the foil 112 is conveyed into the foil releasing buffer mechanism 3 from the fourth driving roller 306 and sequentially passes through the buffer moving roller 302, the sixth driving roller 308 and the seventh driving roller 309; and finally into cell 1101.
2. The lower roll running process of the foil placing machine 101 is shown in fig. 3 to 5;
2.1 unreeling the operation process after the foil machine 101 unreels: when the foil 112 on the foil releasing roller 103 is completely transferred (whether the aluminum foil roll is completely released is obtained through meter counting and rotation speed calculation), the fourth air cylinder 304 acts to drive the second pressing roller 305 to move upwards, so that the foil 112 is tightly pressed between the second pressing roller 305 and the fourth driving roller 306, the foil 112 cannot be transferred into the foil releasing buffer mechanism 3 from the foil releasing side, and only can be transferred into the next process from the foil releasing buffer mechanism 3; meanwhile, the second air cylinder 204 moves to drive the first pressing roller 206 to move downwards, so that the foil 112 is tightly pressed between the first pressing roller 206 and the fixed pressing roller 208, and at the moment, the foil releasing motor 102 stops running; then, a third air cylinder 205 is started to drive the cutter to move downwards to cut off the foil 112; the fifth cylinder 108 stops operating, and the eighth driving roller 109 is retracted; after the foil 112 is cut off, the sixth air cylinder 110 is started to drive the extrusion rotary roller to move towards the foil releasing roller 103 side, the foil 112 on the foil releasing roller 103 is pressed, the foil releasing motor 102 is reversed at the moment, the rest of the foil 112 is wound on the foil releasing roller 103, the foil 112 placed by the extrusion rotary roller is loosened in the winding process, and after the foil is wound, the foil releasing motor 102 stops operating;
2.2 unwinding process of foil releasing roller 103: after the foil releasing motor 102 stops, the sixth air cylinder 110 also stops, and the extrusion rotating roller is retracted; meanwhile, the second air cylinder 204 and the third air cylinder 205 stop acting, and the first squeezing roller 206 and the cutter retract; then, the up-down moving motor runs to drive the up-down moving guide rail to move upwards until the up-down moving guide rail is connected with the foil releasing roller 103; at the moment, the foil releasing roller 103 is released from the foil releasing motor 102, the foil releasing roller 103 moves downwards to the first conveyor belt 402 on the foil releasing conveyor table 4 through the up-down moving guide rail, the up-down moving motor stops moving in the downward moving process of the foil releasing roller 103 until the foil releasing roller contacts the first limit switch 107, and the foil releasing roller 103 is placed on the first conveyor belt 402;
2.3 transfer of foil laying roller 103 to foil laying carriage 6: after the foil laying roller 103 is placed on the first conveyor belt 402, the first conveyor motor is operated, the first driving roller 403 is driven to rotate, thereby driving the first conveyor 402 to operate, the foil releasing roller 103 is conveyed toward the foil releasing carriage 6 by the first conveyor 402, and when reaching the foil roll moving guide 605 (the moving position of the foil releasing roller 103 is calculated by the time), the first conveyor stops operating, the foil roll moving motor 606 starts operating, the foil releasing roller 103 moves to the third conveyor 602 by the foil roll moving guide 605, meanwhile, the third transmission motor is started to drive the third transmission roller 603 to rotate, so as to drive the third transmission belt 602 to rotate, transmit the foil placing roller 103 to a specified position on the vehicle body 601 of the placing vehicle, that is, after contacting one of the third limit switches 407, the foil roll moving motor 606 and the third conveyance motor stop operating, and the conveyance operation of the foil feed roller 103 is completed.
