CN210682644U - Full-automatic foil releasing device for corrosion foil production - Google Patents
Full-automatic foil releasing device for corrosion foil production Download PDFInfo
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- CN210682644U CN210682644U CN201920519948.6U CN201920519948U CN210682644U CN 210682644 U CN210682644 U CN 210682644U CN 201920519948 U CN201920519948 U CN 201920519948U CN 210682644 U CN210682644 U CN 210682644U
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Abstract
The utility model relates to a foil device is put in full-automatic of corruption foil production. The foil releasing device comprises a foil releasing machine table and a foil releasing motor, wherein a foil releasing roller wound with aluminum foil is arranged on the foil releasing machine table, and the foil releasing motor is connected with the foil releasing roller to drive the foil releasing roller to rotate; the device also comprises a foil loading mechanism for installing the foil placing roller, a roller unloading mechanism for disassembling the foil placing roller from the foil placing machine table, a foil connecting mechanism for connecting two disconnected foils and a buffer mechanism for storing the foils; the foil discharged from the foil discharging machine sequentially passes through the foil receiving mechanism and the buffer mechanism and then enters the next procedure; the foil feeding mechanism is used for placing the foil releasing roller wound with the aluminum foil on the foil releasing machine, and the roller releasing mechanism is arranged on the foil releasing machine and used for detaching the foil releasing roller from the foil releasing machine. The utility model discloses not only realize can realizing automatic lower roll and automatic new book of going up, unloading the roller moreover with go up the in-process of new book, through buffer gear transmission foil, production can not shut down because of the action of changing a roll, has effectively improved production efficiency.
Description
Technical Field
The utility model relates to a corrosion paper tinsel production technical field, more specifically relates to a full-automatic paper tinsel device of putting of corrosion paper tinsel production.
Background
In the prior art, a corrosion foil production line is basically semi-automatic, when foil on a foil releasing machine is used up and a new foil roll needs to be replaced, manual operation is often needed, the volume of the rolled foil is large and heavy, and the replacement by only manually is not only low in efficiency, but also has potential safety hazards. When a plurality of production lines in a workshop need to change rolls simultaneously, the situation that the rolls cannot be changed in time is likely to occur, and the production efficiency is seriously influenced.
SUMMERY OF THE UTILITY MODEL
The utility model discloses an overcome above-mentioned prior art at least a defect, provide a foil device is put to full-automatic of corroding foil production, can realize automatic lower roll and automatic new book of going up, effectively improved production efficiency.
In order to solve the technical problem, the utility model discloses a technical scheme is: a full-automatic foil releasing device for producing corrosion foil comprises a foil releasing machine table and a foil releasing motor, wherein an aluminum foil roll is arranged on the foil releasing machine table, and the foil releasing motor is connected with a foil releasing roller on the aluminum foil roll to drive the foil releasing roller to rotate; the device also comprises a foil loading mechanism for installing the foil placing roller, a roller unloading mechanism for disassembling the foil placing roller from the foil placing machine table, a foil connecting mechanism for connecting two disconnected foils and a buffer mechanism for storing the foils; the foil discharged from the foil discharging machine sequentially passes through the foil receiving mechanism and the buffer mechanism and then enters the next procedure; the foil loading mechanism is used for placing an aluminum foil coil on the foil placing machine, and the roller unloading mechanism is arranged on the foil placing machine and used for disassembling the foil placing roller from the foil placing machine.
In the invention, an aluminum foil roll is arranged on a foil releasing machine table, a foil releasing motor is connected with a foil releasing roller to drive the foil releasing roller to rotate, so that a foil is loosened from the foil releasing roller and is transmitted to the next procedure; on the other hand, the roller-discharging mechanism is started, the roller-discharging mechanism is used for detaching the foil-releasing roller from the foil-releasing machine, then the foil-loading mechanism is started, the foil-loading mechanism is used for moving a new foil-releasing roller with a new foil to the foil-releasing machine, the foil-receiving mechanism is used for moving the end part of a newly-replaced aluminum foil roll to the foil-receiving mechanism, so that the newly-replaced foil is connected with the rest of the foil, after the foil-receiving action is completed, the foil-releasing motor is started again, and the foil is conveyed into the buffer mechanism again and then enters the next process.
Further, the extrusion device also comprises a seventh cylinder mechanism and a fourth extrusion roller; the seventh cylinder mechanism is arranged between the foil receiving mechanism and the foil releasing machine, and the fourth extrusion roller is connected with a piston rod of the seventh cylinder mechanism. When the foil releasing motor starts to operate, the seventh air cylinder mechanism is started to drive the fourth extrusion roller to move towards the released foil, and the foil is extruded to enable the foil at the end of the foil releasing machine platform and the foil at the end of the fourth transmission roller to be kept horizontal, so that effective transmission of the foils can be guaranteed, and the foils cannot be clamped.
