CN213111716U - Full-automatic foil releasing mechanism for formation corrosion foil - Google Patents
Full-automatic foil releasing mechanism for formation corrosion foil Download PDFInfo
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- CN213111716U CN213111716U CN202020750622.7U CN202020750622U CN213111716U CN 213111716 U CN213111716 U CN 213111716U CN 202020750622 U CN202020750622 U CN 202020750622U CN 213111716 U CN213111716 U CN 213111716U
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Abstract
The utility model relates to a become full-automatic paper tinsel mechanism of putting of corruption paper tinsel. Comprises a foil releasing machine table and a foil releasing motor; the foil winding roller is arranged on the foil releasing machine table, and the foil releasing motor is connected with the foil releasing roller to drive the foil releasing roller to rotate; the foil feeding device comprises a foil feeding roller, a foil feeding mechanism, a foil feeding conveying table, an automatic conveying vehicle and a foil roller placing vehicle, wherein the foil feeding mechanism is used for mounting the foil feeding roller and dismounting the foil feeding roller from a foil feeding table; the foil releasing and conveying table is positioned below the foil releasing roller installed on the foil releasing table, and the foil releasing and installing mechanism is arranged on the foil releasing table and positioned below the foil releasing and conveying table; the foil roller placing vehicle is positioned on one side of the foil placing conveying table, and the automatic conveying vehicle is positioned on the other side of the foil placing conveying table. The utility model provides a pair of change into full-automatic paper tinsel mechanism of putting of corrosion paper tinsel, degree of automation is high, has effectively improved production efficiency.
Description
Technical Field
The utility model belongs to the technical field of the production of corrosion paper tinsel, more specifically relates to a full-automatic paper tinsel mechanism of putting of formation corrosion paper tinsel.
Background
The existing foil releasing machine coiling device for the production line of formed foil and corroded foil is basically semi-automatic or manual, mainly needs manual coil replacement when a new foil coil is released on the foil releasing machine, and manually uses an aluminum buckle to realize butt joint when foils are in butt joint. After a roll of foil is placed on a foil placing machine table of a production line, when the foil needs to be replaced, the roll can only be replaced manually, one roll is low in efficiency, and the other roll is too heavy, so that potential safety hazards are easy to occur; manual treatment is needed for transportation of foil rolls and unloading of driving rollers of the foil rolls, and the efficiency is too low; when a plurality of production lines need to be changed in a workshop, the situation that the rolls cannot be changed in time can occur, and the normal production of the production lines is seriously influenced.
SUMMERY OF THE UTILITY MODEL
The utility model discloses an overcome the defect among the above-mentioned prior art, provide one kind and change into the foil mechanism of putting of corroding full-automatic of paper tinsel, degree of automation is high, has effectively improved production efficiency.
In order to solve the technical problem, the utility model discloses a technical scheme is: a full-automatic foil releasing mechanism for forming corrosion foil comprises a foil releasing machine table and a foil releasing motor; the foil winding roller is arranged on the foil releasing machine table, and the foil releasing motor is connected with the foil releasing roller to drive the foil releasing roller to rotate; the foil feeding device comprises a foil feeding roller, a foil feeding mechanism, a foil feeding conveying table, an automatic conveying vehicle and a foil roller placing vehicle, wherein the foil feeding mechanism is used for mounting the foil feeding roller and dismounting the foil feeding roller from a foil feeding table; the foil releasing and conveying table is positioned below the foil releasing roller on the foil releasing table, and the foil releasing and mounting mechanism is arranged on the foil releasing table and positioned below the foil releasing and conveying table; the foil roller placing vehicle is located on one side of the foil placing conveying table, the automatic conveying vehicle is located on the other side of the foil placing conveying table, and the foil placing conveying table is connected with the automatic conveying vehicle and the foil roller placing vehicle through conveying belts respectively.
The utility model discloses in, the book paper tinsel roller is installed on putting the paper tinsel board, put the paper tinsel motor and put the paper tinsel roller and be connected, the paper tinsel roller rotation is put in the drive, thereby make the foil tinsel loosen and spread into next process from putting the paper tinsel roller, when putting the foil tinsel on the paper tinsel roller and putting, start putting paper tinsel installation mechanism, it will put the paper tinsel roller of putting of foil tinsel installation mechanism and dismantle from putting the paper tinsel board and transport to putting paper tinsel conveying bench, it will put paper tinsel roller conveying to the paper tinsel roller placing car to put the paper tinsel conveying bench, automatic transport vehicle is carrying the book paper tinsel roller this moment, transmit the book paper tinsel roller to putting the paper tinsel conveying bench, it will be installed again to putting the paper tinsel roller to putting the paper tin.
In one embodiment, the foil releasing mounting mechanism comprises an up-down moving guide rail and an up-down moving motor, wherein the up-down moving guide rail is arranged on a foil releasing machine table and is positioned right below a foil releasing roller; the up-down moving motor is connected with the up-down moving guide rail, the up-down moving motor can drive the up-down moving guide rail to move the foil releasing roller to the foil releasing conveying table, and the up-down moving motor can drive the up-down moving guide rail to install the foil releasing roller with the foil coiled on the foil releasing conveying table to the foil releasing machine table. When the foil releasing roller is used, the up-down moving motor drives the up-down moving guide rail to move up and down, when the foil releasing roller needs to be detached, the up-down moving guide rail moves upwards until the up-down moving guide rail is connected with the foil releasing roller, the foil releasing roller is disconnected with the foil releasing motor, and the up-down moving guide rail moves downwards to move the foil releasing roller to the foil releasing conveying table; when the paper tinsel roller was put in the installation, the book paper tinsel roller was transmitted to and is put paper tinsel conveying platform, and the back is connected with the book paper tinsel roller to the reciprocating guide rail, upwards meets, will put the paper tinsel roller and install to putting on the paper tinsel board, put the paper tinsel motor and put the paper tinsel roller and be connected, reciprocating guide rail recovery normal position, the completion is dismantled and is installed the action.