3. The automatic transport vehicle and the foil releasing machine 101 are rolled up, as shown in fig. 6 to 8;
3.1 alignment process: after receiving the reeling instruction, the automatic transport vehicle carries the foil unreeling roller 104 with the coiled aluminum foil, and after reaching the foil unreeling machine 101, the parking position is positioned by the third position alignment switch 504 and the first position alignment switch 404;
3.2, a winding process: after the alignment is completed, the second transmission motor is started to drive the second transmission roller 503 to operate, so as to drive the second transmission belt 502 to rotate, the foil roll base 506 placed on the second transmission belt 502 and the foil unwinding roller 104 wound with the aluminum foil on the foil roll base 506 are transmitted to the direction of the foil unwinding transmission table 4 together, meanwhile, the first transmission motor is started to drive the first transmission roller 403 to operate, the foil roll base 506 continues to move under the action of the first transmission belt 402 after being transmitted to the first transmission belt 402, and the first transmission motor stops operating until the second limit switch 505 on the foil roll base 506 contacts the third limit switch 407 on the foil unwinding transmission table 4; then, the up-down moving motor is started to drive the up-down moving guide rail to move upwards, the up-down moving guide rail is connected with the foil releasing roller 104 wound with the aluminum foil, the foil releasing roller 104 wound with the aluminum foil is conveyed upwards to the foil releasing machine table 101 to be installed and fixed, and after the installation is finished, the foil releasing motor 102 is buckled with the foil releasing roller wound with the aluminum foil;
3.3 sub-mount process: the second conveying motor of the automatic transport vehicle and the first conveying motor of the foil unwinding conveying table 4 are simultaneously reversed (opposite to the operation direction of the winding process); the base slowly moves from the first conveyor belt 402 to the second conveyor belt 502, and when the base leaves the foil laying conveyor table 4, the first conveyor motor stops operating; when the foil roll base 506 runs on the second conveyor belt 502 until the second limit switch 505 on the foil roll base 506 contacts with the fifth limit switch on the automatic transport vehicle, the second conveyor motor stops, the lower base is finished, and the rectification and winding process is completed.
4. The operation process of the foil releasing buffer mechanism 3 is shown in fig. 2 and 3;
4.1 when the foil placing machine 101 normally operates, the fourth cylinder 304 does not operate, and the foil 112 passes through the space between the second extrusion roller 305 and the fourth transmission roller 306, then sequentially passes through the fifth transmission roller 307, the buffer moving roller 302, the sixth transmission roller 308 and the seventh transmission roller 309, and then enters the next process; at this time, the buffer moving roller 302 is positioned at the top end of the buffer moving guide 301, i.e., the leftmost position in the drawing, and the maximum amount of the foil 112 buffered in the foil release buffer mechanism 3 is ensured;
4.2 when the foil releasing machine 101 changes rolls: the fourth air cylinder 304 operates to drive the second extrusion roller 305 to move upwards to press the foil 112 between the second extrusion roller 305 and the fourth driving roller 306, so that the foil 112 cannot be transferred into the foil release buffer mechanism 3, meanwhile, the buffer moving motor 303 runs in the reverse direction to drive the buffer moving roller 302 to move rightwards, and the foil 112 is transferred into the next process through the foil release buffer mechanism 3; the buffer moving motor 303 is operated at a speed which ensures that the foil 112 is conveyed at a speed consistent with that of the production line;
4.3 after the foil releasing machine 101 finishes the roll change: the fourth air cylinder 304 stops operating, the second squeeze roller 305 returns to the home position, the buffer moving motor 303 is operated at full speed, and after the buffer moving roller 302 moves to the leftmost end of the buffer moving guide 301, the buffer moving motor 303 stops operating and returns to the normal operation mode.
5. The foil connecting mechanism 2 works, as shown in the figures;
5.1 suction cup 209 moving process: after the foil releasing roller 104 wound with the aluminum foil completes the winding action, the foil receiving moving motor 211 is started to drive the foil receiving moving guide rail 210 to extend towards the direction of the foil releasing machine 101 until the suction cup 209 is contacted with the foil 112 on the foil releasing roller 103 on the foil releasing machine 101, and the suction cup 209 sucks the foil 112;
5.2 suction cup 209 holds the foil 112 moving process: after the suction cup 209 sucks the foil 112, the foil receiving moving motor 211 runs in the reverse direction, the foil receiving moving guide rail 210 retracts, when the foil passes through the eighth driving roller 109, the fifth air cylinder 108 is started, the eighth driving roller 109 is slowly driven to move downwards to press the foil 112, and the foil 112 is ensured to pass between the foil receiving table pressing mechanism 201 and the foil receiving table fixed pressing mechanism 202; after the foil 112 is pulled by the suction cup 209 to pass between the foil receiving table pressing mechanism 201 and the foil receiving table fixed pressing mechanism 202, the foil 112 is moved to one side of the foil receiving table pressing mechanism 201 and the foil receiving table fixed pressing mechanism 202 until the foil receiving table moving guide rail 210 is completely retracted, the foil receiving moving motor 211 stops operating, the suction cup 209 releases the foil 112, and the foil 112 falls onto the foil receiving table fixed pressing mechanism 202;
5.3 foil 112 butting Process: at the moment, the two disconnected foils 112 are mutually overlapped and fall on the foil receiving table fixed pressing mechanism 202, the first air cylinder 203 is started, the foil receiving table pressing mechanism 201 is driven to downwards run until the foil receiving table fixed pressing mechanism 202 is tightly meshed, the two disconnected foils 112 are tightly pressed together through the tooth-shaped structures on the surfaces of the foil receiving table pressing mechanism 201 and the foil receiving table fixed pressing mechanism 202, after a period of extrusion, the first air cylinder 203 stops acting, the foil receiving table pressing mechanism 201 is retracted, and the pressing connection of the foils 112 is completed at the moment; then, the fourth air cylinder 304 stops operating, the second pressing roller 305 is retracted, and the foil 112 is normally transferred to the foil release buffer mechanism 3.
