CN111673850A - 一种三维打印木质胶合板及其制作方法 - Google Patents

一种三维打印木质胶合板及其制作方法 Download PDF

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CN111673850A
CN111673850A CN202010614741.4A CN202010614741A CN111673850A CN 111673850 A CN111673850 A CN 111673850A CN 202010614741 A CN202010614741 A CN 202010614741A CN 111673850 A CN111673850 A CN 111673850A
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plywood
retardant
flame
wood
layer
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蔡成敏
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Foshan Nanhai Shishan Guanfeng Wood Products Co ltd
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Abstract

本发明涉及一种三维打印木质胶合板及其制作方法，该三维打印木质胶合板由陶瓷层板、多块木质层板、第一胶合层、第二胶合层、两块阻燃层板及两块三维打印面板组成，陶瓷层板与多块木质层板通过第一胶合层粘接固定形成板芯；两块阻燃层板通过第二胶合层粘接固定在板芯的顶面和底面上；三维打印面板通过第二胶合层粘接固定在对应的阻燃层板外；第一胶合层为胶黏剂层；第二胶合层为浸有胶黏剂的无纺布层。该三维打印木质胶合板能提高阻燃板层与其他层板粘接牢固性。

Description

一种三维打印木质胶合板及其制作方法
技术领域
本发明涉及胶合板技术领域，特别涉及一种三维打印木质胶合板及其制作方法。
背景技术
木质胶合板是一种广泛使用的建筑和装饰材料，常用的胶合板类型有三合板、五合板等。胶合板是由木段旋切成单板或由木方刨切成薄木，再用胶粘剂胶合而成的三层或多层的板状材料，通常用奇数层单板，并使相邻层单板的纤维方向互相垂直胶合而成。木质胶合板能提高木材利用率，是节约木材的一个主要途径。
木质材料本身的易燃性导致木质胶合板在使用过程中需要满足防火的要求，因此，市场开始研制各种类型的阻燃胶合板。
现有技术中阻燃胶合板的生产中存在一个问题：阻燃板层与胶黏剂配合使用中的适应性不佳，经常出现板层粘接不牢，导致阻燃胶合板结构破坏。
发明内容
本发明提供了一种三维打印木质胶合板及其制作方法，解决了现有阻燃板层与胶黏剂配合使用中的适应性不佳，经常出现板层粘接不牢的技术问题，实现了提高阻燃板层与其他层板粘接牢固性的技术效果。
本发明所提供的一种三维打印木质胶合板包括：陶瓷层板、多块木质层板、第一胶合层、第二胶合层、两块阻燃层板及两块三维打印面板，其中，
所述陶瓷层板与多块所述木质层板通过所述第一胶合层粘接固定形成板芯；
两块所述阻燃层板通过所述第二胶合层粘接固定在所述板芯的顶面和底面上；
所述三维打印面板通过所述第二胶合层粘接固定在对应的所述阻燃层板外；所述三维打印面板通过增材制造获得；
所述第一胶合层为胶黏剂层；
所述第二胶合层为浸有胶黏剂的无纺布层。
作为优选，所述胶黏剂为酚醛树脂胶。
作为优选，所述阻燃层板通过所述木质层板在阻燃剂中浸泡制得。
基于同样的发明构思，本申请还提供了一种所述三维打印木质胶合板的制作方法，包括以下步骤：
将所有木质层板进行干燥处理，
取干燥后的所述木质层板中的两块浸入阻燃剂溶液中进行浸泡处理，获得所述阻燃层板；
将若干所述无纺布浸入胶黏剂中进行浸泡处理，获得所述第二胶合层；
将所述木质层板及所述陶瓷层板的表面涂覆所述胶黏剂并进行热压，形成所述板芯；
将所述阻燃层板通过所述第二胶合层热压到所述板芯的顶面和底面；
将所述三维打印面板通过所述第二胶合层热压到所述阻燃层板的外面。
作为优选，所述木质层板浸入阻燃剂溶液中进行浸泡处理的浸泡时间为5～12h。
作为优选，所述无纺布浸入胶黏剂中进行浸泡处理的浸泡时间为20～30h。
本申请实施例中提供的一个或多个技术方案，至少具有如下技术效果或优点：
通过采用由陶瓷层板、多块木质层板、第一胶合层、第二胶合层、两块阻燃层板及两块三维打印面板组成的三维打印木质胶合板，陶瓷层板与多块木质层板通过第一胶合层粘接固定形成板芯；两块阻燃层板通过第二胶合层粘接固定在板芯的顶面和底面上；三维打印面板通过第二胶合层粘接固定在对应的阻燃层板外；第一胶合层为胶黏剂层；第二胶合层为浸有胶黏剂的无纺布层。无纺布层能有效增强阻燃板层与其他层板的粘接牢固性。这样，解决了现有阻燃板层与胶黏剂配合使用中的适应性不佳，经常出现板层粘接不牢的技术问题，实现了提高阻燃板层与其他层板粘接牢固性的技术效果。
附图说明
图1为本申请实施例提供的三维打印木质胶合板的制作方法的流程示意图。
具体实施方式
为使本发明的目的、技术方案和优点更加清楚，下面将结合附图对本发明实施方式作进一步地详细描述。
本发明提供一种三维打印木质胶合板包括：陶瓷层板、多块木质层板、第一胶合层、第二胶合层、两块阻燃层板及两块三维打印面板，其中，
陶瓷层板与多块木质层板通过第一胶合层粘接固定形成板芯；两块阻燃层板通过第二胶合层粘接固定在板芯的顶面和底面上；三维打印面板通过第二胶合层粘接固定在对应的阻燃层板外；三维打印面板通过增材制造获得；第一胶合层为胶黏剂层；第二胶合层为浸有胶黏剂的无纺布层。
进一步的，胶黏剂为酚醛树脂胶。阻燃层板通过木质层板在阻燃剂中浸泡制得。阻燃剂原料由聚丙乙烯、双氰胺、磷酸、三乙醇胺、硼酸、硼砂、氨水、碳化硅、邻苯二甲酸二乙酯、黏土等构成。
通过采用由陶瓷层板、多块木质层板、第一胶合层、第二胶合层、两块阻燃层板及两块三维打印面板组成的三维打印木质胶合板，相邻木质层板通过第一胶合层粘接固定形成板芯；两块阻燃层板通过第二胶合层粘接固定在板芯的顶面和底面上；三维打印面板通过第二胶合层粘接固定在对应的阻燃层板外；第一胶合层为胶黏剂层；第二胶合层为浸有胶黏剂的无纺布层。无纺布层能有效增强阻燃板层与其他层板的粘接牢固性。
基于同样的发明构思，本申请还提供了一种三维打印木质胶合板的制作方法，参见附图1，包括以下步骤：
S1：将所有木质层板进行干燥处理，
S2：取干燥后的木质层板中的两块浸入阻燃剂溶液中进行浸泡处理，获得阻燃层板；
S3：将若干无纺布浸入胶黏剂中进行浸泡处理，获得第二胶合层；
S4：将木质层板及陶瓷层板的表面涂覆胶黏剂并进行热压，形成板芯；
S5：将阻燃层板通过第二胶合层热压到板芯的顶面和底面；
S6：将三维打印面板通过第二胶合层热压到阻燃层板的外面。
进一步的，木质层板浸入阻燃剂溶液中进行浸泡处理的浸泡时间为5～12h。无纺布浸入胶黏剂中进行浸泡处理的浸泡时间为20～30h。
以上所述的具体实施方式，对本发明的目的、技术方案和有益效果进行了进一步详细说明，所应理解的是，以上所述仅为本发明的具体实施方式而已，并不用于限制本发明，凡在本发明的精神和原则之内，所做的任何修改、等同替换、改进等，均应包含在本发明的保护范围之内。