Further, the foil connecting mechanism comprises an upper foil connecting table support, a lower foil connecting table support, a foil pressing moving motor, an eighth cylinder mechanism, a foil pressing roller, a foil connecting roller and a foil connecting roller moving motor; the foil connecting table upper support is erected right above the released foil, the foil connecting table lower support is erected right below the released foil, and the foil pressing moving motor is connected with the foil connecting table upper support and can drive the foil connecting table upper support to move back and forth; the eighth cylinder mechanism is vertically arranged at the bottom of the upper support of the foil receiving table, and the foil pressing roller is connected with a piston rod of the eighth cylinder mechanism; the foil connecting roller moving motor is connected with the foil connecting roller. When the foil is normally transferred, the foil is released from the foil releasing machine, then passes through between the upper foil receiving platform support and the lower foil receiving platform support, when the previous roll of aluminum foil is about to be released, the buffer mechanism stops continuously transferring the foil to the buffer mechanism, the remaining last section of foil falls on the lower foil receiving platform support, when the new roll is released on the foil receiving machine, the foil receiving moving motor drives the foil receiving roller to move, so that the foil receiving roller moves to the foil releasing machine first to be in contact connection with the new aluminum foil roll, the end of the new foil is pasted or connected to the foil receiving roller, the foil receiving roller moving motor drives the foil receiving roller to move again, the foil receiving roller moves to the lower foil receiving platform support, and the new foil is pulled to the lower foil receiving platform support, because the remaining foil of the previous roll is firstly laid on the lower foil receiving platform support, the pulled new foil is laid on the old foil, and then the eighth air cylinder mechanism acts, the eighth cylinder mechanism drives the foil pressing roller to move downwards until the foil pressing roller is contacted with the lower support of the foil receiving table and presses the foils on the lower support of the foil receiving table, so that the new and old foils are tightly attached together, then, the foil pressing moving motor is started to drive the upper support of the foil receiving table to move left and right, so that the foil pressing roller presses the new and old foils back and forth, the new and old aluminum foils are firmly pressed and connected together, and after the pressing and connecting process is completed, the eighth cylinder mechanism, the foil pressing moving motor and the foil receiving roller moving motor all stop operating, so that the foil receiving roller, the foil pressing roller and the upper support of the foil receiving table all recover to the initial positions; and starting the foil releasing motor, and restarting the foil to be transferred into the buffer mechanism.
Preferably, a sliding guide rail is arranged on the support on the foil receiving table, the eighth cylinder mechanism is in sliding connection with the guide rail, and the foil pressing moving motor drives the guide rail to operate, so that the eighth cylinder mechanism is driven to move back and forth along the guide rail, and the left and right actions of pressing the new and old foils are realized.
Preferably, the foil receiving roller is of a telescopic structure, is arranged between the buffer mechanism and the foil receiving platform lower support, is transversely arranged, is connected with the foil receiving roller moving motor at one end, and penetrates through the space between the foil receiving platform upper support and the foil receiving platform lower support after the other end extends to contact with the foil placing machine platform. The foil contacting roller is located at a position opposite to a foil discharging end of the foil contacting table, is located between the lower support of the foil contacting table and the fourth driving roller, is transversely arranged, extends to the foil contacting table and contacts with the aluminum foil roll when the foil contacting roller moves and is driven by a motor to do extension movement, a back adhesive or other connecting mechanisms can be arranged at the end part of the foil contacting roller, the foil can be connected to the foil contacting roller after the foil contacting roller contacts with the foil, then the foil contacting roller moves by the motor to do reverse rotation movement, the foil contacting roller contracts, the foil on the foil discharging roller is pulled to the lower support of the foil contacting table, and the foil is pressed to move.
Preferably, the foil receiving roller can be arranged on a foil receiving moving guide rail, one end of the foil receiving moving guide rail is connected with the foil receiving machine platform, the other end of the foil receiving moving guide rail is connected with the foil receiving moving motor, the middle part of the foil receiving moving guide rail is empty, two ends of the foil receiving roller are respectively connected with two tracks of the foil receiving roller moving guide rail, namely the foil connecting roller is vertical to the foil connecting moving guide rail, the foil connecting moving motor drives the guide rail to move, so that the foil connecting roller is driven to move back and forth along the foil connecting moving guide rail, the foil connecting roller can just contact with a new roll of foil when moving to one end of the foil connecting machine table, the foil is adhered through the back glue on the foil connecting roller, then the foil connecting roller is driven to move towards the direction of the fourth driving roller, so that the foil is pulled between the upper bracket and the lower bracket of the foil connecting table, due to the hollow center of the guide rail, when the fifth extrusion roller extrudes downwards, the newly pulled foil can be pressed on the lower support of the foil receiving table by the support.
Furthermore, a convex tooth-shaped structure is arranged at the top of the lower support of the foil connecting table; and the foil connecting roller is provided with a back adhesive. The lower bracket of the foil receiving table is provided with a convex finger-shaped structure, so that new and old foils can be more firmly pressed together when the upper bracket of the foil receiving table drives the foil pressing roller to move back and forth on the lower bracket of the foil receiving table; the back adhesive is arranged on the foil connecting roller to facilitate the connection of the foil connecting roller and the foil, and the foil is pulled on the lower bracket of the foil connecting table.
Furthermore, the buffer mechanism comprises a buffer moving rod, a fourth transmission roller, a fifth transmission roller, a sixth transmission roller, a ninth cylinder mechanism, a fifth squeeze roller and a buffer moving motor, the buffer moving rod is vertically arranged, and a sliding guide rail is arranged on the buffer moving rod; the fifth driving roller is arranged on the buffer moving rod and is connected with the sliding guide rail in a sliding manner, and the buffer moving motor is connected with the fifth driving roller and can drive the fifth driving roller to move up and down along the sliding guide rail; the fourth driving roller and the sixth driving roller are respectively arranged on two sides of the buffer moving rod, the ninth cylinder mechanism is arranged right below the fourth driving roller, and the fifth extrusion roller is connected with a piston rod of the ninth cylinder mechanism; the discharged foil sequentially passes through the bottom of the fourth driving roller, the top of the fifth driving roller and the bottom of the sixth driving roller.