In one embodiment, the foil placing machine table is further provided with a first limit switch for limiting the moving distance of the foil transferring and placing roller moving through the up-down moving guide rail. When the foil roller is being put in the dismantlement of reciprocating guide, when putting foil roller and first limit switch contact, then reciprocating motor stop motion, it just places on putting foil conveying platform to put the foil roller this moment.
In one embodiment, the foil placing and conveying table comprises a mounting frame, a first conveying belt, a plurality of first conveying rollers, a first conveying motor, a first position alignment switch and a second position alignment switch, wherein the plurality of first conveying rollers are sequentially arranged on the mounting frame at intervals, the first conveying belt is sequentially sleeved on the plurality of conveying belts, and the first conveying motor is connected with one of the first conveying rollers; the first conveyor belt is transversely arranged; the first position alignment switch is arranged on one side, just opposite to the automatic transport vehicle, of the mounting frame, and the second position alignment switch is arranged on one side, just opposite to the foil roller placing vehicle, of the mounting frame. The foil releasing and conveying table is used for conveying the used foil releasing roller to the foil roller placing vehicle and conveying the foil rolling roller; the first transmission motor drives the first transmission roller to rotate, so that the first transmission belt is driven to transmit, and the action of transmitting and releasing the foil roller is realized.
In one embodiment, the automatic transport vehicle comprises a transport vehicle body, a second conveyor belt, a plurality of second driving rollers, a second conveyor motor, a third position alignment switch, a second limit switch and a foil roll base; the plurality of second transmission rollers are arranged on the body of the transport vehicle at intervals, the second conveyor belt is sequentially sleeved on the plurality of second transmission rollers, and the second conveyor belt is transversely arranged; the second transmission motor is connected with one of the second transmission rollers; the third position alignment switch is arranged on two sides of the carrier vehicle body, connected with the first position alignment switch and arranged along the conveying direction of the second conveying belt; the foil coil base is placed on the second conveying belt, and the second limit switches are arranged on two sides of the foil coil base and arranged along the conveying direction of the second conveying belt. When the foil releasing device is used, the automatic transport vehicle is used for transporting a foil rolling roller, the foil releasing roller is placed on the foil rolling base, when the automatic transport vehicle transports the foil releasing roller to one side of the foil releasing conveying table, the positioning action of the automatic transport vehicle is realized through the third position alignment switch and the first position alignment switch, the automatic transport vehicle can be accurately stopped at one side of the foil releasing conveying table, after the position alignment action is completed, the second conveying motor is started, the foil releasing roller is transmitted to the first conveying belt of the foil releasing conveying table together with the foil rolling base, the foil rolling base is limited to move to the position on the foil releasing conveying table through the action of the second limiting switch and the third limiting switch, so that the foil releasing roller is guaranteed to be just conveyed to the foil releasing table and is used for installing the foil releasing roller, and the up-down moving guide rail can be connected with the foil releasing roller
In one embodiment, a third limit switch corresponding to the second limit switch is arranged on the first conveyor belt. After the foil coil base is conveyed to the first conveying table, the second limit switch is in contact with the third limit switch, the first conveying motor stops acting, and the foil coil base is just stopped under the foil placing motor.
In one embodiment, the automatic transport vehicle is further provided with a fifth limit switch corresponding to the second limit switch and used for limiting the position of the foil roll base. When the foil coil base is conveyed from the first conveyor belt to the second conveyor belt, the second conveying motor stops acting after the second limit switch is contacted with the fifth limit switch, and the foil coil base is stopped on the automatic conveyor.
In one embodiment, the foil roller placing vehicle comprises a placing vehicle body, a third conveyor belt, a plurality of third driving rollers, a third conveyor motor, a fourth position alignment switch, a foil roll moving guide rail, a foil roll moving motor and a plurality of fourth limit switches; the plurality of third transmission rollers are arranged on the vehicle body of the placing vehicle at intervals, the third conveyor belts are sequentially sleeved on the third transmission rollers and are transversely arranged, and the third conveying motor is connected with one of the third transmission rollers; the fourth position alignment switch is arranged on one side of the vehicle body and connected with the second position alignment switch; the foil coil moving guide rail is arranged on the body of the placing vehicle, is positioned on one side above the third conveyor belt and is arranged along the transmission direction of the third conveyor belt; the foil roll moving motor is connected with the foil roll moving guide rail; the fourth limit switch be equipped with a plurality ofly, a plurality of fourth limit switch sets up along third conveyer belt direction of transfer interval. The foil roller placing vehicle is used for placing the used foil placing rollers, and a plurality of fourth limit switches are arranged on the vehicle body of the placing vehicle, are used for one-to-one correspondence to one foil placing roller and are used for detecting whether the foil placing rollers are fully placed on the vehicle body of the placing vehicle; the fourth position alignment switch on the placing trolley body corresponds to the second position alignment switch on the foil placing conveying table, so that the placing trolley body can be accurately stopped at one side of the foil placing conveying table, and the foil placing roller can be smoothly transmitted to the foil roller placing trolley from the foil placing conveying table; when the foil releasing roller is conveyed, the third conveying motor is started to drive the third conveying belt to transmit, and meanwhile, the foil roll moving motor is started to drive the foil roll moving guide roller to rotate; through the cooperation of foil roll moving guide rail and third conveyer belt, realize putting the foil roller and conveying to the foil roller and place on the car.
In one embodiment, cushion pads are arranged on two sides of the mounting frame; cushion pads are arranged on two sides of the carrier vehicle body; the two sides of the car body of the car are provided with cushion pads. All set up the blotter in mounting bracket, transport vechicle automobile body and the both sides of placing the car automobile body, avoid when berthing the butt joint, bump and damage between the automobile body.