Secondly, the operation principle of the electrolysis mechanism 11 is shown in FIG. 12;
1. the foil 112 runs: the foil 112 is conveyed from the foil placing side, the foil 112 is conveyed into the electrolytic bath 1101 by the first conveying motor, and the electrolytic bath 1101 is filled with electrolytic chemical liquid; then the foil 112 passes through the electrolytic driving rollers 1103 in sequence, and the foil 112 is output from the electrolytic tank 1101 by the second driving motor and enters the next electrolytic tank 1101;
2. in the production process, the electrolytic bath 1101 is provided with a plurality of electrolytic baths 1101 which are connected in series in a penetrating way, the number of the electrolytic baths 1101 can be increased or reduced according to the production requirement, and the number of the electrolytic baths 1101 is increased or reduced by reserving interfaces through a control console.
Thirdly, the operation principle of the drying mechanism 12 is as shown in fig. 13;
1. drying process of the foil 112: conveying the electrolyzed foil 112 into a drying furnace 1201 through a drying conveying motor, and heating and drying through a heating plate 1202, wherein the heating temperature can be controlled and adjusted according to requirements; the centrally located heating plate 1202 is both a heating plate 1202 and a spacer plate that separates the dried foil 112 from the undried foil 112.
Operation principle of foil rolling side
1. Operation principle of foil collection and placement vehicle 10
1.1 as shown in fig. 14, after the foil collecting and placing vehicle 10 is filled with the foil collecting roller 703, the foil collecting and placing vehicle is delivered to the foil collecting and conveying table 8 through the foil collecting and transporting vehicle 9, and the connection between the foil collecting and placing vehicle 9 and the foil collecting and placing vehicle 10 is also realized through the connection between the third position alignment switch 504 and the fourth position alignment switch 604 in an alignment manner, and then the foil collecting and placing vehicle is hung together through a hook to realize the delivery action;
1.2 as shown in fig. 20, the sizing process of the foil collecting roller 703: the foil take-up roll 703 needs to be glued before the change so that the foil 112 sticks to the foil take-up roll 703, completing the web. Firstly, a tenth air cylinder 716 is started to drive a gluing roller 717 to move downwards until the gluing roller is contacted with a foil collecting roller 703 on a foil collecting and placing vehicle 10, a rubber strip is adhered to the foil collecting roller 703, and then the tenth air cylinder 716 stops acting to retract the gluing roller 717; then the adhesive tape recovery motor 718 is started to recover the used adhesive tape, and then the adhesive tape recovery motor 718 stops to finish the gluing process;
1.3, a foil collecting roller 703 conveying process, as shown in fig. 14 and 15: after gluing is finished, a foil roll moving motor 606 is started to drive a foil roll moving guide rail 605 to rotate, a foil rolling roller 703 is conveyed to a foil rolling cylinder 711 by the foil roll moving guide rail 605, and the foil rolling roller 703 and the foil rolling cylinder 711 are fixed through a buckle to prevent the foil rolling roller from falling; waiting for the upper roller.
2. Operation principle of foil winding buffer mechanism 13
2.1, in the normal operation process, as shown in fig. 14, in the normal operation process, the dried foil 112 passes through the buffer moving roller 302 after passing through the seventh driving roller 309 and the sixth driving roller 308 in sequence, at this time, the buffer moving roller 302 is located at the bottom of the buffer moving guide rail 301, and finally passes through the fifth driving roller 307 and the fourth driving roller 306 in sequence and is transmitted into the foil receiving machine 701;
2.2 foil 112 buffer store Process: when the foil collecting machine 701 performs a roll changing action, the fourth air cylinder 304 operates to drive the second squeezing roller 305 to move upwards to contact with the fourth driving roller 306, so as to tightly press the foil 112 between the second squeezing roller 305 and the fourth driving roller 306, and the foil 112 cannot be transferred to the foil collecting machine 701, at this time, the buffer moving motor 303 is started to drive the buffer moving roller 302 to slowly move towards one end of the top of the buffer moving guide rail 301, and the moving speed of the buffer moving roller 302 is controlled, so that the moving speed of the foil 112 is kept consistent with that of a production line;
2.3 after the foil collecting machine 701 finishes the roll changing action: after the foil collecting machine 701 finishes the roll changing operation, the foil collecting motor 702 rapidly rotates the foil collecting roller 703, the buffer moving motor 303 reversely rotates, the buffer moving roller 302 is driven to move towards one end of the bottom of the buffer moving guide rail 301, all the foils 112 stored in the foil collecting buffer mechanism 13 are transferred into the foil collecting machine 701, when the buffer moving roller 302 moves to the bottommost end of the buffer moving guide rail 301, the buffer moving motor 303 stops operating, and the foil collecting motor 702 returns to normal speed rotation.