Under the condition of normally conveying the foils, the sixth transmission roller is positioned at the topmost end of the buffer moving rod, the conveyed foils sequentially pass through the fourth transmission roller, the fifth transmission roller and the sixth transmission roller, the fifth transmission roller is positioned at the highest point, the fourth transmission roller and the sixth transmission roller are positioned below the fifth transmission roller, and the three transmission rollers form a triangular structure, so that the conveyed foils are bent around one corner instead of directly entering the next procedure; when a roll changing process is started, the ninth air cylinder mechanism is started firstly to drive the fifth squeezing roller to move upwards, so that the fifth squeezing roller tightly presses the fourth driving roller, and the outgoing foil is positioned between the fifth squeezing roller and the fourth driving roller, so that when the fifth squeezing roller presses the fourth driving roller, the outgoing foil is also pressed and cannot move continuously, so that the foil can be prevented from being transmitted to the buffer mechanism, at the moment, the buffer moving motor is started to drive the sixth driving roller to move downwards slowly, and the foil in the buffer mechanism can be transmitted to the next process continuously; through setting up buffer gear, can guarantee at the change of lap in-process, the production line does not stop the function, and the foil can continue to transmit to next process, has effectively improved production efficiency.
Preferably, the installation height of the sixth driving roller is less than or equal to the installation height of the fourth driving roller. The mounting height values of the sixth driving roller and the fourth driving roller cannot be too high, and it is guaranteed that when the fifth driving roller moves to the highest point, sufficient height difference exists between the fifth driving roller and the fourth driving roller as well as between the fifth driving roller and the sixth driving roller, so that the effect of buffering and storing the foils is achieved.
Further, the roller unloading mechanism comprises a roller unloading moving guide rail and a roller unloading moving motor, the roller unloading moving guide roller is arranged right below the foil placing roller on the foil placing machine table, and the roller unloading moving motor is connected with the roller unloading moving guide roller; unload the roller and remove and be equipped with third fixture on the deflector roll, unload roller moving motor can drive third fixture and will put the paper tinsel roller and remove to unloading on the roller moving guide. When foil on the foil placing roller on the foil placing machine table is placed completely, the roller unloading moving motor is started to drive the third clamping mechanism to clamp rotating shafts at two ends of the foil placing roller, then the foil placing roller is taken out of the foil placing machine table and placed on the roller unloading moving guide roller, the roller unloading moving motor drives the third clamping mechanism to loosen the foil placing roller and drives the roller unloading moving guide rail to move, so that the foil placing roller slowly rolls down to the ground from the roller unloading moving guide rail, roller unloading is finished, operators do not need to manually unload the roller, the working intensity of the operators is reduced, and the working efficiency is also improved.
Furthermore, go up paper tinsel mechanism include crane support, flexible davit, crane moving motor and davit flexible motor, crane support's one end be located put paper tinsel board directly over, the other end is located the aluminium foil book and puts the platform directly over, flexible davit's one end slidable hang locate crane support on, move motor drive flexible davit through crane and move the crane and move along crane support round trip movement, flexible davit's the other end be equipped with the second fixture that is used for centre gripping wind-up roll, flexible davit of davit motor can drive flexible davit and make extension or contraction movement. The crane support can be supported by the support frame or directly mounted on a suspended ceiling in a workshop and can be mounted according to the actual condition of the workshop, the crane support is provided with a guide rail, the telescopic boom is mounted on the crane support, and the crane moving motor can drive the telescopic boom to move back and forth along the crane support, namely to move back and forth between one end of the aluminum foil coil placing table and one end of the foil placing machine table; when a new coiling procedure is started, a crane moving motor drives a telescopic suspension arm to move to a position right above an aluminum foil coil placing table, a suspension arm telescopic motor drives the telescopic suspension arm to do extension movement, namely, the telescopic suspension arm is extended, so that a second clamping mechanism on the telescopic suspension arm can clamp a foil releasing roller coiled with foil, after the extension movement is completed, a second clamping mechanism moves to clamp rotating shafts at two ends of the foil releasing roller, then the suspension arm telescopic motor reversely rotates to drive the telescopic suspension arm to do contraction movement until the height of the foil releasing roller is higher than that of the foil releasing table, then the crane moving motor reversely rotates to drive the telescopic suspension arm to move from one end of the aluminum foil coil placing table to one end of the foil releasing table, when the crane moving to a position right above the foil releasing table, the suspension arm telescopic motor drives the telescopic suspension arm to do extension movement again until the foil releasing roller is placed on the foil releasing table, and then the second clamping mechanism is loosened, the telescopic boom is driven by the boom telescopic motor to do contraction movement, so that the telescopic boom returns to the initial position, the action of feeding a new roll is completed at the moment, the process is controlled by a program and is fully automatic, operators are not required to carry the aluminum foil roll manually, the working strength is reduced, and the working efficiency is improved.
Compared with the prior art, the beneficial effects are: the utility model provides a pair of foil device is put in full-automatic of corruption paper tinsel production through setting up paper tinsel mechanism, connecing paper tinsel mechanism, unloading roller mechanism and buffer gear, not only realizes realizing automatic lower roll and automatic new book of going up, is unloading the roller in-process with last new book moreover, transmits the foil through buffer gear, and avoids stopping transmission at the roll change in-process foil, and production can not shut down because of the roll change action, has effectively improved production efficiency.
Drawings
Fig. 1 is a schematic structural diagram of the foil releasing device during the normal foil releasing process.
Fig. 2 is a schematic structural diagram of the foil releasing device during the roller unloading process.
Fig. 3 is a schematic structural diagram of the foil receiving process of the foil releasing device of the present invention.
Fig. 4 is a schematic structural diagram of the new roll taken by the foil feeding mechanism of the present invention.
Fig. 5 is a schematic structural diagram of the foil feeding mechanism of the present invention when newly rolling.
Fig. 6 is a schematic diagram of the control relationship structure of the present invention.