In one embodiment, a fifth cylinder is further arranged on the foil releasing machine, an eighth driving roller is connected to a piston end of the fifth cylinder, and the fifth cylinder is arranged on one side from which a foil of the foil releasing machine is delivered; put the paper tinsel board on still be equipped with the sixth cylinder, the piston end of sixth cylinder is connected with the rotatory roller of extrusion, the sixth cylinder can drive the rotatory roller extrusion of extrusion and put the paper tinsel board and go up the book paper tinsel roller. In the normal transmission process of the foil, the fifth cylinder moves to drive the eight driving rollers to move downwards so that the eight driving rollers are in contact with the foil to press the foil downwards, and the foil can be conveyed in straightly through the foil connecting mechanism; when the foil is replaced, after the foil is cut off by the cutter, part of the foil which is not completely placed on the foil placing roller inevitably exists, the foil placing motor is reversely rotated to roll the foil on the foil placing roller, and in the process of rolling, the sixth air cylinder is started to drive the extrusion rotating roller to be in contact with the foil placing roller and only press the foil, so that the foil can be tightly rolled on the foil placing roller when the foil is rolled.
Compared with the prior art, the beneficial effects are: the utility model provides a full-automatic foil releasing mechanism for formation corrosion foil, which is an automatic transport vehicle, is matched with foil releasing and coil changing, automatically loads or unloads foil, is full-automatic, and does not need to be operated by personnel; one is that the automation degree is higher, the production efficiency is higher, and the operation risk of personnel is reduced; the automatic reel changing has the advantages that the speed of the reel changing process is higher, and the efficiency is higher; put the car through the paper tinsel book and retrieve and put the paper tinsel roller, retrieve full back, accessible automatic transportation pulls away, and is efficient, and degree of automation is high, the utility model discloses production efficiency has effectively been improved.
Drawings
Fig. 1 is a schematic view of the overall structure of the foil releasing mechanism of the present invention.
Fig. 2 is a schematic view of the overall structure in the embodiment of the present invention.
Fig. 3 is a schematic diagram of the normal operation in the embodiment of the present invention.
Fig. 4 is a schematic view of the operation of the foil releasing machine after the foil releasing machine finishes releasing the coil.
Fig. 5 is a schematic view of the operation of the lower roll of the foil laying machine of the present invention.
Fig. 6 is the utility model discloses put foil conveying platform conveying and put foil roller to the operation sketch map of the car is placed to the foil roller.
Fig. 7 is the butt joint operation schematic diagram of the foil feeding conveying table and the automatic transport vehicle of the utility model.
Fig. 8 is a schematic view of the foil releasing machine and the automatic transporting vehicle for reeling operation.
Fig. 9 is a schematic view of the foil laying machine and the automatic transport vehicle.
Fig. 10 is a schematic structural view of a buffering mechanism in an embodiment of the present invention.
Fig. 11 is a schematic view illustrating the connection between the suction cup and the foil sheet when the foil is connected according to the embodiment of the present invention.
Fig. 12 is a schematic view of the movement of the foil during foil splicing according to an embodiment of the present invention.
Fig. 13 is a schematic diagram illustrating an automatic docking operation of foils according to an embodiment of the present invention.
Detailed Description
The drawings are for illustrative purposes only and are not to be construed as limiting the invention; for the purpose of better illustrating the embodiments, certain features of the drawings may be omitted, enlarged or reduced, and do not represent the size of an actual product; it will be understood by those skilled in the art that certain well-known structures in the drawings and descriptions thereof may be omitted. The positional relationships depicted in the drawings are for illustrative purposes only and are not to be construed as limiting the invention.
As shown in fig. 1 to 13, a full-automatic foil releasing mechanism for formation corrosion foil comprises a foil releasing machine 101 and a foil releasing motor 102; the foil winding roller 103 is arranged on the foil releasing machine table 101, and the foil releasing motor 102 is connected with the foil releasing roller 104 to drive the foil releasing roller 104 to rotate; the foil releasing mechanism is used for installing the foil releasing roller 104 and detaching the foil releasing roller 104 from the foil releasing machine table 101, the foil releasing conveying table 4 is used for conveying the foil releasing roller 104, the automatic conveying vehicle 5 is used for conveying the foil rolling roller 103, and the foil roller placing vehicle 6 is used for placing the foil releasing roller 104; the foil releasing and conveying table 4 is positioned below the foil releasing roller 104 arranged on the foil releasing table 101, and the foil releasing and installing mechanism is arranged on the foil releasing table 101 and positioned below the foil releasing and conveying table 4; the foil roller placing vehicle 6 is positioned at one side of the foil placing and conveying table 4, and the automatic transport vehicle 5 is positioned at the other side of the foil placing and conveying table 4.
The utility model discloses in, the book paper tinsel roller 103 is installed on putting paper tinsel board 101, it is connected with putting paper tinsel roller 104 to put paper tinsel motor 102, the drive is put paper tinsel roller 104 and is rotated, thereby make foil 112 loosen and spread into next process from putting paper tinsel roller 104, when putting the foil 112 on paper tinsel roller 104 and put, start and put paper tinsel installation mechanism, it will put the paper tinsel roller 104 of putting foil 112 and dismantle from putting paper tinsel board 101 and transport to putting paper tinsel conveying platform 4 to put paper tinsel roller installation mechanism, it will put paper tinsel roller 104 and convey to the paper tinsel roller and place on the car 6 to put paper tinsel conveying platform 4 to put paper tinsel installation mechanism, automatic transport car 5 is carrying book paper tinsel roller 103 this moment, transmit book paper tinsel roller 103 to putting paper tinsel conveying platform 4, it installs book paper tinsel roller 103 again to putting paper tinsel board 101 to put paper tinsel installation mechanism, it starts to put paper tin.