3. Operation principle of foil collecting machine 701
3.1 as shown in FIG. 14, the normal operation process: the dried foil 112 passes through the foil winding buffer mechanism 13, then passes through the ninth driving roller 713, and then is conveyed to the foil winding machine 701; at this time, the ninth cylinder 714 is not operated, and the second pressing rotating roller 715 is retracted; starting a foil collecting motor 702, driving a foil collecting roller 703 to rotate, and winding the foil 112 on the foil collecting roller 703;
3.2 reel change operation Process
3.21 as shown in fig. 15, the process of docking the foil collecting machine 701 with the foil collecting transport vehicle 9: after the foil collecting machine 701 needs to change the coil, the foil collecting transport vehicle 9 carries the foil coil base 506 to reach the foil collecting transport table 8, and is connected with the first position alignment switch 404 of the foil collecting transport table 8 through the third position switch, so that the stop position of the foil collecting transport vehicle 9 is positioned, and the foil collecting transport vehicle 9 stops at one side of the foil collecting transport table 8;
3.22 as shown in fig. 15 and 16, the process of rolling up and cutting the foil 112: firstly, the fourth air cylinder 304 is started to drive the second squeezing roller 305 to move upwards until contacting the fourth driving roller 306, the foil 112 is tightly pressed, the foil 112 cannot be continuously transmitted to the foil collecting machine 701, at this time, the foil collecting buffer mechanism 13 is started, and the produced foil 112 is buffered in the foil collecting buffer mechanism 13; then, the seventh cylinder 707 is activated to retract the ninth driving roller 713; at this time, the foil collecting placing vehicle 10 has already conveyed the foil collecting roller 703 with the adhesive tape adhered thereon to the foil collecting cylinder 711, starts the foil collecting cylinder 711, moves the foil collecting roller 703 upwards to contact with the foil 112, starts the seventh cylinder 707 after the foil 112 is adhered on the foil collecting roller 703, drives the second cutter 708 to move downwards until contacting the foil 112, and cuts off the foil 112; after the cutting, the seventh air cylinder 707 stops operating, and the second cutter 708 is retracted;
3.23 as shown in fig. 16, the upper base process: after the foil collecting transport cart 9 is butted with the foil collecting transmission table 8, the second transmission motor is started to drive the second transmission roller 503 to operate, so that the second transmission belt 502 is driven to rotate, the foil coil base 506 placed on the second transmission belt 502 is transmitted to the foil collecting transmission table 8, meanwhile, the first transmission motor of the foil collecting transmission table 8 is started to drive the first transmission belt 402 to rotate, the foil coil base 506 is continuously transmitted until the second limit switch 505 on the foil coil base 506 and the third limit switch 407 on the foil collecting transmission table 8 stop operating, and the operation of the first transmission motor and the second transmission motor is finished;
3.24 as shown in FIG. 17, the roll-down run: the foil collecting up-and-down moving motor 705 is started to drive the foil collecting up-and-down moving guide rail 706 to move, the finished aluminum foil roll 704 is tripped with the foil collecting motor 702, the finished aluminum foil roll 704 is moved down by the foil collecting up-and-down moving guide rail 706 until the finished aluminum foil roll 704 is contacted with a sixth limit switch on the foil collecting machine 701, namely, when the finished aluminum foil roll 704 is just placed on the foil collecting machine base 506, the foil collecting up-and-down moving motor 705 stops moving, and the rolling-down movement is completed;
3.25 as shown in fig. 18, the finished aluminum foil roll 704 moves to the foil take-up transport vehicle 9: the first transmission motor of the foil collection transmission platform 8 rotates reversely, the foil roll base 506 loaded with the finished aluminum foil roll 704 is transmitted to the foil collection transport vehicle 9, at the moment, the second transmission motor of the foil collection transport vehicle 9 rotates reversely, the foil roll base 506 continues to operate after being transmitted to the foil collection transport vehicle 9 until the second limit switch 505 on the foil roll base 506 contacts with the fifth limit switch, and the first transmission motor and the second transmission motor both stop operating, so that the transmission of the finished aluminum foil roll 704 is completed;
3.26 as shown in fig. 19, the driving roller upper roller running process: firstly, foil collecting installation motor 709 is started to drive foil collecting installation guide rail 710 to move towards foil collecting roller 703 on foil collecting cylinder 711 until foil collecting installation guide rail 710 is contacted with foil collecting roller 703, foil collecting roller 703 is fixedly connected with foil collecting installation guide rail 710 through a buckle on foil collecting installation guide rail 710, foil collecting installation motor 709 rotates reversely, foil collecting installation guide rail 710 retracts until foil collecting motor 702 on foil collecting machine 701 is reached, foil collecting roller 703 is placed and installed on foil collecting machine 701, at the moment, the buckle on foil collecting installation guide rail 710 is released, foil collecting motor 702 is connected with foil collecting roller 703 through the buckle, and foil collecting installation motor 709 continues to rotate reversely until foil collecting installation guide rail 710 returns to the original position; then the fourth air cylinder 304 stops, the second pressing roller 305 is retracted, and at the same time, the foil collecting motor 702 is started, and the foil 112 is transferred to the foil collecting machine 701 and is restored to the normal operation process.
