CN111716464A - 一种木质胶合板及其制作方法 - Google Patents

一种木质胶合板及其制作方法 Download PDF

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CN111716464A
CN111716464A CN202010614697.7A CN202010614697A CN111716464A CN 111716464 A CN111716464 A CN 111716464A CN 202010614697 A CN202010614697 A CN 202010614697A CN 111716464 A CN111716464 A CN 111716464A
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蔡成敏
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Foshan Nanhai Shishan Guanfeng Wood Products Co ltd
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    • B—PERFORMING OPERATIONS; TRANSPORTING
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    • B27D1/00—Joining wood veneer with any material; Forming articles thereby; Preparatory processing of surfaces to be joined, e.g. scoring
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    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
    • B27D—WORKING VENEER OR PLYWOOD
    • B27D1/00—Joining wood veneer with any material; Forming articles thereby; Preparatory processing of surfaces to be joined, e.g. scoring
    • B27D1/04—Joining wood veneer with any material; Forming articles thereby; Preparatory processing of surfaces to be joined, e.g. scoring to produce plywood or articles made therefrom; Plywood sheets
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
    • B27K—PROCESSES, APPARATUS OR SELECTION OF SUBSTANCES FOR IMPREGNATING, STAINING, DYEING, BLEACHING OF WOOD OR SIMILAR MATERIALS, OR TREATING OF WOOD OR SIMILAR MATERIALS WITH PERMEANT LIQUIDS, NOT OTHERWISE PROVIDED FOR; CHEMICAL OR PHYSICAL TREATMENT OF CORK, CANE, REED, STRAW OR SIMILAR MATERIALS
    • B27K3/00—Impregnating wood, e.g. impregnation pretreatment, for example puncturing; Wood impregnation aids not directly involved in the impregnation process
    • B27K3/02—Processes; Apparatus
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
    • B27K—PROCESSES, APPARATUS OR SELECTION OF SUBSTANCES FOR IMPREGNATING, STAINING, DYEING, BLEACHING OF WOOD OR SIMILAR MATERIALS, OR TREATING OF WOOD OR SIMILAR MATERIALS WITH PERMEANT LIQUIDS, NOT OTHERWISE PROVIDED FOR; CHEMICAL OR PHYSICAL TREATMENT OF CORK, CANE, REED, STRAW OR SIMILAR MATERIALS
    • B27K3/00—Impregnating wood, e.g. impregnation pretreatment, for example puncturing; Wood impregnation aids not directly involved in the impregnation process
    • B27K3/02—Processes; Apparatus
    • B27K3/0207—Pretreatment of wood before impregnation
    • B27K3/0214—Drying
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    • B27K3/00—Impregnating wood, e.g. impregnation pretreatment, for example puncturing; Wood impregnation aids not directly involved in the impregnation process
    • B27K3/52—Impregnating agents containing mixtures of inorganic and organic compounds
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
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    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B21/00—Layered products comprising a layer of wood, e.g. wood board, veneer, wood particle board
    • B32B21/14—Layered products comprising a layer of wood, e.g. wood board, veneer, wood particle board comprising wood board or veneer
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
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    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
    • B32B37/06—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the heating method
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
    • B32B37/10—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the pressing technique, e.g. using action of vacuum or fluid pressure
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
    • B32B37/12—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by using adhesives
    • B32B37/1284—Application of adhesive
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B38/00—Ancillary operations in connection with laminating processes
    • B32B38/08—Impregnating
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B5/00—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts
    • B32B5/02—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by structural features of a fibrous or filamentary layer
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
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    • B32B7/08—Interconnection of layers by mechanical means
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    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B7/00—Layered products characterised by the relation between layers; Layered products characterised by the relative orientation of features between layers, or by the relative values of a measurable parameter between layers, i.e. products comprising layers having different physical, chemical or physicochemical properties; Layered products characterised by the interconnection of layers
    • B32B7/04—Interconnection of layers
    • B32B7/10—Interconnection of layers at least one layer having inter-reactive properties
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B7/00—Layered products characterised by the relation between layers; Layered products characterised by the relative orientation of features between layers, or by the relative values of a measurable parameter between layers, i.e. products comprising layers having different physical, chemical or physicochemical properties; Layered products characterised by the interconnection of layers
    • B32B7/04—Interconnection of layers
    • B32B7/12—Interconnection of layers using interposed adhesives or interposed materials with bonding properties
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
    • B27K—PROCESSES, APPARATUS OR SELECTION OF SUBSTANCES FOR IMPREGNATING, STAINING, DYEING, BLEACHING OF WOOD OR SIMILAR MATERIALS, OR TREATING OF WOOD OR SIMILAR MATERIALS WITH PERMEANT LIQUIDS, NOT OTHERWISE PROVIDED FOR; CHEMICAL OR PHYSICAL TREATMENT OF CORK, CANE, REED, STRAW OR SIMILAR MATERIALS
    • B27K2240/00—Purpose of the treatment
    • B27K2240/30—Fireproofing
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2255/00—Coating on the layer surface
    • B32B2255/08—Coating on the layer surface on wood layer
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2307/00—Properties of the layers or laminate
    • B32B2307/30—Properties of the layers or laminate having particular thermal properties
    • B32B2307/306—Resistant to heat
    • B32B2307/3065—Flame resistant or retardant, fire resistant or retardant
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2607/00—Walls, panels