In some embodiments, as shown in fig. 4 to 6, the foil releasing mounting mechanism includes an up-down moving guide rail 105 and an up-down moving motor 106, the up-down moving guide rail 105 is disposed on the foil releasing machine 101 and is located right below the foil releasing roller 104; the up-down moving motor 106 is connected to the up-down moving guide rail 105, the up-down moving motor 106 can drive the up-down moving guide rail 105 to move the foil releasing roller 104 to the foil releasing transfer table 4, and the up-down moving motor 106 can drive the up-down moving guide rail 105 to mount the foil releasing roller 104 wound with the foil 112 from the foil releasing transfer table 4 to the foil releasing machine 101. When the foil releasing device is used, the up-down moving motor 106 drives the up-down moving guide rail 105 to move up and down, when the foil releasing roller 104 needs to be detached, the up-down moving guide rail 105 moves upwards until the up-down moving guide rail is connected with the foil releasing roller 104, the foil releasing roller 104 is disconnected with the foil releasing motor 102, and the up-down moving guide rail 105 moves downwards to move the foil releasing roller 104 to the foil releasing conveying table 4; when the foil releasing roller 104 is installed, the foil rolling roller 103 is transmitted to the foil releasing conveying table 4, the up-and-down moving guide rail 105 is connected with the foil rolling roller 103 and then meets upwards, the foil releasing roller 104 is installed on the foil releasing machine table 101, the foil releasing motor 102 is connected with the foil releasing roller 104, the up-and-down moving guide rail 105 restores to the original position, and the disassembling and installing actions are completed.
In some embodiments, the foil placing machine 101 is further provided with a first limit switch 107 for limiting the moving distance of the foil placing roller 104 transferred by the up-and-down moving guide rail 105. When the foil releasing roller 104 is detached by the up-and-down moving guide rail 105, when the foil releasing roller 104 contacts with the first limit switch 107, the up-and-down moving motor 106 stops moving, and at this time, the foil releasing roller 104 is just placed on the foil releasing conveying table 4.
In some embodiments, as shown in fig. 3 to 6, the foil placing conveyor table 4 includes a mounting frame 401, a first conveyor belt 402, a plurality of first conveyor rollers 403, a first conveyor motor, and a first position alignment switch 404 and a second position alignment switch 405, the plurality of first conveyor rollers 403 are sequentially disposed on the mounting frame 401 at intervals, the first conveyor belt 402 is sequentially sleeved on the plurality of conveyor belts, and the first conveyor motor is connected to one of the first conveyor rollers 403; and the first conveyor belt 402 is disposed laterally; a first position alignment switch 404 is provided on the side of the mounting block 401 facing the automated transport vehicle 5 and a second position alignment switch 405 is provided on the side of the mounting block 401 facing the foil roller placement vehicle 6. The foil release conveying table 4 is used for conveying the used foil release roller 104 to the foil roller placing vehicle 6 and for conveying the foil rolling roller 103; the first transmission motor drives the first transmission roller 403 to rotate, so as to drive the first transmission belt 402 to transmit, thereby realizing the action of transmitting the foil releasing roller 104.
In some embodiments, as shown in fig. 7 to 9, the automatic transport cart 5 includes a cart body 501, a second conveyor belt 502, a plurality of second driving rollers 503, a second conveyor motor, a third position alignment switch 504, a second limit switch 505, and a foil roll base 506; the plurality of second driving rollers 503 are arranged on the vehicle body 501 at intervals, the second conveyor belt 502 is sequentially sleeved on the plurality of second driving rollers 503, and the second conveyor belt 502 is transversely arranged; the second conveying motor is connected with one of the second driving rollers 503; the third position alignment switch 504 is arranged on two sides of the carrier vehicle body 501, connected with the first position alignment switch 404 and arranged along the conveying direction of the second conveyor belt 502; the foil roll base 506 is placed on the second conveyor belt 502, and the second limit switches 505 are disposed on both sides of the foil roll base 506 and arranged along the conveying direction of the second conveyor belt 502. In use, the automated transporter 5 is used to transport the foil roller 103, the foil unwind roller 104 is placed on the foil roll base 506, when the automatic transport vehicle 5 transports the foil releasing roller 104 to one side of the foil releasing conveying table 4, the third position alignment switch 504 and the first position alignment switch 404 are used for realizing the positioning action of the automatic transport vehicle 5, ensuring that the automatic transport vehicle 5 can be accurately stopped at one side of the foil releasing conveying table 4, after the position alignment action is finished, the second conveyor motor is started, the foil releasing roller 104 is conveyed to the first conveyor belt 402 of the foil releasing conveyor table 4 together with the foil roll base 506, the movement of the foil roll base 506 to the position on the foil release conveying table 4 is limited by the action of the second limit switch 505 and the third limit switch, so as to ensure that the foil releasing roller 104 is just conveyed to the foil releasing machine 101 for installing the foil releasing roller 104, and ensure that the up-down moving guide rail 105 can be connected with the foil releasing roller 104.
In one embodiment, a third limit switch corresponding to the second limit switch 505 is disposed on the first conveyor belt 402. When the second limit switch 505 is in contact with the third limit switch after the foil roll base 506 is transferred onto the first transfer stage, the first transfer motor stops, and the foil roll base 506 is stopped just below the foil placing motor 102.
In one embodiment, the automatic transport cart 5 is further provided with a fifth limit switch corresponding to the second limit switch 505 for limiting the position of the foil roll base 506. When the foil roll base 506 is transferred from the first transfer belt 402 to the second transfer belt 502, the second limit switch 505 comes into contact with the fifth limit switch, the second transfer motor stops, and the foil roll base 506 stops on the automatic transport vehicle 5.