Example 2
As shown in fig. 21 to 24, a full-automatic formed etched foil production shop includes a full-automatic etched foil production line a shown in embodiment 1, a plurality of full-automatic etched foil production lines a are arranged side by side in the production shop, and each production line a includes a foil releasing mechanism 1 and a foil collecting mechanism 7; wherein, a foil coil placing table 14 to be processed and a foil roller recycling table 15 are arranged at one side in the production workshop; a finished aluminum foil coil placing table 16 and a foil coil base recovering table 17 are arranged on the other side; the foil releasing mechanism 1 is also provided with a foil releasing conveying table 4 for conveying a foil releasing roller, a foil releasing placing vehicle 6 for recovering and placing the foil releasing roller and a foil releasing transport vehicle 5 for transporting the foil releasing roller wound with aluminum foil; a foil collecting and conveying table 8 for conveying foil collecting rollers, a foil collecting and placing vehicle 10 for placing the foil collecting rollers and a foil collecting and conveying vehicle 9 for conveying finished aluminum foil rolls are arranged at the foil collecting mechanism 7; the foil placing trolley 6 reciprocates between the foil placing recovery table and the foil placing conveying table 4, and the foil placing trolley 6 is respectively connected with the foil placing roller recovery table 15 and the foil placing conveying table 4 through conveying belts; the foil releasing transport cart 5 reciprocates between the foil releasing conveying table 4 and the foil coil placing table 14 to be processed, and the foil releasing transport cart 5 is connected with the foil releasing conveying table 4 and the foil coil placing table 14 to be processed through a conveyor belt; the foil collecting and placing vehicle 10 reciprocates between the foil releasing roller recovery platform 15 and the foil collecting and conveying platform 8, and the foil collecting and placing vehicle 10 is respectively connected with the foil releasing roller recovery platform 15 and the foil collecting and conveying platform 8 through conveyor belts; the foil collecting transport vehicle 9 reciprocates among the foil collecting conveying table 8, the finished aluminum foil coil placing table 16 and the foil coil base placing table, and the foil collecting transport vehicle 9 is respectively connected with the foil collecting conveying table 8, the finished aluminum foil coil placing table 16 and the foil coil base placing table through conveyor belts. The foil releasing transport vehicle 5 is used for transporting the foil releasing rollers and transporting the foil releasing rollers detached from the foil releasing machine table to the foil releasing roller recovery table 15 from the foil releasing conveying table 4; in addition, the foil releasing transport vehicle 5 can be connected with the foil releasing placing vehicle 6, the foil releasing placing vehicle 6 is pulled to move after the connection, the foil releasing placing vehicle 6 is pulled to the foil coil placing table, the foil releasing placing table is connected with the foil releasing placing vehicle 6 through a conveyor belt, after a foil releasing roller wound with an aluminum foil on the foil coil placing table is conveyed to the foil releasing placing vehicle 6, the foil releasing transport vehicle 5 pulls the foil releasing placing vehicle 6 to return to the side of the foil releasing conveying table 4 and is also connected with the foil releasing conveying table 4 through the conveyor belt so as to convey the foil releasing roller wound with the aluminum foil; similarly, the foil collecting transport vehicle 9 is connected with the foil collecting transmission platform 8 through a conveyor belt, the finished aluminum foil roll is transmitted from the foil collecting transmission platform 8 to the foil collecting transport vehicle 9, the foil collecting transport vehicle 9 transports the finished aluminum foil roll to the finished aluminum foil roll placing platform 16, and the foil collecting transport vehicle 9 is connected with the finished aluminum foil roll placing platform 16 through the conveyor belt so as to transmit the finished aluminum foil roll to the finished aluminum foil roll placing platform 16; the foil collecting transport vehicle 9 is also responsible for transporting the foil collecting roller to the foil collecting transport table 8, and the foil collecting roller and the foil releasing roller are both placed on the foil releasing roller recovery table 15; on the other hand, the foil collection transport vehicle 9 can also be connected with the foil collection placing vehicle 10, and the foil collection placing vehicle 10 is pulled to move; the foil collecting transport vehicle 9 and the foil releasing transport vehicle 5 can be the same and can be arranged according to production requirements.