Detailed Description
The drawings are for illustrative purposes only and are not to be construed as limiting the invention; for the purpose of better illustrating the embodiments, certain features of the drawings may be omitted, enlarged or reduced, and do not represent the size of an actual product; it will be understood by those skilled in the art that certain well-known structures in the drawings and descriptions thereof may be omitted. The positional relationships depicted in the drawings are for illustrative purposes only and are not to be construed as limiting the invention.
As shown in fig. 1 to 5, a full-automatic foil releasing device for corrosion foil production comprises a foil releasing machine 201 and a foil releasing motor 202, wherein an aluminum foil roll 203 is mounted on the foil releasing machine 201, and the foil releasing motor 202 is connected with a foil releasing roller 204 on the aluminum foil roll 203 to drive the foil releasing roller 204 to rotate; the device also comprises a foil loading mechanism for installing the foil placing roller 204, a roller unloading mechanism for disassembling the foil placing roller 204 from the foil placing machine table 201, a foil connecting mechanism for connecting two disconnected foils and a buffer mechanism for storing the foils; the foil 208 discharged from the foil discharging machine 201 sequentially passes through the foil connecting mechanism and the buffer mechanism and then enters the next process; the foil loading mechanism is used for placing the aluminum foil roll 203 on the foil placing machine 201, and the roller unloading mechanism is arranged on the foil placing machine 201 and used for unloading the foil placing roller 204 from the foil placing machine 201.
In the invention, an aluminum foil roll 203 is arranged on a foil releasing machine table 201, a foil releasing motor 202 is connected with a foil releasing roller 204 and drives the foil releasing roller 204 to rotate, so that a foil is released from the foil releasing roller 204 and is transferred to the next process; on the other hand, the roll-off mechanism is started, the roll-off mechanism detaches the foil-releasing roll 204 from the foil-releasing machine 201, then the foil-loading mechanism is started, the foil-loading mechanism moves the new foil-releasing roll 204 with the foil wound thereon to the foil-releasing machine 201, the foil-receiving mechanism moves the end of the new replaced aluminum foil roll to the foil-receiving mechanism, so that the new replaced foil is connected with the rest of the foil, after the foil-receiving action is completed, the foil-releasing motor 202 is started again, and the foil is introduced into the buffer mechanism again and then enters the next process.
Specifically, the extrusion press further comprises a seventh air cylinder mechanism 205 and a fourth extrusion roller 206; the seventh air cylinder mechanism 205 is arranged between the foil receiving mechanism and the foil placing machine 201, and the fourth squeezing roller 206 is connected with a piston rod of the seventh air cylinder mechanism 205. When the foil releasing motor 202 starts to operate, the seventh air cylinder mechanism 205 is started to drive the fourth pressing roller 206 to move towards the direction of the released foil 208, and the foil is pressed, so that the foil at the end of the foil releasing machine table 201 and the foil at the end of the fourth driving roller 207 are kept horizontal, and the effective transmission of the foil can be ensured without being blocked.
As shown in fig. 2 and 3, the foil connecting mechanism includes an upper foil connecting table support 211, a lower foil connecting table support 212, a foil pressing moving motor 213, an eighth air cylinder mechanism 210, a foil pressing roller, a foil connecting roller 216, and a foil connecting roller moving motor 214; a foil-receiving table upper support 211 is arranged right above the released foil 208, a foil-receiving table lower support 212 is arranged right below the released foil 208, and a foil-pressing moving motor 213 is connected with the foil-receiving table upper support 211 and can drive the foil-receiving table upper support 211 to move back and forth; the eighth cylinder mechanism 210 is vertically arranged at the bottom of the foil receiving table upper support 211, and the foil pressing roller is connected with a piston rod of the eighth cylinder mechanism 210; foil receiving roller moving motor 214 is connected to foil receiving roller 216. When the foil is normally transferred, the foil is released from the foil releasing machine 201, passes between the foil receiving upper support and the foil receiving lower support 212, when the previous roll of aluminum foil is about to be released, the foil is stopped from being transferred to the buffer mechanism by the foil receiving mechanism, the remaining last piece of foil falls on the foil receiving lower support 212, when the new roll on the foil receiving machine is completed, the foil receiving moving motor drives the foil receiving roller 216 to move, so that the foil receiving roller 216 moves to the foil releasing machine 201 to be in contact connection with the new roll of aluminum foil, the end of the new foil is adhered or connected to the foil receiving roller 216, the foil receiving roller moving motor 214 drives the foil receiving roller 216 to move again, so that the foil receiving roller 216 moves to the foil receiving lower support 212, and the new foil is pulled to the foil receiving lower support 212, because the remaining foil on the previous roll of aluminum foil is laid on the foil receiving lower support 212, the pulled new foil is laid on the old foil, then the eighth cylinder mechanism 210 acts, the eighth cylinder mechanism 210 drives the foil pressing roller to move downwards until the foil pressing roller contacts with the lower bracket 212 of the foil receiving table and presses the foils on the lower bracket 212 of the foil receiving table so that the new and old foils are tightly attached together, then the foil pressing moving motor 213 is started to drive the upper bracket 211 of the foil receiving table to move left and right so that the foil pressing roller presses the new and old foils back and forth, the new and old aluminum foils are firmly pressed together, and after the pressing process is completed, the eighth cylinder mechanism 210, the foil pressing moving motor 213 and the foil receiving roller moving motor 214 stop operating so that the foil receiving roller 216, the foil pressing roller and the upper bracket 211 of the foil receiving table all return to the initial positions; the foil payout motor 202 is activated and the foil resumes transport into the buffer mechanism.