In some embodiments, as shown in fig. 6, the foil roller placing cart 6 includes a placing cart body 601, a third conveyor belt 602, a plurality of third drive rollers 603, a third conveyor motor, a fourth position alignment switch 604, a foil roll moving guide 605, a foil roll moving motor 606, and a plurality of fourth limit switches 607; a plurality of third driving rollers 603 are arranged on the placing vehicle body 601 at intervals, the third conveyor belts 602 are sequentially sleeved on the third driving rollers 603, the third conveyor belts 602 are transversely arranged, and a third conveying motor is connected with one of the third driving rollers 603; the fourth position alignment switch 604 is arranged on one side of the vehicle body 601 and connected with the second position alignment switch 405; the foil roll moving guide rail 605 is installed on the placing vehicle body 601, is located on one side above the third conveyor belt 602, and is arranged along the conveying direction of the third conveyor; the foil movement motor 606 is connected to a foil movement guide 605; the fourth limit switches 607 are provided in plural, and the plural fourth limit switches 607 are provided at intervals along the transmission direction of the third conveyor belt 602. The foil roller placing vehicle 6 is used for placing the used foil placing rollers 104, and a plurality of fourth limit switches 607 are arranged on the vehicle body 601 of the placing vehicle, are used for one-to-one corresponding to one foil placing roller 104 and are used for detecting whether the foil placing roller 104 is fully placed on the vehicle body 601 of the placing vehicle; the fourth position alignment switch 604 on the placing trolley body 601 corresponds to the second position alignment switch 405 of the foil placing conveying table 4, so that the placing trolley body 601 can be accurately stopped at one side of the foil placing conveying table 4, and the foil placing roller 104 can be smoothly transmitted to the foil roller placing trolley 6 from the foil placing conveying table 4; when the foil releasing roller 104 is conveyed, the third conveying motor is started to drive the third conveying belt 602 to transmit, and meanwhile, the foil roll moving motor 606 is started to drive the foil roll moving guide roller to rotate; the transfer of the foil release roller 104 onto the foil roller placement vehicle 6 is effected by the cooperation of the foil roll movement guide 605 with the third transfer belt 602.
In one embodiment, cushion pads 406 are disposed on both sides of the mounting frame 401; buffer pads 406 are arranged on two sides of the carrier vehicle body 501; the two sides of the placing vehicle body 601 are provided with buffer pads 406. Buffering cushions 406 are arranged on the two sides of the mounting frame 401, the carrier vehicle body 501 and the vehicle placing body 601, so that collision and damage between vehicle bodies during docking are avoided.
In some embodiments, a fifth cylinder 108 is further disposed on the foil releasing machine 101, a piston end of the fifth cylinder 108 is connected with an eighth driving roller 109, and the fifth cylinder 108 is disposed on a side from which the foil 112 of the foil releasing machine 101 comes out; the foil releasing machine table 101 is further provided with a sixth air cylinder 110, a piston end of the sixth air cylinder 110 is connected with a squeezing rotating roller 111, and the sixth air cylinder 110 can drive the squeezing rotating roller 111 to squeeze the foil winding roller 103 on the foil releasing machine table 101. In the normal transmission process of the foil 112, the fifth air cylinder 108 moves to drive the eighth driving roller 109 to move downwards, so that the eighth driving roller 109 is in contact with the foil 112 to press the foil 112 downwards, and the foil 112 is ensured to be conveyed in through the foil receiving mechanism straightly; when the foil 112 is cut off by the cutter during the roll change, a part of the foil 112 which is not completely placed on the foil placing roller 104 is inevitably left, the foil placing motor 102 is reversely rotated to roll the foil 112 on the foil placing roller 104, and during the roll change, the sixth air cylinder 110 is started to drive the extrusion rotating roller 111 to contact with the foil placing roller 104 and only press the foil 112, so that the foil 112 can be tightly rolled on the foil placing roller 104 when the foil 112 is rolled.
The working principle is as follows:
1. the foil placing machine 101 normally operates as shown in fig. 1 to 3;
1.1 under the condition that the production line normally runs, the foil 112 at the foil releasing side is conveyed in the process that the foil 112 is released from the foil releasing machine 101, passes through the foil receiving mechanism 2, then is conveyed into the buffer mechanism 3, and then is conveyed into the next procedure, namely an electrolytic tank;
1.2 foil laying machine 101: the foil releasing motor 102 rotates to drive the foil releasing roller 104 to rotate, the foil 112 is released from the foil releasing roller 104, at this time, the fifth air cylinder 108 moves to drive the eighth driving roller 109 to press the foil 112 downwards, so that the foil 112 can pass through between the foil receiving table pressing mechanism 201 and the foil receiving table fixed pressing mechanism 202; the penetrated foil 112 enters the buffer mechanism 3 after passing through the fourth driving roller 306;
1.3 foil connecting mechanism 2: in the normal operation process, all mechanisms of the automatic foil receiving table do not operate, and the foil 112 only passes through the foil receiving mechanism 2;
1.4 buffer mechanism 3: under normal operation, the mechanisms of the buffer mechanism 3 do not operate, and the buffer moving roller 302 is positioned at the topmost end of the buffer moving guide rail 301 so as to ensure that the maximum amount of the foils 112 can be buffered; the foil 112 is conveyed into the buffer mechanism 3 from the fourth driving roller 306 and sequentially passes through the buffer moving roller 302, the sixth driving roller 308 and the seventh driving roller 309; finally, the mixture is transferred into an electrochemical cell.