In one embodiment, a plurality of charging posts 18 are also provided within the manufacturing facility. A charging pile 18 is provided for charging the foil collecting trolley 9 and the foil releasing trolley 5.
In one embodiment, a plurality of transportation lanes 20 are arranged in the production workshop, and the transportation lanes 20 are respectively connected with the production line a and the foil coil placing table 14 to be processed, the production line a and the foil roller recovery table 15, the production line a and the finished aluminum foil coil placing table 16, and the production line a and the foil coil base recovery table 17. Because the foil collecting transport vehicle 9 and the foil releasing transport vehicle 5 are both automatically transported, a special transport lane 20 is arranged, so that the foil collecting transport vehicle 9 and the foil releasing transport vehicle 5 can move conveniently.
In one embodiment, a plurality of first cameras 19 are arranged at intervals in the production workshop. Full-automatic production workshop, the majority all is machine automatic work, only needs a small amount of staff at the scene, however, a small amount of staff can not regard as whole workshop, through first camera 19's setting, can shoot the operational aspect in whole workshop in real time, and the staff can watch at the background, the playback detection of also being convenient for.
In one embodiment, the foil coil placing table 14 to be processed, the foil roller recovery table 15, the finished aluminum foil coil placing table 16, and the foil coil base recovery table 17 are identical in structure, and each of them includes a supporting frame 1401, a fourth conveying belt 1402, a plurality of tenth conveying rollers 1403, a fourth conveying motor 1404, and a fifth position alignment switch 1405; a plurality of fourth driving rollers are arranged on the supporting frame 1401 at intervals, a fourth conveying belt 1402 is sequentially sleeved on a plurality of tenth driving rollers 1403, and the fourth conveying belt 1402 is transversely arranged; the fourth conveying motor 1404 is connected to one of the tenth driving rollers 1403; the fifth position alignment switch 1405 is arranged on one side of the supporting frame 1401 and arranged along the conveying direction of the fourth conveying belt 1402; a cushion pad is also provided on the side where the fifth position alignment switch 1405 is provided; a plurality of seventh limit switches 1406 are arranged at intervals on one side of the fourth conveyor 1402 along the conveying direction of the fourth conveyor 1402, and the seventh limit switches 1406 are arranged on the support 1401.
In one embodiment, an automatic towing hook 508 is provided on one side of each of the foil feeding cart 5, the foil collecting cart 9, the foil feeding cart 6, and the foil collecting cart 10. The foil placing transport vehicle 5 is connected with the foil placing vehicle 6 through an automatic traction hook 508 to drag the foil placing vehicle 6 to move; the foil collection transport vehicle 9 and the foil collection and placement vehicle 10 are also connected with each other through an automatic towing hook 508 to tow the foil collection and placement vehicle 10 to move.
It should be understood that the above-described embodiments of the present invention are merely examples for clearly illustrating the present invention, and are not intended to limit the embodiments of the present invention. Other variations and modifications will be apparent to persons skilled in the art in light of the above description. And are neither required nor exhaustive of all embodiments. Any modification, equivalent replacement, and improvement made within the spirit and principle of the present invention should be included in the protection scope of the claims of the present invention.