In some embodiments, the foil receiving roller 216 is a stretchable structure, the foil receiving roller 216 is disposed on a side of the fourth driving roller 207 near the foil receiving platform lower bracket 212, and the foil receiving roller moving motor 214 can drive the foil receiving roller 216 to perform a stretching motion toward the foil receiving platform. The foil contact roller 216 is located at a position opposite to the foil discharging end of the foil contact table, and is located between the foil contact table lower support 212 and the fourth driving roller 207, the foil contact roller 216 is transversely arranged, when the foil contact roller moving motor 214 drives the foil contact roller 216 to do stretching movement, the foil contact roller 216 stretches to the foil contact table and contacts with the aluminum foil roll, a back glue or other connecting mechanism can be arranged at the end part of the foil contact roller 216, after the foil contact roller 216 contacts with the foil, the foil can be connected to the foil contact roller 216, then the foil contact roller moving motor 214 reversely rotates, the foil contact roller 216 makes contraction movement, the foil on the foil contact roller 204 is pulled to the foil contact table lower support 212, and foil contact movement is carried out.
In some embodiments, foil receiving roller 216 may be installed on foil receiving moving guide 215, one end of foil receiving moving guide 215 is connected to the foil receiving machine, the other end of foil receiving moving guide 215 is connected to the foil receiving moving motor, the hollow middle of foil receiving moving guide 215 is located, two ends of foil receiving roller 216 are respectively connected to two tracks of the moving guide of foil receiving roller 216, i.e. foil receiving roller 216 is perpendicular to foil receiving moving guide 215, foil receiving moving motor drives the guide to move, so as to drive foil receiving roller 216 to move back and forth along foil receiving moving guide 215, foil receiving roller 216 can just contact with a new roll of foil when moving to one end of foil receiving machine, the foil is adhered by the back glue on foil receiving roller 216, then foil receiving roller 216 is driven to move toward fourth driving roller 207, so as to be pulled between foil receiving machine upper support 211 and foil receiving machine lower support 212, due to the hollow middle of the guide, when fifth pressing roller 218 presses downward, the newly pulled foil can be pressed by the support against the foil receiving station lower support 212.
In some embodiments, the top of the foil table lower support 212 is provided with a raised tooth-like structure; one end of the foil connecting roller 216 close to the foil connecting machine table is provided with a back adhesive. The foil receiving table lower bracket 212 is provided with a convex finger structure, so that new and old foils can be more firmly pressed together when the foil receiving table upper bracket 211 drives the foil pressing roller to move back and forth on the foil receiving table lower bracket 212; the application of the adhesive backing to the foil receiving roller 216 facilitates attachment of the foil receiving roller 216 to the foil to pull the foil against the foil receiving table lower support 212.
As shown in fig. 1 to 3, the buffer mechanism includes a buffer moving rod 231, a fourth driving roller 207, a fifth driving roller 233, a sixth driving roller 234, and a buffer moving motor 232, the buffer moving rod 231 is vertically disposed, and a sliding guide is disposed on the buffer moving rod 231; the fifth driving roller 233 is disposed on the buffer moving rod 231 and slidably connected to the sliding guide, and the buffer moving motor 232 is connected to the fifth driving roller 233 and can drive the fifth driving roller 233 to move up and down along the sliding guide; the fourth driving roller 207 and the sixth driving roller 234 are respectively arranged at two sides of the buffer moving rod, the ninth cylinder mechanism 217 is arranged right below the fourth driving roller 207, and the fifth squeezing roller 218 is connected with a piston rod of the ninth cylinder mechanism 217; the discharged foil 208 passes through the bottom of the fourth driving roller 207, the top of the fifth driving roller 233, and the bottom of the sixth driving roller 234 in sequence; the paid-out foil 208 passes through the bottom of the fourth driving roller 207, the top of the fifth driving roller 233, and the bottom of the sixth driving roller 234 in this order.
Under the condition of normally conveying the foils, the sixth driving roller 234 is positioned at the topmost end of the buffer movable rod, the conveyed foils sequentially pass through the fourth driving roller 207, the fifth driving roller 233 and the sixth driving roller 234, the fifth driving roller 233 is positioned at the highest point, the fourth driving roller 207 and the sixth driving roller 234 are positioned below the fifth driving roller 233, and the three driving rollers form a triangular structure, so that the conveyed foils are bent around one corner instead of directly entering the next process, and the higher the position of the sixth driving roller is, the more foils are stored in the buffer mechanism, and certainly, if more foils are required to be stored to meet the production requirement, a plurality of buffer mechanisms can be arranged and connected in series; when a roll changing process is started, the ninth air cylinder mechanism 217 is started first, the fifth pressing roller 218 is driven to move upwards, the fifth pressing roller 218 tightly presses the fourth driving roller 207, and the outgoing foil is located between the fifth pressing roller 218 and the fourth driving roller 207, so that when the fifth pressing roller 218 presses the fourth driving roller 207, the outgoing foil is also pressed and cannot move continuously, the foil can be prevented from being transmitted to the buffer mechanism, at the moment, the buffer moving motor is started, the sixth driving roller 234 is driven to move downwards slowly, and the foil in the buffer mechanism can be transmitted to the next process continuously; through setting up buffer gear, can guarantee at the change of lap in-process, the production line does not stop the function, and the foil can continue to transmit to next process, has effectively improved production efficiency.
In some embodiments, the mounting height of sixth drive roller 234 is equal to or less than the mounting height of fourth drive roller 207. The height of the sixth driving roller 234 and the fourth driving roller 207 should not be too high, so that when the fifth driving roller 233 moves to the highest point, there is enough height difference between the fifth driving roller 233 and the fourth driving roller 207 and the sixth driving roller 234 to achieve the function of buffering the storage foil.