2. The lower roll running process of the foil placing machine 101 is shown in fig. 4 to 6;
2.1 unreeling the operation process after the foil machine 101 unreels: when the foil 112 on the foil releasing roller 104 is completely transferred (whether the aluminum foil roll is completely released is obtained through meter counting and rotation speed calculation), the fourth air cylinder 304 acts to drive the second squeezing roller 305 to move upwards, so that the foil 112 is tightly pressed between the second squeezing roller 305 and the fourth driving roller 306, the foil 112 cannot be transferred into the buffer mechanism 3 from the foil releasing side, and only can be transferred into the next process from the buffer mechanism 3; meanwhile, the second air cylinder 204 moves to drive the first pressing roller 206 to move downwards, so that the foil 112 is tightly pressed between the first pressing roller 206 and the fixed pressing roller 208, and at the moment, the foil releasing motor 102 stops running; then, the third air cylinder 205 is started to drive the cutter 207 to move downwards to cut off the foil 112; the fifth cylinder 108 stops operating, and the eighth driving roller 109 is retracted; after the foil 112 is cut off, the sixth air cylinder 110 is started, the extrusion rotary roller 111 is driven to move towards the foil releasing roller 104 side, the foil 112 on the foil releasing roller 104 is pressed, the foil releasing motor 102 is reversed at the moment, the rest of the foil 112 is wound on the foil releasing roller 104, the foil 112 placed by the extrusion rotary roller 111 is loosened in the winding process, and after the winding is finished, the foil releasing motor 102 stops;
2.2 unwinding process of foil releasing roller 104: after the foil releasing motor 102 stops operating, the sixth air cylinder 110 also stops operating, and the squeezing rotary roller 111 is retracted; meanwhile, the second air cylinder 204 and the third air cylinder 205 stop acting, and the first squeezing roller 206 and the cutting knife 207 are retracted; then, the up-down moving motor 106 operates to drive the up-down moving guide rail 105 to move upwards until being connected with the foil releasing roller 104; at this time, the foil releasing roller 104 is released from the foil releasing motor 102, the foil releasing roller 104 moves downwards to the first conveyor belt 402 on the foil releasing conveyor table 4 through the up-down moving guide rail 105, the up-down moving motor 106 stops moving in the downward moving process of the foil releasing roller 104 until the foil releasing roller contacts the first limit switch 107, and the foil releasing roller 104 is placed on the first conveyor belt 402;
2.3 transfer of foil roll 104 to foil roll placement cart 6: after the foil feed roller 104 is placed on the first conveyor belt 402, the first conveyor motor is operated, the first drive roller 403 is driven to rotate, thereby driving the first conveyor 402 to operate, the foil releasing roller 104 is conveyed toward the foil roller placing carriage 6 by the first conveyor 402, and when it reaches the foil roll moving guide 605 (the moving position of the foil releasing roller 104 is calculated by the time), the first conveyor stops operating, the foil roll moving motor 606 starts operating, the foil releasing roller 104 moves to the third conveyor 602 by the foil roll moving guide 605, meanwhile, the third transmission motor is started to drive the third transmission roller 603 to rotate, so as to drive the third transmission belt 602 to rotate, transmit the foil placing roller 104 to a specified position on the placing vehicle body 601, that is, after contacting one of the third limit switches 407, the foil roll moving motor 606 and the third conveyance motor stop operating, and the conveyance operation of the foil feed roller 104 is completed.
3. The automatic transport vehicle 5 and the foil releasing machine 101 are rolled up, as shown in fig. 7 to 9;
3.1 alignment process: after receiving the winding instruction, the automatic transport vehicle 5 carries the foil winding roller 103, and after reaching the foil unwinding machine 101, the parking position is positioned by the third position alignment switch 504 and the first position alignment switch 404;
3.2, a winding process: after the alignment is completed, the second transmission motor is started to drive the second transmission roller 503 to operate, so as to drive the second transmission belt 502 to rotate, the foil roll base 506 placed on the second transmission belt 502 and the foil roll roller 103 placed on the foil roll base 506 are transmitted to the direction of the foil unwinding transmission table 4 together, meanwhile, the first transmission motor is started to drive the first transmission roller 403 to operate, the foil roll base 506 continues to move under the action of the first transmission belt 402 after being transmitted to the first transmission belt 402, and the first transmission motor stops operating until the second limit switch 505 on the foil roll base 506 contacts the third limit switch 407 on the foil unwinding transmission table 4; then, the up-down moving motor 106 is started to drive the up-down moving guide rail 105 to move upwards, the foil rolling roller 103 is conveyed upwards to the foil releasing machine table 101 after being connected with the foil rolling roller 103, the foil releasing motor 102 and the foil rolling roller 103 are buckled together after being installed;
3.3 sub-mount process: the second conveying motor of the automatic transport vehicle 5 and the first conveying motor of the foil unreeling conveying table 4 are simultaneously reversed (opposite to the operation direction of the reeling process); the base slowly moves from the first conveyor belt 402 to the second conveyor belt 502, and when the base leaves the foil laying conveyor table 4, the first conveyor motor stops operating; when the foil roll base 506 runs on the second conveyor belt 502 until the second limit switch 505 on the foil roll base 506 contacts with the fifth limit switch on the automatic transport vehicle 5, the second conveyor motor stops, the lower base is finished, and the rectification and winding process is completed.
4. The operation of the damper mechanism 3, as shown in fig. 3 and 12;
4.1 when the foil placing machine 101 normally operates, the fourth cylinder 304 does not operate, and the foil 112 passes through the space between the second extrusion roller 305 and the fourth transmission roller 306, then sequentially passes through the fifth transmission roller 307, the buffer moving roller 302, the sixth transmission roller 308 and the seventh transmission roller 309, and then enters the next process; at this time, the buffer moving roller 302 is located at the top end of the buffer moving guide 301, i.e., the leftmost position in fig. 2, and ensures that the amount of the foil 112 buffered on the buffer mechanism 3 at this time is the largest;
4.2 when the foil releasing machine 101 changes rolls: the fourth air cylinder 304 is operated to drive the second extrusion roller 305 to move upwards to press the foil 112 between the second extrusion roller 305 and the fourth transmission roller 306, so that the foil 112 cannot be transferred into the buffer mechanism 3, meanwhile, the buffer moving motor 303 runs in a reverse direction to drive the buffer moving roller 302 to move rightwards, and the foil 112 is transferred into the next process through the buffer mechanism 3; the buffer moving motor 303 is operated at a speed which ensures that the foil 112 is conveyed at a speed consistent with that of the production line;
4.3 after the foil releasing machine 101 finishes the roll change: the fourth air cylinder 304 stops operating, the second squeeze roller 305 returns to the home position, the buffer moving motor 303 is operated at full speed, and after the buffer moving roller 302 moves to the leftmost end of the buffer moving guide 301, the buffer moving motor 303 stops operating and returns to the normal operation mode.