Claims (10)

1. A full-automatic production workshop for chemical etched foil comprises a plurality of full-automatic etched foil production lines (A) arranged side by side in the production workshop, wherein each production line (A) comprises a foil placing mechanism (1) and a foil collecting mechanism (7); the method is characterized in that a foil coil placing table (14) to be processed and a foil roller recovering table (15) are arranged on one side in a production workshop; a finished aluminum foil coil placing table (16) and a foil coil base recovering table (17) are arranged on the other side; the foil releasing mechanism (1) is also provided with a foil releasing conveying table (4) for conveying a foil releasing roller, a foil releasing placing vehicle (6) for recovering and placing the foil releasing roller and a foil releasing transport vehicle (5) for transporting the foil releasing roller (103) wound with aluminum foil; a foil collecting and conveying table (8) for conveying the foil collecting roller (703), a foil collecting and placing vehicle (10) for placing the foil collecting roller (703) and a foil collecting and conveying vehicle (9) for conveying finished aluminum foil rolls are arranged at the foil collecting mechanism (7); the foil placing trolley (6) is respectively connected with the foil placing roller recovery table (15) and the foil placing conveying table (4) through conveying belts; the foil releasing transport vehicle (5), the foil releasing conveying table (4) and the foil coil placing table (14) to be processed are connected with each other through a conveying belt; the foil collecting and placing trolley (10) is respectively connected with the foil placing roller recovery platform (15) and the foil collecting and conveying platform (8) through a conveying belt; the foil collecting transport vehicle (9) is respectively connected with the foil collecting conveying table (8), the finished product aluminum foil coil placing table (14) and the foil coil base recovering table (17) through conveying belts.
2. The fully automated production plant for chemically etched foils according to claim 1, characterised in that a plurality of charging posts (18) are also provided in the production plant.
3. The full-automatic production workshop for chemical corrosion foil according to claim 1, wherein a plurality of transport lanes (20) are arranged in the production workshop, and the transport lanes (20) are respectively connected with the production line (A) and the placing table (14) for foil coil to be processed, the production line (A) and the foil-releasing roller recovery table (15), the production line (A) and the finished aluminum foil coil placing table (16), and the production line (A) and the foil coil base recovery table (17).
4. The fully automatic production plant for chemically-etched foils according to claim 1, wherein a plurality of first cameras (19) are arranged at intervals in the production plant.
5. The full-automatic production plant for chemical corrosion foil according to claim 1, wherein the foil releasing mechanism (1) comprises a foil releasing machine (101), and a foil releasing roller (103) wound with aluminum foil is arranged on the foil releasing machine (101); the foil releasing and conveying table (4) is arranged right below a foil releasing roller (103) wound with aluminum foil; the foil collecting mechanism (7) comprises a foil collecting machine table (701), a foil collecting roller (703) is arranged on the foil collecting machine table (701), and the foil collecting transmission table (8) is arranged right below the foil collecting roller (703).
6. The fully-automatic production workshop for forming corrosion-resistant foils according to any one of claims 1 to 5, wherein the foil releasing and conveying table (4) and the foil receiving and conveying table (8) have the same structure and respectively comprise a mounting frame (401), a first conveying belt (402), a plurality of first driving rollers (403), a first conveying motor, a first position alignment switch (404) and a second position alignment switch (405), the plurality of first driving rollers (403) are sequentially arranged on the mounting frame (401) at intervals, the first conveying belt (402) is sequentially sleeved on the plurality of first driving rollers (403), and the first conveying motor is connected with one of the first driving rollers; and the first conveyor belt (402) is transversely arranged; the foil winding device is characterized in that a first position alignment switch (404) of the foil unwinding conveying tables (4) and (4) is arranged on one side, opposite to the foil unwinding transport vehicles (5) and (5), of the mounting frame (401), a second position alignment switch (405) of the foil unwinding conveying tables (4) and (4) is arranged on one side, opposite to the foil unwinding transport vehicles (6) and (6), of the mounting frame (401), a first position alignment switch (404) of the foil winding conveying tables (8) and (8) is arranged on one side, opposite to the foil winding transport vehicles (9) and (9), of the mounting frame (401), and a second alignment switch of the foil winding conveying tables (8) and (8) is arranged on one side, opposite to the foil winding transport vehicles (10) and (10), of the mounting frame (401); and buffer cushions (406) are arranged on two sides of the mounting rack (401).
7. The fully-automatic production plant for chemical etched foil according to claim 6, wherein the foil unwinding transport vehicle (5) and the foil winding transport vehicle (9) have the same structure, and each comprise a transport vehicle body (501), a second conveyor belt (502), a plurality of second driving rollers (503), a second conveyor motor, a third position alignment switch (504), a second limit switch (505), and a foil roll base (506); the plurality of second transmission rollers (503) are arranged on the carrier vehicle body (501) at intervals, the second conveyor belts (502) are sequentially sleeved on the plurality of second transmission rollers (503), and the second conveyor belts (502) are transversely arranged; the second transmission motor is connected with one of the second transmission rollers (503); the third position alignment switch (504) is arranged on two sides of the carrier vehicle body (501), is connected with the first position alignment switch (404), and is arranged along the conveying direction of the second conveying belt (502); the foil roll base (506) is placed on the second conveyor belt (502), and the second limit switches (505) are arranged on two sides of the foil roll base (506) and arranged along the conveying direction of the second conveyor belt (502); a third limit switch (407) corresponding to the second limit switch (505) is arranged on the first conveyor belt (402), and fifth limit switches (507) corresponding to the second limit switches (505) and used for limiting the moving position of the foil roll base (506) are arranged on the foil releasing transport vehicles (5) (5) and the foil collecting transport vehicles (9) (9); the two sides of the carrier vehicle body (501) are provided with buffer pads (406), and the carrier vehicle body (501) is also provided with a second camera (509).