As shown in fig. 2, the roller-unloading mechanism includes a roller-unloading moving guide rail 221 and a roller-unloading moving motor 222, the roller-unloading moving guide roller is disposed on the foil-placing machine 201 right below the foil-placing roller 204, and the roller-unloading moving motor 222 is connected to the roller-unloading moving guide roller; a third clamping mechanism is arranged on the roller-discharging moving guide roller, and the roller-discharging moving motor 222 can drive the third clamping mechanism to move the foil-discharging roller 204 to the roller-discharging moving guide rail 221. When the foil on the foil placing roller 204 on the foil placing machine 201 is completely placed, the roller unloading moving motor 222 is started to drive the third clamping mechanism to clamp the rotating shafts at the two ends of the foil placing roller 204, then the foil placing roller 204 is taken out of the foil placing machine 201 and placed on the roller unloading moving guide roller, the roller unloading moving motor 222 drives the third clamping mechanism to loosen the foil placing roller 204 and drive the roller unloading moving guide rail 221 to move, so that the foil placing roller 204 slowly rolls down from the roller unloading moving guide rail 221 to the ground, the roller unloading action is completed, the manual roller unloading of an operator is not needed, the working strength of the operator is reduced, and the working efficiency is also improved.
As shown in fig. 4 and 5, the foil feeding mechanism includes a crane support 241, a telescopic boom 244, a crane moving motor 242, and a boom telescopic motor 243, wherein one end of the crane support 241 is located directly above the foil placing table 201, the other end of the crane support is located directly above the aluminum foil roll placing table 247, one end of the telescopic boom 244 is slidably suspended on the crane support 241, the telescopic boom 244 is driven by the crane moving motor 242 to move back and forth along the crane support 241, the other end of the telescopic boom 244 is provided with a second clamping mechanism for clamping the take-up roll, and the boom telescopic motor 243 can drive the telescopic boom 244 to extend or retract. The crane bracket 241 can be supported by a support frame, or directly mounted on a ceiling in a workshop, and can be mounted according to the actual situation of the workshop, the crane bracket 241 is provided with a guide rail, the telescopic boom 244 is mounted on the crane bracket 241, and the crane moving motor 242 can drive the telescopic boom 244 to move back and forth along the crane bracket 241, namely to move back and forth between one end of the aluminum foil coil placing table 247 and one end of the foil placing table 201; when a new coiling procedure is started, the crane moving motor 242 drives the telescopic boom 244 to move to a position right above the aluminum foil coil placing table 247, the boom telescopic motor 243 drives the telescopic boom 244 to perform an extension movement, that is, the telescopic boom 244 is extended, so that the second clamping mechanism on the telescopic boom 244 can clamp the foil releasing roller 204 rolled with foil, after the extension movement is completed, the second clamping mechanism moves to clamp the rotating shafts at two ends of the foil releasing roller 204, then the boom telescopic motor 243 performs a reverse rotation movement to drive the telescopic boom 244 to perform a contraction movement until the height of the foil releasing roller 204 is higher than that of the foil releasing table 201, then the crane moving motor 242 performs a reverse rotation movement to drive the telescopic boom 244 to move from one end of the aluminum foil coil placing table 247 to one end of the foil releasing table 201, and when the crane moving to a position right above the foil releasing table 201, the telescopic boom 243 drives the telescopic boom 244 to perform an extension movement again, until the foil releasing roller 204 is placed on the foil releasing machine 201, the second clamping mechanism is loosened, the boom stretching motor 243 drives the stretching boom 244 to do stretching movement, so that the stretching boom 244 returns to the initial position, and at the moment, the action of newly winding is finished.
In some embodiments, a first bracket 2011 for installing the unwinding roller is arranged on the unwinding machine station 201, an installation groove is arranged on the first bracket 2011, and the rotating shafts at two ends of the unwinding roller 204 are respectively placed on the installation grooves of the first bracket 2011; a limit switch 245 is also arranged at the mounting groove. Rotating shafts at two ends of the winding roller are respectively installed in installation grooves of the first bracket 2011, and the winding roller is driven to rotate by the foil releasing motor 202; a limit switch 245 is arranged at the mounting groove, the limit switch 245 is connected with the second clamping mechanism or the boom extension motor 243, when the boom extension motor 243 drives the extension boom 244 to make extension movement, the second clamping mechanism slowly approaches the foil releasing roller 204, when the boom extension motor 243 moves to the limit switch 245, the limit switch 245 is triggered, the boom extension motor 243 stops moving, the second clamping mechanism moves, the second clamping mechanism loosens the foil releasing roller 204, the foil releasing roller 204 is placed in the mounting groove of the first bracket 2011, and after the winding movement is completed, the boom extension motor 243 operates again to drive the extension boom 244 to make contraction movement.
In some embodiments, a camera is further disposed above the foil placing machine 201 and the foil loading mechanism, the camera can monitor foil loading actions of the foil loading mechanism and roller unloading actions of the roller unloading mechanism in the whole process, and transmit shot pictures to the background monitoring system, so that monitoring personnel can monitor in the background in real time.
In the present embodiment, as shown in fig. 6, each motor or each air cylinder in the present embodiment collectively controls the operation of each mechanism through a PLC main controller; the seventh air cylinder mechanism 205, the eighth air cylinder mechanism 210, the ninth air cylinder mechanism 217, the foil releasing motor 202, the foil pressing moving motor 213, the buffer roller moving motor, the limit switch 245, the suspension arm stretching motor 243 and the crane moving motor 242 are all electrically connected with the PLC main controller, and in combination with the specific situation during production, the control program of the PLC main controller is set in advance, and the operation of each mechanism is automatically controlled through the set program, so that the automatic production is realized; in addition, the camera is electrically connected with the PLC main controller through the video monitor, the remote monitoring console is also electrically connected with the PLC main controller, a roll changing and discharging button is arranged on the PLC main controller, when an operator finds that foil on the foil releasing roller 204 is about to be released, the roll changing and discharging button is pressed, a roll changing and discharging program can be started, and actions such as roller releasing, new roll feeding, foil receiving and the like are realized.