5. The foil connecting mechanism 2 works as shown in fig. 11 to 13;
5.1 suction cup 209 moving process: after the foil winding roller 103 finishes the winding action, a foil receiving moving motor 211 is started to drive a foil receiving moving guide rail 210 to extend towards the foil releasing machine 101 until a suction cup 209 is contacted with the foil 112 on the foil releasing roller 104 on the foil releasing machine 101, and the suction cup 209 sucks the foil 112;
5.2 suction cup 209 holds the foil 112 moving process: after the suction cup 209 sucks the foil 112, the foil receiving moving motor 211 runs in the reverse direction, the foil receiving moving guide rail 210 retracts, when the foil passes through the eighth driving roller 109, the fifth air cylinder 108 is started, the eighth driving roller 109 is slowly driven to move downwards to press the foil 112, and the foil 112 is ensured to pass between the foil receiving table pressing mechanism 201 and the foil receiving table fixed pressing mechanism 202; after the foil 112 is pulled by the suction cup 209 to pass between the foil receiving table pressing mechanism 201 and the foil receiving table fixed pressing mechanism 202, the foil 112 is moved to one side of the foil receiving table pressing mechanism 201 and the foil receiving table fixed pressing mechanism 202 until the foil receiving table moving guide rail 210 is completely retracted, the foil receiving moving motor 211 stops operating, the suction cup 209 releases the foil 112, and the foil 112 falls onto the foil receiving table fixed pressing mechanism 202;
5.3 foil 112 butting Process: at the moment, the two disconnected foils 112 are mutually overlapped and fall on the foil receiving table fixed pressing mechanism 202, the first air cylinder 203 is started, the foil receiving table pressing mechanism 201 is driven to downwards run until the foil receiving table fixed pressing mechanism 202 is tightly meshed, the two disconnected foils 112 are tightly pressed together through the tooth-shaped structures on the surfaces of the foil receiving table pressing mechanism 201 and the foil receiving table fixed pressing mechanism 202, after one end of extrusion time, the first air cylinder 203 stops acting, the foil receiving table pressing mechanism 201 is retracted, and the pressing connection of the foils 112 is completed at the moment; the fourth cylinder 304 is then deactivated, the second pressure roll 305 is retracted and the foil 112 is normally transferred to the damping mechanism 3.
In the description of the present invention, it is to be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", "axial", "radial", "circumferential", and the like, indicate orientations and positional relationships based on those shown in the drawings, and are used merely for convenience of description and for simplicity of description, and do not indicate or imply that the referenced device or element must have a particular orientation, be constructed and operated in a particular orientation, and therefore, should not be considered as limiting the present invention.
Furthermore, the terms "first", "second" and "first" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include at least one such feature. In the description of the present invention, "a plurality" means at least two, e.g., two, three, etc., unless specifically limited otherwise.
In the present invention, unless otherwise expressly stated or limited, the terms "mounted," "connected," and "fixed" are to be construed broadly and may, for example, be fixedly connected, detachably connected, or integrally formed; can be mechanically or electrically connected; they may be directly connected or indirectly connected through intervening media, or they may be connected internally or in any other suitable relationship, unless expressly stated otherwise. The specific meaning of the above terms in the present invention can be understood according to specific situations by those skilled in the art.
In the present application, unless expressly stated or limited otherwise, the first feature may be directly on or directly under the second feature or indirectly via intermediate members. Also, a first feature "on," "over," and "above" a second feature may be directly or diagonally above the second feature, or may simply indicate that the first feature is at a higher level than the second feature. A first feature being "under," "below," and "beneath" a second feature may be directly under or obliquely under the first feature, or may simply mean that the first feature is at a lesser elevation than the second feature.
In the description herein, references to the description of the term "one embodiment," "some embodiments," "an example," "a specific example," or "some examples," etc., mean that a particular feature, structure, material, or characteristic described in connection with the embodiment or example is included in at least one embodiment or example of the invention. In this specification, the schematic representations of the terms used above are not necessarily intended to refer to the same embodiment or example. Furthermore, the particular features, structures, materials, or characteristics described may be combined in any suitable manner in any one or more embodiments or examples. Furthermore, various embodiments or examples and features of different embodiments or examples described in this specification can be combined and combined by one skilled in the art without contradiction.
Although embodiments of the present invention have been shown and described, it is understood that the above embodiments are exemplary and should not be construed as limiting the present invention, and that variations, modifications, substitutions and alterations can be made to the above embodiments by those of ordinary skill in the art without departing from the scope of the present invention.
It is obvious that the above embodiments of the present invention are only examples for clearly illustrating the present invention, and are not limitations to the embodiments of the present invention. Other variations and modifications will be apparent to persons skilled in the art in light of the above description. And are neither required nor exhaustive of all embodiments. Any modification, equivalent replacement, and improvement made within the spirit and principle of the present invention should be included in the protection scope of the claims of the present invention.
Claims (10)
1. A full-automatic foil releasing mechanism for formation corrosion foil comprises a foil releasing machine table (101) and a foil releasing motor (102); the foil winding roller (103) is arranged on the foil releasing machine table (101), and the foil releasing motor (102) is connected with the foil releasing roller (104) to drive the foil releasing roller (104) to rotate; the device is characterized by further comprising a foil releasing installation mechanism, a foil releasing conveying table (4), an automatic conveying vehicle (5) and a foil roller placing vehicle (6), wherein the foil releasing installation mechanism is used for installing the foil releasing roller (104) and detaching the foil releasing roller (104) from the foil releasing table (101), the foil releasing conveying table is used for conveying the foil releasing roller (104), the automatic conveying vehicle is used for conveying the foil rolling roller (103), and the foil roller placing vehicle is used for placing the foil releasing roller (104); the foil releasing and conveying table (4) is positioned below a foil releasing roller (104) on the foil releasing table (101), and the foil releasing and mounting mechanism is arranged on the foil releasing table (101) and positioned below the foil releasing and conveying table (4); the foil roller placing trolley (6) is located on one side of the foil placing conveying table (4), the automatic conveying trolley (5) is located on the other side of the foil placing conveying table (4), and the foil placing conveying table (4) is connected with the automatic conveying trolley (5) and the foil roller placing trolley (6) through conveying belts respectively.