8. The fully-automatic production workshop for forming corrosion-resistant foils according to claim 7, wherein the foil releasing and placing vehicle (6) and the foil collecting and placing vehicle (10) have the same structure and respectively comprise a placing vehicle body (601), a third conveyor belt (602), a plurality of third driving rollers (603), a third conveyor motor, a fourth position alignment switch (604), a foil roll moving guide rail (605), a foil roll moving motor (606) and a plurality of fourth limit switches (607); the plurality of third transmission rollers (603) are arranged on the placing trolley body (601) at intervals, the third transmission belts (602) are sequentially sleeved on the third transmission rollers (603), the third transmission belts (602) are transversely arranged, and the third transmission motor is connected with one of the third transmission rollers (603); the fourth position alignment switch (604) is arranged on one side of the vehicle body (601) and is connected with the second position alignment switch (405); the foil roll moving guide rail (605) is arranged on the body (601) of the placing vehicle, is positioned on one side above the third conveyor belt (602), and is arranged along the transmission direction of the third conveyor belt (602); the foil roll moving motor (606) is connected with the foil roll moving guide rail (605); the number of the fourth limit switches (607) is multiple, and the multiple fourth limit switches (607) are arranged at intervals along the transmission direction of the third conveyor belt (602); the two sides of the car body (601) are provided with buffer pads (406).
9. The fully-automatic production workshop for chemical-etching foil according to claim 8, wherein the foil coil placing table (14) to be processed, the foil roller recovery table (15), the finished aluminum foil coil placing table (16) and the foil coil base recovery table (17) have the same structure and each comprise a support frame (1401), a fourth conveyor belt (1402), a plurality of tenth drive rollers (1403), a fourth conveyor motor (1404) and a fifth position alignment switch (1405); the plurality of fourth driving rollers are arranged on the supporting frame (1401) at intervals, the fourth conveying belt (1402) is sequentially sleeved on the plurality of tenth driving rollers (1403), and the fourth conveying belt (1402) is transversely arranged; said fourth transfer motor (1404) being connected to one of the tenth transfer rollers (1403); the fifth position alignment switch (1405) is arranged on one side of the support frame (1401) and is arranged along the conveying direction of the fourth conveying belt (1402); a cushion pad is arranged on one side provided with the fifth position alignment switch (1405); a plurality of seventh limit switches (1406) are arranged on one side of the fourth conveyor belt (1402) at intervals along the conveying direction of the fourth conveyor belt (1402), and the seventh limit switches are arranged on the supporting frame (1401).
10. The fully-automatic chemical conversion etched foil production workshop according to claim 9, wherein automatic traction hooks (508) are arranged on one side of the foil release transport vehicle (5), the foil collection transport vehicle (9), the foil release placement vehicle (6) and the foil collection placement vehicle (10).
CN202010383181.6A 2020-05-08 2020-05-08 Full-automatic production workshop for formation corrosion foil Withdrawn CN111703825A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202010383181.6A CN111703825A (en) 2020-05-08 2020-05-08 Full-automatic production workshop for formation corrosion foil

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202010383181.6A CN111703825A (en) 2020-05-08 2020-05-08 Full-automatic production workshop for formation corrosion foil

Publications (1)

Publication Number Publication Date
CN111703825A true CN111703825A (en) 2020-09-25

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Family Applications (1)

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CN202010383181.6A Withdrawn CN111703825A (en) 2020-05-08 2020-05-08 Full-automatic production workshop for formation corrosion foil

Country Status (1)

Country Link
CN (1) CN111703825A (en)

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112478850A (en) * 2020-12-10 2021-03-12 恒扬（韶关）工业有限公司 Aluminum foil formation production line
CN112707230A (en) * 2020-12-16 2021-04-27 中国人民解放军63660部队 Vehicle-carrying platform for laying ground feature simulation material

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112478850A (en) * 2020-12-10 2021-03-12 恒扬（韶关）工业有限公司 Aluminum foil formation production line
CN112707230A (en) * 2020-12-16 2021-04-27 中国人民解放军63660部队 Vehicle-carrying platform for laying ground feature simulation material

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