Claims (6)

1.一种三维打印木质胶合板，其特征在于，包括：陶瓷层板、多块木质层板、第一胶合层、第二胶合层、两块阻燃层板及两块三维打印面板，其中，
所述陶瓷层板与多块所述木质层板通过所述第一胶合层粘接固定形成板芯；
两块所述阻燃层板通过所述第二胶合层粘接固定在所述板芯的顶面和底面上；
所述三维打印面板通过所述第二胶合层粘接固定在对应的所述阻燃层板外；所述三维打印面板通过增材制造获得；
所述第一胶合层为胶黏剂层；
所述第二胶合层为浸有胶黏剂的无纺布层。
2.如权利要求1所述的三维打印木质胶合板，其特征在于，所述胶黏剂为酚醛树脂胶。
3.如权利要求1所述的三维打印木质胶合板，其特征在于，所述阻燃层板通过所述木质层板在阻燃剂中浸泡制得。
4.一种权利要求1～3任一项所述三维打印木质胶合板的制作方法，其特征在于，包括以下步骤：
将所有木质层板进行干燥处理，
取干燥后的所述木质层板中的两块浸入阻燃剂溶液中进行浸泡处理，获得所述阻燃层板；
将若干所述无纺布浸入胶黏剂中进行浸泡处理，获得所述第二胶合层；
将所述木质层板及所述陶瓷层板的表面涂覆所述胶黏剂并进行热压，形成所述板芯；
将所述阻燃层板通过所述第二胶合层热压到所述板芯的顶面和底面；
将所述三维打印面板通过所述第二胶合层热压到所述阻燃层板的外面。
5.如权利要求4所述的制作方法，其特征在于，所述木质层板浸入阻燃剂溶液中进行浸泡处理的浸泡时间为5～12h。
6.如权利要求4所述的制作方法，其特征在于，所述无纺布浸入胶黏剂中进行浸泡处理的浸泡时间为20～30h。
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