Abstract

本发明涉及一种木质胶合板及其制作方法，该木质胶合板由多块木质层板、第一胶合层、第二胶合层、两块阻燃层板及两块表层板组成，相邻木质层板通过第一胶合层粘接固定形成板芯；两块阻燃层板通过第二胶合层粘接固定在板芯的顶面和底面上；表层板通过第二胶合层粘接固定在对应的阻燃层板外；第一胶合层为胶黏剂层；第二胶合层为浸有胶黏剂的无纺布层。该木质胶合板能提高阻燃板层与其他层板粘接牢固性。

Description

一种木质胶合板及其制作方法
技术领域
本发明涉及木质胶合板技术领域，特别涉及一种木质胶合板及其制作方法。
背景技术
木质胶合板是一种广泛使用的建筑和装饰材料，常用的胶合板类型有三合板、五合板等。胶合板是由木段旋切成单板或由木方刨切成薄木，再用胶粘剂胶合而成的三层或多层的板状材料，通常用奇数层单板，并使相邻层单板的纤维方向互相垂直胶合而成。木质胶合板能提高木材利用率，是节约木材的一个主要途径。
木质材料本身的易燃性导致木质胶合板在使用过程中需要满足防火的要求，因此，市场开始研制各种类型的阻燃胶合板。
现有技术中阻燃胶合板的生产中存在一个问题：阻燃板层与胶黏剂配合使用中的适应性不佳，经常出现板层粘接不牢，导致阻燃胶合板结构破坏。
发明内容
本发明提供了一种木质胶合板及其制作方法，解决了现有阻燃板层与胶黏剂配合使用中的适应性不佳，经常出现板层粘接不牢的技术问题，实现了提高阻燃板层与其他层板粘接牢固性的技术效果。
本发明所提供的一种木质胶合板包括：多块木质层板、第一胶合层、第二胶合层、两块阻燃层板及两块表层板，其中，
相邻所述木质层板通过所述第一胶合层粘接固定形成板芯；
两块所述阻燃层板通过所述第二胶合层粘接固定在所述板芯的顶面和底面上；
所述表层板通过所述第二胶合层粘接固定在对应的所述阻燃层板外；
所述第一胶合层为胶黏剂层；
所述第二胶合层为浸有胶黏剂的无纺布层。
作为优选，所述表层板为表面设置有装饰纹路的所述木质层板。
作为优选，所述胶黏剂为酚醛树脂胶。
作为优选，所述阻燃层板通过所述木质层板在阻燃剂中浸泡制得。
基于同样的发明构思，本申请还提供了一种所述木质胶合板的制作方法，包括以下步骤：
将所有木质层板进行干燥处理，
取干燥后的所述木质层板中的两块浸入阻燃剂溶液中进行浸泡处理，获得所述阻燃层板；
将若干所述无纺布浸入胶黏剂中进行浸泡处理，获得所述第二胶合层；
将所述木质层板的表面涂覆所述胶黏剂并进行热压，形成所述板芯；
将所述阻燃层板通过所述第二胶合层热压到所述板芯的顶面和底面；
将所述表层板通过所述第二胶合层热压到所述阻燃层板的外面。
作为优选，所述木质层板浸入阻燃剂溶液中进行浸泡处理的浸泡时间为5～12h。
作为优选，所述无纺布浸入胶黏剂中进行浸泡处理的浸泡时间为20～30h。
本申请实施例中提供的一个或多个技术方案，至少具有如下技术效果或优点：
通过采用由多块木质层板、第一胶合层、第二胶合层、两块阻燃层板及两块表层板组成的木质胶合板，相邻木质层板通过第一胶合层粘接固定形成板芯；两块阻燃层板通过第二胶合层粘接固定在板芯的顶面和底面上；表层板通过第二胶合层粘接固定在对应的阻燃层板外；第一胶合层为胶黏剂层；第二胶合层为浸有胶黏剂的无纺布层。无纺布层能有效增强阻燃板层与其他层板的粘接牢固性。这样，解决了现有阻燃板层与胶黏剂配合使用中的适应性不佳，经常出现板层粘接不牢的技术问题，实现了提高阻燃板层与其他层板粘接牢固性的技术效果。
附图说明
图1为本申请实施例提供的木质胶合板的制作方法的流程示意图。
具体实施方式
为使本发明的目的、技术方案和优点更加清楚，下面将结合附图对本发明实施方式作进一步地详细描述。
本发明提供一种木质胶合板包括：多块木质层板、第一胶合层、第二胶合层、两块阻燃层板及两块表层板，其中，
相邻木质层板通过第一胶合层粘接固定形成板芯；两块阻燃层板通过第二胶合层粘接固定在板芯的顶面和底面上；表层板通过第二胶合层粘接固定在对应的阻燃层板外；第一胶合层为胶黏剂层；第二胶合层为浸有胶黏剂的无纺布层。
进一步的，表层板为表面设置有装饰纹路的所述木质层板。胶黏剂为酚醛树脂胶。阻燃层板通过木质层板在阻燃剂中浸泡制得。阻燃剂原料由聚丙乙烯、双氰胺、磷酸、三乙醇胺、硼酸、硼砂、氨水、碳化硅、邻苯二甲酸二乙酯、黏土等构成。
通过采用由多块木质层板、第一胶合层、第二胶合层、两块阻燃层板及两块表层板组成的木质胶合板，相邻木质层板通过第一胶合层粘接固定形成板芯；两块阻燃层板通过第二胶合层粘接固定在板芯的顶面和底面上；表层板通过第二胶合层粘接固定在对应的阻燃层板外；第一胶合层为胶黏剂层；第二胶合层为浸有胶黏剂的无纺布层。无纺布层能有效增强阻燃板层与其他层板的粘接牢固性。
基于同样的发明构思，本申请还提供了一种木质胶合板的制作方法，参见附图1，包括以下步骤：
S1：将所有木质层板进行干燥处理，
S2：取干燥后的木质层板中的两块浸入阻燃剂溶液中进行浸泡处理，获得阻燃层板；
S3：将若干无纺布浸入胶黏剂中进行浸泡处理，获得第二胶合层；
S4：将木质层板的表面涂覆胶黏剂并进行热压，形成板芯；
S5：将阻燃层板通过第二胶合层热压到板芯的顶面和底面；
S6：将表层板通过第二胶合层热压到阻燃层板的外面。
进一步的，木质层板浸入阻燃剂溶液中进行浸泡处理的浸泡时间为5～12h。无纺布浸入胶黏剂中进行浸泡处理的浸泡时间为20～30h。
以上所述的具体实施方式，对本发明的目的、技术方案和有益效果进行了进一步详细说明，所应理解的是，以上所述仅为本发明的具体实施方式而已，并不用于限制本发明，凡在本发明的精神和原则之内，所做的任何修改、等同替换、改进等，均应包含在本发明的保护范围之内。