The specific implementation process comprises the following steps:
1. when the foil on the foil releasing machine 201 is about to be released, an operator starts a roll changing and discharging procedure;
2. the buffering mechanism is started firstly, the ninth air cylinder mechanism 217 drives the fifth pressing roller 218 to move to be in contact with the fourth driving roller 207, and the conveyed foil is tightly pressed between the fifth pressing roller 218 and the fourth driving roller 207, so that the foil is prevented from being continuously conveyed into the buffering mechanism; at this time, the buffer moving motor 232 drives the fifth driving roller 233 to slowly move downward along the buffer moving rod 231, and the foil stored in the buffer mechanism is released and transferred to the next process, so that the production continuity is ensured;
3. the rest of the foils of the foil placing roller 204 fall onto the foil receiving table lower bracket 212, and at the moment, the roller unloading moving motor 222 is started to drive the third clamping mechanism to clamp the foil placing roller 204 on the foil placing table 201, and place the foil placing roller 204 on the roller unloading moving guide rail 221, so that the foil placing roller 204 is unloaded from the foil placing table 201;
4. the foil feeding mechanism is started, the crane moving motor 242 drives the telescopic boom 244 to move to a position right above the aluminum foil coil placing table 247, then the boom telescopic motor 243 drives the telescopic boom 244 to perform extension movement until the telescopic boom moves to the foil placing roller 204, the second clamping mechanism can clamp the foil placing roller 204, then the second clamping mechanism operates to clamp the foil placing roller 204, then the boom telescopic motor 243 operates in a reverse mode to drive the telescopic boom 244 to perform contraction movement until the height is higher than that of the foil placing table 201, and the foil placing roller 204 is convenient to mount on the foil placing table 201; then the crane moving motor 242 drives the telescopic boom 244 to move to the position right above the foil releasing machine 201, the boom telescopic motor 243 drives the telescopic boom 244 to do stretching movement again, the foil releasing roller 204 is placed in the mounting groove of the first bracket 2011 of the foil releasing machine 201, at the moment, the upper roller action is completed, and the telescopic boom 244 is restored to the initial position;
5. the foil receiving roller moving motor 214 is started to drive the foil receiving roller 216 to do extension movement until the foil receiving roller 216 contacts the foil on the foil releasing roller 204, the foil is adhered through the back adhesive on the foil receiving roller 216, then the foil receiving roller moving motor 214 rotates reversely to drive the foil receiving roller 216 to do contraction movement, and therefore the foil on the foil releasing roller 204 is pulled to the lower support 212 of the foil receiving table and is positioned above the rest of the foil; then, the eighth cylinder mechanism 210 is started to drive the fifth squeezing roller 218 to press the new and old foils downwards onto the foil receiving table lower bracket 212, so that the new and old foils can be tightly attached to the foil receiving table lower bracket 212, and then the foil pressing moving motor 213 is started to drive the foil receiving table upper bracket 211 to move left and right back and forth, so that the fifth squeezing roller 218 squeezes the new and old foils back and forth, and the new and old foils are firmly pressed together;
6. after the crimping action is finished, the foil receiving mechanism is restored to the initial state, the foil releasing motor 202 operates quickly, and at the moment, the buffering moving motor 232 drives the fifth driving roller 233 to move upwards slowly, so that the released foil 208 can be input to the next procedure and can be stored partially in the buffering mechanism;
7. when the fifth driving roller 233 moves to the top, the foil releasing motor 202 recovers to the normal operation speed, and at this time, the whole roll changing and discharging operation is completed, and the production enters the normal operation mode.
It is obvious that the above embodiments of the present invention are only examples for clearly illustrating the present invention, and are not limitations to the embodiments of the present invention. Other variations and modifications will be apparent to persons skilled in the art in light of the above description. And are neither required nor exhaustive of all embodiments. Any modification, equivalent replacement, and improvement made within the spirit and principle of the present invention should be included in the protection scope of the claims of the present invention.
Claims (10)
1. A full-automatic foil releasing device for corrosion foil production comprises a foil releasing machine table (201) and a foil releasing motor (202), wherein an aluminum foil roll (203) is installed on the foil releasing machine table (201), and the foil releasing motor (202) is connected with a foil releasing roller (204) on the aluminum foil roll (203) to drive the foil releasing roller (204) to rotate; the device is characterized by further comprising a foil loading mechanism for mounting the foil placing roller (204), a roller unloading mechanism for unloading the foil placing roller (204) from the foil placing machine table (201), a foil connecting mechanism for connecting two disconnected foils and a buffer mechanism for storing the foils; the foil placing machine table (201), the foil receiving mechanism and the buffer mechanism are sequentially arranged according to the transmission direction of the foil (208); the foil feeding mechanism is used for placing an aluminum foil roll (203) on the foil placing machine table (201), and the roller discharging mechanism is arranged on the foil placing machine table (201) and used for dismounting the foil placing roller (204) from the foil placing machine table (201).
2. The full-automatic foil unwinding device for corrosion foil production according to claim 1, further comprising a seventh cylinder mechanism (205) and a fourth pressing roll (206); the seventh air cylinder mechanism (205) is arranged between the foil receiving mechanism and the foil releasing machine table (201), and the fourth extrusion roller (206) is connected with a piston rod of the seventh air cylinder mechanism (205).