2. The fully-automatic foil-releasing mechanism for the chemical etching foil according to claim 1, wherein the foil-releasing mounting mechanism comprises an up-down moving guide rail (105) and an up-down moving motor (106), the up-down moving guide rail (105) is arranged on the foil-releasing machine table (101) and is positioned right below the foil-releasing roller (104); the up-and-down moving motor (106) is connected with the up-and-down moving guide rail (105), the up-and-down moving motor (106) can drive the up-and-down moving guide rail (105) to move the foil releasing roller (104) to the foil releasing conveying table (4) from the foil releasing machine table (101), and the up-and-down moving motor (106) can drive the up-and-down moving guide rail (105) to install the foil releasing roller (104) wound with foil to the foil releasing machine table (101) from the foil releasing conveying table (4).
3. The fully-automatic foil releasing mechanism for the formed etched foil according to claim 2, wherein a first limit switch (107) for limiting the moving distance of the foil releasing roller (104) transferred by the up-down moving guide rail (105) is further disposed on the foil releasing machine (101).
4. The fully-automatic foil-releasing mechanism for the chemical-etching etched foil according to claim 1, wherein the foil-releasing conveying table (4) comprises a mounting frame (401), a first conveying belt (402), a plurality of first conveying rollers (403), a first conveying motor, a first position alignment switch (404) and a second position alignment switch (405), the plurality of first conveying rollers (403) are sequentially arranged on the mounting frame (401) at intervals, the first conveying belt (402) is sequentially sleeved on the plurality of conveying belts, and the first conveying motor is connected with one of the first conveying rollers (403); and the first conveyor belt (402) is transversely arranged; first position alignment switch (404) locate mounting bracket (401) just to one side of automatic transport car (5), second position alignment switch (405) locate mounting bracket (401) just to one side that car (6) was placed to the foil roller.
5. The foil automatic foil feeding mechanism of claim 4, wherein the automatic transport vehicle (5) comprises a transport vehicle body (501), a second conveyor belt (502), a plurality of second driving rollers (503), a second conveyor motor, a third position alignment switch (504), a second limit switch (505), and a foil roll base (506); the plurality of second transmission rollers (503) are arranged on the carrier vehicle body (501) at intervals, the second conveyor belts (502) are sequentially sleeved on the plurality of second transmission rollers (503), and the second conveyor belts (502) are transversely arranged; the second transmission motor is connected with one of the second transmission rollers (503); the third position alignment switch (504) is arranged on two sides of the carrier vehicle body (501), is connected with the first position alignment switch (404), and is arranged along the conveying direction of the second conveying belt (502); the foil roll base (506) is placed on the second conveyor belt (502), and the second limit switches (505) are arranged on two sides of the foil roll base (506) and arranged along the conveying direction of the second conveyor belt (502).
6. The fully automatic foil releasing mechanism for the formed corrosion foil according to claim 5, wherein a third limit switch corresponding to the second limit switch (505) is disposed on the first conveyor (402).
7. The fully-automatic foil-releasing mechanism for the formed corrosion foil according to claim 5, wherein the automatic transport vehicle (5) is further provided with a fifth limit switch corresponding to the second limit switch (505) for limiting the position of the foil roll base (506).
8. The foil automatic foil feeding mechanism of claim 5, wherein the foil roller placing vehicle (6) comprises a placing vehicle body (601), a third conveyor belt (602), a plurality of third drive rollers (603), a third conveyor motor, a fourth position alignment switch (604), a foil roll moving guide rail (605), a foil roll moving motor (606), and a plurality of fourth limit switches (607); the plurality of third transmission rollers (603) are arranged on the placing trolley body (601) at intervals, the third transmission belts (602) are sequentially sleeved on the third transmission rollers (603), the third transmission belts (602) are transversely arranged, and the third transmission motor is connected with one of the third transmission rollers (603); the fourth position alignment switch (604) is arranged on one side of the vehicle body (601) and is connected with the second position alignment switch (405); the foil roll moving guide rail (605) is arranged on the body (601) of the placing vehicle, is positioned on one side above the third conveyor belt (602), and is arranged along the transmission direction of the third conveyor belt; the foil roll moving motor (606) is connected with the foil roll moving guide rail (605); the number of the fourth limit switches (607) is multiple, and the fourth limit switches (607) are arranged at intervals along the transmission direction of the third conveyor belt (602).
9. The fully automatic chemical etching foil laying mechanism according to claim 8, wherein the mounting frame (401) is provided with buffer pads (406) on two sides; cushion pads (406) are arranged on two sides of the carrier vehicle body (501); the two sides of the car body (601) are provided with buffer pads (406).
10. The fully-automatic chemical etching foil releasing mechanism according to any one of claims 1 to 9, wherein a fifth cylinder (108) is further disposed on the foil releasing machine table (101), an eighth driving roller (109) is connected to a piston end of the fifth cylinder (108), and the fifth cylinder (108) is disposed on a foil outgoing side of the foil releasing machine table (101); put foil board (101) on still be equipped with sixth cylinder (110), the piston end of sixth cylinder (110) is connected with extrusion swivelling roller (111), sixth cylinder (110) can drive extrusion swivelling roller (111) and extrude foil roller (103) of rolling up on putting foil board (101).
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202020750622.7U CN213111716U (en) | 2020-05-08 | 2020-05-08 | Full-automatic foil releasing mechanism for formation corrosion foil |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202020750622.7U CN213111716U (en) | 2020-05-08 | 2020-05-08 | Full-automatic foil releasing mechanism for formation corrosion foil |
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| CN213111716U true CN213111716U (en) | 2021-05-04 |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111591797A (en) * | 2020-05-08 | 2020-08-28 | 乳源东阳光机械有限公司 | Full-automatic foil releasing mechanism for formation corrosion foil |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111591797A (en) * | 2020-05-08 | 2020-08-28 | 乳源东阳光机械有限公司 | Full-automatic foil releasing mechanism for formation corrosion foil |
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