Claims (7)

1.一种木质胶合板，其特征在于，包括：多块木质层板、第一胶合层、第二胶合层、两块阻燃层板及两块表层板，其中，
相邻所述木质层板通过所述第一胶合层粘接固定形成板芯；
两块所述阻燃层板通过所述第二胶合层粘接固定在所述板芯的顶面和底面上；
所述表层板通过所述第二胶合层粘接固定在对应的所述阻燃层板外；
所述第一胶合层为胶黏剂层；
所述第二胶合层为浸有胶黏剂的无纺布层。
2.如权利要求1所述的木质胶合板，其特征在于，所述表层板为表面设置有装饰纹路的所述木质层板。
3.如权利要求1所述的木质胶合板，其特征在于，所述胶黏剂为酚醛树脂胶。
4.如权利要求1所述的木质胶合板，其特征在于，所述阻燃层板通过所述木质层板在阻燃剂中浸泡制得。
5.一种权利要求1～4任一项所述木质胶合板的制作方法，其特征在于，包括以下步骤：
将所有木质层板进行干燥处理，
取干燥后的所述木质层板中的两块浸入阻燃剂溶液中进行浸泡处理，获得所述阻燃层板；
将若干所述无纺布浸入胶黏剂中进行浸泡处理，获得所述第二胶合层；
将所述木质层板的表面涂覆所述胶黏剂并进行热压，形成所述板芯；
将所述阻燃层板通过所述第二胶合层热压到所述板芯的顶面和底面；
将所述表层板通过所述第二胶合层热压到所述阻燃层板的外面。
6.如权利要求5所述的制作方法，其特征在于，所述木质层板浸入阻燃剂溶液中进行浸泡处理的浸泡时间为5～12h。
7.如权利要求5所述的制作方法，其特征在于，所述无纺布浸入胶黏剂中进行浸泡处理的浸泡时间为20～30h。
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