3. The full-automatic foil laying device for corrosion foil production according to claim 2, wherein the foil receiving mechanism comprises an upper foil receiving table support (211), a lower foil receiving table support (212), a foil pressing moving motor (213), an eighth air cylinder mechanism (210), a foil pressing roller (219), a foil receiving roller (216) and a foil receiving roller moving motor (214); the foil-connecting table upper support (211) is arranged right above the released foil (208), the foil-connecting table lower support (212) is arranged right below the released foil (208), and the foil-pressing moving motor (213) is connected with the foil-connecting table upper support (211) and can drive the foil-connecting table upper support (211) to move back and forth; the eighth cylinder mechanism (210) is vertically arranged at the bottom of the foil connecting table upper support (211), and the foil pressing roller (219) is connected with a piston rod of the eighth cylinder mechanism (210); the foil connecting roller moving motor (214) drives the foil connecting roller (216) to move.
4. The full-automatic foil releasing device for corrosion foil production according to claim 3, wherein the foil receiving roller (216) is of a telescopic structure, the foil receiving roller (216) is arranged between the buffer mechanism and the foil table lower support (212), the foil receiving roller (216) is transversely arranged, one end of the foil receiving roller is connected with the foil receiving roller moving motor (214), and the other end of the foil receiving roller is extended and then passes between the foil receiving table upper support (211) and the foil table lower support (212) to be in contact with the foil releasing machine table (201).
5. The full-automatic foil laying device for corrosion foil production according to claim 3, further comprising a foil receiving moving guide rail (215), wherein one end of the foil receiving moving guide rail (215) is connected with the foil receiving machine station, and the other end is connected with a foil receiving moving motor; the foil connecting roller (216) is arranged on a foil connecting moving guide rail (215), and the foil connecting moving motor drives the guide rail to move so as to drive the foil connecting roller (216) to move back and forth.
6. The fully automatic foil releasing device for etched foil production as claimed in claim 4, wherein the top of said foil receiving table lower support (212) is provided with a raised toothed structure; the foil connecting roller (216) is provided with a back adhesive.
7. The full-automatic foil releasing device for corrosion foil production according to any one of claims 4 to 6, wherein the buffer mechanism comprises a buffer moving rod (231), a fourth driving roller (207), a fifth driving roller (233), a sixth driving roller (234), a ninth air cylinder mechanism (217), a fifth pressing roller (218) and a buffer moving motor (232), the buffer moving rod (231) is vertically arranged, and a sliding guide rail is arranged on the buffer moving rod (231); the fifth driving roller (233) is arranged on the buffer moving rod (231) and is in sliding connection with the sliding guide rail, and the buffer moving motor (232) is connected with the fifth driving roller (233) and can drive the fifth driving roller (233) to move up and down along the sliding guide rail; the fourth driving roller (207) and the sixth driving roller (234) are respectively arranged on two sides of the buffer moving rod, the ninth air cylinder mechanism (217) is arranged right below the fourth driving roller (207), and the fifth extrusion roller (218) is connected with a piston rod of the ninth air cylinder mechanism (217); the discharged foil (208) passes through the bottom of the fourth driving roller (207), the top of the fifth driving roller (233), and the bottom of the sixth driving roller (234) in this order.
8. The full-automatic foil unwinding device for corrosion foil production according to claim 7, wherein the installation height of the sixth driving roller (234) is less than or equal to the installation height of the fourth driving roller (207).
9. The full-automatic foil laying device for corrosion foil production as recited in claim 7, wherein said roller unloading mechanism comprises a roller unloading moving guide rail (221) and a roller unloading moving motor (222), said roller unloading moving guide roller is disposed right below a foil laying roller (204) on the foil laying machine (201), said roller unloading moving motor (222) is connected to said roller unloading moving guide roller; unload and be equipped with third fixture on the roller removes the deflector roll, unload roller removal motor (222) can drive third fixture and will put foil roller (204) and remove to unloading on roller removes guide rail (221).
10. The full-automatic foil laying device for corrosion foil production according to claim 9, wherein the foil laying mechanism comprises a crane support (241), a telescopic boom (244), a crane moving motor (242) and a boom telescopic motor (243), one end of the crane support (241) is located right above the foil laying machine table (201), the other end of the crane support is located right above the aluminum foil coil laying table (247), one end of the telescopic boom (244) is slidably hung on the crane support (241), the telescopic boom (244) is driven by the crane moving motor (242) to move back and forth along the crane support (241), the other end of the telescopic boom (244) is provided with a second clamping mechanism for clamping a winding roll, and the boom telescopic motor (243) can drive the telescopic boom (244) to extend or retract.
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201920519948.6U CN210682644U (en) | 2019-04-16 | 2019-04-16 | Full-automatic foil releasing device for corrosion foil production |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201920519948.6U CN210682644U (en) | 2019-04-16 | 2019-04-16 | Full-automatic foil releasing device for corrosion foil production |
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| CN210682644U true CN210682644U (en) | 2020-06-05 |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110104484A (en) * | 2019-04-16 | 2019-08-09 | 乳源东阳光机械有限公司 | A kind of Full automatic foil device of etched foil production |
-
2019
- 2019-04-16 CN CN201920519948.6U patent/CN210682644U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110104484A (en) * | 2019-04-16 | 2019-08-09 | 乳源东阳光机械有限公司 | A kind of Full automatic foil device of etched foil production |
| CN110104484B (en) * | 2019-04-16 | 2024-01-26 | 乳源东阳光机械有限公司 | Full-automatic foil releasing device for corrosion foil production |
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